CN115265182A - Belt type roasting machine production line for classified cooling of pellets - Google Patents
Belt type roasting machine production line for classified cooling of pellets Download PDFInfo
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- CN115265182A CN115265182A CN202210918039.6A CN202210918039A CN115265182A CN 115265182 A CN115265182 A CN 115265182A CN 202210918039 A CN202210918039 A CN 202210918039A CN 115265182 A CN115265182 A CN 115265182A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/02—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/3005—Details, accessories or equipment specially adapted for furnaces of these types arrangements for circulating gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
- F27B2009/124—Cooling
- F27B2009/126—Cooling involving the circulation of cooling gases, e.g. air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B2009/3088—Drying arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
- F27D2009/0002—Cooling of furnaces
- F27D2009/0005—Cooling of furnaces the cooling medium being a gas
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及钢铁冶金技术领域,特别涉及一种球团分级冷却的带式焙烧机生产线。The invention relates to the technical field of iron and steel metallurgy, in particular to a belt roaster production line for pellet cooling by stages.
背景技术Background technique
带式焙烧机工艺是目前钢铁冶金企业的球团生产的一种主要工艺,其生产排放的废气主要由主抽排放系统和炉罩排烟系统组成。其中炉罩排烟系统主要处理的是生球干燥后的热空气。其废气主要来源于冷却风管道的冷却球团变为约300℃热空气后,经过鼓干风机进入股干段鼓风干燥湿球,带出湿球的水分后,温度降到100℃左右,经过炉罩除尘器除尘后达到排放标准排除。The belt roaster process is currently a major process for pellet production in iron and steel metallurgical enterprises, and the waste gas emitted from its production is mainly composed of the main exhaust system and the furnace hood exhaust system. Among them, the fume exhaust system of the furnace hood mainly deals with the hot air after the raw pellets are dried. The exhaust gas mainly comes from the cooling air duct, after the cooling pellets become hot air at about 300°C, and then enter the dry section of the dry bulb through the blower to dry the wet bulb, and after the moisture in the wet bulb is brought out, the temperature drops to about 100°C. After being dedusted by the furnace hood dust collector, it reaches the emission standard and is discharged.
根据GB 21256-2013《粗钢生产主要工序单位产品能源消耗限额》相关规定:新建和改扩建粗钢生产主要工序单位产品能耗球团工序准入值需≤ 24kgce/t。且“应通过节能技术改造和加强节能管理,力争使球团工序达到≤ 15kgce/t的先进值”。经过行业内专家学者的共同努力,通过对先进设备的推广,现钢铁厂的球团工序能耗已经达到了≤20kgce/t,但离≤15kgce/t的先进值指标仍很遥远。According to the relevant provisions of GB 21256-2013 "Crude Steel Production Main Process Unit Product Energy Consumption Limits": The new construction and expansion of crude steel production main process unit product energy consumption pellet process access value must be ≤ 24kgce/t. And "we should strive to make the pelletizing process reach the advanced value of ≤ 15kgce/t through energy-saving technological transformation and strengthening energy-saving management." Through the joint efforts of experts and scholars in the industry and the promotion of advanced equipment, the energy consumption of the pelletizing process in iron and steel plants has reached ≤20kgce/t, but it is still far away from the advanced value index of ≤15kgce/t.
因此,如何优化现有工艺,实现节能减排,成为本领域技术人员亟待解决的重要技术问题。Therefore, how to optimize the existing process to realize energy saving and emission reduction has become an important technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种球团分级冷却的带式焙烧机生产线,可有效的降低废气排放量,从而有效的减少球团生产工艺的粉尘、SO2和NOX等污染物的排放总量,达到节能减排的效果。In view of this, the present invention provides a pellet grading cooling belt roaster production line, which can effectively reduce exhaust gas emissions, thereby effectively reducing the discharge of dust, SO 2 and NO X and other pollutants in the pellet production process Total amount, to achieve the effect of energy saving and emission reduction.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种球团分级冷却的带式焙烧机生产线,包括:带式焙烧机、一冷风管、二冷风管和回热机构;A belt roasting machine production line for graded cooling of pellets, including: a belt roasting machine, a first cold air pipe, a second cold air pipe and a heat recovery mechanism;
所述带式焙烧机包括:沿球团加工运动方向依次设置的鼓风干燥段、抽风干燥段、预热段、焙烧段、冷却一段和冷却二段;The belt roaster includes: a blast drying section, a draft drying section, a preheating section, a roasting section, a cooling section and a cooling section 2 arranged in sequence along the pellet processing movement direction;
所述鼓风干燥段的出口连接于所述一冷风管的进口,所述一冷风管的出口连接于所述冷却一段;The outlet of the blast drying section is connected to the inlet of the cold air pipe, and the outlet of the cold air pipe is connected to the cooling section;
所述冷却一段的出口连接于所述焙烧段的进口,所述焙烧段的出口通过所述回热机构连接于所述抽风干燥段的进口,所述抽风干燥段、所述预热段和所述焙烧段的出口用于连接所述废气外排系统的进口;The outlet of the cooling section is connected to the inlet of the roasting section, the outlet of the roasting section is connected to the inlet of the air drying section through the heat recovery mechanism, the air drying section, the preheating section and the The outlet of the roasting section is used to connect the inlet of the waste gas exhaust system;
所述二冷风管的进口用于连接所述冷却风机的出口,所述二冷风管的出口连接于所述冷却二段。The inlet of the two cooling air pipes is used to connect to the outlet of the cooling fan, and the outlet of the two cooling air pipes is connected to the second cooling section.
优选地,还包括:所述废气外排系统。Preferably, it also includes: the exhaust gas exhaust system.
优选地,所述废气外排系统包括:依次连接的主电除尘器和主抽风机。Preferably, the waste gas exhaust system includes: a main electrostatic precipitator and a main exhaust fan connected in sequence.
优选地,所述废气外排系统还包括:主抽烟气总管、脱硝脱硫系统和烟囱。Preferably, the exhaust gas evacuation system further includes: a main flue gas main pipe, a denitrification and desulfurization system, and a chimney.
优选地,所述回热机构包括:回热总风管和回热风机。Preferably, the heat recovery mechanism includes: a heat recovery main air duct and a heat recovery fan.
优选地,还包括:鼓干风机;Preferably, it also includes: a blow dryer;
所述冷却二段的出口通过所述鼓干风机连接于所述鼓风干燥段的进口。The outlet of the second cooling section is connected to the inlet of the blast drying section through the blast drying fan.
优选地,还包括:炉罩排冷风气机;Preferably, it also includes: a furnace hood row cooling air fan;
所述鼓风干燥段的出口通过所述炉罩排冷风气机连接于所述一冷风管的进口。The outlet of the blast drying section is connected to the inlet of the first cold air pipe through the hood exhaust air cooler.
优选地,还包括:调节阀门;所述一冷风管和所述二冷风管之间通过所述调节阀门联通;Preferably, it also includes: a regulating valve; the first cold air pipe communicates with the second cold air pipe through the regulating valve;
或者,所述一冷风管和所述二冷风管连接为一体,形成冷却风总管。Alternatively, the first cold air pipe and the two cold air pipes are connected as a whole to form a main cooling air pipe.
优选地,还包括:所述冷却风机。Preferably, it also includes: the cooling fan.
优选地,所述冷却风机、废气外排系统的主抽风机、回热机构的回热风机、鼓干风机和炉罩排冷风气机的控制器均为变频控制器。Preferably, the controllers of the cooling fan, the main exhaust fan of the exhaust gas exhaust system, the heat recovery fan of the heat recovery mechanism, the blower fan and the hood cooling air fan are all frequency conversion controllers.
从上述的技术方案可以看出,本发明提供的球团分级冷却的带式焙烧机生产线,对现有带式被烧机生产工艺进行了优化,降低了约35%的废气排放量,并使这部分的废气显热留在了系统内,减少了炉罩除尘器、炉罩烟囱等设备的投资、运营维护费用等,同时也减小了冷却风机的能力,可大幅度的降低工序能耗,为降低碳排放贡献微薄力量。It can be seen from the above-mentioned technical scheme that the belt-type roaster production line of pellet graded cooling provided by the present invention optimizes the existing belt-type roaster production process, reduces waste gas emissions by about 35%, and makes The sensible heat of this part of the exhaust gas remains in the system, which reduces the investment and operation and maintenance costs of the furnace hood dust collector, furnace hood chimney and other equipment, and also reduces the capacity of the cooling fan, which can greatly reduce the energy consumption of the process , to make a small contribution to reducing carbon emissions.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例提供的球团分级冷却的带式焙烧机的结构示意图;Fig. 1 is the structural schematic diagram of the band roaster of pellet graded cooling provided by the embodiment of the present invention;
图2为本发明实施例提供的400万吨带式焙烧机球团生产线的结构示意图;Fig. 2 is the schematic structural view of the 4 million tons belt roaster pellet production line provided by the embodiment of the present invention;
图3为本发明实施例提供的一200万吨带式焙烧机球团生产线的结构示意图;Fig. 3 is a schematic structural view of a 2,000,000-ton belt roaster pellet production line provided by the embodiment of the present invention;
图4为本发明实施例提供的另一200万吨带式焙烧机球团生产线的结构示意图。Fig. 4 is a schematic structural diagram of another 2 million tons belt roaster pellet production line provided by the embodiment of the present invention.
其中,10为带式焙烧机,11为鼓风干燥段,12为抽风干燥段,13为焙烧段,14为冷却一段,15为冷却二段;Wherein, 10 is a belt roaster, 11 is a blast drying section, 12 is an air drying section, 13 is a roasting section, 14 is a cooling section, and 15 is a cooling section two;
21为一冷风管,22为二冷风管;21 is a cold air duct, and 22 is a second cold air duct;
31为鼓干风机,32为炉罩排冷风气机;31 is a drying blower, and 32 is a furnace hood row cooling air blower;
40为主抽烟气总管,41为主电除尘器,42为主抽风机,43为脱硝脱硫系统,44为烟囱;40 is the main exhaust pipe, 41 is the electrostatic precipitator, 42 is the exhaust fan, 43 is the denitrification and desulfurization system, and 44 is the chimney;
51为回热总风管,52为回热风机。51 is the heat recovery main air duct, and 52 is the heat recovery blower.
具体实施方式Detailed ways
首先对本方案涉及到的技术名词解释如下:First, explain the technical terms involved in this program as follows:
带式焙烧机:一种球团生产的工艺设备;Belt roaster: a process equipment for pellet production;
炉罩除尘器:炉罩废气排放处理净化设备。Furnace hood dust collector: Furnace hood exhaust gas emission treatment and purification equipment.
冷却风机:提供冷却风,使球团温度降至低温。Cooling fan: provide cooling air to reduce the pellet temperature to low temperature.
鼓干风机:使部分冷却完球团的热空气鼓风干燥湿球团。Drying fan: Make the hot air that has partially cooled the pellets dry the wet pellets.
主抽风系统:焙烧机生产产生的废气外排系统(含主电除尘器、主抽风机、脱硫脱硝等设备)。Main exhaust system: the waste gas exhaust system produced by the roasting machine (including the main electrostatic precipitator, main exhaust fan, desulfurization and denitration equipment, etc.).
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
经过多个项目实测,炉罩排烟的废气,温度在100℃左右,氧含量约为 21%,且有少量SO2和NOX(均在国家规定的排放范围内)。此废气其实就是空气,采用余热回收装置产出比不高,直接排放能源浪费严重。因此采用高温球团分级冷却技术,用作冷却高温球团此冷却风;当球团被冷却至600℃以下时,在使用常温空气进行冷却,保证冷却效果与传统工艺保持一致。After a number of actual measurements, the exhaust gas from the furnace hood has a temperature of about 100°C, an oxygen content of about 21%, and a small amount of SO 2 and NO X (both within the emission range stipulated by the state). The exhaust gas is actually air, and the output ratio of the waste heat recovery device is not high, and the waste of direct emission of energy is serious. Therefore, the high-temperature pellet grading cooling technology is used as the cooling air for cooling the high-temperature pellets; when the pellets are cooled below 600°C, normal-temperature air is used for cooling to ensure that the cooling effect is consistent with the traditional process.
本发明实施例提供的球团分级冷却的带式焙烧机生产线,包括:带式焙烧机10、一冷风管21、二冷风管22和回热机构,其结构可以参照图1所示;The belt roaster production line for pellet graded cooling provided in the embodiment of the present invention includes: a
其中,带式焙烧机10包括:沿球团加工运动方向依次设置的鼓风干燥段 11、抽风干燥段12、预热段、焙烧段13、冷却一段14和冷却二段15;Wherein, the
鼓风干燥段11的出口连接于一冷风管21的进口,一冷风管21的出口连接于冷却一段15;The outlet of the blast drying section 11 is connected to the inlet of a
冷却一段13的出口连接于焙烧段13的进口,焙烧段13的出口通过回热机构连接于抽风干燥段12的进口,焙烧段13的部分高温废气通过回热机构送入抽风干燥段12,抽风干燥段12的出口用于连接废气外排系统的进口;需要说明的是,焙烧段的烟气分为两部分,一部分通过回热机构回热干燥,其余一部分烟气直接外排;需要外排的烟气会与抽风干燥段和预热段的废气汇合后,一起外排;The outlet of the
二冷风管22的进口用于连接冷却风机20的出口,二冷风管22的出口连接于冷却二段15。The inlet of the second
工作过程:生球进入带式焙烧机得到成品球出来后,经过鼓风干燥段11、抽风干燥段12、预热段、焙烧段13、均热段冷却一段14和冷却二段后15,成为合格球团出焙烧机进入高炉。本专利把冷却风管分为一冷风管21和二冷风管22。冷却风机20的冷却风进入二冷风管22作用于冷却二段15,进入冷却二段15的冷却风冷却球团后,变为约300℃的热风,进入鼓风干燥段11干燥生球中的水分。干燥后的废气进入一冷风管21,作用于冷却一段14冷却约 1000℃的高温球团。冷却球团后的高温烟气,作为焙烧球团用的二次风,和燃气混合燃烧加热球团,经过回热机构进入抽风干燥段12循环干燥降温后温度降至约150℃,经过废气外排系统处理后排入大气。本方案在不影响主抽风排放要求,不影响球团产品质量的前提下,低温废气排放量减少约35%,相应的粉尘、SO2和NOX的排放总量都会减少,节能减排效果不言而喻。Working process: After the raw balls enter the belt roaster and get the finished balls, they pass through the blast drying section 11, the
从上述的技术方案可以看出,本发明实施例提供的球团分级冷却的带式焙烧机生产线,原有的需要外排的炉罩废气不需要外排,再一次回到焙烧机内循环利用,减少了废气排放量,使废气得到了充分的利用;从而提高了现有焙烧机的热利用,降低了能源消耗。It can be seen from the above-mentioned technical solutions that in the belt roaster production line for pellet graded cooling provided by the embodiment of the present invention, the original furnace cover waste gas that needs to be discharged outside does not need to be discharged outside, and it is returned to the roaster for recycling. , reducing the amount of exhaust gas emissions, so that the exhaust gas has been fully utilized; thereby improving the heat utilization of the existing roasting machine and reducing energy consumption.
具体的,一冷风管21可以连接1-20个风箱,风箱尺寸可以根据工艺情况自由调整。Specifically, a
本发明实施例提供的球团分级冷却的带式焙烧机生产线,还包括:废气外排系统,用于处理焙烧机生产产生的废气,减少粉尘、SO2和NOX的排放量。The belt roaster production line for pellet graded cooling provided in the embodiment of the present invention also includes: an exhaust gas exhaust system, which is used to treat the exhaust gas produced by the roaster and reduce the emission of dust, SO 2 and NO x .
作为优选,废气外排系统包括:依次连接的主电除尘器41和主抽风机42,取消了原有的炉罩除尘器。其结构可以参照图1所示,主电除尘器41的出口连接于主抽风机42的进口。具体的,主电除尘器41可以采用静电除尘器。Preferably, the waste gas exhaust system includes: a main
进一步的,废气外排系统还包括:主抽烟气总管40、脱硝脱硫系统43和烟囱44。其中,抽风干燥段12的出口连接于主抽烟气总管40的进口,主抽烟气总管40的出口连接于主电除尘器41的进口,主抽风机42的出口连接于脱硝脱硫系统43的进口,脱硝脱硫系统43的出口连接于烟囱44的进口,烟囱44的出口放散至大气中。Further, the exhaust gas exhaust system also includes: a main flue gas
具体的,回热机构包括:回热总风管51和回热风机52。其结构可以参照图1所示,焙烧段13的出口连接于回热总风管51的进口,回热总风管51的出口连接于抽风干燥段12的进口。Specifically, the heat recovery mechanism includes: a heat recovery main air duct 51 and a
本发明实施例提供的球团分级冷却的带式焙烧机生产线,还包括:鼓干风机31,其结构可以参照图1所示;The pellet grading cooling belt roasting machine production line provided by the embodiment of the present invention also includes: a
其中,冷却二段15的出口通过鼓干风机31连接于鼓风干燥段11的进口。冷却风管道的冷却二段15冷却球团变为约300℃热空气后,经过鼓干风机31 进入股干段鼓风11干燥湿球。Wherein, the outlet of the
本发明实施例提供的球团分级冷却的带式焙烧机生产线,还包括:炉罩排冷风气机32,其结构可以参照图1所示;The pellet grading-cooled belt roaster production line provided by the embodiment of the present invention also includes: a furnace hood row cooling
其中,鼓风干燥段11的出口通过炉罩排冷风气机32连接于一冷风管21 的进口。干燥后的废气经过炉罩排冷风气机32进入一冷风管21,进入冷却一段14冷却约1000℃的高温球团。Wherein, the outlet of the blast drying section 11 is connected to the inlet of a
本发明实施例提供的球团分级冷却的带式焙烧机生产线,还包括:调节阀门23,其结构可以参照图1所示;The pellet grading cooling belt roaster production line provided by the embodiment of the present invention also includes: a regulating
其中,一冷风管21和二冷风管22之间通过调节阀门23联通。如此设置,一冷风管21和二冷风管22中间用调节阀门23联通,可根据生产需要调整冷却一段14和冷却二段15的风量、风温。或者,一冷风管21与二冷风管22 也可不用调节阀门23连接,可为一体形成冷却风总管,如图3和图4所示。Wherein, the first
本发明实施例提供的球团分级冷却的带式焙烧机生产线,还包括:冷却风机20。冷却风机20的冷却风进入二冷风管22作用于冷却二段15,进入冷却二段15的冷却风冷却球团后,变为约300℃的热风。The pellet grading cooling belt roaster production line provided by the embodiment of the present invention further includes: a cooling
作为优选,冷却风机20、废气外排系统的主抽风机42、回热机构的回热风机52、鼓干风机31和炉罩排冷风气机32的控制器均为变频控制器。为保证生产安全,冷却风机的能力可不减小,采用变频控制,正常生产时冷却风机负荷约20%运行,事故状态满负荷运行,防止成品球团温度过高。Preferably, the controllers of the cooling
下面结合具体实施例对本方案作进一步介绍:Below in conjunction with specific embodiment this scheme is further introduced:
实施例一,如图2所示,以400万吨带式焙烧机球团生产线为例:
504t/h的生球进入带式焙烧机后,经过鼓风干燥段、抽风干燥段、预热段、焙烧段、均热段冷却一段、冷却二段后,成为合格球团出焙烧机进入高炉。本专利把冷却风管分为一冷风管和二冷风管,中间用调节阀门联通。冷却风机(图中示为二冷风机)由原来的4000Kw,150万m3/h调整为2240Kw,96 万m3/h。冷却风进入二冷风管,通过风箱分配后,一小部分进入冷却一段,一大部分进入冷却二段,进入冷却二段的冷却风冷却球团后,变为约300℃的热风,通过鼓干风机2240Kw,96万m3/h,进入鼓风干燥段干燥生球中的水分。干燥后的废气经过炉罩排冷风机的风压由原来的5Kp调整为8Kp后进入一冷风管,通过风箱分配后,全部进入冷却一段冷却约1000℃的高温球团。冷却球团后的高温烟气,作为焙烧球团用的二次风,和燃气混合燃烧加热球团,部分经过回热风机进入抽风干燥段循环干燥降温后温度降至约150℃,150 万m3/h的废气经过主电除尘器和主抽风机进入脱硫脱硝系统处理后排入大气。一冷风管和二冷风管中间用调节阀门联通,可根据生产需要调整冷却一段和冷却二段的风量、风温。本方案原96万m3/h的炉罩废气无需外排,废气所带约100℃的显热重新回到了焙烧机系统内参与球团焙烧,在不影响主抽风排放要求,不影响球团产品质量的前提下,低温废气排放量减少约40%,相应的粉尘、SO2和NOX的排放总量都会减少,节能减排效果不言而喻。After the 504t/h raw pellets enter the belt roaster, they pass through the blast drying section, the draft drying section, the preheating section, the roasting section, the soaking section, the
实施例二,如图3所示,以200万吨带式焙烧机球团生产线为例:Embodiment 2, as shown in Figure 3, take the 2 million tons belt roaster pellet production line as an example:
280t/h的生球进入带式焙烧机后,经过鼓风干燥段、抽风干燥段、预热段、焙烧段、均热段冷却一段、冷却二段后,成为合格球团出焙烧机进入高炉。本专利把只有一根冷却风总管,炉罩排冷风机的风与二冷风机的冷风汇合后,共同进入冷却风总管,用来冷却球团。冷却风机(图中示为二冷风机)风量由原来的81万m3/h调整为60万m3/h。冷却风与炉罩排冷风机的废气汇总后进入冷却风总管,进冷却风总管前经过止回阀防止废气倒流,后通过风箱分配后,部分进入冷却一段,部分进入冷却二段,进入冷却二段的冷却风冷却球团后,变为约300℃的热风,通过鼓干风机60万m3/h,进入鼓风干燥段干燥生球中的水分。干燥后的废气经过炉罩排冷风机的风压由原来的5Kp调整为8Kp后,经过止回阀防与冷却风混合后进入冷却风总管,后通过风箱分配后,部分进入冷却一段,部分进入冷却二段。进入冷却一段冷却约1000℃的高温球团后,高温烟气,作为焙烧球团用的二次风,和燃气混合燃烧加热球团,部分经过回热风机进入抽风干燥段循环干燥降温后温度降至约150℃,99 万m3/h的废气经过主电除尘器和主抽风机进入脱硫脱硝系统处理后排入大气。本方案原52万m3/h的炉罩废气无需外排,废气所带约100℃的显热重新回到了焙烧机系统内参与球团焙烧,在不影响主抽风排放要求,不影响球团产品质量的前提下,低温废气排放量减少约40%,相应的粉尘、SO2和NOX的排放总量都会减少,节能减排效果不言而喻。After the 280t/h raw pellets enter the belt roaster, they pass through the blast drying section, the draft drying section, the preheating section, the roasting section, the soaking section, the
实施例三,如图4所示,以200万吨带式焙烧机球团生产线为例:Embodiment 3, as shown in Figure 4, take the 2 million tons belt roaster pellet production line as an example:
280t/h的生球进入带式焙烧机后,经过鼓风干燥段、抽风干燥段、预热段、焙烧段、均热段冷却一段、冷却二段后,成为合格球团出焙烧机进入高炉。本专利冷却风机风量为81万m3/h。与实施例2不同的是,炉罩排冷风机的风机出口,接到了冷却风机的冷风入口,混合后进入冷却风总管冷却球团;冷却风进入冷却风总管后,部分焙烧室进入冷却一段,部分进入焙烧室冷却二段,进入冷却二段的冷却风冷却球团后,变为约300℃的热风,通过鼓干风机 60万m3/h,进入鼓风干燥段干燥生球中的水分。干燥后的废气经过炉罩排冷风机的风压由原来的5Kp调整为8Kp后,与空气混合后共同进入冷却风机后在开始热风循环。后通过风箱分配后,部分进入冷却一段,部分进入冷却二段。进入冷却一段冷却约1000℃的高温球团后,高温烟气,作为焙烧球团用的二次风,和燃气混合燃烧加热球团,部分经过回热风机进入抽风干燥段循环干燥降温后温度降至约150℃,99万m3/h的废气经过主电除尘器和主抽风机进入脱硫脱硝系统处理后排入大气。本方案原52万m3/h的炉罩废气无需外排,废气所带约100℃的显热重新回到了焙烧机系统内参与球团焙烧,在不影响主抽风排放要求,不影响球团产品质量的前提下,低温废气排放量减少约 40%,相应的粉尘、SO2和NOX的排放总量都会减少,节能减排效果不言而喻。After the 280t/h raw pellets enter the belt roaster, they pass through the blast drying section, the draft drying section, the preheating section, the roasting section, the soaking section, the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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