CN115283177B - A CNC intelligent exterior paint spraying equipment - Google Patents
A CNC intelligent exterior paint spraying equipment Download PDFInfo
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- CN115283177B CN115283177B CN202210933482.0A CN202210933482A CN115283177B CN 115283177 B CN115283177 B CN 115283177B CN 202210933482 A CN202210933482 A CN 202210933482A CN 115283177 B CN115283177 B CN 115283177B
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- 238000005507 spraying Methods 0.000 title claims abstract description 92
- 239000003973 paint Substances 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 80
- 238000003756 stirring Methods 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims 6
- 239000007924 injection Substances 0.000 claims 6
- 239000007921 spray Substances 0.000 description 72
- 239000000428 dust Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/40—Filters located upstream of the spraying outlets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
- B05B15/625—Arrangements for supporting spraying apparatus, e.g. suction cups designed to be placed on the ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/80—Movable spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Nozzles (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Description
技术领域Technical Field
本发明属于智能喷涂设备领域,尤其涉及一种数控智能外漆面喷涂设备。The invention belongs to the field of intelligent spraying equipment, and in particular relates to a digitally controlled intelligent exterior paint spraying equipment.
背景技术Background technique
随着智能制造设备的普及,人们对于制造设备的外观也存在一定的要求,其中外表面漆面处理,不仅有着良好的美感性,同时也可保障设备金属不会发生腐蚀,因此受到大部分企业的青睐。其中,漆面喷涂处理作为可快速完成处理的手段,也已走进人们生产环境中,但是漆面喷涂由于喷洒范围广,因此操作人员手持喷枪喷漆时便极易吸入呼吸道从而影响身体健康,而目前市面上常见的智能喷涂设备,多为大范围的喷涂,缺乏对于角落的处理,但事实上角落若是不处理更容易引起腐蚀受损。借此,设计一种能够应对角落处进行喷涂处理的数控智能设备具有重要意义。With the popularization of intelligent manufacturing equipment, people also have certain requirements for the appearance of manufacturing equipment. Among them, the paint treatment of the outer surface not only has good aesthetics, but also can ensure that the metal of the equipment will not corrode, so it is favored by most companies. Among them, paint spraying treatment, as a means of quickly completing the treatment, has also entered people's production environment, but paint spraying has a wide spraying range, so the operator is very likely to inhale the respiratory tract when spraying paint with a spray gun, thus affecting the health of the body. The common intelligent spraying equipment on the market is mostly large-scale spraying, lacking the treatment of corners, but in fact, if the corners are not treated, they are more likely to cause corrosion damage. Therefore, it is of great significance to design a CNC intelligent equipment that can cope with spraying treatment in corners.
发明内容Summary of the invention
本发明的目的是针对现有技术中存在的上述问题,提出了一种数控智能外漆面喷涂设备。本发明能智能的对多种角落处进行喷涂处理。The purpose of the present invention is to solve the above problems in the prior art and to propose a digitally controlled intelligent exterior paint spraying device, which can intelligently spray various corners.
为了实现上述目的,本发明采用以下技术方案:一种数控智能外漆面喷涂设备,包括固定底板,升降滑板,所述固定底板上方滑动设置有升降滑板,所述升降滑板四角处设置有伸缩杆底座,所述伸缩杆底座内设置有可伸缩的伸缩杆,所述伸缩杆底部一端连接于固定底板上端面,所述升降滑板上方滑动设置有滑动板,所述滑动板上固定设置有储料箱,所述储料箱上端面一侧设置有倾斜向内的储料箱进料口,所述储料箱进料口下方于储料箱内设置有储料仓,所述储料仓内转动设置有搅拌轴,所述搅拌轴一端设置于储料仓底部,所述搅拌轴另一端连接设置有过滤网板,所述过滤网板一侧于储料箱内设置有互通仓,所述互通仓一侧于储料箱外端面互通设置有喷涂仓,所述喷涂仓内转动设置有第一转动叶轮,所述第一转动叶轮一侧于喷涂仓端面设置有喷料底座,所述喷料底座上沿直线方向均匀设置有多个第一喷料头。通过喷料底座的设计,使得设备能够应对大范围的喷涂需求。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a CNC intelligent exterior paint spraying equipment, including a fixed bottom plate, a lifting slide plate, a lifting slide plate is slidably arranged above the fixed bottom plate, a telescopic rod base is arranged at the four corners of the lifting slide plate, a telescopic rod is arranged in the telescopic rod base, one end of the bottom of the telescopic rod is connected to the upper surface of the fixed bottom plate, a sliding plate is slidably arranged above the lifting slide plate, a material storage box is fixedly arranged on the sliding plate, and a material storage box feeding port inclined inward is arranged on one side of the upper end surface of the material storage box. A storage bin is arranged in the storage bin below the feed inlet of the storage bin, a stirring shaft is arranged to rotate in the storage bin, one end of the stirring shaft is arranged at the bottom of the storage bin, a filter screen is connected to the other end of the stirring shaft, an intercommunication bin is arranged in the storage bin on one side of the filter screen, a spray bin is arranged to communicate with the outer end face of the storage bin on one side of the intercommunication bin, a first rotating impeller is arranged to rotate in the spray bin, a spray base is arranged on one side of the first rotating impeller on the end face of the spray bin, and a plurality of first spray heads are evenly arranged on the spray base in a straight line direction. The design of the spray base enables the equipment to cope with a wide range of spraying needs.
优选的,所述固定底板底部四角处设置有转向轮,所述转向轮上方于固定底板上端面固定设置有第一气缸,所述第一气缸输出端滑动设置有第一推杆,所述第一推杆另一端连接于升降滑板底部,所述固定底板底部一侧设置有泵机。Preferably, steering wheels are provided at the four corners of the bottom of the fixed base plate, a first cylinder is fixedly provided on the upper surface of the fixed base plate above the steering wheel, a first push rod is slidably provided at the output end of the first cylinder, the other end of the first push rod is connected to the bottom of the lifting slide plate, and a pump is provided on one side of the bottom of the fixed base plate.
优选的,所述升降滑板上端面两侧设置有滑轨,所述滑轨上滑动设置有滑块,所述滑块上方连接设置有滑动板,所述滑动板一侧于升降滑板上方固定设置有第二气缸,所述第二气缸输出端滑动设置有第二推杆,所述第二推杆另一端连接设置有连接板,所述连接板一端固定设置于滑动板底部。Preferably, slide rails are provided on both sides of the upper end surface of the lifting slide plate, a slider is slidably provided on the slide rails, a sliding plate is connected to the top of the slider, a second cylinder is fixedly provided on one side of the sliding plate above the lifting slide plate, a second push rod is slidably provided on the output end of the second cylinder, a connecting plate is connected to the other end of the second push rod, and one end of the connecting plate is fixedly provided on the bottom of the sliding plate.
优选的,所述搅拌轴转动设置于转动轴上,所述转动轴一端伸出储料仓侧壁,所述转动轴伸出储料仓侧壁一端设置有第一驱动电机,所述第一驱动电机输出端连接设置于转动轴端面上,所述第一驱动电机固定设置于第一驱动电机底座上。通过转动轴的设计,使得进入到储料仓的原料不会发生凝固。Preferably, the stirring shaft is rotatably arranged on a rotating shaft, one end of the rotating shaft extends out of the side wall of the storage bin, a first driving motor is arranged on the end of the rotating shaft extending out of the side wall of the storage bin, an output end of the first driving motor is connected to an end face of the rotating shaft, and the first driving motor is fixedly arranged on a first driving motor base. The design of the rotating shaft prevents the raw materials entering the storage bin from solidifying.
优选的,所述第一转动叶轮两侧于喷涂仓内设置有烘干仓,所述第一转动叶轮转动设置于转动杆上,所述转动杆两端转动设置于烘干仓内,所述转动杆设置于烘干仓内一端转动设置有第二转动叶轮,所述第二转动叶轮靠近第一喷料头一侧于烘干仓内设置有加热板,所述加热板另一侧于烘干仓端面上设置有烘干喷口,所述烘干喷口一侧于烘干仓底部侧壁上设置有烘干仓进气口。通过烘干仓的联动设计,使得在大范围喷涂的过程中,能够及时的对喷涂面进行烘干处理,避免发生挂壁等情况出现。Preferably, a drying chamber is arranged on both sides of the first rotating impeller in the spray chamber, the first rotating impeller is rotatably arranged on a rotating rod, both ends of the rotating rod are rotatably arranged in the drying chamber, a second rotating impeller is rotatably arranged at one end of the rotating rod arranged in the drying chamber, a heating plate is arranged in the drying chamber on the side of the second rotating impeller close to the first spray head, a drying nozzle is arranged on the other side of the heating plate on the end surface of the drying chamber, and a drying chamber air inlet is arranged on the side wall of the bottom of the drying chamber on one side of the drying nozzle. Through the linkage design of the drying chamber, the spraying surface can be dried in time during large-scale spraying to avoid wall hanging and other situations.
优选的,所述储料仓两侧于储料箱内设置有联动仓,所述联动仓底部设置有进气口,所述进气口一侧于联动仓底部连接设置有第一弹簧,所述第一弹簧另一端连接设置有联动块,所述联动块滑动设置于联动仓内,所述联动块内设置有联动块料仓,所述联动块料仓远离第一弹簧一端设置有料仓排料口,所述料仓排料口外侧于联动块料仓端面上设置有喷料伸缩杆底座,所述喷料伸缩杆底座内滑动设置有喷料伸缩杆,所述喷料伸缩杆内设置有料管道,所述料管道与料仓排料口连接互通,所述喷料伸缩杆端面上互通连接有连接管道,所述连接管道另一端互通连接有第二喷料头,所述第二喷料头于连接管道连接处设置有网孔底座所述喷料伸缩杆另一端连接设置有第二弹簧,所述第二弹簧另一端连接于喷料伸缩杆底座底部。通过联动仓的联动设计,使得储料箱两侧能够伸出第二喷料头,使得设备能够第二喷料头伸进角落处并对其进行喷涂处理。Preferably, linkage bins are provided in the storage box on both sides of the storage bin, an air inlet is provided at the bottom of the linkage bin, a first spring is connected to the bottom of the linkage bin on one side of the air inlet, a linkage block is connected to the other end of the first spring, the linkage block is slidably arranged in the linkage bin, a linkage block bin is provided in the linkage block, an end of the linkage block bin away from the first spring is provided with a bin discharge port, a spraying telescopic rod base is provided on the end surface of the linkage block bin outside the bin discharge port, a spraying telescopic rod is slidably arranged in the base of the spraying telescopic rod, a material pipeline is provided in the spraying telescopic rod, the material pipeline is connected and communicated with the bin discharge port, a connecting pipe is interconnected on the end surface of the spraying telescopic rod, the other end of the connecting pipe is interconnected with a second spraying head, and the second spraying head is provided with a mesh base at the connection point of the connecting pipe. The other end of the spraying telescopic rod is connected with a second spring, and the other end of the second spring is connected to the bottom of the base of the spraying telescopic rod. Through the linkage design of the linkage bin, the second spray head can be extended from both sides of the storage box, so that the second spray head of the equipment can be extended into the corner and spray it.
优选的,所述网孔底座于第二喷料头内一端固定设置有第二驱动电机,所述第二驱动电机输出端连接设置有转动连杆,所述转动连杆另一端连接设置于第二喷料头顶部,所述第二喷料头外表面上设置有多个喷料口。通过第二驱动电机的设计,使得第二喷料头得以能够转动,使得喷料口也能得以转动,大大增大角落处喷涂的范围,有效避免了死角的产生。Preferably, the mesh base is fixedly provided with a second driving motor at one end in the second spray head, the output end of the second driving motor is connected with a rotating connecting rod, the other end of the rotating connecting rod is connected with the top of the second spray head, and the outer surface of the second spray head is provided with a plurality of spray ports. Through the design of the second driving motor, the second spray head can be rotated, and the spray ports can also be rotated, which greatly increases the range of spraying in the corners and effectively avoids the generation of dead angles.
优选的,所述联动块料仓靠近互通仓一侧设置有料仓进料口,所述互通仓靠近联动块料仓侧壁上设置有互通仓控制阀门,所述联动块料仓向一侧滑动时可与互通仓控制阀门连接互通。通过互通仓控制阀门的设计,使得喷涂原料能够顺利进入到联动块料仓内,从而合理的在第二喷涂头处喷出。Preferably, the linkage block silo is provided with a silo feed port near the intercommunication silo, and the intercommunication silo is provided with an intercommunication silo control valve on the side wall near the linkage block silo, and the linkage block silo can be connected and intercommunication with the intercommunication silo control valve when sliding to one side. Through the design of the intercommunication silo control valve, the spraying raw material can smoothly enter the linkage block silo, and then be reasonably sprayed out at the second spray head.
优选的,所述储料仓两侧设置有喷气仓,所述喷气仓与第一喷料头同侧设置有喷气口,所述喷气仓与储料仓连接处设置有控制阀门。通过喷气仓的联动设计,使得在大范围喷涂的过程前,设备能够对物体表面进行除尘处理,有效避免灰尘的沾染。Preferably, jet chambers are provided on both sides of the storage bin, jet ports are provided on the same side of the jet chamber and the first spray head, and a control valve is provided at the connection between the jet chamber and the storage bin. Through the linkage design of the jet chamber, the equipment can remove dust from the surface of the object before the large-scale spraying process, effectively avoiding dust contamination.
有益效果:Beneficial effects:
1.本发明通过第一转动叶轮与转动杆的联动设计,使得第一喷涂头在进行大范围喷涂过程中,便能完成漆面的烘干,有效的缩短了烘干时间,避免发生其余状况。1. The present invention adopts the linkage design of the first rotating impeller and the rotating rod, so that the first spray head can complete the drying of the paint surface during the large-scale spraying process, effectively shortening the drying time and avoiding other situations.
2.本发明通过联动块的联动设计,使得设备能够进入到角落处喷涂,同时第二喷料头可转动的设计,有效的增大喷涂范围,有效避免了死角的产生。2. The present invention uses the linkage design of the linkage block to enable the equipment to enter the corner for spraying. At the same time, the rotatable design of the second spray head effectively increases the spraying range and effectively avoids the generation of dead corners.
3.本发明通过喷气仓的联动设计,使得在不进行角落喷涂时,可用作除尘使用,有效避免灰尘的沾染。3. The present invention adopts the linkage design of the jet chamber, so that it can be used for dust removal when no corner spraying is performed, thereby effectively avoiding dust contamination.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明的主视图;Fig. 2 is a front view of the present invention;
图3为本发明的俯视图;FIG3 is a top view of the present invention;
图4为图2中A-A处的剖视图;Fig. 4 is a cross-sectional view of the A-A position in Fig. 2;
图5为图2中B-B处的剖视图;Fig. 5 is a cross-sectional view of the B-B portion in Fig. 2;
图6为图5中C处的局部放大图;FIG6 is a partial enlarged view of point C in FIG5;
图7为图5中D处的局部放大图;FIG7 is a partial enlarged view of point D in FIG5;
图中:固定底板10,升降滑板11,伸缩杆底座17,伸缩杆12,滑动板18,储料箱19,储料箱进料口20,储料仓36,搅拌轴27,过滤网板37,互通仓57,喷涂仓22,第一转动叶轮33,喷料底座25,第一喷料头35,转向轮16,第一气缸14,第一推杆15,泵机13,滑轨23,滑块24,滑动板18,第二气缸29,第二推杆30,连接板31,转动轴32,第一驱动电机28,第一驱动电机底座62,烘干仓58,转动杆34,第二转动叶轮59,加热板61,烘干喷口26,烘干仓进气口60,联动仓39,进气口38,第一弹簧40,联动块43,联动块料仓44,料仓排料口46,喷料伸缩杆底座45,喷料伸缩杆47,料管道48,连接管道49,第二喷料头52,网孔底座50,第二驱动电机51,转动连杆53,喷料口54,料仓进料口55,互通仓控制阀门56,第二弹簧63,喷气仓21,喷气口41,控制阀门42。In the figure: fixed bottom plate 10, lifting slide plate 11, telescopic rod base 17, telescopic rod 12, sliding plate 18, storage box 19, storage box feed port 20, storage bin 36, stirring shaft 27, filter screen plate 37, intercommunication bin 57, spraying bin 22, first rotating impeller 33, spraying base 25, first spraying head 35, steering wheel 16, first cylinder 14, first push rod 15, pump 13, slide rail 23, slider 24, sliding plate 18, second cylinder 29, second push rod 30, connecting plate 31, rotating shaft 32, first drive motor 28, first drive motor base 62, drying Drying bin 58, rotating rod 34, second rotating impeller 59, heating plate 61, drying nozzle 26, drying bin air inlet 60, linkage bin 39, air inlet 38, first spring 40, linkage block 43, linkage block silo 44, silo discharge port 46, spraying telescopic rod base 45, spraying telescopic rod 47, material pipeline 48, connecting pipeline 49, second spraying head 52, mesh base 50, second drive motor 51, rotating connecting rod 53, spraying port 54, silo feed port 55, intercommunication bin control valve 56, second spring 63, jet bin 21, jet port 41, control valve 42.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
在本发明的描述中,需要说明的是,术语“内”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invented product is usually placed when in use, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
结合附图1-7,一种数控智能外漆面喷涂设备,包括固定底板10,升降滑板11,固定底板10上方滑动设置有升降滑板11,升降滑板11四角处设置有伸缩杆底座17,伸缩杆底座17内设置有可伸缩的伸缩杆12,伸缩杆12底部一端连接于固定底板10上端面,升降滑板11上方滑动设置有滑动板18,滑动板18上固定设置有储料箱19,储料箱19上端面一侧设置有倾斜向内的储料箱进料口20,储料箱进料口20下方于储料箱19内设置有储料仓36,储料仓36内转动设置有搅拌轴27,搅拌轴27一端设置于储料仓36底部,搅拌轴27另一端连接设置有过滤网板37,过滤网板37一侧于储料箱19内设置有互通仓57,互通仓57一侧于储料箱19外端面互通设置有喷涂仓22,喷涂仓22内转动设置有第一转动叶轮33,第一转动叶轮33一侧于喷涂仓22端面设置有喷料底座25,喷料底座25上沿直线方向均匀设置有多个第一喷料头35。In conjunction with Figures 1-7, a CNC intelligent exterior paint spraying equipment includes a fixed bottom plate 10, a lifting slide plate 11, a lifting slide plate 11 is slidably arranged above the fixed bottom plate 10, a telescopic rod base 17 is arranged at the four corners of the lifting slide plate 11, a telescopic rod 12 is arranged in the telescopic rod base 17, and a retractable telescopic rod 12 is arranged at one end of the bottom of the telescopic rod 12. A sliding plate 18 is slidably arranged above the lifting slide plate 11, and a storage box 19 is fixedly arranged on the sliding plate 18. A storage box feed port 20 inclined inwardly is arranged on one side of the upper end surface of the storage box 19, and a storage box feed port 20 is arranged below the storage box feed port 20. A storage bin 36 is arranged in the storage box 19, and a stirring shaft 27 is rotatably arranged in the storage bin 36. One end of the stirring shaft 27 is arranged at the bottom of the storage bin 36, and the other end of the stirring shaft 27 is connected to a filter screen plate 37. An intercommunication bin 57 is arranged in the storage box 19 on one side of the filter screen plate 37, and a spray bin 22 is arranged on one side of the intercommunication bin 57 on the outer end surface of the storage box 19. A first rotating impeller 33 is rotatably arranged in the spray bin 22, and a spray base 25 is arranged on one side of the first rotating impeller 33 on the end surface of the spray bin 22, and a plurality of first spray heads 35 are evenly arranged on the spray base 25 along a straight line direction.
进一步的,固定底板10底部四角处设置有转向轮16,转向轮16上方于固定底板10上端面固定设置有第一气缸14,第一气缸14输出端滑动设置有第一推杆15,第一推杆15另一端连接于升降滑板11底部,固定底板10底部一侧设置有泵机13。Furthermore, steering wheels 16 are provided at the four corners of the bottom of the fixed base plate 10, a first cylinder 14 is fixedly provided on the upper end surface of the fixed base plate 10 above the steering wheel 16, a first push rod 15 is slidably provided at the output end of the first cylinder 14, the other end of the first push rod 15 is connected to the bottom of the lifting slide plate 11, and a pump 13 is provided on one side of the bottom of the fixed base plate 10.
进一步的,升降滑板11上端面两侧设置有滑轨23,滑轨23上滑动设置有滑块24,滑块24上方连接设置有滑动板18,滑动板18一侧于升降滑板11上方固定设置有第二气缸29,第二气缸29输出端滑动设置有第二推杆30,第二推杆30另一端连接设置有连接板31,连接板31一端固定设置于滑动板18底部。Furthermore, slide rails 23 are provided on both sides of the upper end surface of the lifting slide 11, and a slider 24 is slidably provided on the slide rails 23. A sliding plate 18 is connected to the top of the slider 24. A second cylinder 29 is fixedly provided on one side of the sliding plate 18 above the lifting slide 11. A second push rod 30 is slidably provided at the output end of the second cylinder 29. A connecting plate 31 is connected to the other end of the second push rod 30, and one end of the connecting plate 31 is fixedly provided at the bottom of the sliding plate 18.
进一步的,搅拌轴27转动设置于转动轴32上,转动轴32一端伸出储料仓36侧壁,转动轴32伸出储料仓36侧壁一端设置有第一驱动电机28,第一驱动电机28输出端连接设置于转动轴32端面上,第一驱动电机28固定设置于第一驱动电机底座62上。Furthermore, the stirring shaft 27 is rotatably set on the rotating shaft 32, one end of the rotating shaft 32 extends out of the side wall of the storage bin 36, and a first drive motor 28 is set on the end of the rotating shaft 32 extending out of the side wall of the storage bin 36. The output end of the first drive motor 28 is connected and set on the end face of the rotating shaft 32, and the first drive motor 28 is fixedly set on the first drive motor base 62.
进一步的,第一转动叶轮33两侧于喷涂仓22内设置有烘干仓58,第一转动叶轮33转动设置于转动杆34上,转动杆34两端转动设置于烘干仓58内,转动杆34设置于烘干仓58内一端转动设置有第二转动叶轮59,第二转动叶轮59靠近第一喷料头35一侧于烘干仓58内设置有加热板61,加热板61另一侧于烘干仓58端面上设置有烘干喷口26,烘干喷口26一侧于烘干仓58底部侧壁上设置有烘干仓进气口60。Furthermore, drying chambers 58 are arranged on both sides of the first rotating impeller 33 in the spraying chamber 22, the first rotating impeller 33 is rotatably arranged on the rotating rod 34, both ends of the rotating rod 34 are rotatably arranged in the drying chamber 58, the rotating rod 34 is arranged in the drying chamber 58 and one end is rotatably arranged with a second rotating impeller 59, a heating plate 61 is arranged in the drying chamber 58 on one side of the second rotating impeller 59 close to the first spray head 35, a drying nozzle 26 is arranged on the other side of the heating plate 61 on the end face of the drying chamber 58, and a drying chamber air inlet 60 is arranged on the bottom side wall of the drying chamber 58 on one side of the drying nozzle 26.
进一步的,储料仓36两侧于储料箱19内设置有联动仓39,联动仓39底部设置有进气口38,进气口38一侧于联动仓39底部连接设置有第一弹簧40,第一弹簧40另一端连接设置有联动块43,联动块43滑动设置于联动仓39内,联动块43内设置有联动块料仓44,联动块料仓44远离第一弹簧40一端设置有料仓排料口46,料仓排料口46外侧于联动块料仓44端面上设置有喷料伸缩杆底座45,喷料伸缩杆底座45内滑动设置有喷料伸缩杆47,喷料伸缩杆47内设置有料管道48,料管道48与料仓排料口46连接互通,喷料伸缩杆47端面上互通连接有连接管道49,连接管道49另一端互通连接有第二喷料头52,第二喷料头52于连接管道49连接处设置有网孔底座50,喷料伸缩杆47另一端连接设置有第二弹簧63,第二弹簧63另一端连接于喷料伸缩杆底座45底部。Furthermore, linkage bins 39 are provided on both sides of the storage bin 36 in the storage box 19, an air inlet 38 is provided at the bottom of the linkage bin 39, a first spring 40 is connected to the bottom of the linkage bin 39 on one side of the air inlet 38, a linkage block 43 is connected to the other end of the first spring 40, the linkage block 43 is slidably arranged in the linkage bin 39, a linkage block bin 44 is arranged in the linkage block 43, a bin discharge port 46 is provided at one end of the linkage block bin 44 away from the first spring 40, and a spraying telescopic A rod base 45, a spraying telescopic rod 47 is slidably arranged in the spraying telescopic rod base 45, a material pipeline 48 is arranged in the spraying telescopic rod 47, the material pipeline 48 is interconnected with the material bin discharge port 46, a connecting pipe 49 is interconnected on the end surface of the spraying telescopic rod 47, and a second spraying head 52 is interconnected at the other end of the connecting pipe 49, and a mesh base 50 is arranged at the connection between the second spraying head 52 and the connecting pipe 49, and a second spring 63 is connected to the other end of the spraying telescopic rod 47, and the other end of the second spring 63 is connected to the bottom of the spraying telescopic rod base 45.
进一步的,网孔底座50于第二喷料头52内一端固定设置有第二驱动电机51,第二驱动电机51输出端连接设置有转动连杆53,转动连杆53另一端连接设置于第二喷料头52顶部,第二喷料头52外表面上设置有多个喷料口54。Furthermore, a second driving motor 51 is fixedly installed at one end of the mesh base 50 inside the second spray head 52, a rotating connecting rod 53 is connected to the output end of the second driving motor 51, and the other end of the rotating connecting rod 53 is connected to the top of the second spray head 52. A plurality of spray ports 54 are arranged on the outer surface of the second spray head 52.
进一步的,联动块料仓44靠近互通仓57一侧设置有料仓进料口55,互通仓57靠近联动块料仓44侧壁上设置有互通仓控制阀门56,联动块料仓44向一侧滑动时可与互通仓控制阀门56连接互通。Furthermore, a silo feed port 55 is provided on the side of the linkage block silo 44 close to the intercommunication silo 57, and an intercommunication silo control valve 56 is provided on the side wall of the intercommunication silo 57 close to the linkage block silo 44. When the linkage block silo 44 slides to one side, it can be connected and communicated with the intercommunication silo control valve 56.
进一步的,储料仓36两侧设置有喷气仓21,喷气仓21与第一喷料头35同侧设置有喷气口41,喷气仓21与储料仓36连接处设置有控制阀门42。Furthermore, jet chambers 21 are provided on both sides of the material storage bin 36 , jet ports 41 are provided on the same side of the jet chamber 21 and the first spray head 35 , and a control valve 42 is provided at the connection between the jet chamber 21 and the material storage bin 36 .
工作原理:操作人员将喷涂材料通过储料箱19上方设置的储料箱进料口20倒入储料仓36内,此时设置于储料仓36一侧的第一驱动电机28启动,第一驱动电机28输出端带动转动轴32转动,从而带动设置于转动轴32上的搅拌轴27转动,从而将进入到储料仓36内的喷涂原料进行搅拌,从而防止喷涂原料长时间静止后发生凝固,同时搅拌轴27也将推送喷涂原料通过过滤网板37进入到互通仓57内,从而完成备料工作。Working principle: The operator pours the spray material into the storage bin 36 through the storage box feed port 20 set above the storage box 19. At this time, the first drive motor 28 set on one side of the storage bin 36 is started, and the output end of the first drive motor 28 drives the rotating shaft 32 to rotate, thereby driving the stirring shaft 27 set on the rotating shaft 32 to rotate, so as to stir the spray raw materials entering the storage bin 36, so as to prevent the spray raw materials from solidifying after being stationary for a long time. At the same time, the stirring shaft 27 will also push the spray raw materials through the filter screen 37 into the intercommunication bin 57, thereby completing the material preparation work.
此时设置于固定底板10上端面的第一气缸14启动,第一气缸14输出端推动第一推杆15上下移动,从而推动设置于第一推杆15顶部的升降滑板11上下移动,从而推动设置于升降滑板11上方的滑动板18上下移动,从而推动设置于滑动板18上的储料箱19上下移动,从而将储料箱19一侧的喷涂仓22移动到需要喷涂的高度,在升降滑板11上下移动过程中,伸缩杆12也会随之伸缩,从而达到稳定防止喷涂仓22抖动的效果。At this time, the first cylinder 14 arranged on the upper end surface of the fixed base plate 10 is started, and the output end of the first cylinder 14 pushes the first push rod 15 to move up and down, thereby pushing the lifting slide 11 arranged on the top of the first push rod 15 to move up and down, thereby pushing the sliding plate 18 arranged above the lifting slide 11 to move up and down, thereby pushing the storage box 19 arranged on the sliding plate 18 to move up and down, thereby moving the spraying bin 22 on one side of the storage box 19 to the height required for spraying. During the up and down movement of the lifting slide 11, the telescopic rod 12 will also be telescoped accordingly, thereby achieving the effect of stabilizing and preventing the spraying bin 22 from shaking.
此时设置于升降滑板11上的第二气缸29启动,第二气缸29输出端推动第二推杆30向前移动,从而推动设置于第二推杆30一端连接板31向前移动,从而推动设置于连接板31上方的滑动板18向前移动,从而推动设置滑动板18上端面的储料箱19向前移动,从而推动设置于储料箱19前端的喷涂仓22向前移动,从而推动设置于喷涂仓22一端的喷料底座25逐渐靠近需要喷漆的表面。At this time, the second cylinder 29 arranged on the lifting slide 11 is started, and the output end of the second cylinder 29 pushes the second push rod 30 to move forward, thereby pushing the connecting plate 31 arranged at one end of the second push rod 30 to move forward, thereby pushing the sliding plate 18 arranged above the connecting plate 31 to move forward, thereby pushing the storage box 19 arranged on the upper end surface of the sliding plate 18 to move forward, thereby pushing the spraying bin 22 arranged at the front end of the storage box 19 to move forward, thereby pushing the spraying base 25 arranged at one end of the spraying bin 22 to gradually approach the surface to be painted.
此时设置于储料箱19底部的进气口38开始进气,随后将气体排入联动仓39内,此时设置于联动仓39一侧的控制阀门42打开阀门,从而将气体引入到喷气仓21内,随后通过喷气仓21端面设置的喷气口41碰到需要喷漆的表面,从而将表面灰尘去除,从而保障喷漆的效果。At this time, the air inlet 38 arranged at the bottom of the storage box 19 starts to take in air, and then discharges the gas into the linkage bin 39. At this time, the control valve 42 arranged on one side of the linkage bin 39 opens the valve, thereby introducing the gas into the jet bin 21, and then the jet port 41 arranged on the end face of the jet bin 21 hits the surface to be painted, thereby removing the surface dust and ensuring the effect of painting.
当表面完成除尘后,此时设置于喷涂仓22一端的喷料底座25便会启动,随后将互通仓57内的喷涂原料通过一侧的第一喷料头35向外侧喷出,从而在物体表面进行喷漆处理,在喷料底座25喷漆的过程中,由于互通仓57与喷涂仓22相连处存在液体流动,便会带动设置于喷涂仓22内的第一转动叶轮33转动,从而带动设置于第一转动叶轮33内的转动杆34转动,从而带动设置于转动杆34两端的第二转动叶轮59在烘干仓58内转动,此时设置于烘干仓58一侧的加热板61便会启动,从而产生一定温度,而第二转动叶轮59的转动,会带动烘干仓58内的气体从一侧的烘干仓进气口60引进随后通过端面的烘干喷口26向外侧排出,从而将内部产生的热气向外排出,此时喷料底座25也在进行喷涂。此设计便可加快喷到物体表面的漆面能够快速烘干,从而避免挂壁等情况出现,同时也可使得设备能够应对大范围的喷涂。When the surface is dusted, the spray base 25 arranged at one end of the spray chamber 22 will start, and then the spray material in the intercommunication chamber 57 will be sprayed outward through the first spray head 35 on one side, so as to perform paint spraying on the surface of the object. During the painting process of the spray base 25, since there is liquid flow at the connection between the intercommunication chamber 57 and the spray chamber 22, it will drive the first rotating impeller 33 arranged in the spray chamber 22 to rotate, thereby driving the rotating rod 34 arranged in the first rotating impeller 33 to rotate, thereby driving the second rotating impeller 59 arranged at both ends of the rotating rod 34 to rotate in the drying chamber 58. At this time, the heating plate 61 arranged on one side of the drying chamber 58 will start, thereby generating a certain temperature, and the rotation of the second rotating impeller 59 will drive the gas in the drying chamber 58 to be introduced from the drying chamber air inlet 60 on one side and then discharged to the outside through the drying nozzle 26 on the end face, thereby discharging the hot air generated inside to the outside. At this time, the spray base 25 is also spraying. This design can speed up the drying of the paint sprayed onto the surface of the object, thereby avoiding the occurrence of wall hanging and the like, and also enables the equipment to cope with large-scale spraying.
当需要进行角落处喷涂处时,此时设置于设置于联动仓39侧壁的控制阀门42便会关闭,从而使得气体全部灌输到联动仓39内,从而推动设置于联动仓39一端的联动块43向前移动,从而推动设置于联动块43一侧的料仓进料口55向前移动,直至料仓进料口55与互通仓57一侧的互通仓控制阀门56连接互通,此时互通仓控制阀门56便会打开阀门,从而使得互通仓控制阀门56内的喷涂原料进入到联动块料仓44内,随后进入到联动块料仓44内的喷涂原料便会通过料仓排料口46进入到喷料伸缩杆底座45内,从而推动设置于喷料伸缩杆底座45内的喷料伸缩杆47向前移动,从而推动设置于喷料伸缩杆47一端的连接管道49向前移动,从而推动设置于连接管道49一端的第二喷料头52向前移动,从而推动第二喷料头52移动至喷涂仓22外端面,从而使得第二喷料头52可以进入到角落处。When it is necessary to spray at a corner, the control valve 42 arranged on the side wall of the linkage bin 39 will be closed, so that all the gas is infused into the linkage bin 39, thereby pushing the linkage block 43 arranged at one end of the linkage bin 39 to move forward, thereby pushing the silo feed port 55 arranged on one side of the linkage block 43 to move forward, until the silo feed port 55 is connected to the intercommunication bin control valve 56 on one side of the intercommunication bin 57. At this time, the intercommunication bin control valve 56 will open the valve, so that the spraying material in the intercommunication bin control valve 56 enters The spray material enters the linkage block silo 44, and then the spray material entering the linkage block silo 44 enters the spray telescopic rod base 45 through the silo discharge port 46, thereby pushing the spray telescopic rod 47 arranged in the spray telescopic rod base 45 to move forward, thereby pushing the connecting pipe 49 arranged at one end of the spray telescopic rod 47 to move forward, thereby pushing the second spray head 52 arranged at one end of the connecting pipe 49 to move forward, thereby pushing the second spray head 52 to move to the outer end face of the spray bin 22, so that the second spray head 52 can enter the corner.
当第二喷料头52向外伸展的过程中,喷涂原料也会通过料管道48进入到连接管道49内,随后通过网孔底座50进入到第二喷料头52内,当第二喷料头52伸展完毕后,第二喷料头52便会通过外侧设置的喷料口54向外侧喷涂原料,同时设置于第二喷料头52内的第二驱动电机51也会随之启动,第二驱动电机51输出端带动转动连杆53转动,从而带动设置于转动连杆53一端的第二喷料头52转动,从而带动设置于第二喷料头52上的喷料口54转动,从而便可调节喷气角度,使得喷涂死角大大减少,有效的完成了喷涂均匀的目的。When the second spray head 52 is extending outward, the spray material will also enter the connecting pipe 49 through the material pipe 48, and then enter the second spray head 52 through the mesh base 50. When the second spray head 52 is fully extended, the second spray head 52 will spray the material to the outside through the spray port 54 arranged on the outside. At the same time, the second drive motor 51 arranged in the second spray head 52 will also be started. The output end of the second drive motor 51 drives the rotating connecting rod 53 to rotate, thereby driving the second spray head 52 arranged at one end of the rotating connecting rod 53 to rotate, thereby driving the spray port 54 arranged on the second spray head 52 to rotate, so that the jet angle can be adjusted, so that the spraying dead angle is greatly reduced, and the purpose of uniform spraying is effectively achieved.
当喷涂接触后,进气口38便会停止供气,从而使得联动块43在联动仓39牵引在重新归位,此时互通仓控制阀门56便会关闭,此时喷料伸缩杆47也会在底部设置的第二弹簧63作用下归位,从而使得第二喷料头52也随之归位。When the spraying contact is made, the air inlet 38 will stop supplying air, so that the linkage block 43 will be pulled back to its original position by the linkage bin 39, and the intercommunication bin control valve 56 will be closed. At this time, the spray telescopic rod 47 will also return to its original position under the action of the second spring 63 set at the bottom, so that the second spray head 52 will also return to its original position.
以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the patent protection scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention's specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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| CN212937155U (en) * | 2020-07-10 | 2021-04-13 | 河南农业职业学院 | Nursery stock breeding device |
| CN215123640U (en) * | 2021-07-08 | 2021-12-14 | 刘华伟 | Gardens are with green plant medicine device that spouts |
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| CN208975469U (en) * | 2018-06-22 | 2019-06-14 | 扬州华联智能装备有限公司 | Paint spray booth exhaust-gas treatment storehouse |
| CN210496875U (en) * | 2019-05-15 | 2020-05-12 | 天津清水园林绿化工程有限公司 | Trunk lime spraying device is used in gardens |
| CN110743725A (en) * | 2019-11-04 | 2020-02-04 | 吴融泽 | Portable coating spraying device |
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| CN115283177A (en) | 2022-11-04 |
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