CN115282701A - Full-automatic continuous cleaning device of sack cleaner - Google Patents
Full-automatic continuous cleaning device of sack cleaner Download PDFInfo
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- CN115282701A CN115282701A CN202210941001.0A CN202210941001A CN115282701A CN 115282701 A CN115282701 A CN 115282701A CN 202210941001 A CN202210941001 A CN 202210941001A CN 115282701 A CN115282701 A CN 115282701A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
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Abstract
本发明公开了一种布袋除尘器全自动连续清理装置,包括清理组件,升降组件,旋转驱动组件及导向组件,所述清理组件包括固定框架,平行等间隔安装在固定框架内的多组滚筒刷,以及安装在固定框架内与滚筒刷呈十字交叉设置的横向轴,所述滚筒刷的布置方向与除尘布袋的布置方向相垂直,且相邻两组滚筒刷位于除尘布袋外部两侧,所述横向轴与滚筒刷之间通过换向齿轮组件进行传动连接,所述横向轴端部穿过固定框架,连接旋转驱动组件,由旋转驱动组件带动横向轴旋转,进而使得滚筒刷旋转,所述升降组件竖直设置带动清理组件沿着导向组件升降。本发明的装置与反吹风装置进行配合使用,对除尘布袋外部进行连续往返式毛刷转动清理,提高清理效果。
The invention discloses a fully automatic continuous cleaning device for a bag filter, comprising a cleaning component, a lifting component, a rotary driving component and a guiding component. The cleaning component comprises a fixed frame, and multiple sets of roller brushes installed in the fixed frame in parallel and at equal intervals , and a transverse axis installed in the fixed frame and arranged in a crisscross pattern with the roller brush, the arrangement direction of the roller brush is perpendicular to the arrangement direction of the dust removal bag, and the adjacent two groups of roller brushes are located on both sides of the outside of the dust bag. The transverse shaft and the roller brush are connected by a reversing gear assembly. The end of the transverse shaft passes through the fixed frame and is connected to the rotary drive assembly. The vertical arrangement of the assembly drives the cleaning assembly to ascend and descend along the guide assembly. The device of the present invention is used in cooperation with the reverse blowing device to perform continuous reciprocating brush rotation cleaning on the outside of the dust removal bag, thereby improving the cleaning effect.
Description
技术领域technical field
本发明涉及除尘领域,尤其涉及一种布袋除尘器全自动连续清理装置。The invention relates to the field of dust removal, in particular to a fully automatic continuous cleaning device for a bag filter.
背景技术Background technique
在粉尘治理领域,布袋除尘作为一种成熟的除尘技术,其极高的除尘效率、简便的除尘方式使其成为各行业、各工况条件下粉尘治理的经典的除尘方式,但长期以来,布袋除尘器布袋的清理问题一直困扰着布袋除尘技术的使用和发展。In the field of dust control, bag dust removal is a mature dust removal technology. Its extremely high dust removal efficiency and simple dust removal method make it a classic dust removal method for dust control in various industries and working conditions. The cleaning problem of the dust collector bag has been plagued by the use and development of the bag dust removal technology.
针对这一问题,一般手段一是人工清理,即卸下布袋,由人工手工清理,不仅工作量大、清理工作又脏又累,同时容易损坏布袋,且影响除尘器连续工作,如清理不及时即会严重影响除尘效率;二是加装压缩空气脉冲式反吹风装置,通过压缩空气以极短促的时间在除尘布袋内吹出,在逆向气流冲刷的作用下,附着在布袋外表面上的粉尘被吹离落入灰斗中。这种方式对于吸附在表面的粉尘具有一定的清理作用,但对于一些粘袋或堵塞情况,则无法实现有效清理,严重影响布袋除尘器的除尘效率。To solve this problem, the general method is manual cleaning, that is, remove the cloth bag and clean it manually. Not only the workload is heavy, the cleaning work is dirty and tiring, but also the cloth bag is easy to be damaged, and it will affect the continuous operation of the dust collector. If the cleaning is not timely It will seriously affect the dust removal efficiency; the second is to install a compressed air pulse type anti-blowing device, through which the compressed air is blown out in the dust bag in a very short time, and the dust attached to the outer surface of the bag is blown out under the action of the reverse air flow. Blow away and fall into the ash hopper. This method has a certain cleaning effect on the dust adsorbed on the surface, but it cannot achieve effective cleaning for some sticky bags or blockages, which seriously affects the dust removal efficiency of the bag filter.
发明内容Contents of the invention
本发明的目的在于解决背景技术的问题,提供一种布袋除尘器全自动连续清理装置,与反吹风装置配合使用,对除尘布袋外部进行连续往返式毛刷清理,提高清理效果。The purpose of the present invention is to solve the problems in the background technology, and provide a fully automatic continuous cleaning device for bag dust collectors, which can be used in conjunction with an anti-blowing device to perform continuous reciprocating brush cleaning on the outside of the dust bag to improve the cleaning effect.
为实现上述目的,本发明提供如下技术方案:一种布袋除尘器全自动连续清理装置, 安装在布袋除尘器内,包括清理组件,升降组件,旋转驱动组件及导向组件,所述清理组件包括固定框架,平行等间隔安装在固定框架内的多组滚筒刷,以及安装在固定框架内与滚筒刷呈十字交叉设置的横向轴,所述滚筒刷的布置方向与除尘布袋的布置方向相垂直,且相邻两组滚筒刷位于除尘布袋外部两侧,所述横向轴与滚筒刷之间通过换向齿轮组件进行传动连接,所述横向轴端部穿过固定框架,连接旋转驱动组件,由旋转驱动组件带动横向轴旋转,进而使得滚筒刷旋转,所述升降组件竖直设置带动清理组件沿着导向组件升降。In order to achieve the above object, the present invention provides the following technical solutions: a fully automatic continuous cleaning device for a bag filter, installed in the bag filter, including a cleaning component, a lifting component, a rotating drive component and a guiding component, the cleaning component includes a fixed Frame, multiple groups of roller brushes installed in the fixed frame at equal intervals in parallel, and a transverse shaft installed in the fixed frame to form a cross with the roller brushes, the arrangement direction of the roller brushes is perpendicular to the arrangement direction of the dust bag, and Adjacent two groups of roller brushes are located on both sides of the outside of the dust bag. The transmission connection between the horizontal shaft and the roller brushes is through a reversing gear assembly. The assembly drives the transverse shaft to rotate, thereby causing the roller brush to rotate, and the lifting assembly is vertically arranged to drive the cleaning assembly to lift along the guide assembly.
优选地,所述滚筒刷包括转轴及套装在转轴上的刷辊,转轴两端配合轴承安装在固定框架内,所述刷辊贴合除尘布袋外侧表面。Preferably, the roller brush includes a rotating shaft and a brush roller sleeved on the rotating shaft, both ends of the rotating shaft are mounted in a fixed frame with bearings, and the brush roller is attached to the outer surface of the dust bag.
优选地,所述换向齿轮组件包括相互啮合的第一伞齿轮和第二伞齿轮,所述第一伞齿轮套装在转轴上,第二伞齿轮套装在横向轴上,横向轴旋转带动滚筒刷旋转。Preferably, the reversing gear assembly includes a first bevel gear and a second bevel gear that mesh with each other, the first bevel gear is sleeved on the rotating shaft, the second bevel gear is sleeved on the transverse shaft, and the rotation of the transverse shaft drives the roller brush rotate.
优选地,所述旋转驱动件包括安装在横向轴端部的齿轮,以及与齿轮相配合的齿条,所述齿条竖直设置,与除尘布袋相平行。Preferably, the rotary driving member includes a gear installed at the end of the transverse shaft, and a rack matched with the gear, the rack is arranged vertically and parallel to the dust bag.
优选地,所述升降组件包括丝杆及驱动电机,所述丝杆竖直设置与除尘布袋相平行,其端部与驱动电机连接,由驱动电机带得动丝杆旋转。Preferably, the lifting assembly includes a screw rod and a driving motor, the screw rod is vertically arranged parallel to the dust bag, and its end is connected to the driving motor, and the driving motor drives the screw rod to rotate.
优选地,所述横向轴一端配合轴承座安装在丝杆表面的滑块上。Preferably, one end of the transverse shaft cooperates with a bearing seat and is installed on a slider on the surface of the screw rod.
优选地,所述导向组件包括竖直设置的导向滑轨,以及安装在固定框架侧面与导向滑轨配合的导向块。Preferably, the guide assembly includes a vertically arranged guide rail, and a guide block mounted on the side of the fixed frame to cooperate with the guide rail.
优选地,所述导向滑轨上安装有两组限位开关,一组限位开关安装在滑轨上方与除尘布袋袋口位置齐平,另一组限位开关安装在滑轨下方与除尘布袋底部位置齐平。Preferably, two sets of limit switches are installed on the guide rail, one set of limit switches is installed on the top of the slide rail to be flush with the position of the bag opening of the dust removal bag, and the other set of limit switches is installed on the bottom of the slide rail to be flush with the bag opening of the dust removal bag. Bottom position is flush.
与现有技术相比,本发明所揭示的一种布袋除尘器全自动连续清理装置,其具有如下有益效果:利用升降装置配合旋转驱动件使得滚筒刷可以同步升降旋转,实现对除尘布袋外部的自动化、连续化、往复式的反复清理,确保清理效果。Compared with the prior art, the present invention discloses a fully automatic continuous cleaning device for bag dust collectors, which has the following beneficial effects: the roller brush can be lifted and rotated synchronously by using the lifting device and the rotating drive to realize the cleaning of the outside of the dust bag. Automatic, continuous, reciprocating and repeated cleaning to ensure the cleaning effect.
附图说明Description of drawings
图1为本发明实施例安装后的主视图;Fig. 1 is the front view after the embodiment of the present invention is installed;
图2为本发明实施例俯视状态下的局部剖视图Fig. 2 is a partial cross-sectional view of an embodiment of the present invention in a top view state
图3为本发明实施例的局部结构图。Fig. 3 is a partial structural diagram of an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1~3所示,本发明所揭示的一种布袋除尘器全自动连续清理装置,安装在脉冲反吹风式布袋除尘器内,与反吹结构进行配合实现对除尘布袋的全面连续清理,布袋除尘器的壳体1内设置于相互平行的上隔板2和下固定框3,上隔板与下固定框之间竖直设置有多组除尘布袋4,本发明的清理装置安装在上隔板与下固定框之间,其结构包括清理组件5,升降组件6,旋转驱动组件7及导向组件8,清理组件安装在除尘布袋四周与上隔板平行设置,其具有多组相互平行的滚筒刷,且相邻两组滚筒刷位于除尘布袋外部两侧,所述升降组件竖直设置在上隔板与下固定框之间,带动清理组件上下升降,同时配合导向组件进行升降导向,所述旋转驱动组件则控制滚筒刷的旋转,整个装置使用时,滚筒刷升降的同时进行自身旋转,实现对除尘布袋的往复式清理。As shown in Figures 1 to 3, a fully automatic continuous cleaning device for a bag filter disclosed by the present invention is installed in a pulse back blowing type bag filter, and cooperates with the back blowing structure to realize comprehensive and continuous cleaning of the dust bag. The shell 1 of the bag filter is arranged on the
具体说来,所述清理装置包括固定框架501,平行等间隔安装在固定框架内的多组滚筒刷502,以及安装在固定框架内与滚筒刷呈十字交叉设置的横向轴503,所述固定框架为方形或长方形结构,套在除尘布袋外围,所述滚筒刷包括转轴504及套装在转轴上的刷辊505,转轴两端配合轴承506安装在固定框架内,使得滚筒刷可以实现自转,装配后需要确保刷辊贴合除尘布袋外侧表面,使得刷辊上的刷毛可以将除尘布袋外表面粘结的粉尘或堵塞的粉尘进行深度清理,所述横向轴两端也配合轴承安装在固定框架内,横向轴的作用是带动所有滚筒刷旋转,由于横向轴与滚筒刷相互垂直设置,故而需要将配合换向齿轮组件实现,所述换向齿轮组件包括相互啮合的第一伞齿轮507和第二伞齿轮508,所述第一伞齿轮套装在转轴上,第二伞齿轮套装在横向轴上,两者的配合可以使得横向轴的旋转转换成滚筒刷的旋转。同时横向轴的端部需要伸出固定框架与旋转驱动件连接,由旋转驱动件带动横向轴旋转。Specifically, the cleaning device includes a
所述旋转驱动件形式可以有多种,比如通过电机带动横向轴旋转,也可以采用齿轮与齿条相配合的形式,在考虑到内部具有粉尘,空间狭小且成本的情况下,旋转驱动件的形式优选齿轮和齿条结构(如图3所示),也就是横向轴端部安装齿轮701,上下隔板之间竖直设置齿条702,齿轮与齿条相互啮合,当横向轴升降时,齿条可以带动齿轮旋转,从而使得横向轴旋转。There can be various forms of the rotary drive, for example, the horizontal shaft is driven by a motor to rotate, or a gear and a rack can be used. Considering the dust inside, the small space and the cost, the rotation of the drive The preferred form is a gear and rack structure (as shown in Figure 3), that is, a
所述升降组件包括丝杆601,驱动电机602,丝杆两端配合轴承固定在上下隔板上,且上端穿过上隔板与驱动电机连接,为了使清理组件升降速度缓慢来提高清洁效果,驱动电机与丝杆之间额外配置减速机来降低丝杆旋转速度,清理组件与丝杆上的滑块进行连接即可使得丝杆旋转带动清理组件升降,本实施例中通过横向轴与丝杆的滑块603连接,为了不影响横向轴的旋转,其配合轴承座604固定在丝杆的滑块上。The lifting assembly includes a
所述导向组件设置在固定框架外侧的多个位置,对固定框架升降时起到导向作用,同时也给固定框架提供支撑力,具体包括竖直设置的导向滑轨801及安装在固定框架上的导向块802,导向组件通常设置在固定框架四个角上,由于横轴端部设置的齿轮齿条结构也可以实现导向组件的作用,故而设置齿齿轮齿条的位置无需再额外设置导向组件。The guide assembly is arranged at multiple positions on the outside of the fixed frame, plays a guiding role when the fixed frame is raised and lowered, and also provides support for the fixed frame, specifically including a vertically arranged
常规的布袋除尘器的除尘布袋下方处于自由悬空状态,然而在本发明中,为了确使用时的刷辊清理效果,需要将除尘布袋两端进行固定,除尘布袋上方直接固定在除尘器负压仓的上隔板上,或者额外设置上框架实现固定,所述除尘布袋下方设置下固定框,使得除尘布袋的下方可以实现固定,此外下固定框还可以实现齿条,导向滑轨及丝杆的端部固定,同时下固定框也不会影响防尘布袋表面的灰尘下落至灰仓内,这个结构使得布袋两端都有受力点,这样刷辊上下清理时,防尘布袋不会出现堆积问题,同时滚筒刷需要升降实现往返式清理,为了确保升降位置的精准控制,导向滑轨上设置两组限位开关9,一组限位开关安装在滑轨上方与除尘布袋袋口位置齐平,另一组限位开关安装在滑轨下方与除尘布袋底部位置齐平,当导向块触发上面的限位开关时,驱动电机则反转进行下降控制,当导向块触发下面的限位开关时,驱动电机正转进行上升控制。The lower part of the dust removal bag of the conventional bag filter is in a free suspension state. However, in the present invention, in order to ensure the cleaning effect of the brush roller during use, both ends of the dust removal bag need to be fixed, and the upper part of the dust removal bag is directly fixed on the negative pressure chamber of the dust collector. On the upper partition, or an additional upper frame is set to fix, and the lower fixing frame is set under the dust bag, so that the bottom of the dust bag can be fixed, and the lower fixing frame can also realize the rack, guide rail and screw rod. The end is fixed, and the lower fixing frame will not affect the dust on the surface of the dust-proof bag to fall into the ash bin. This structure makes both ends of the bag have stress points, so that when the brush roll is cleaned up and down, the dust-proof bag will not accumulate. At the same time, the roller brush needs to be raised and lowered to achieve reciprocating cleaning. In order to ensure the precise control of the lifting position, two sets of
本发明的装置可实现对布袋的自动化、连续化、往复式的反复清理,解决了因粉尘粘袋导致布袋除尘器除尘效率大幅下降的难题,可对压缩空气脉冲式反吹风清灰装置的布袋除尘器加以改造,里外配合,可显著提高布袋除尘器的除尘效率和布袋使用寿命,降低清理强度和人工工作量,实现全自动连续清理。The device of the present invention can realize the automatic, continuous, and reciprocating repeated cleaning of the bag, solve the problem that the dust removal efficiency of the bag filter is greatly reduced due to dust sticking to the bag, and can clean the bag of the compressed air pulse type reverse blowing dust cleaning device. The modification of the dust collector and the cooperation of the inside and outside can significantly improve the dust removal efficiency of the bag filter and the service life of the bag, reduce the cleaning intensity and manual workload, and realize automatic continuous cleaning.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118624633A (en) * | 2024-07-01 | 2024-09-10 | 江苏帆顺纺织有限公司 | A cloth inspection device for clothing production |
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|---|---|---|---|---|
| KR20120002208A (en) * | 2010-06-30 | 2012-01-05 | 조현욱 | Dust collector |
| CN103933798A (en) * | 2014-05-14 | 2014-07-23 | 海安县晋全电工器材有限公司 | High service life bag type dust collector |
| CN211069354U (en) * | 2019-08-23 | 2020-07-24 | 抚顺恒跃工业用布有限公司 | Prevent that sack of bag collector from pasting filter material structure of bag |
| CN211963409U (en) * | 2019-12-26 | 2020-11-20 | 苏州鼎和家具有限公司 | Environment-friendly dust treatment device |
| CN219186216U (en) * | 2022-08-08 | 2023-06-16 | 陈业武 | Full-automatic online cleaning device of sack cleaner |
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2022
- 2022-08-08 CN CN202210941001.0A patent/CN115282701A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120002208A (en) * | 2010-06-30 | 2012-01-05 | 조현욱 | Dust collector |
| CN103933798A (en) * | 2014-05-14 | 2014-07-23 | 海安县晋全电工器材有限公司 | High service life bag type dust collector |
| CN211069354U (en) * | 2019-08-23 | 2020-07-24 | 抚顺恒跃工业用布有限公司 | Prevent that sack of bag collector from pasting filter material structure of bag |
| CN211963409U (en) * | 2019-12-26 | 2020-11-20 | 苏州鼎和家具有限公司 | Environment-friendly dust treatment device |
| CN219186216U (en) * | 2022-08-08 | 2023-06-16 | 陈业武 | Full-automatic online cleaning device of sack cleaner |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118624633A (en) * | 2024-07-01 | 2024-09-10 | 江苏帆顺纺织有限公司 | A cloth inspection device for clothing production |
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