CN115266710A - Intelligent grading process and device for concrete aggregate - Google Patents

Intelligent grading process and device for concrete aggregate Download PDF

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Publication number
CN115266710A
CN115266710A CN202210659528.4A CN202210659528A CN115266710A CN 115266710 A CN115266710 A CN 115266710A CN 202210659528 A CN202210659528 A CN 202210659528A CN 115266710 A CN115266710 A CN 115266710A
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China
Prior art keywords
aggregate
plate
pushing
concrete
gradation
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CN202210659528.4A
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Chinese (zh)
Inventor
钱伟民
姚金根
邹才超
廖仁镭
王一川
张文军
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Huzhou Xinkaiyuan Crushed Stones Co ltd
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Huzhou Xinkaiyuan Crushed Stones Co ltd
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Priority to CN202210659528.4A priority Critical patent/CN115266710A/en
Publication of CN115266710A publication Critical patent/CN115266710A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/52Weighing apparatus combined with other objects, e.g. furniture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Dispersion Chemistry (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses an intelligent grading process and device for concrete aggregate, which comprises the following steps: broken, the classification, weigh, the shakeout is handled, water spray treatment, detect, the stirring, handle through the shakeout, make the mixture shakeout place the frame at the material, prevent that the aggregate from having the phenomenon of piling up, it can make to spray water earlier to the mixture and detach the raise dust before shooting to handle through the water spray, the aggregate multi-angle image's that obtains definition has been guaranteed, thereby the accuracy that detects has been guaranteed, needle form aggregate and slice aggregate have been discerned through detecting, carry out the real-time detection analysis to aggregate gradation, whether the inspection aggregate gradation has good uniformity with design gradation, if unanimous entering next step, if inconsistent then get into the waste material district and make the adjustment, reduce the unnecessary loss, for output high quality, high performance concrete provides the support power, also to reducing engineering cost, improve engineering quality, trade transformation upgrading will play an important role.

Description

Intelligent grading process and device for concrete aggregate
Technical Field
The invention relates to the field of aggregate intelligent grading processes, in particular to an aggregate intelligent grading process and device for concrete.
Background
Along with the progress of modern construction of our country, the concrete industry develops rapidly, the demand and the quality of the building industry to the concrete are improved continuously, and the demand of aggregate as the raw material of the concrete is increased continuously. In the process of producing concrete, the aggregate is wrapped by cement paste consisting of water and cement, and mainly plays a role of a skeleton in the concrete, and the gradation of the aggregate has direct influence on the properties of the hardened concrete. Aggregate gradation means the proportion distribution of each grade of the gravel for concrete, and can be divided into continuous gradation which is gradation composed of aggregates of continuous grade, each grade exists continuously to form a stable stacking structure, and discontinuous gradation is one or more kinds of grain gradation removed on the basis of continuous gradation. Aggregate gradation is one of important indexes of aggregate. Different aggregate grades have very important influences on the strength, durability, impermeability and the like of concrete. The aggregate with good gradation has smaller total surface area and stacking void ratio, can reduce the dosage of slurry and save the production cost of concrete.
The early aggregate sources mainly comprise natural sand and weathered pebbles. However, the natural sandstone can be formed only by the accumulated effect of the natural environment, has the characteristics of long forming period and small accumulation amount, and belongs to non-renewable resources. In addition, the natural sandstone can cause the phenomena of river bed water level reduction, ecological environment damage and the like in the process of large-scale mining, and the machine-made aggregate formed by crushing rocks by an impact crusher is gradually used as the main raw material of the concrete aggregate. The machine-made aggregate is suitable for the requirements of greenization, scale and intensification of building materials, has the characteristics of ecology, environmental protection and the like, and has more and more attention in recent years. However, in the production process of the machine-made aggregate, excessive needle-shaped and sheet-shaped aggregates are added into concrete, so that the workability of fresh concrete is poor, and the construction quality and the mechanical property and durability of the concrete are affected, so that an intelligent grading process and device for the concrete aggregate are required to be provided.
Disclosure of Invention
The invention aims to solve the problems in the background art and provides an intelligent grading process and device for concrete aggregate.
The technical purpose of the invention is realized by the following technical scheme:
an intelligent grading process of aggregate for concrete comprises the following steps:
s1, crushing, namely crushing the raw materials and outputting crushed materials;
s2, carrying out classification treatment, namely classifying the crushed materials to divide the crushed materials into a plurality of grades according to particle sizes and/or gravity;
s3, weighing, namely weighing the crushed materials subjected to grading treatment, mixing and blanking according to a required proportion to form a mixture;
s4, flattening, namely flattening the mixture by an intelligent detection device;
s5, performing water spraying treatment, namely performing water spraying treatment on the mixture after the flattening treatment through an intelligent detection device;
s6, detecting, namely detecting and processing the mixture after the flattening processing through an intelligent detection device, identifying needle-shaped aggregate and sheet-shaped aggregate, detecting and analyzing aggregate gradation in real time, checking whether the aggregate gradation is in good consistency with design gradation, if so, entering the next step, and if not, entering a waste material area for adjustment;
and S7, stirring, namely mixing and stirring the qualified mixture and the qualified additive to prepare the aggregate.
The utility model provides an aggregate intellectual detection system device for concrete, is including shakeout water spray mechanism, conveyer belt, detection mechanism, waste material conveyer belt, pushing equipment, shakeout water spray mechanism is located the initiating terminal of conveyer belt, detection mechanism is located the top of conveyer belt, the waste material conveyer belt is located the terminal rear side of conveyer belt, pushing equipment establishes the terminal front side of conveyer belt.
The mixture is subjected to flattening treatment and water spraying treatment through a flattening water spraying mechanism, then the mixture is conveyed to the lower part of a detection mechanism through a conveying belt to be subjected to needle-shaped aggregate and sheet-shaped aggregate detection, the needle-shaped aggregate and the sheet-shaped aggregate are identified through image processing, then the content of the needle-shaped aggregate and the sheet-shaped aggregate is calculated through a system, products with qualified content enter the next step to be stirred, and the like, and products with unqualified content are pushed to a waste conveying belt through a material pushing mechanism to be adjusted, so that the detection work of the aggregate is completed, unnecessary loss is reduced, and the quality of the aggregate is improved.
Preferably, the flattening water spraying mechanism comprises a left-right reciprocating shaking mechanism, a rack and a vertical reciprocating pressing water spraying mechanism, the left-right reciprocating shaking mechanism is arranged above the rack, and the vertical reciprocating pressing water spraying mechanism is positioned above the left-right reciprocating shaking mechanism.
Preferably, control reciprocal shake mechanism including shake board, fixed station, shell fragment, connecting rod, rotating electrical machines, rotary disk, material and place the frame, the shake board is established the top of fixed station, the frame is placed to the material is established the upper surface of shake board, the shake board with the equal fixedly connected with fixed block in both sides of fixed station, the shell fragment is established between shake board and the fixed station, shell fragment one end with fixed block fixed connection on the shake board, its other end with fixed block fixed connection on the fixed station, the rotating electrical machines is established the initiating terminal of fixed station, the rotary disk with the output fixed connection of rotating electrical machines, the rotary disk is kept away from the first dead lever of one side fixedly connected with of rotating electrical machines, the terminal fixedly connected with second dead lever of shake board, the one end of connecting rod with first dead lever passes through the bearing and rotates to be connected, its other end with the second dead lever passes through the bearing and rotates to be connected, and the mixture can drop through the material that the drop on the shake board and place in the frame, the rotating electrical machines is rotatory, drives the first dead lever on the rotary disk rotation to drive the connecting rod and carry out the reciprocating motion of elasticity to make the reciprocating motion of the mixture about the shake board, thereby the mixture, the process of leveling is accomplished the shell fragment.
Preferably, the shaking plate comprises a plate body, the front side and the rear side of the plate body are vertically and fixedly provided with baffles, a frame pushing mechanism is arranged on the left side of the plate body, a frame blocking mechanism is arranged behind the plate body and comprises a pushing plate and a first pushing rod mechanism, the pushing plate is arranged on the left side of the baffles, the first pushing rod mechanism is arranged on the rack, the pushing rod end of the first pushing rod mechanism is fixedly connected with the pushing plate, the first pushing rod mechanism can be an electric pushing rod, the frame blocking mechanism comprises a second pushing rod mechanism fixed on the fixed table, the second pushing rod mechanism can be an electric pushing rod, the pushing rod end of the second pushing rod mechanism is provided with a material blocking plate capable of blocking the rear portion of the plate body, the shaking plate is sealed by the baffles of the frame pushing mechanism and the material blocking mechanism, the peak value is in the shaking process, the material is placed in a frame and is pushed onto a conveying belt by the material.
Preferably, microscler spout has been seted up along conveyer belt direction of delivery's both sides to the plate body upper surface, the bottom that the frame was placed to the material is equipped with can gliding pulley on the microscler spout, through the design of microscler spout and pulley, the reducible material is placed the frictional force between frame and the plate body, increase of service life.
Preferably, reciprocal press water spray mechanism is including driving motor, barrel, compression spring, diaphragm, riser, clamp plate, spring fixing base, bolt from top to bottom, driving motor with the interior top fixed connection of frame, the barrel is established driving motor's output, the diaphragm is established the bottom of barrel, two the riser is established the both ends of diaphragm, the clamp plate is established the bottom of riser, two the riser with the diaphragm and be formed with the extrusion space between the clamp plate, the spring fixing base is established in the extrusion space, compression spring establishes between diaphragm and the spring fixing base, set up the spacing spout that can make the barrel reciprocate on the lateral wall of barrel, the bolt is established in the spacing spout.
Preferably, the bolt is kept away from one side of barrel is equipped with the tight mechanism in top, the tight mechanism in top is including inside hollow casing, top tight spring, connecting plate, the top of connecting plate with the interior top fixed connection of frame, the bottom of connecting plate with spring fixing base fixed connection, the casing with the lateral wall fixed connection of connecting plate, the tight spring in top is established in the casing, the tight spring in top one end with casing fixed connection, the other end with bolt fixed connection can laminate the bolt with the bottom of spout all the time through pushing up the spring.
Preferably, the limiting sliding groove comprises a vertical sliding groove and an inclined groove which are positioned on two opposite sides of the barrel body, the vertical sliding groove is in transition connection with the inclined groove, the top end of the inclined groove is communicated with the top end of the vertical sliding groove, the bottom end of the inclined groove is communicated with the bottom end of the vertical sliding groove, the barrel body is pressed downwards through sliding of the inclined groove on the bolt, and the barrel body is returned through the vertical sliding groove.
Preferably, a water inlet is formed in the top of the pressing plate, a plurality of water outlets are formed in the bottom of the pressing plate in an array mode, water can enter the pressing plate through the water inlet, and then the water can be dispersed on the mixed materials through the water outlets, so that dust can be removed.
Preferably, the detection mechanism comprises a first support frame and a second support frame which are positioned above the conveying belt and are sequentially placed, wherein a two-dimensional image processing system is arranged on the first support frame, a binocular stereoscopic vision system is arranged on the second support frame, and the two-dimensional image processing system, the binocular stereoscopic vision system and a computer are matched in the prior art, so that the two-dimensional image processing system is used for processing the two-dimensional image through artificial intelligence to identify needle-shaped aggregate, and then a three-dimensional model is obtained through the binocular stereoscopic vision system to calculate the volume and the thickness and identify sheet-shaped aggregate, which is not repeated in the scheme; and finally, combining the two modules to obtain comprehensive information of the aggregate sample, and calculating the contents of the flaky aggregate and the needle-shaped aggregate through a computer so as to finish the detection of the mixture.
In conclusion, the invention has the beneficial effects that:
1. according to the invention, through flattening treatment, the mixture is flattened in the material placing frame, the aggregate is prevented from being stacked, the mixture can be sprayed with water to remove dust before shooting through water spraying treatment, the definition of the obtained multi-angle image of the aggregate is ensured, the detection accuracy is ensured, needle-shaped aggregate and sheet-shaped aggregate are identified through detection, real-time detection and analysis are carried out on the aggregate gradation, whether the aggregate gradation has good consistency with the design gradation is checked, if the aggregate gradation is consistent, the aggregate gradation enters the next step, and if the aggregate gradation is inconsistent, the aggregate enters a waste material area to be adjusted, so that unnecessary loss is reduced, powerful support is provided for producing high-quality and high-performance concrete, the engineering cost is reduced, the engineering quality is improved, and the important role is played in industry transformation and upgrading;
2. according to the invention, the left-right reciprocating shaking mechanism is used for shaking the mixture in a left-right reciprocating manner, so that the stacked mixture is spread, then the up-down reciprocating pressing water spraying mechanism is used for pressing the material shaken in the left-right reciprocating manner in an up-down reciprocating manner, so that the mixture is thoroughly spread, the mixture stacking phenomenon is prevented, and then the up-down reciprocating pressing water spraying mechanism is used for spraying water to remove dust, so that the later detection is facilitated;
3. according to the invention, the blanking hopper falls into the material placing frame on the shaking plate, the rotating motor rotates to drive the first fixing rod on the rotating disk to rotate, so that the connecting rod is driven to reciprocate, the elastic sheet has elasticity, the shaking plate can shake left and right in a reciprocating manner, so that a mixture is shaken and flattened, and the process of flattening the mixture is completed;
4. according to the invention, the barrel rotates to generate power through the rotation of the driving motor, the bolt can press the barrel to move downwards through the matching of the bolt and the limiting chute, the barrel and the pressing plate are integrated to drive the pressing plate to move downwards, then the compression spring overcomes the gravity to move upwards to drive the pressing plate to return, the barrel rotates for a circle, and the pressing plate reciprocates twice, so that the mixture which is shaken left and right is pressed up and down, and partial mixture which is not shaken and is partially stacked can be further flattened, so that the mixture is thoroughly flattened, and the later-period detection is facilitated.
Drawings
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a schematic view of the entire detecting device of the present invention;
FIG. 3 is a schematic view of the flattening water spray mechanism of the present invention;
FIG. 4 is a left side view of the flattening water spray mechanism of the present invention;
FIG. 5 is a schematic view of the up and down reciprocating pressing mechanism of the present invention;
FIG. 6 is a cross-sectional view of the latch and hold-down mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view of a platen of the present invention;
fig. 8 is a schematic cross-sectional view of the material placement frame and shaker plate of the present invention.
Detailed Description
The following specific examples are given by way of illustration only and not by way of limitation, and it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made in the examples without inventive faculty, and yet still be protected by the scope of the claims.
The present invention will be described in detail below by way of examples with reference to the accompanying drawings.
Examples
As shown in the figure 1 of the drawings,
an intelligent grading process of aggregate for concrete is characterized by comprising the following steps:
s1, crushing, namely crushing the raw materials and outputting crushed materials;
s2, grading, namely grading the crushed materials to divide the crushed materials into a plurality of grades according to the particle size and/or gravity;
s3, weighing, namely weighing the crushed materials subjected to grading treatment, mixing and blanking according to a required proportion to form a mixture;
s4, flattening, namely flattening the mixture through an intelligent detection device 1;
s5, performing water spraying treatment, namely performing water spraying treatment on the mixture after the flattening treatment through the intelligent detection device 1;
s6, detecting, namely detecting and processing the mixture after the flattening processing through the intelligent detection device 1, identifying needle-shaped aggregate and sheet-shaped aggregate, detecting and analyzing aggregate gradation in real time, checking whether the aggregate gradation has good consistency with the design gradation, if so, entering the next step, and if not, entering a waste material area for adjustment;
and S7, stirring, namely mixing and stirring the qualified mixture and the qualified additive to prepare the aggregate.
As shown in fig. 1-8, an aggregate intelligent detection device for concrete, including shakeout water spray mechanism 11, conveyer belt 12, detection mechanism 13, scrap conveyor 14, pushing equipment 15, shakeout water spray mechanism 11 is located conveyer belt 12's initiating terminal, detection mechanism 13 is located conveyer belt 12's top, scrap conveyor 14 is located the terminal rear side of conveyer belt 12, pushing equipment 15 establishes the terminal front side of conveyer belt 12, shakeout water spray mechanism 11 is including reciprocating shaking mechanism 2, frame 3, reciprocal pressing water spray mechanism 4 from top to bottom about, reciprocating shaking mechanism 2 establishes the top of frame 3, reciprocal pressing water spray mechanism 4 is located from top to bottom reciprocating shaking mechanism 2's top about, detection mechanism 13 is including being located first support frame 131 and the second support frame 132 of placing in proper order of conveyer belt 12 top, be equipped with two-dimensional image processing system on the first support frame 131, be equipped with binocular stereoscopic vision system on the second support frame 132
As shown in fig. 3, the left and right reciprocating shaking mechanism 2 includes a shaking plate 21, a fixing table 22, a spring plate 23, a connecting rod 24, a rotating motor 25, a rotating disc 27, and a material placing frame 28, the shaking plate 21 is disposed above the fixing table 22, the material placing frame 28 is disposed on the upper surface of the shaking plate 21, the shaking plate 21 and the fixing table 22 are both fixedly connected with fixing blocks 26, the spring plate 23 is disposed between the shaking plate 21 and the fixing table 22, one end of the spring plate 23 is fixedly connected with the fixing block 26 on the shaking plate 21, the other end of the spring plate is fixedly connected with the fixing block 26 on the fixing table 22, the rotating motor 25 is disposed at the starting end of the fixing table 22, the rotating disc 27 is fixedly connected with the output end of the rotating motor 25, one side of the rotating disc 27 far away from the rotating motor 25 is fixedly connected with a first fixing rod 271, the end of the shaking plate 21 is fixedly connected with a second fixing rod 272, one end of the connecting rod 24 is rotatably connected with the first fixing rod through a bearing, the other end of the first fixing rod is rotatably connected with the second pushing rod 272, the pushing rod 21 includes a pushing rod 215 fixed with a pushing plate 216, the pushing plate 211 is disposed on the pushing plate body 215 of the frame 216, the frame 211, the pushing plate mechanism 211, the pushing plate body 213 is disposed on the pushing plate body 213, the pushing plate body 211, the pushing plate body 213 is disposed on the pushing plate body 211, the pushing plate body 213, and pushing mechanism 213, the pushing mechanism 211 is disposed on the pushing plate body 211, the push rod end of the second push rod mechanism 501 is provided with a material baffle 502 capable of blocking the rear part of the plate body, the upper surface of the plate body 211 is provided with a long chute 210 along the two sides of the conveying direction of the conveying belt 12, and the bottom of the material placing frame 28 is provided with a pulley 281 capable of sliding on the long chute 210.
As shown in fig. 5, the upward and downward reciprocating pressing water spraying mechanism 4 includes a driving motor 41, a cylinder 42, a compression spring 43, a horizontal plate 44, vertical plates 45, a pressing plate 46, a spring fixing seat 47, and a bolt 48, the driving motor 41 is fixedly connected to the inner top of the frame 3, the cylinder 42 is provided at the output end of the driving motor 41, the horizontal plate 44 is provided at the bottom of the cylinder 42, the two vertical plates 45 are provided at both ends of the horizontal plate 44, the pressing plate 46 is provided at the bottom of the vertical plates 45, an extrusion space 40 is formed between the two vertical plates 45 and the horizontal plate 44 as well as between the pressing plate 46, the spring fixing seat 47 is provided in the extrusion space 40, the compression spring 43 is provided between the horizontal plate 44 and the spring fixing seat 47, a limit chute 49 enabling the cylinder 42 to move up and down is provided on the sidewall of the cylinder 42, the bolt 48 is provided in the limit chute 49, a top tightening mechanism 5 is provided at a side of the bolt 48 away from the cylinder 42, the top tightening mechanism 5 includes a hollow shell 51, a top tightening spring 52 and a connecting plate 53, a top end 491 of the spring fixing chute 491 of the spring fixing seat, and a top dead-mounting plate 491 of the vertical spring fixing seat, the vertical spring fixing seat 51 are connected to the vertical spring fixing chute 491, the vertical connecting plate 51, the vertical spring fixing seat is connected to the vertical spring fixing seat 491, the vertical spring fixing seat 51, the vertical spring fixing groove 491, the connecting plate 51, the connecting plate 52, the vertical spring fixing groove 491 is provided in the vertical spring fixing seat 51, the vertical spring fixing seat 491 is provided, the vertical spring fixing groove 491, the bottom end of the inclined groove 492 communicates with the bottom end of the vertical chute 491.
As shown in fig. 7, a water inlet 461 is formed at the top of the pressing plate 46, and a plurality of water outlets 462 are formed at the bottom of the pressing plate 46 in an array manner.
The working principle is as follows: as shown in fig. 1-8, during detection, the mixture drops into the material placement frame 28 on the shaking plate 21 through the dropping hopper, the first push rod mechanism 216 drives the push plate 215 to move away from one end of the material placement frame, while the second push rod mechanism 501 drives the material blocking plate 502 to close the rear end of the shaking plate 21, the rotating motor 25 rotates to drive the first fixing rod 271 on the rotating disk 27 to rotate, thereby driving the connecting rod 24 to reciprocate, the elastic sheet has elasticity, thereby enabling the shaking plate 21 to shake left and right reciprocally, thereby shaking the mixture, then the rotation of the driving motor 41, so that the barrel 42 rotates to generate power, the pin 48 and the limiting chute 49 cooperate, so that the pin 48 can press the barrel 42 to move downwards, because the barrel 42 and the press plate 46 are integrated, thereby driving the press plate 46 to move downwards, then the compression spring 43 overcomes the gravity to move upwards, thereby driving the press plate 46 to return, the barrel 42 to rotate for one circle, the press plate 46 reciprocates twice, thereby pressing the mixture after shaking, the mixture is moved upwards and pressed, thereby pushing the mixture into the two-dimensional image of the material placement frame 2, thereby enabling the material placement frame 2 to be pushed out of the two-dimensional image processing system, thereby enabling the material placement frame 2, thereby enabling the material placement frame to be placed on the two-dimensional material placement frame 2, and placed on the two-dimensional image detection system, thereby enabling the material placement frame to be conveniently, then obtaining a three-dimensional model through a binocular stereo vision system, solving the volume and the thickness and identifying the flaky aggregate; and finally, combining the two modules to obtain comprehensive information of an aggregate sample, calculating the content of the flaky aggregate and the needle-shaped aggregate through a computer, thereby completing detection of the mixture, pushing a qualified product to perform next step of work, pushing the unqualified product to a waste conveying belt 14 through a pushing mechanism 15 for adjustment, thereby completing detection work, identifying the needle-shaped aggregate and the flaky aggregate through detection, performing real-time detection and analysis on aggregate gradation, checking whether the aggregate gradation has good consistency with design gradation, entering the next step if the aggregate gradation is consistent, entering a waste area for adjustment if the aggregate gradation is inconsistent, reducing unnecessary loss, providing powerful support for producing high-quality and high-performance concrete, reducing engineering cost, improving engineering quality, and playing an important role in industry transformation and upgrading.

Claims (10)

1. An intelligent grading process of aggregate for concrete is characterized by comprising the following steps:
s1, crushing, namely crushing the raw materials and outputting crushed materials;
s2, carrying out classification treatment, namely classifying the crushed materials to divide the crushed materials into a plurality of grades according to particle sizes and/or gravity;
s3, weighing, namely weighing the crushed materials subjected to grading treatment, mixing and blanking according to a required proportion to form a mixture;
s4, flattening, namely flattening the mixture through an intelligent detection device (1);
s5, performing water spraying treatment, namely performing water spraying treatment on the mixture after the flattening treatment through an intelligent detection device (1);
s6, detecting, namely detecting and processing the mixture after the flattening processing through an intelligent detection device (1), identifying needle-shaped aggregate and sheet-shaped aggregate, detecting and analyzing aggregate gradation in real time, checking whether the aggregate gradation has good consistency with the design gradation, entering the next step if the aggregate gradation is consistent with the design gradation, and entering a waste material area for adjustment if the aggregate gradation is inconsistent with the design gradation;
and S7, stirring, namely mixing and stirring the qualified mixture and the qualified additive to prepare the aggregate.
2. The utility model provides an aggregate intellectual detection system device for concrete, its characterized in that, including shakeout water spray mechanism (11), conveyer belt (12), detection mechanism (13), waste material conveyer belt (14), pushing equipment (15), shakeout water spray mechanism (11) is located the initiating terminal of conveyer belt (12), detection mechanism (13) are located the top of conveyer belt (12), waste material conveyer belt (14) are located conveyer belt (12) terminal rear side, pushing equipment (15) are established conveyer belt (12) terminal front side.
3. The concrete aggregate intelligent detection device according to claim 2, wherein the flattening water spray mechanism (11) comprises a left-right reciprocating shaking mechanism (2), a frame (3) and an up-down reciprocating pressing water spray mechanism (4), the left-right reciprocating shaking mechanism (2) is arranged above the frame (3), and the up-down reciprocating pressing water spray mechanism (4) is positioned above the left-right reciprocating shaking mechanism (2).
4. The intelligent concrete aggregate detection device according to claim 3, wherein the left-right reciprocating shaking mechanism (2) comprises a shaking plate (21), a fixed table (22), an elastic sheet (23), a connecting rod (24), a rotating motor (25), a rotating disc (27) and a material placing frame (28), the shaking plate (21) is arranged above the fixed table (22), the material placing frame (28) is arranged on the upper surface of the shaking plate (21), the shaking plate (21) and the fixed table (22) are fixedly connected with fixed blocks (26) on both sides, the elastic sheet (23) is arranged between the shaking plate (21) and the fixed table (22), one end of the elastic sheet (23) is fixedly connected with the fixed block (26) on the shaking plate (21), the other end of the elastic sheet is fixedly connected with the fixed block (26) on the fixed table (22), the rotating motor (25) is arranged at the starting end of the fixed table (22), the rotating disc (27) is fixedly connected with the output end of the rotating motor (25), the rotating disc (27) is far away from one side of the fixed block (25), and the first end of the rotating disc (272) is connected with the first end of the first rotating bearing (271), the other end of the first fixing rod is rotatably connected with the second fixing rod (272) through a bearing.
5. The concrete aggregate intelligent detection device according to claim 4, wherein the shaking plate (21) comprises a plate body (211), baffle plates (212) are vertically fixed to the front side and the rear side of the plate body (211), a pushing frame mechanism (213) is arranged on the left side of the plate body (211), a blocking frame mechanism (214) is arranged on the rear side of the plate body (211), the pushing frame mechanism (213) comprises a pushing plate (215) and a first pushing rod mechanism (216), the pushing plate (215) is arranged on the left side of the baffle plates (212), the first pushing rod mechanism (216) is arranged on the rack (3), the pushing rod end of the first pushing rod mechanism (216) is fixedly connected with the pushing plate (215), long chutes (210) are formed in the two sides of the upper surface of the plate body (211) along the conveying direction of the conveying belt (12), and pulleys (281) capable of sliding on the long chutes (210) are arranged at the bottom of the material placing frame (28).
6. The intelligent aggregate detection device for concrete according to claim 3, wherein the upward up-down reciprocating pressing water spray mechanism (4) comprises a driving motor (41), a barrel body (42), a compression spring (43), a transverse plate (44), vertical plates (45), a pressing plate (46), a spring fixing seat (47) and a bolt (48), the driving motor (41) is fixedly connected with the inner top of the rack (3), the barrel body (42) is arranged at the output end of the driving motor (41), the transverse plate (44) is arranged at the bottom of the barrel body (42), the vertical plates (45) are arranged at two ends of the transverse plate (44), the pressing plate (46) is arranged at the bottom of the vertical plates (45), the vertical plates (45) are arranged with the transverse plate (44) and the pressing plate (46) to form an extrusion space (40), the spring fixing seat (47) is arranged in the extrusion space (40), the compression spring (43) is arranged between the vertical plates (44) and the spring fixing seat (47), the side wall of the barrel body (42) is provided with a sliding groove (49) capable of enabling the bolt (42) to move up and down, and down limiting sliding grooves (48) are arranged in the barrel body (48).
7. The intelligent aggregate detection device for concrete according to claim 6, wherein a jacking mechanism (5) is arranged on one side, away from the barrel (42), of the bolt (48), the jacking mechanism (5) comprises a shell (51) with a hollow interior, a jacking spring (52) and a connecting plate (53), the top of the connecting plate (53) is fixedly connected with the top of the inner portion of the rack (3), the bottom of the connecting plate (53) is fixedly connected with the spring fixing seat (47), the shell (51) is fixedly connected with the side wall of the connecting plate (53), the jacking spring (52) is arranged in the shell (51), one end of the jacking spring (52) is fixedly connected with the shell (51), and the other end of the jacking spring is fixedly connected with the bolt (48).
8. The concrete aggregate intelligent detection device according to claim 6, wherein the limiting chute (49) comprises a vertical chute (491) and an inclined groove (492) which are positioned at two opposite sides of the cylinder, the two vertical chutes (491) are in transition connection through the inclined groove (492), the top end of the inclined groove (492) is communicated with the top end of the vertical chute (491), and the bottom end of the inclined groove (492) is communicated with the bottom end of the vertical chute (491).
9. The intelligent concrete aggregate detection device according to claim 7, wherein a water inlet (461) is formed in the top of the pressing plate (46), and a plurality of water outlet holes (462) are formed in the bottom of the pressing plate (46) in an array mode.
10. The concrete aggregate intelligent detection device according to claim 3, wherein the detection mechanism (13) comprises a first support frame (131) and a second support frame (132) which are positioned above the conveyor belt (12) in sequence, a two-dimensional image processing system is arranged on the first support frame (131), and a binocular stereoscopic vision system is arranged on the second support frame (132).
CN202210659528.4A 2022-06-13 2022-06-13 Intelligent grading process and device for concrete aggregate Pending CN115266710A (en)

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CN202210659528.4A CN115266710A (en) 2022-06-13 2022-06-13 Intelligent grading process and device for concrete aggregate

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117147308A (en) * 2023-08-16 2023-12-01 江苏恒逸明新材料科技有限公司 Device and method for detecting strength of concrete prefabricated part
CN117258651A (en) * 2023-11-09 2023-12-22 湖州新开元碎石有限公司 Equipment for continuously producing artificial soil by utilizing sand and tailing sludge

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117147308A (en) * 2023-08-16 2023-12-01 江苏恒逸明新材料科技有限公司 Device and method for detecting strength of concrete prefabricated part
CN117147308B (en) * 2023-08-16 2024-04-19 江苏恒逸明新材料科技有限公司 Device and method for detecting strength of concrete prefabricated part
CN117258651A (en) * 2023-11-09 2023-12-22 湖州新开元碎石有限公司 Equipment for continuously producing artificial soil by utilizing sand and tailing sludge

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