CN115264302B - Automated inspection equipment and method of using the same - Google Patents
Automated inspection equipment and method of using the same Download PDFInfo
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- CN115264302B CN115264302B CN202211007870.2A CN202211007870A CN115264302B CN 115264302 B CN115264302 B CN 115264302B CN 202211007870 A CN202211007870 A CN 202211007870A CN 115264302 B CN115264302 B CN 115264302B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/043—Allowing translations
- F16M11/046—Allowing translations adapted to upward-downward translation movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general ; Anti-clogging castors
- B60B33/04—Castors in general ; Anti-clogging castors adjustable, e.g. in height; linearly shifting castors
- B60B33/06—Castors in general ; Anti-clogging castors adjustable, e.g. in height; linearly shifting castors mounted retractably
- B60B33/066—Castors in general ; Anti-clogging castors adjustable, e.g. in height; linearly shifting castors mounted retractably by use of a hinge and lever mechanism to swing wheel upwards relative to wheel mount
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
- F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
- F16M11/10—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting around a horizontal axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/02—Heads
- F16M11/18—Heads with mechanism for moving the apparatus relatively to the stand
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/24—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
- F16M11/26—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other by telescoping, with or without folding
- F16M11/32—Undercarriages for supports with three or more telescoping legs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/42—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/0096—Radiation pyrometry, e.g. infrared or optical thermometry for measuring wires, electrical contacts or electronic systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/145—Indicating the presence of current or voltage
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
本发明公开了一种自动化巡检设备,包括设备箱体和电动推杆,所述设备箱体的内部安装有电动推杆,所述电动推杆的上方安装有翻转支架;所述设备箱体正面的顶部安装有调节支架,所述设备箱体的正面和背面分别安装有两组稳定支架;所述设备箱体的右侧嵌入安装有翻转支臂。本发明通过安装有翻转支架,当出现横档结构接触翻转框的时候,将会带动翻转框沿着翻转支架中部的旋转轴进行翻转调节,装置正常移动直至翻转框摆脱横档结构,利用翻转支架可以有效地避免横档结构导致升降结构出现折断或者损坏的问题,大大降低的损失。
The present invention discloses an automated inspection device, including a device box and an electric push rod, wherein the electric push rod is installed inside the device box, and a flip bracket is installed above the electric push rod; an adjustment bracket is installed on the top of the front of the device box, and two groups of stable brackets are installed on the front and back of the device box respectively; a flip arm is embedded and installed on the right side of the device box. The present invention is equipped with a flip bracket, and when a horizontal structure contacts the flip frame, it will drive the flip frame to flip and adjust along the rotation axis in the middle of the flip bracket, and the device moves normally until the flip frame gets rid of the horizontal structure. The flip bracket can effectively avoid the problem of the lifting structure being broken or damaged due to the horizontal structure, and greatly reduce the loss.
Description
技术领域Technical Field
本发明涉及自动化巡检技术领域,具体为一种自动化巡检设备及其使用方法。The present invention relates to the technical field of automated inspection, and in particular to automated inspection equipment and a method for using the same.
背景技术Background Art
自动化巡检设备是许多工厂或者范围较大的变电站等需要具备的装置,由于许多类似该类的环境通常都具备的一定的危险性,采用人工巡检的方式不仅会增加工作人员的工作压力,同时具备一定的安全隐患,无法有效地保证工作人员的生命安全,在如此强大工作强度下会造成工作人员疲劳甚至引发安全事故,现有的自动化设备巡检装置可以通过移动结构带动检测用的传感器等装置对变电站内部的温湿度或者损坏情况进行检测。Automated inspection equipment is a device that many factories or large-scale substations need to have. Since many similar environments usually have certain dangers, the use of manual inspection will not only increase the work pressure of the staff, but also have certain safety hazards. It cannot effectively guarantee the life safety of the staff. Under such a strong work intensity, it will cause fatigue to the staff and even cause safety accidents. The existing automated equipment inspection device can drive the detection sensors and other devices through the mobile structure to detect the temperature, humidity or damage inside the substation.
现有的自动化设备巡检装置存在的缺陷是:The defects of existing automated equipment inspection devices are:
1、专利文件CN213276750U公开了一种供变电站自动化智能巡检装置,包括“设备箱体和换向构件,换向构件设置于设备箱体的顶部中心处。该种供变电站自动化智能巡检装置,通过设置有步进电机二,步进电机二平行设置于设备箱体的上方,通过步进电机二带动摄像头本体旋转,调节摄像头本体与设备箱体之间的角度,可直接观察到设备高处或者顶部的情况,从而大大减少了死角的面积,能够全面的对设备的细节情况进行检查”,但是该装置在使用的时候,由于变电站内部的线路和支架结构较为复杂,升高的检测装置在移动的时候经常会受到杆件结构的阻挡,或者出现卡住的情况,不仅容易产生危险,同时容易导致装置出现损坏等问题;1. Patent document CN213276750U discloses an intelligent inspection device for power substation automation, including "equipment box and reversing component, the reversing component is arranged at the top center of the equipment box. This intelligent inspection device for power substation automation is provided with a stepper motor 2, which is arranged in parallel above the equipment box. The stepper motor 2 drives the camera body to rotate, and the angle between the camera body and the equipment box is adjusted, so that the situation at the top or top of the equipment can be directly observed, thereby greatly reducing the area of the blind spot, and the details of the equipment can be comprehensively checked." However, when the device is in use, due to the complex wiring and bracket structure inside the substation, the elevated detection device is often blocked by the rod structure when moving, or stuck, which is not only easy to cause danger, but also easy to cause damage to the device;
2、专利文件CN108539858A公开了一种供变电站自动化智能巡检装置,一种供变电站自动化智能巡检装置,包括“车体、设置在车体下方的行走轮、设置在车体内部的动力源、分别设置在车体内的PLC控制器和通讯模块、固定在车体上方的巡检机构、铺设在车体下方的柔性感应卷材以及设置在车体底部的感应定位组件。本发明具备结构简单、操作方便及可靠的特点,灵活地适应各类巡检任务,利于电网安全。柔性感应卷材提供了精确定位和在线连续交叉巡检的条件,使变电站自动巡检成为可能,节省人力,避免了高压作业,在无人变电站可以放心使用,稳定性高;巡检机的升降机构保证机器人能够模拟巡检员的全部视角,可根据电力设备需求,升降杆可方便进行伸缩调整”,但是该装置在使用的时候,整体的高度依旧较高,无法对顶部较高的结构进行收纳,依旧容易造成装置出现碰撞从而导致损坏的情况;2. Patent document CN108539858A discloses an automatic intelligent inspection device for power substations, which includes "a vehicle body, a running wheel arranged under the vehicle body, a power source arranged inside the vehicle body, a PLC controller and a communication module respectively arranged in the vehicle body, an inspection mechanism fixed above the vehicle body, a flexible induction coil laid under the vehicle body, and an induction positioning component arranged at the bottom of the vehicle body. The present invention has the characteristics of simple structure, convenient operation and reliability, and can flexibly adapt to various inspection tasks, which is beneficial to the safety of the power grid. The flexible induction coil provides the conditions for precise positioning and online continuous cross inspection, making automatic inspection of substations possible, saving manpower, avoiding high-voltage operations, and can be used with confidence in unmanned substations with high stability; the lifting mechanism of the inspection machine ensures that the robot can simulate the full perspective of the inspector, and the lifting rod can be conveniently telescopically adjusted according to the needs of the power equipment", but when the device is in use, the overall height is still high, and the structure with a higher top cannot be stored, which is still easy to cause the device to collide and cause damage;
3、专利文件CN215215513U公开了一种供变电站自动化智能巡检装置,涉及供变电站巡检技术领域。该供变电站自动化智能巡检装置,包括“外壳、巡检摄像头,所述外壳的内部下端固定连接有移动组件,所述移动组件的顶端从左至右依次固定连接有一号固定板、限位组件、二号固定板、三号固定板,所述外壳的内部上端设置有传动组件,所述巡检摄像头的底部固定连接有支板组件。本实用新型通过一号旋钮控制棘轮逆时针转动,从而通过一号齿轮控制二号齿轮顺时针转动,同时二号齿轮通过传动带控制三号齿轮同步顺时针转动,此时一号弧形卡齿杆与二号弧形卡齿杆同时向上移动,通过第二底座推动巡检摄像头向上移动,进而起到调节高度的目的,减少巡视死角”,但是该装置在使用的时候,只能通过顶部的检测结构进行检测,但是在空间较为狭窄的区域就无法检测到,现有装置检测的范围较小无法根据不同的情况进行改变和调节;3. Patent document CN215215513U discloses an automated intelligent inspection device for power substations, which relates to the field of inspection technology for power substations. The automated intelligent inspection device for power substations includes "a housing, an inspection camera, a moving assembly fixedly connected to the lower inner end of the housing, a No. 1 fixing plate, a limit assembly, a No. 2 fixing plate, and a No. 3 fixing plate fixedly connected to the top of the moving assembly from left to right in sequence, a transmission assembly is provided at the upper inner end of the housing, and a support plate assembly is fixedly connected to the bottom of the inspection camera. The utility model controls the ratchet to rotate counterclockwise through the No. 1 knob, thereby controlling the No. 2 gear to rotate clockwise through the No. 1 gear, and at the same time, the No. 2 gear controls the No. 3 gear to rotate synchronously clockwise through the transmission belt. At this time, the No. 1 arc-shaped gear rod and the No. 2 arc-shaped gear rod move upward at the same time, and the inspection camera is pushed upward through the second base, thereby achieving the purpose of adjusting the height and reducing the blind spots of the inspection." However, when the device is in use, it can only be detected through the detection structure on the top, but it cannot be detected in areas with relatively narrow spaces. The existing device has a small detection range and cannot be changed and adjusted according to different situations;
4、专利文件CN211403495U公开了一种供变电站自动化智能巡检装置,包括“外箱,所述外箱的左侧固定安装有第一电机,所述外箱内腔的底壁固定安装有支撑块,所述支撑块的顶部固定安装有联轴器。该供变电站自动化智能巡检装置,通过第一电机开始工作,当其输出轴开始转动的时候,来带动转杆进行转动,经过联轴器的安装,使得转杆与第一电机输出轴之间的连接更为稳固,由于第一齿盘与第二齿盘相啮合,在转动带动第一齿盘的时候,同时第二齿盘也开始旋转,同时螺纹块在螺纹杆的表面向上进行移动,此时螺纹杆左右两侧的支撑杆在限定槽内滑动,使得螺纹块在移动的过程中更为平稳,达到了方便调节的目的”,但是该装置在使用的时候,经常会遇到不同的路面状况,在路面有横置阻挡杆件结构的时候或者有一定台阶的情况,装置无法正常移动,使得装置的灵活性较差。4. Patent document CN211403495U discloses an intelligent inspection device for power substation automation, including "an outer box, a first motor is fixedly installed on the left side of the outer box, a support block is fixedly installed on the bottom wall of the inner cavity of the outer box, and a coupling is fixedly installed on the top of the support block. The intelligent inspection device for power substation automation starts working through the first motor, and when its output shaft starts to rotate, it drives the rotating rod to rotate. After the installation of the coupling, the connection between the rotating rod and the output shaft of the first motor is more stable. Since the first gear disc is engaged with the second gear disc, when the first gear disc is driven by rotation, the second gear disc also starts to rotate at the same time, and the threaded block moves upward on the surface of the threaded rod. At this time, the support rods on the left and right sides of the threaded rod slide in the limited groove, so that the threaded block is more stable during the movement, achieving the purpose of convenient adjustment". However, when the device is in use, it often encounters different road conditions. When there is a horizontal blocking rod structure on the road surface or there are certain steps, the device cannot move normally, making the device less flexible.
发明内容Summary of the invention
本发明的目的在于提供一种自动化巡检设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automated inspection device to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种自动化巡检设备,包括设备箱体和电动推杆,所述设备箱体的内部安装有电动推杆,所述电动推杆的上方安装有翻转支架;To achieve the above object, the present invention provides the following technical solution: an automated inspection device, comprising a device box and an electric push rod, wherein the electric push rod is installed inside the device box, and a flip bracket is installed above the electric push rod;
所述设备箱体正面的顶部安装有调节支架,所述设备箱体的正面和背面分别安装有两组稳定支架;An adjustment bracket is installed on the top of the front of the equipment box, and two sets of stabilizing brackets are installed on the front and back of the equipment box respectively;
所述设备箱体的右侧嵌入安装有翻转支臂。A flip arm is embedded and installed on the right side of the equipment box.
优选的,所述设备箱体的右侧开设有安装槽,且安装槽位于翻转支臂的外侧,设备箱体外侧和底部嵌入安装有五组环视摄像头,设备箱体的正面嵌入安装有控制器,设备箱体的底部安装有四组安装底座,安装底座的顶部开设有接线口,安装底座的内部嵌入安装有移动电机,移动电机的两侧安装有移动轮。Preferably, a mounting groove is provided on the right side of the equipment box, and the mounting groove is located on the outside of the flip arm, five groups of surround-view cameras are embedded and installed on the outside and bottom of the equipment box, a controller is embedded and installed on the front of the equipment box, four groups of mounting bases are installed on the bottom of the equipment box, a wiring port is provided on the top of the mounting base, a moving motor is embedded and installed inside the mounting base, and moving wheels are installed on both sides of the moving motor.
优选的,所述电动推杆的底部安装有固定底座,固定底座的正面安装有驱动电机,电动推杆的输出端有活塞杆,活塞杆的顶部安装有升降平台。Preferably, a fixed base is installed at the bottom of the electric push rod, a driving motor is installed on the front of the fixed base, a piston rod is provided at the output end of the electric push rod, and a lifting platform is installed on the top of the piston rod.
优选的,所述翻转支架的底部安装有配重块,翻转支架的外侧安装有翻转框,翻转框的两侧安装有限位支架,且限位支架位于升降平台的顶部,翻转支架的顶部安装有内升降推杆,内升降推杆的顶部安装有检测台,且检测台位于设备箱体的内侧,检测台的顶部安装有全方位摄像头。Preferably, a counterweight is installed at the bottom of the flip bracket, a flip frame is installed on the outside of the flip bracket, limit brackets are installed on both sides of the flip frame, and the limit brackets are located at the top of the lifting platform, an inner lifting push rod is installed on the top of the flip bracket, a detection platform is installed on the top of the inner lifting push rod, and the detection platform is located on the inner side of the equipment box, and an all-round camera is installed on the top of the detection platform.
优选的,所述电动推杆带动顶部限位支架下降,限位支架下半部分位于设备箱体的内部,同时翻转支架中部安装有旋转轴结构,翻转支架通过旋转轴与限位支架进行固定;Preferably, the electric push rod drives the top limit bracket to descend, the lower half of the limit bracket is located inside the equipment box, and a rotating shaft structure is installed in the middle of the flip bracket, and the flip bracket is fixed to the limit bracket through the rotating shaft;
所述顶部的检测台需要利用内部的内升降推杆控制上升,且在不使用时候检测台将在翻转框的内部。The top detection platform needs to be raised by an internal lifting push rod, and the detection platform will be inside the flip frame when not in use.
优选的,所述调节支架的正面安装有调节电机,调节电机的输出端安装有调节螺杆,且调节螺杆位于调节支架的内侧,调节螺杆的外侧安装有活动板,且活动板位于调节支架的内侧,活动板的顶部安装有推动板,且推动板位于调节支架的顶部。Preferably, an adjusting motor is installed on the front side of the adjusting bracket, an adjusting screw is installed on the output end of the adjusting motor, and the adjusting screw is located on the inner side of the adjusting bracket, a movable plate is installed on the outer side of the adjusting screw, and the movable plate is located on the inner side of the adjusting bracket, and a pushing plate is installed on the top of the movable plate, and the pushing plate is located on the top of the adjusting bracket.
优选的,所述稳定支架顶部的两侧安装有限位柱,且限位柱位于设备箱体的内侧,稳定支架的输出端安装有伸缩杆,伸缩杆的底部安装有限位框,限位框的内侧嵌入安装有支撑轮,限位柱的背面安装有两组调节座,调节座的内侧安装有调节推杆。Preferably, limit columns are installed on both sides of the top of the stabilizing bracket, and the limit columns are located on the inner side of the equipment box, a telescopic rod is installed at the output end of the stabilizing bracket, a limit frame is installed at the bottom of the telescopic rod, a support wheel is embedded on the inner side of the limit frame, two sets of adjustment seats are installed on the back of the limit columns, and an adjustment push rod is installed on the inner side of the adjustment seat.
优选的,所述翻转支臂左侧的内部嵌入安装有定位电机,翻转支臂的内侧嵌入安装有两组翻转电机,翻转支臂的正面安装有旋转电机,旋转电机的左侧安装有红外传感器,旋转电机的右侧安装有高压验电笔。Preferably, a positioning motor is embedded in the left side of the flip arm, two sets of flip motors are embedded in the inner side of the flip arm, a rotating motor is installed on the front side of the flip arm, an infrared sensor is installed on the left side of the rotating motor, and a high-voltage electric test pen is installed on the right side of the rotating motor.
优选的,该自动化巡检装置的使用方法如下:Preferably, the method of using the automatic inspection device is as follows:
S1、首先通过底部的移动电机带动输出端的移动轮进行移动,传递将带动整体装置进行位置移动,移动到固定位置后,通过利用控制器将自动控制内部的电动推杆上升,传递带动顶部的限位支架上升,从而带动顶部的整体检测装置上升进行检测,再控制内部的内升降推杆带动顶部的检测台上升对高处进行检测,全方位摄像头以及检测台将有效地检测出变电站不同区域的温度湿度以及是否出现损坏;S1. First, the moving motor at the bottom drives the moving wheel at the output end to move, which in turn drives the entire device to move. After moving to a fixed position, the controller automatically controls the internal electric push rod to rise, which drives the top limit bracket to rise, thereby driving the overall detection device at the top to rise for detection, and then controls the internal lifting push rod to drive the top detection platform to rise for detection at high places. The all-round camera and the detection platform will effectively detect the temperature and humidity in different areas of the substation and whether there is any damage;
S2、再利用控制器控制右侧的定位电机以及翻转电机进行旋转调节,传递将带动右侧的翻转支臂针对不同需求变换角度和位置,通过利用翻转支臂插入缝隙或者深处的区域,利用红外传感器进行检测,同时可以利用高压验电笔对外壳进行检测,确保没有出现漏电的情况;S2. Use the controller to control the positioning motor and the flip motor on the right side to rotate and adjust. The transmission will drive the flip arm on the right side to change the angle and position according to different needs. Use the flip arm to insert into the gap or deep area, use the infrared sensor to detect, and use the high-voltage test pen to detect the shell to ensure that there is no leakage.
S3、然后当移动的时候顶部的检测装置接触到横向杆件结构的时候,内部的翻转支架将自动进行调节;S3, when the top detection device contacts the horizontal rod structure during movement, the internal flip bracket will automatically adjust;
S4、最后在变电站内不同的路面经常会出现高度不一或者横向的管道或者电线的时候,利用稳定支架配合进行移动。S4. Finally, when there are often pipes or wires of different heights or horizontally on different road surfaces in the substation, use a stable bracket to move them.
优选的,在所述步骤S3中,还包括如下步骤:Preferably, in step S3, the following steps are also included:
S31、在移动出现横挡杆件的时候,翻转框内部的翻转支架可以沿着旋转轴结构进行翻转,正面的杆件迎面接触的时候,将会带动翻转框上部分沿着旋转轴向后翻转,内部的配重块将沿着旋转轴向前移动,直至横挡杆件脱离与翻转框或者检测台的接触,底部的配重块将重新恢复翻转框垂直的状态;S31. When the horizontal bar appears during the movement, the flip bracket inside the flip frame can flip along the rotating axis structure. When the front bar contacts the flip frame, the upper part of the flip frame will be driven to flip backward along the rotating axis, and the internal counterweight will move forward along the rotating axis until the horizontal bar is out of contact with the flip frame or the inspection table, and the bottom counterweight will restore the flip frame to a vertical state;
在所述步骤S4中,还包括如下步骤:In step S4, the following steps are also included:
S41、在有阻挡结构的路面移动的时候,通过控制器控制内部的调节推杆将带动稳定支架沿着限位柱进行角度调节,通过调节角度和伸长底部的伸缩杆可以带动正面或者背面底部的移动轮抬起,再利用支撑轮配合未抬起的移动轮进行位置移动即可将两组抬起的移动轮跨过阻挡杆,再重复操作即可适应不同的路面状况。S41. When moving on a road surface with a blocking structure, the controller controls the internal adjustment push rod to drive the stable bracket to adjust the angle along the limit column. By adjusting the angle and extending the telescopic rod at the bottom, the moving wheels at the bottom of the front or back can be lifted up, and then the support wheels are used to move the position of the moving wheels that have not been lifted up, so that the two sets of lifted moving wheels can cross the blocking rod, and the operation can be repeated to adapt to different road conditions.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明通过安装有翻转支架,当装置在使用的时候,将限位支架安装在升降平台的顶部,利用限位支架可以为内部的翻转支架提供翻转调节的能力,翻转支架外侧的翻转框可以为内部结构提供防护,翻转支架底部的配重块能够保证整体翻转框在不受外力的影响下置中垂直地面的状态,内部的内升降推杆可以带动顶部的检测台和全方位摄像头上升,从而直接对外界的环境进行检测和观察,当出现横档结构接触翻转框的时候,将会带动翻转框沿着翻转支架中部的旋转轴进行翻转调节,装置正常移动直至翻转框摆脱横档结构,利用翻转支架可以有效地避免横档结构导致升降结构出现折断或者损坏的问题,大大降低的损失。1. The present invention is equipped with a flip bracket. When the device is in use, the limit bracket is installed on the top of the lifting platform. The limit bracket can provide the internal flip bracket with the ability to flip and adjust. The flip frame outside the flip bracket can provide protection for the internal structure. The counterweight block at the bottom of the flip bracket can ensure that the overall flip frame is centered and vertical to the ground without being affected by external forces. The internal lifting push rod can drive the top detection platform and the omnidirectional camera to rise, so as to directly detect and observe the external environment. When the cross structure contacts the flip frame, it will drive the flip frame to flip and adjust along the rotation axis in the middle of the flip bracket. The device moves normally until the flip frame gets rid of the cross structure. The flip bracket can effectively avoid the problem of the lifting structure being broken or damaged due to the cross structure, thereby greatly reducing the loss.
2、本发明通过安装有推动板,当装置在使用的时候,可以将调节支架安装在主体结构的顶部,正面的调节电机可以为输出端的调节螺杆提供旋转的动能,通过控制调节螺杆进行旋转即可带动外侧的活动板沿着调节支架进行位移,传递将带动顶部的推动板推动翻转框,在限位支架的底部下降与设备箱体顶部齐平的时候,推动板将推动翻转框的下半部分沿着旋转轴进行翻转,从而带动整体翻转框横置,持续下降直至翻转框正面与推动板的顶部接触,即可将翻转框整体横置,大大减少了顶部检测结构所占空间和高度,降低了与外界的结构接触的可能,从而有效地避免了检测结构因为撞击导致损坏的情况。2. The present invention is equipped with a push plate. When the device is in use, the adjusting bracket can be installed on the top of the main structure. The adjusting motor on the front can provide rotational kinetic energy for the adjusting screw at the output end. By controlling the adjusting screw to rotate, the outer movable plate can be driven to move along the adjusting bracket, and the transmission will drive the top push plate to push the flip frame. When the bottom of the limit bracket drops to be flush with the top of the equipment box, the push plate will push the lower half of the flip frame to flip along the rotation axis, thereby driving the entire flip frame to be placed horizontally. It continues to drop until the front of the flip frame contacts the top of the push plate, and the flip frame can be placed horizontally as a whole, which greatly reduces the space and height occupied by the top detection structure and reduces the possibility of contact with external structures, thereby effectively avoiding damage to the detection structure due to impact.
3、本发明通过安装有翻转支臂,当装置在使用的时候,将定位电机安装在主体结构的右侧,利用定位电机和翻转电机可以对翻转支臂进行角度的调节,通过调节不同的角度可以有效地扩大装置能够检测的翻转,再利用旋转电机即可带动红外传感器和高压验电笔进行调节,通过红外传感器进行温度具体定位,再利用高压验电笔可以确保接触的表面不出现漏电的情况,利用翻转支臂可以对各种不同狭小的空间内部进行检测,有效地提升了装置的灵活性,便于工作人员使用装置。3. The present invention is equipped with a flip arm. When the device is in use, the positioning motor is installed on the right side of the main structure. The positioning motor and the flip motor can be used to adjust the angle of the flip arm. By adjusting different angles, the flip that the device can detect can be effectively expanded. The rotating motor can then drive the infrared sensor and the high-voltage test pen to make adjustments. The infrared sensor is used to locate the temperature specifically. The high-voltage test pen can be used to ensure that there is no leakage on the contacted surface. The flip arm can be used to detect the inside of various narrow spaces, which effectively improves the flexibility of the device and is convenient for the staff to use the device.
4、本发明通过安装有稳定支架,当装置在使用的时候,将稳定支架利用限位柱与主体装置进行固定,增加装置的稳定性,稳定支架内部的伸缩杆可以根据控制器进行控制伸缩调节,底部的限位框可以为内部的支撑轮提供限制和旋转能力,利用支撑轮即可有效的增加装置的整体支撑,提升装置的稳定性效果,内部的调节座则能够进行多角度的调节,通过伸长调节推杆即可带动稳定支架沿着限位柱进行角度调节,传递将利用调节座进行调节推杆的角度调节,利用稳定支架与主体移动轮配合即可控制装置穿过不同的区域,增加装置的灵活性。4. The present invention is equipped with a stabilizing bracket. When the device is in use, the stabilizing bracket is fixed to the main device by a limiting column to increase the stability of the device. The telescopic rod inside the stabilizing bracket can be controlled to telescope and adjust according to the controller. The limiting frame at the bottom can provide limitation and rotation capabilities for the internal supporting wheels. The supporting wheels can effectively increase the overall support of the device and improve the stability of the device. The internal adjustment seat can be adjusted at multiple angles. The stabilizing bracket can be driven to adjust the angle along the limiting column by extending the adjustment push rod, and the angle of the adjustment push rod can be adjusted by the adjustment seat. The stabilizing bracket can be coordinated with the main moving wheel to control the device to pass through different areas, thereby increasing the flexibility of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的电动推杆结构示意图;FIG2 is a schematic diagram of the electric push rod structure of the present invention;
图3为本发明的翻转支架结构示意图;FIG3 is a schematic diagram of the structure of the flip bracket of the present invention;
图4为本发明的移动轮结构示意图;FIG4 is a schematic diagram of the structure of the moving wheel of the present invention;
图5为本发明的推动板结构示意图;FIG5 is a schematic diagram of the push plate structure of the present invention;
图6为本发明的稳定支架结构示意图;FIG6 is a schematic diagram of a stable support structure of the present invention;
图7为本发明的翻转支臂结构示意图;FIG7 is a schematic diagram of the structure of the flip arm of the present invention;
图8为本发明的工作流程图。FIG. 8 is a flowchart of the present invention.
图中:1、设备箱体;101、安装槽;102、环视摄像头;103、控制器;104、安装底座;105、接线口;106、移动电机;107、移动轮;2、电动推杆;201、固定底座;202、驱动电机;203、活塞杆;204、升降平台;3、翻转支架;301、限位支架;302、翻转框;303、配重块;304、内升降推杆;305、检测台;306、全方位摄像头;4、推动板;401、调节支架;402、调节电机;403、调节螺杆;404、活动板;5、支撑轮;501、限位柱;502、稳定支架;503、伸缩杆;504、限位框;505、调节座;506、调节推杆;6、翻转支臂;601、定位电机;602、翻转电机;603、旋转电机;604、红外传感器;605、高压验电笔。In the figure: 1. Equipment box; 101. Mounting slot; 102. Surround view camera; 103. Controller; 104. Mounting base; 105. Wiring port; 106. Moving motor; 107. Moving wheel; 2. Electric push rod; 201. Fixed base; 202. Driving motor; 203. Piston rod; 204. Lifting platform; 3. Turning bracket; 301. Limiting bracket; 302. Turning frame; 303. Counterweight; 304. Inner lifting push rod; 305. Inspection table; 306, all-round camera; 4, push plate; 401, adjustment bracket; 402, adjustment motor; 403, adjustment screw; 404, movable plate; 5, support wheel; 501, limit column; 502, stable bracket; 503, telescopic rod; 504, limit frame; 505, adjustment seat; 506, adjustment push rod; 6, flip arm; 601, positioning motor; 602, flip motor; 603, rotation motor; 604, infrared sensor; 605, high-voltage electric test pen.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1、图2、图3、图4和图8,本发明提供的一种实施例:一种自动化巡检设备,包括设备箱体1,所述设备箱体1的右侧开设有安装槽101,且安装槽101位于翻转支臂6的外侧,设备箱体1外侧和底部嵌入安装有五组环视摄像头102,设备箱体1的正面嵌入安装有控制器103,设备箱体1的底部安装有四组安装底座104,安装底座104的顶部开设有接线口105,安装底座104的内部嵌入安装有移动电机106,移动电机106的两侧安装有移动轮107,设备箱体1为装置的主体结构,用于为内部和外侧的结构提供安装位置,增加装置的稳定性,通过右侧的安装槽101可以为支臂检测装置提供安装和防护,避免支臂结构直接与外界接触导致碰撞损坏,环视摄像头102可以提供装置四周的画面,便于装置根据周围的环境分析具体移动,控制器103为装置的核心分析设备,可以进行检测移动分析,同时能够进行远程的数据传输的效果,底部的安装底座104可以为移动结构提供安装位置,利用内部的移动电机106即可带动外侧的移动轮107进行位置移动,同时利用四轮不同的转速可以实现转向的效果,保证装置可以正常进行移动,接线口105则用于进行线路连接,设备箱体1的内部安装有电动推杆2,电动推杆2的底部安装有固定底座201,固定底座201的正面安装有驱动电机202,电动推杆2的输出端有活塞杆203,活塞杆203的顶部安装有升降平台204,固定底座201通过螺栓结构与主体装置的内部进行固定,增加电动推杆2的稳定性,正面的驱动电机202可以为电动推杆2提供动能,控制电动推杆2带动输出端的活塞杆203进行伸缩调节,传递即可带动顶部的升降平台204进行高度调节,保证检测装置可以上升对高度的位置进行巡检,电动推杆2的上方安装有翻转支架3,翻转支架3的底部安装有配重块303,翻转支架3的外侧安装有翻转框302,翻转框302的两侧安装有限位支架301,且限位支架301位于升降平台204的顶部,翻转支架3的顶部安装有内升降推杆304,内升降推杆304的顶部安装有检测台305,且检测台305位于设备箱体1的内侧,检测台305的顶部安装有全方位摄像头306,电动推杆2带动顶部限位支架301下降,限位支架301下半部分位于设备箱体1的内部,同时翻转支架3中部安装有旋转轴结构,翻转支架3通过旋转轴与限位支架301进行固定,顶部的检测台305需要利用内部的内升降推杆304控制上升,且在不使用时候检测台305将在翻转框302的内部,将限位支架301安装在升降平台204的顶部,利用限位支架301可以为内部的翻转支架3提供翻转调节的能力,翻转支架3外侧的翻转框302可以为内部结构提供防护,翻转支架3底部的配重块303能够保证整体翻转框302在不受外力的影响下置中垂直地面的状态,内部的内升降推杆304可以带动顶部的检测台305和全方位摄像头306上升,从而直接对外界的环境进行检测和观察,当出现横档结构接触翻转框302的时候,将会带动翻转框302沿着翻转支架3中部的旋转轴进行翻转调节,装置正常移动直至翻转框302摆脱横档结构,利用翻转支架3可以有效地避免横档结构导致升降结构出现折断或者损坏的问题,大大降低的损失。Please refer to Figures 1, 2, 3, 4 and 8. An embodiment of the present invention is: an automated inspection device, including an equipment box 1, a mounting slot 101 is provided on the right side of the equipment box 1, and the mounting slot 101 is located on the outside of the flip arm 6, five groups of surround-view cameras 102 are embedded and installed on the outside and bottom of the equipment box 1, a controller 103 is embedded and installed on the front of the equipment box 1, four groups of mounting bases 104 are installed on the bottom of the equipment box 1, a wiring port 105 is provided on the top of the mounting base 104, a mobile motor 106 is embedded and installed inside the mounting base 104, and mobile wheels 107 are installed on both sides of the mobile motor 106. The equipment box 1 is the main structure of the device, which is used to provide a mounting position for the internal and external structures to increase the stability of the device. The mounting slot 101 on the right side can provide installation and protection for the arm detection device to avoid direct contact between the arm structure and the outside world and collision damage. The surround-view camera 102 can provide pictures around the device, which is convenient for the device to The specific movement is analyzed according to the surrounding environment. The controller 103 is the core analysis equipment of the device, which can perform detection and movement analysis, and can also achieve the effect of remote data transmission. The mounting base 104 at the bottom can provide an installation position for the mobile structure. The internal mobile motor 106 can drive the outer mobile wheel 107 to move the position. At the same time, the different rotation speeds of the four wheels can achieve the steering effect to ensure that the device can move normally. The wiring port 105 is used for line connection. An electric push rod 2 is installed inside the equipment box 1. A fixed base 201 is installed at the bottom of the electric push rod 2. A drive motor 202 is installed on the front of the fixed base 201. A piston rod 203 is installed on the output end of the electric push rod 2. A lifting platform 204 is installed on the top of the piston rod 203. The fixed base 201 is fixed to the inside of the main device by a bolt structure to increase the stability of the electric push rod 2. The front drive motor 202 can provide kinetic energy for the electric push rod 2 and control the electric push rod 2 to drive the output end The piston rod 203 is telescopically adjusted, and the transmission can drive the lifting platform 204 on the top to adjust the height, so as to ensure that the detection device can rise to inspect the height position. A flip bracket 3 is installed above the electric push rod 2, and a counterweight block 303 is installed at the bottom of the flip bracket 3. A flip frame 302 is installed on the outside of the flip bracket 3, and limited brackets 301 are installed on both sides of the flip frame 302, and the limited bracket 301 is located at the top of the lifting platform 204. An inner lifting push rod 304 is installed on the top of the flip bracket 3, and a detection table 305 is installed on the top of the inner lifting push rod 304, and the detection table 305 is located on the inner side of the equipment box 1. An omnidirectional camera 306 is installed on the top of the detection table 305, and the electric push rod 2 drives the top limited bracket 301 to descend, and the lower half of the limited bracket 301 is located inside the equipment box 1. At the same time, a rotating shaft structure is installed in the middle of the flip bracket 3, and the flip bracket 3 is fixed with the limited bracket 301 through the rotating shaft, and the top detection table 305 needs to be adjusted by using the internal The inner lifting push rod 304 controls the rise, and when not in use, the detection platform 305 will be inside the flip frame 302, and the limit bracket 301 will be installed on the top of the lifting platform 204. The limit bracket 301 can provide the internal flip bracket 3 with the ability to flip and adjust, and the flip frame 302 outside the flip bracket 3 can provide protection for the internal structure. The counterweight block 303 at the bottom of the flip bracket 3 can ensure that the entire flip frame 302 is centered and vertical to the ground without being affected by external forces. The internal lifting push rod 304 can drive the top detection platform 305 and the omnidirectional camera 306 to rise, so as to directly detect and observe the external environment. When the cross structure contacts the flip frame 302, it will drive the flip frame 302 to flip and adjust along the rotation axis in the middle of the flip bracket 3. The device moves normally until the flip frame 302 gets rid of the cross structure. The flip bracket 3 can effectively avoid the problem of the lifting structure being broken or damaged by the cross structure, thereby greatly reducing the loss.
请参阅图5、图6和图8,本发明提供的一种实施例:一种自动化巡检设备,包括设备箱体1,所述设备箱体1正面的顶部安装有调节支架401,调节支架401的正面安装有调节电机402,调节电机402的输出端安装有调节螺杆403,且调节螺杆403位于调节支架401的内侧,调节螺杆403的外侧安装有活动板404,且活动板404位于调节支架401的内侧,活动板404的顶部安装有推动板4,且推动板4位于调节支架401的顶部,可以将调节支架401安装在主体结构的顶部,正面的调节电机402可以为输出端的调节螺杆403提供旋转的动能,通过控制调节螺杆403进行旋转即可带动外侧的活动板404沿着调节支架401进行位移,传递将带动顶部的推动板4推动翻转框302,在限位支架301的底部下降与设备箱体1顶部齐平的时候,推动板4将推动翻转框302的下半部分沿着旋转轴进行翻转,从而带动整体翻转框302横置,持续下降直至翻转框302正面与推动板4的顶部接触,即可将翻转框302整体横置,大大减少了顶部检测结构所占空间和高度,降低了与外界的结构接触的可能,从而有效地避免了检测结构因为撞击导致损坏的情况,设备箱体1的正面和背面分别安装有两组稳定支架502,稳定支架502顶部的两侧安装有限位柱501,且限位柱501位于设备箱体1的内侧,稳定支架502的输出端安装有伸缩杆503,伸缩杆503的底部安装有限位框504,限位框504的内侧嵌入安装有支撑轮5,限位柱501的背面安装有两组调节座505,调节座505的内侧安装有调节推杆506,将稳定支架502利用限位柱501与主体装置进行固定,增加装置的稳定性,稳定支架502内部的伸缩杆503可以根据控制器103进行控制伸缩调节,底部的限位框504可以为内部的支撑轮5提供限制和旋转能力,利用支撑轮5即可有效的增加装置的整体支撑,提升装置的稳定性效果,内部的调节座505则能够进行多角度的调节,通过伸长调节推杆506即可带动稳定支架502沿着限位柱501进行角度调节,传递将利用调节座505进行调节推杆506的角度调节,利用稳定支架502与主体移动轮107配合即可控制装置穿过不同的区域。Please refer to Figures 5, 6 and 8. An embodiment of the present invention is: an automated inspection device, including an equipment box 1, an adjustment bracket 401 is installed on the top of the front of the equipment box 1, an adjustment motor 402 is installed on the front of the adjustment bracket 401, an adjustment screw 403 is installed on the output end of the adjustment motor 402, and the adjustment screw 403 is located on the inner side of the adjustment bracket 401, a movable plate 404 is installed on the outer side of the adjustment screw 403, and the movable plate 404 is located on the inner side of the adjustment bracket 401, a push plate 4 is installed on the top of the movable plate 404, and the push plate 4 is located on the top of the adjustment bracket 401, and the adjustment bracket 401 can be installed on the top of the main structure, The front adjustment motor 402 can provide rotational kinetic energy for the adjustment screw 403 at the output end. By controlling the adjustment screw 403 to rotate, the outer movable plate 404 can be driven to move along the adjustment bracket 401, and the transmission will drive the top push plate 4 to push the flip frame 302. When the bottom of the limit bracket 301 drops to be flush with the top of the equipment box 1, the push plate 4 will push the lower half of the flip frame 302 to flip along the rotation axis, thereby driving the entire flip frame 302 to be horizontally placed, and continue to drop until the front of the flip frame 302 contacts the top of the push plate 4, then the flip frame 302 can be placed horizontally as a whole, which greatly reduces the space and height occupied by the top detection structure and reduces In order to prevent the possibility of contact with external structures, the detection structure is effectively avoided from being damaged due to impact. Two groups of stable brackets 502 are respectively installed on the front and back of the equipment box 1. Limiting columns 501 are installed on both sides of the top of the stable bracket 502, and the limiting columns 501 are located on the inner side of the equipment box 1. A telescopic rod 503 is installed at the output end of the stable bracket 502, and a limiting frame 504 is installed at the bottom of the telescopic rod 503. A supporting wheel 5 is embedded in the inner side of the limiting frame 504. Two groups of adjusting seats 505 are installed on the back of the limiting column 501, and an adjusting push rod 506 is installed on the inner side of the adjusting seat 505. The stable bracket 502 is connected to the main device by using the limiting column 501. The telescopic rod 503 inside the stable bracket 502 can be controlled and extended and adjusted according to the controller 103. The limit frame 504 at the bottom can provide limitation and rotation capabilities for the internal support wheel 5. The support wheel 5 can effectively increase the overall support of the device and improve the stability of the device. The internal adjustment seat 505 can be adjusted at multiple angles. The stable bracket 502 can be driven to adjust the angle along the limit column 501 by extending the adjustment push rod 506, and the angle of the adjustment push rod 506 can be adjusted by the adjustment seat 505. The stable bracket 502 can be used in conjunction with the main moving wheel 107 to control the device to pass through different areas.
请参阅图7和图8,本发明提供的一种实施例:一种自动化巡检设备,包括设备箱体1,所述设备箱体1的右侧嵌入安装有翻转支臂6,翻转支臂6左侧的内部嵌入安装有定位电机601,翻转支臂6的内侧嵌入安装有两组翻转电机602,翻转支臂6的正面安装有旋转电机603,旋转电机603的左侧安装有红外传感器604,旋转电机603的右侧安装有高压验电笔605,将定位电机601安装在主体结构的右侧,利用定位电机601和翻转电机602可以对翻转支臂6进行角度的调节,通过调节不同的角度可以有效地扩大装置能够检测的翻转,再利用旋转电机603即可带动红外传感器604和高压验电笔605进行调节,通过红外传感器604进行温度具体定位,再利用高压验电笔605可以确保接触的表面不出现漏电的情况,利用翻转支臂6可以对各种不同狭小的空间内部进行检测,有效地提升了装置的灵活性,便于工作人员使用装置。Please refer to Figures 7 and 8. An embodiment of the present invention is as follows: an automated inspection device, including a device box 1, a flip arm 6 is embedded and installed on the right side of the device box 1, a positioning motor 601 is embedded and installed inside the left side of the flip arm 6, two sets of flip motors 602 are embedded and installed inside the flip arm 6, a rotating motor 603 is installed on the front side of the flip arm 6, an infrared sensor 604 is installed on the left side of the rotating motor 603, a high-voltage electric test pen 605 is installed on the right side of the rotating motor 603, the positioning motor 601 is installed on the right side of the main structure, and the positioning motor 601 is installed on the right side of the main structure. The positioning motor 601 and the flipping motor 602 can adjust the angle of the flipping arm 6. By adjusting different angles, the flipping that the device can detect can be effectively expanded. The rotating motor 603 can then drive the infrared sensor 604 and the high-voltage test pen 605 to make adjustments. The infrared sensor 604 can be used to locate the temperature specifically, and the high-voltage test pen 605 can be used to ensure that there is no leakage on the contact surface. The flipping arm 6 can be used to detect the inside of various narrow spaces, which effectively improves the flexibility of the device and makes it easier for staff to use the device.
该自动化巡检装置的使用方法如下:The method of using the automatic inspection device is as follows:
S1、首先通过底部的移动电机106带动输出端的移动轮107进行移动,传递将带动整体装置进行位置移动,移动到固定位置后,通过利用控制器103将自动控制内部的电动推杆2上升,传递带动顶部的限位支架301上升,从而带动顶部的整体检测装置上升进行检测,再控制内部的内升降推杆304带动顶部的检测台305上升对高处进行检测,全方位摄像头306以及检测台305将有效地检测出变电站不同区域的温度湿度以及是否出现损坏;S1. First, the moving motor 106 at the bottom drives the moving wheel 107 at the output end to move, and the transmission will drive the entire device to move. After moving to a fixed position, the controller 103 will automatically control the internal electric push rod 2 to rise, and the transmission will drive the top limit bracket 301 to rise, thereby driving the top overall detection device to rise for detection, and then control the internal lifting push rod 304 to drive the top detection platform 305 to rise for detection at high places. The omnidirectional camera 306 and the detection platform 305 will effectively detect the temperature and humidity of different areas of the substation and whether there is damage;
S2、再利用控制器103控制右侧的定位电机601以及翻转电机602进行旋转调节,传递将带动右侧的翻转支臂6针对不同需求变换角度和位置,通过利用翻转支臂6插入缝隙或者深处的区域,利用红外传感器604进行检测,同时可以利用高压验电笔605对外壳进行检测,确保没有出现漏电的情况;S2, the controller 103 is used to control the right positioning motor 601 and the flip motor 602 to rotate and adjust, and the transmission will drive the right flip arm 6 to change the angle and position according to different needs. The flip arm 6 is inserted into the gap or deep area, and the infrared sensor 604 is used for detection. At the same time, the high-voltage test pen 605 can be used to detect the shell to ensure that there is no leakage;
S3、然后当移动的时候顶部的检测装置接触到横向杆件结构的时候,内部的翻转支架3将自动进行调节;S3, when the top detection device contacts the horizontal rod structure during movement, the internal flip bracket 3 will automatically adjust;
S4、最后在变电站内不同的路面经常会出现高度不一或者横向的管道或者电线的时候,利用稳定支架502配合进行移动。S4. Finally, when there are often pipelines or wires of different heights or horizontally on different roads in the substation, the stable bracket 502 is used to move them.
在所述步骤S3中,还包括如下步骤:In step S3, the following steps are also included:
S31、在移动出现横挡杆件的时候,翻转框302内部的翻转支架3可以沿着旋转轴结构进行翻转,正面的杆件迎面接触的时候,将会带动翻转框302上部分沿着旋转轴向后翻转,内部的配重块303将沿着旋转轴向前移动,直至横挡杆件脱离与翻转框302或者检测台305的接触,底部的配重块303将重新恢复翻转框302垂直的状态;S31, when the horizontal bar appears during the movement, the flip bracket 3 inside the flip frame 302 can flip along the rotating axis structure, and when the front bar contacts head-on, it will drive the upper part of the flip frame 302 to flip backward along the rotating axis, and the internal counterweight 303 will move forward along the rotating axis until the horizontal bar is out of contact with the flip frame 302 or the inspection platform 305, and the bottom counterweight 303 will restore the flip frame 302 to a vertical state;
在所述步骤4中,还包括如下步骤:In step 4, the following steps are also included:
S41、在有阻挡结构的路面移动的时候,通过控制器103控制内部的调节推杆506将带动稳定支架502沿着限位柱501进行角度调节,通过调节角度和伸长底部的伸缩杆503可以带动正面或者背面底部的移动轮107抬起,再利用支撑轮5配合未抬起的移动轮107进行位置移动即可将两组抬起的移动轮107跨过阻挡杆,再重复操作即可适应不同的路面状况S41. When moving on a road surface with a blocking structure, the controller 103 controls the internal adjustment push rod 506 to drive the stable bracket 502 to adjust the angle along the limit column 501. By adjusting the angle and extending the telescopic rod 503 at the bottom, the moving wheel 107 at the bottom of the front or back can be lifted up. Then, the support wheel 5 is used to move the position of the moving wheel 107 that has not been lifted up, so that the two sets of lifted moving wheels 107 can cross the blocking rod, and the operation can be repeated to adapt to different road conditions.
工作原理:首先通过底部的移动电机106带动输出端的移动轮107进行移动,传递将带动整体装置进行位置移动,移动到固定位置后,通过利用控制器103将自动控制内部的电动推杆2上升,传递带动顶部的限位支架301上升,从而带动顶部的整体检测装置上升进行检测,再控制内部的内升降推杆304带动顶部的检测台305上升对高处进行检测,全方位摄像头306以及检测台305将有效地检测出变电站不同区域的温度湿度以及是否出现损坏,再利用控制器103控制右侧的定位电机601以及翻转电机602进行旋转调节,传递将带动右侧的翻转支臂6针对不同需求变换角度和位置,通过利用翻转支臂6插入缝隙或者深处的区域,利用红外传感器604进行检测,同时可以利用高压验电笔605对外壳进行检测,确保没有出现漏电的情况,然后当移动的时候顶部的检测装置接触到横向杆件结构的时候,内部的翻转支架3将自动进行调节,最后在变电站内不同的路面经常会出现高度不一或者横向的管道或者电线的时候,利用稳定支架502配合进行移动。Working principle: First, the moving motor 106 at the bottom drives the moving wheel 107 at the output end to move, and the transmission will drive the entire device to move. After moving to a fixed position, the controller 103 will automatically control the internal electric push rod 2 to rise, and the transmission will drive the top limit bracket 301 to rise, thereby driving the top overall detection device to rise for detection, and then control the internal lifting push rod 304 to drive the top detection platform 305 to rise for detection at high places. The omnidirectional camera 306 and the detection platform 305 will effectively detect the temperature and humidity in different areas of the substation and whether there is any damage, and then use the controller 103 to control the right side The positioning motor 601 and the flip motor 602 are rotated and adjusted, and the transmission will drive the flip arm 6 on the right to change the angle and position according to different needs. The flip arm 6 is inserted into the gap or deep area, and the infrared sensor 604 is used for detection. At the same time, the high-voltage electrician pen 605 can be used to detect the outer shell to ensure that there is no leakage. Then, when the detection device on the top contacts the horizontal rod structure during movement, the internal flip bracket 3 will automatically adjust. Finally, when there are often different heights or horizontal pipes or wires on different road surfaces in the substation, the stable bracket 502 is used to cooperate in moving.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
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| CN113147953A (en) * | 2021-04-26 | 2021-07-23 | 合肥工业大学 | Inspection robot with self-adaptive chassis |
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