CN115258741A - A rotary reclaiming mechanism and a device for quickly picking up and placing optical sheets - Google Patents
A rotary reclaiming mechanism and a device for quickly picking up and placing optical sheets Download PDFInfo
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- CN115258741A CN115258741A CN202210884278.4A CN202210884278A CN115258741A CN 115258741 A CN115258741 A CN 115258741A CN 202210884278 A CN202210884278 A CN 202210884278A CN 115258741 A CN115258741 A CN 115258741A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/08—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device
- B65H1/14—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device comprising positively-acting mechanical devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/56—Elements, e.g. scrapers, fingers, needles, brushes, acting on separated article or on edge of the pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/04—Feeding articles separated from piles; Feeding articles to machines by movable tables or carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H7/00—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
- B65H7/02—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
- B65H7/06—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed
- B65H7/12—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed responsive to double feed or separation
- B65H7/125—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed responsive to double feed or separation sensing the double feed or separation without contacting the articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
本申请涉及一种旋转取料机构以及快速取放光学片材装置,属于取料装置技术领域,一种旋转取料机构,包括:支撑座、旋转组件、伺服电机和两个搬运臂,旋转组件转动连接支撑座,两个搬运臂滑动连接旋转组件,伺服电机设置于支撑座上,旋转组件包括两个取片滑台气缸,两个取片滑台气缸的气缸轴上分别连接两个搬运臂,两个搬运臂位于同一水平直线上,伺服电机驱动旋转组件在支撑座上自转,并且旋转组件自转带动两个搬运臂做同步圆周运动;本申请改进了现有的取放料装置中需要同时具备两组取料机构和四个料盒,其导致取放料装置整体结构较大,生产成本和维护成本均较高的问题。
The application relates to a rotating material reclaiming mechanism and a device for quickly picking up and placing optical sheets, belonging to the technical field of material reclaiming devices. A rotating material reclaiming mechanism includes: a support base, a rotating assembly, a servo motor and two conveying arms, the rotating assembly The support base is rotatably connected, and the two transport arms are slidably connected to the rotating assembly. The servo motor is arranged on the support base. The rotating assembly includes two slide cylinders, and the cylinder shafts of the two slide cylinders are respectively connected with two transport arms. , the two carrying arms are located on the same horizontal straight line, the servo motor drives the rotating assembly to rotate on the support base, and the rotation of the rotating assembly drives the two carrying arms to perform synchronous circular motion; With two sets of reclaiming mechanisms and four material boxes, the overall structure of the picking and unloading device is relatively large, and the production cost and maintenance cost are relatively high.
Description
技术领域technical field
本申请涉及取料装置技术领域,尤其涉及一种旋转取料机构以及快速取放光学片材装置。The present application relates to the technical field of retrieving devices, in particular to a rotary retrieving mechanism and a device for quickly taking and placing optical sheets.
背景技术Background technique
OCA(Optically Clear Adhesive)是一种用于胶结透明光学元件的特种粘胶剂,OCA光学胶目前是触控屏最佳胶粘剂,主要用于触摸屏上的材料粘合,是重要触摸屏的原材料之一,具有电容触碰感应效果。OCA (Optically Clear Adhesive) is a special adhesive used to glue transparent optical components. OCA optical adhesive is currently the best adhesive for touch screens. It is mainly used for bonding materials on touch screens and is one of the raw materials for important touch screens. , with capacitive touch sensing effect.
目前OCA来料为片材,为满足实现自动生产,其在生产过程中需通过取放料装置将OCA片材运送至加工设备上;其中,取放料装置中的取料机构将料盒中的OCA片材取料上料到接料平台后,再通过接料平台运送至加工设备上;但由于现有取料机构的上料和下料的过程需要分时进行,其工作效率较低;而为了满足快速生产的需求,其整体设备中需要设置两组取料机构,且每组取料机构均需要配备有两个料盒,在取料机构往一个料盒中进行取料的同时,另一个料盒可进行上料,以满足设备不间断生产的需要。由此可见,现有的取放料装置中需要同时具备两组取料机构和四个料盒,其导致取放料装置整体结构较大,生产成本和维护成本均较高。At present, the OCA incoming material is a sheet. In order to meet the requirements of automatic production, it needs to transport the OCA sheet to the processing equipment through a pick-and-place device during the production process; The OCA sheet material is loaded onto the receiving platform, and then transported to the processing equipment through the receiving platform; but because the loading and unloading process of the existing feeding mechanism needs to be carried out in time, its work efficiency is low ; and in order to meet the needs of rapid production, two groups of retrieving mechanisms need to be set in the overall equipment, and each group of retrieving mechanisms needs to be equipped with two material boxes. , another material box can be loaded to meet the needs of uninterrupted production of the equipment. It can be seen that the existing pick-and-place device needs to have two sets of pick-and-place mechanisms and four magazines at the same time, which leads to a larger overall structure of the pick-and-place device, and higher production and maintenance costs.
发明内容Contents of the invention
为了解决现有的取放料装置中需要同时具备两组取料机构和四个料盒,其导致取放料装置整体结构较大,生产成本和维护成本均较高的问题,本申请提供一种旋转取料机构以及快速取放光学片材装置。In order to solve the problem that the existing pick-and-place device needs to have two sets of pick-and-place mechanisms and four magazines at the same time, which leads to a larger overall structure of the pick-and-place device and higher production and maintenance costs, this application provides a A rotary retrieving mechanism and a device for quickly taking and placing optical sheets.
采用如下的技术方案:Adopt the following technical solutions:
一种旋转取料机构,包括:支撑座、旋转组件、伺服电机和两个搬运臂,旋转组件转动连接支撑座,两个搬运臂滑动连接旋转组件,伺服电机设置于支撑座上,旋转组件包括两个取片滑台气缸,两个取片滑台气缸的气缸轴上分别连接两个搬运臂,两个搬运臂位于同一水平直线上,伺服电机驱动旋转组件在支撑座上自转,并且旋转组件自转带动两个搬运臂做同步圆周运动。A rotary retrieving mechanism, comprising: a support seat, a rotary assembly, a servo motor and two transport arms, the rotary assembly is rotatably connected to the support seat, the two transport arms are slidingly connected to the rotary assembly, the servo motor is arranged on the support seat, and the rotary assembly includes Two take-up slide cylinders, two transfer arms are connected to the cylinder shafts of the two take-up slide cylinders, the two transfer arms are located on the same horizontal line, the servo motor drives the rotating assembly to rotate on the support base, and the rotating assembly The rotation drives the two transport arms to perform synchronous circular motion.
通过采用上述技术方案,一种旋转取料机构具有两个搬运臂,两个搬运臂可以在旋转取料机构的上料工位和下料工位之间来回移动,当一个搬运臂处于上料工位的上方时,另一个搬运臂处于下料工位的上方,则两个搬运臂可以在同一时刻分别对光学片材进行上料和下料的操作,大大提高了旋转取料机构的工作效率,并机构结构较为简单,不需要两组取料机构,成本较低。By adopting the above technical scheme, a rotary reclaiming mechanism has two transport arms, and the two transport arms can move back and forth between the loading station and the unloading station of the rotary reclaiming mechanism. When it is above the station, the other transfer arm is above the unloading station, and the two transfer arms can respectively perform loading and unloading operations on the optical sheet at the same time, which greatly improves the work of the rotary reclaiming mechanism. Efficiency, and the structure of the mechanism is relatively simple, no two sets of feeding mechanisms are needed, and the cost is low.
优选的,搬运臂包括固定架、滑移架、真空吸盘和抖片气缸,取片滑台气缸的气缸轴连接固定架,滑移架滑动连接固定架,抖片气缸设置于滑移架上并与滑移架固定连接,真空吸盘固定连接于抖片气缸远离固定架一端的气缸轴上,支撑座上设置有真空调压阀。Preferably, the transport arm includes a fixed frame, a sliding frame, a vacuum suction cup and a film shaking cylinder, the cylinder shaft of the slide table cylinder is connected to the fixed frame, the sliding frame is slidably connected to the fixed frame, and the film shaking cylinder is arranged on the sliding frame and It is fixedly connected with the sliding frame, the vacuum suction cup is fixedly connected with the cylinder shaft at the end of the shaker cylinder away from the fixed frame, and a vacuum air-conditioning valve is arranged on the support seat.
通过采用上述技术方案,取片滑台气缸用于取片时旋转组件可带动搬运臂同时上下移动,真空吸盘用于取放光学片材,真空调压阀用于调节真空吸盘的吸力,抖片气缸用于上料时快速上下抖动,防止光学片材叠片。By adopting the above-mentioned technical scheme, when the cylinder of the taking-up slide table is used for taking the film, the rotating component can drive the conveying arm to move up and down at the same time, the vacuum suction cup is used to take and place the optical sheet, and the vacuum air-conditioning valve is used to adjust the suction force of the vacuum suction cup to shake the film. The cylinder is used to shake up and down quickly when feeding materials to prevent the optical sheet from stacking.
优选的,搬运臂还包括调节螺栓,固定架上开设有通孔,所述调节螺栓穿射所述通孔连接所述滑移架。Preferably, the transport arm further includes an adjustment bolt, and a through hole is opened on the fixing frame, and the adjustment bolt passes through the through hole to connect with the sliding frame.
通过采用上述技术方案,调节螺栓则可以调节真空吸盘之间的间距,从而兼容多种光学片材的产品尺寸的上料和下料。By adopting the above technical solution, the adjusting bolt can adjust the distance between the vacuum suction cups, so that it is compatible with loading and unloading of product sizes of various optical sheets.
一种快速取放光学片材装置,包括:A device for quickly picking and placing optical sheets, comprising:
供料机构、预对位平台和如上所述的一种旋转取料机构;A feeding mechanism, a pre-alignment platform, and a rotary reclaiming mechanism as described above;
所述供料机构设置有上料工位,所述旋转取料机构从所述上料工位处上料;The feeding mechanism is provided with a feeding station, and the rotary reclaiming mechanism feeds from the feeding station;
所述预对位平台设置有下料工位,所述旋转取料机构从所述下料工位处下料。The pre-alignment platform is provided with a blanking station, and the rotary reclaiming mechanism unloads from the blanking station.
通过采用上述技术方案,供料机构用于放置OCA片材,则旋转取料机构从供料机构的上料工位处取出OCA片材,并从预对位平台的下料工位处放置OCA片材,预对位平台接收OCA片材用于后续的工序。By adopting the above technical scheme, the feeding mechanism is used to place the OCA sheet, and the rotary reclaiming mechanism takes out the OCA sheet from the loading station of the feeding mechanism, and places the OCA from the unloading station of the pre-alignment platform Sheets, the pre-alignment platform receives OCA sheets for subsequent processes.
优选的,供料机构包括导轨、基底、平移平台和两个料盒,基底与导轨滑动连接并且基底设置于导轨上,基底与平移平台可拆卸连接并且平移平台设置于基底上,两个料盒设置于平移平台上,两个料盒经过上料工位。Preferably, the feeding mechanism includes a guide rail, a base, a translation platform and two magazines, the base is slidably connected to the guide rail and the base is arranged on the guide rail, the base is detachably connected to the translation platform and the translation platform is arranged on the base, and the two magazines Set on the translation platform, two material boxes pass through the loading station.
通过采用上述技术方案,料盒可在导轨上移动,两个料盒可进行自动切换,一个供取料,另外一个待机给人工放片料,料盒拆卸安装于平移平台上,便于料盒中放入光学片材,进而方便不停机上料。料盒内放置有光学片材,料盒经过旋转取料机构的上料工位时,旋转取料机构可对料盒中的光学片材进行上料,旋转取料机构上的旋转组件可带动搬运臂同步旋转,两个搬运臂均可经过上料工位,则一个搬运臂上料后,另一个搬运臂依次上料,而预对位平台的两个接料平台也可经过下料工位,则两个搬运臂均可对两个接料平台依次进行光学片材的下料,这大大改进了对装置整体结构较大,生产成本和维护成本均较高的问题。By adopting the above-mentioned technical scheme, the material box can move on the guide rail, and the two material boxes can be switched automatically, one for feeding and retrieving, and the other is on standby for manual feeding of the sheet material. Putting optical sheets in, which is convenient for non-stop loading. Optical sheets are placed in the material box. When the material box passes through the loading station of the rotary reclaiming mechanism, the rotary reclaiming mechanism can load the optical sheets in the material box, and the rotating components on the rotating reclaiming mechanism can drive The transfer arm rotates synchronously, and the two transfer arms can pass through the loading station. After one transfer arm is loaded, the other transfer arm is loaded sequentially, and the two receiving platforms of the pre-alignment platform can also pass through the unloading station. position, the two transport arms can successively unload the optical sheets on the two material receiving platforms, which greatly improves the problem that the overall structure of the device is large, and the production cost and maintenance cost are high.
优选的,料盒包括侧边沿上的挡边和底部的顶升组件,所述挡边和所述顶升组件滑动连接,所述挡边底部与所述平移平台滑动连接,所述挡边包括固定挡边和活动挡边,所述活动挡边通过方向旋钮限位,所述活动挡边顶部设置有刮片。Preferably, the magazine includes a rib on the side edge and a jacking assembly at the bottom, the rib is slidably connected to the jacking assembly, the bottom of the rib is slidably connected to the translation platform, and the rib includes Fixed rib and movable rib, the movable rib is limited by the direction knob, and the top of the movable rib is provided with a scraper.
通过采用上述技术方案,料盒内可放置不同尺寸大小的光学片材,并且可以限位,刮片用于取光学片材时防止搬运臂上的真空吸盘取多。By adopting the above technical solution, optical sheets of different sizes can be placed in the material box, and the position can be limited. When the scraper is used to take the optical sheets, it prevents the vacuum suction cup on the transport arm from taking too much.
优选的,平移平台上设置有第一对射光纤、吹气筒、离子棒和抽出拉手,所述第一对射光纤、吹气筒、离子棒的检测端均对准料盒顶部。Preferably, the translation platform is provided with a first antifiber, an air blower, an ion bar and a pull-out handle, and the detection ends of the first antifiber, air blower, and ion bar are all aligned with the top of the cartridge.
通过采用上述技术方案,抽出拉手便于取放平移平台,吹气筒用于将光学片材的片与片之间进行吹散,减少上料时光学片材叠片的情况,顶升组件用于料盒里面的光学片材被搬运臂上的真空吸盘取走时,将光学片材顶升到第一对射光纤检测可以检测到是否多取的料盒顶部,刮片用于取光学片材时防止搬运臂上的真空吸盘取多,离子棒则是通过离子风吹气消除光学片材表面的静电,进而防止一次性取多片片材。By adopting the above-mentioned technical scheme, it is easy to take and place the translation platform by pulling out the handle. When the optical sheet in the box is taken away by the vacuum suction cup on the transport arm, the optical sheet is lifted to the top of the box where the first optical fiber detection can detect whether it is overtaken. When the scraper is used to take the optical sheet To prevent the vacuum suction cup on the transport arm from taking too much, the ion bar eliminates the static electricity on the surface of the optical sheet through the ion wind blowing, thereby preventing multiple sheets from being taken at one time.
优选的,一种快速取放光学片材装置还包括检测机构,检测机构包括:支撑杆、固定板、抛料托盘、和多片检滑台气缸,固定板设置于支撑杆上,抛料托盘滑动设置于固定板的一侧,抛料托盘经过下料工位的下方,多片检滑台气缸设置于固定板上,并位于抛料托盘的同一侧,片检滑台气缸上的气缸轴上固定设置有第二对射光纤。Preferably, a device for quickly picking and placing optical sheets also includes a detection mechanism. The detection mechanism includes: a support rod, a fixed plate, a material throwing tray, and a multi-piece slide inspection table cylinder. The fixed plate is arranged on the support rod, and the material throwing tray The slide is set on one side of the fixed plate, the ejection tray passes under the unloading station, the cylinder of the multi-piece inspection slide is set on the fixed plate, and is located on the same side of the ejection tray, the cylinder shaft on the cylinder of the inspection slide A second pair of optical fibers is fixedly arranged on the top.
通过采用上述技术方案,通过采用上述技术方案,当第二射光纤检测到真空吸盘吸取多片的光学片材时,抛料托盘移动至下料工位,并伸出将光学片材的多片收集,有利于解决装置上料下料过程中出现多片的情况。By adopting the above technical scheme, when the second optical fiber detects that the vacuum chuck sucks multiple optical sheets, the throwing tray moves to the unloading station, and stretches out the multiple optical sheets. Collecting is beneficial to solve the situation of multiple pieces during the loading and unloading process of the device.
优选的,预对位平台包括底板、两个通道模组、两个接料平台和两个安装块,两个通道模组均滑动设置于底板上,两个安装块分别设置于两个通道模组上,两个接料平台分别设置于两个安装块上,两个接料平台经过下料工位。Preferably, the pre-alignment platform includes a base plate, two channel modules, two material receiving platforms and two installation blocks, the two channel modules are all slidably arranged on the base plate, and the two installation blocks are respectively arranged on the two channel modules. On the set, two material receiving platforms are respectively set on two installation blocks, and the two material receiving platforms pass through the unloading station.
通过采用上述技术方案,两个接料平台均可经过预对位平台的下料工位处,以供旋转取料机构中的搬运臂将所提取光学片材的放置与接料平台中,从而进行后续操作。By adopting the above technical scheme, both receiving platforms can pass through the unloading station of the pre-alignment platform, so that the transport arm in the rotating reclaiming mechanism can place the extracted optical sheet on the receiving platform, thereby Follow up.
优选的,通道模组上设置排管和驱动电机,驱动电机通过排管驱动通道模组沿长度方向滑动,安装块上设置有中转电机和真空电磁阀。Preferably, pipe arrangement and driving motor are arranged on the channel module, and the driving motor drives the channel module to slide along the length direction through the pipe arrangement, and a relay motor and a vacuum solenoid valve are provided on the mounting block.
通过采用上述技术方案,两个接料平台可通过排管滑动至搬运臂放下光学片材的位置,即旋转取料机构的下料工位,从而进行其他加工设备的上料。By adopting the above technical solution, the two material receiving platforms can slide to the position where the transport arm puts down the optical sheet through the pipe arrangement, that is, the unloading station of the rotary reclaiming mechanism, so as to load other processing equipment.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.一种旋转取料机构具有两个搬运臂,搬运臂上设置有取放光学片材的真空吸盘,且两个搬运臂可以在旋转取料机构的上料工位和下料工位之间来回移动,当一个搬运臂处于上料工位的上方时,另一个搬运臂处于下料工位的上方,通过两个搬运臂的配合,使得旋转取料机构在同一时刻可以同时对光学片材进行上料和下料的操作,大大提高了旋转取料机构的工作效率,结构较为简单,不需要两组取料机构,成本较低。1. A rotary reclaiming mechanism has two carrying arms, the carrying arm is provided with a vacuum suction cup for picking and placing optical sheets, and the two carrying arms can be placed between the loading station and the unloading station of the rotating retrieving mechanism Move back and forth between them. When one transport arm is above the loading station, the other transport arm is above the unloading station. Through the cooperation of the two transport arms, the rotary reclaiming mechanism can simultaneously process the optical sheet at the same time. The operation of loading and unloading the material greatly improves the working efficiency of the rotary reclaiming mechanism. The structure is relatively simple, no two sets of reclaiming mechanisms are needed, and the cost is low.
2.一种快速取放光学片材装置,包括供料机构、本申请的一种旋转取料机构和预对位平台;供料机构设有两个料盒,则一个供取料,另外一个待机给人工放片料,两个料盒相互切换,可实现不停机上料,料盒内放置有光学片材,料盒经过旋转取料机构的上料工位时,旋转取料机构可对料盒中的光学片材进行上料,旋转取料机构上的旋转组件可带动搬运臂同步旋转,两个搬运臂均可经过上料工位,则一个搬运臂上料后,另一个搬运臂依次上料,而预对位平台的两个接料平台也可经过下料工位,则两个搬运臂均可对两个接料平台依次进行光学片材的下料,这大大改进了对装置整体结构较大,生产成本和维护成本均较高的问题。2. A device for quickly picking and placing optical sheets, including a feeding mechanism, a rotary retrieving mechanism of the present application, and a pre-alignment platform; the feeding mechanism is provided with two material boxes, one for feeding and retrieving, and the other The sheet material is placed manually in standby mode, and the two material boxes can be switched to each other, which can realize non-stop feeding. There are optical sheets in the material box. When the material box passes through the loading station of the rotary reclaiming mechanism, the rotary reclaiming mechanism can The optical sheet in the material box is loaded, and the rotating assembly on the rotary reclaiming mechanism can drive the transfer arm to rotate synchronously. Both transfer arms can pass through the loading station. After one transfer arm is loaded, the other transfer arm The material is loaded sequentially, and the two receiving platforms of the pre-alignment platform can also pass through the unloading station, so the two transport arms can carry out the unloading of the optical sheet on the two receiving platforms in sequence, which greatly improves the accuracy of the control system. The overall structure of the device is large, and the production cost and maintenance cost are relatively high.
3.一种快速取放光学片材装置的检测机构,当检测机构的第二射光纤检测到真空吸盘吸取多片的光学片材时,抛料托盘可移动至下料工位,并伸出将光学片材的多片收集,有利于解决装置上料下料过程中出现多片的情况。3. A detection mechanism for a fast pick-and-place optical sheet device. When the second optical fiber of the detection mechanism detects that the vacuum chuck has sucked multiple optical sheets, the throwing tray can move to the unloading station and stretch out Collecting multiple pieces of optical sheets is beneficial to solve the problem of multiple pieces during the loading and unloading process of the device.
附图说明Description of drawings
图1是本申请的一种旋转取料机构的结构示意图。Fig. 1 is a structural schematic diagram of a rotary reclaiming mechanism of the present application.
图2是本申请的一种快速取放光学片材装置的结构示意图。FIG. 2 is a schematic structural view of a device for quickly picking and placing optical sheets of the present application.
图3是本申请的一种快速取放光学片材装置的供料机构的结构示意图。FIG. 3 is a structural schematic diagram of a feeding mechanism of a device for quickly picking and placing optical sheets of the present application.
图4是本申请的一种快速取放光学片材装置的旋转取料机构和检测机构的结构示意图。FIG. 4 is a structural schematic diagram of a rotary pick-up mechanism and a detection mechanism of a fast pick-and-place optical sheet device of the present application.
图5是本申请的一种快速取放光学片材装置的预对位平台的结构示意图。FIG. 5 is a structural schematic diagram of a pre-alignment platform of a rapid pick-and-place optical sheet device of the present application.
附图标记说明:1、旋转取料机构;11、旋转组件;111、取片滑台气缸;12、搬运臂;121、真空吸盘;122、通孔;123、调节螺栓;124、抖片气缸;125、固定架;126、滑移架;13、支撑座;131、伺服电机;132、真空调压阀;2、供料机构;21、平移平台;22、料盒;23、导轨;24、基底;221、挡边;2211固定挡边;2212、活动挡边;222、方向旋钮;223、刮片;214、第一对射光纤;225、顶升组件;216、吹气筒;217、离子棒;218、抽出拉手;3、检测机构;31、固定板;32、抛料托盘;33、多片检滑台气缸;34、第二对射光纤;4、预对位平台;41、通道模组;42、底板;411、排管;412、驱动电机;413、安装块;414、接料平台;4131、中转旋转平台;4132、中转电机;4133、真空电磁阀。Explanation of reference numerals: 1. Rotary reclaiming mechanism; 11. Rotary assembly; 111. Cylinder for taking slide table; 12. Carrying arm; 121. Vacuum sucker; 122. Through hole; 123. Adjusting bolt; 124. Shaking
具体实施方式Detailed ways
以下结合附图1-5,对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.
下面以一个实施例对本申请中的一种快速取放光学片材装置进行描述。A device for quickly picking and placing optical sheets in this application is described below with an embodiment.
参照图1和图2,一种快速取放光学片材装置,包括旋转取料机构1、供料机构2、检测机构3和预对位平台4;供料机构2用于放置OCA片材,供料机构2设置有上料工位,用于给旋转取料机构1上料,预对位平台4设置有下料工位,用于给旋转取料机构1下料,则旋转取料机构1从供料机构2的上料工位处取出OCA片材,并从预对位平台4的下料工位处放置OCA片材,检测机构3可经过下料工位并用于检测旋转取料机构1在上下料的过程中是否一次性下料OCA多片片材于预对位平台4上;若检测机构3检测出旋转取料机构1一次性下料OCA多片时,则旋转取料机构1将OCA多片片材放置于检测机构3上;若检测机构3未检测出旋转取料机构1一次性下料OCA多片时,则旋转取料机构1将OCA多片片材放置于预对位平台4上,预对位平台4接收OCA片材用于后续的工序。Referring to Figures 1 and 2, a device for quickly picking and placing optical sheets includes a rotary retrieving mechanism 1, a
参照图1,旋转取料机构1包括支撑座13、旋转组件11、伺服电机131和两个搬运臂12,旋转组件11转动连接支撑座13,两个搬运臂12滑动连接旋转组件11,伺服电机131设置于支撑座13上,伺服电机131驱动旋转组件11在支撑座13上自转。旋转组件11包括两个取片滑台气缸111,两个取片滑台气缸111的气缸轴上分别连接两个搬运臂12,取片滑台气缸111用于调节搬运臂12的高度;两个搬运臂12位于同一水平直线上,伺服电机131驱动旋转组件11自转并带动两个搬运臂12做同步圆周运动;这样,两个搬运臂12均可旋转至上料工位和下料工位,当一个搬运臂12处于上料工位,另一个搬运臂12处于下料工位时,一个进行上料,另一个下料,则大大提高了旋转取料机构的工作效率,结构较为简单,不需要两组取料机构,成本较低。Referring to Fig. 1, the rotary reclaiming mechanism 1 comprises a supporting
参照图1,搬运臂12包括固定架125、滑移架126、真空吸盘121、调节螺栓123、和抖片气缸124,取片滑台气缸111的气缸轴连接固定架125,滑移架126滑动连接固定架125,固定架125上开设有通孔122,调节螺栓123穿射通孔122连接滑移架126,抖片气缸124设置于滑移架126上并与滑移架126固定连接,抖片气缸124用于从供料机构2取料时快速上下抖动,防止OCA片材叠片;真空吸盘121固定连接于抖片气缸124远离固定架125一端的气缸轴上,用于取放OCA片材。同时,真空吸盘121通过真空管路与真空源连接,在真空管路上设置有真空调压阀132,真空调压阀132放置于支撑座13上,用于调节真空吸盘121的吸力。With reference to Fig. 1, carrying
在本实施例中,滑移架126滑动连接固定架125,真空吸盘121设置于滑移架126上,通过调节滑移架126的间距,进而可以使旋转取料机构1能取放不同尺寸和重量的产品,大大提高了装置的利用率。In this embodiment, the sliding
参照图2和图3,供料机构2包括导轨23、基底24、平移平台21和两个料盒22,基底24与导轨23滑动连接并且基底24设置于导轨23上,基底24与导轨23交界处设置有平移气缸,平移气缸带动基底平移滑动,基底24与平移平台21可拆卸连接并且平移平台21设置于基底24上,两个料盒22设置于平移平台21上,两个料盒22通过导轨23滑动,均可经过旋转取料机构1的上料工位,使搬运臂12从位于上料工位中提取OCA片材。并且,两个料盒22用于放置OCA片材,一个供旋转取料机构1取料,另外一个待机给人工放置OCA片料,两个料盒22相互切换,可实现不停机上料。With reference to Fig. 2 and Fig. 3,
参照图2和图3,料盒22包括侧边沿上的挡边221和底部的顶升组件225,挡边221数量为若干,若干的挡边221沿矩形状排列,构成料盒22的侧壁,顶升组件225滑移连接于挡边内,构成料盒22的底板。OCA片材放置于顶升组件225上并且顶升组件225可向上滑动顶起OCA片材,挡边221内侧壁与OCA片材相抵用于对OCA片材进行定位。挡边221底部与平移平台21滑动连接。挡边221包括:固定挡边2211和活动挡边2212,本实施例中,有相对的两侧为固定挡边2211,其余两侧为活动挡边2212,若干活动挡边2212穿射顶升组件225上的若干长条通孔,并可沿长条通孔的长度方向滑动,平移平台21上设置有方向旋钮222,方向旋钮222底部与活动挡边2212底部相连接,活动挡边2212通过方向旋钮222限位,固定挡边2211用于限制料盒22的活动,便于料盒22安装。则料盒22内即可放置多种尺寸大小不同的OCA片材,又可以进行较好地限位。活动挡边2212顶部设置有刮片223,刮片223为柔性材料,当旋转取料机构1从供料机构2中的料盒22中取出OCA片材,刮片223与OCA片材的外沿相触,多个OCA片材重叠时,刮片223可将其OCA叠片进行一一分开,从而减少取OCA片材时搬运臂12上的真空吸盘121取多的现象地发生。Referring to Fig. 2 and Fig. 3, the
参照图2和图3,平移平台21上设置有第一对射光纤214、吹气筒216、离子棒217和抽出拉手218,抽出拉手便于取放平移平台21;第一对射光纤214、吹气筒216和离子棒217的检测端均对准料盒22顶部。吹气筒216用于将OCA片材的片与片之间进行吹散,减少上料OCA片材叠片的情况,离子棒217则是通过离子风吹气消除OCA片材表面的静电,进而防止一次性取多片片材。这样,顶升组件225也用于料盒22里面的OCA片材被搬运臂12上的真空吸盘121取走时,将OCA片材顶升到第一对射光纤214检测可以检测到是否多取的料盒22顶部和使吹气筒216和离子棒217的检测端对准料盒22顶部。With reference to Fig. 2 and Fig. 3, the
参照图4,检测机构3包括支撑杆、固定板31、抛料托盘32和多片检滑台气缸33,固定板31设置于支撑杆上,抛料托盘32滑动设置于固定板31的一侧,固定板上设置有输送带和电机,电机控制输送带运动,抛料托盘32设置于输送带上,则电机驱动输送带上的抛料托盘32滑动,抛料托盘32可经过旋转取料机构1的下料工位的下方,供搬运臂12放置多余的OCA片材,多片检滑台气缸33设置于固定板31上,并位于抛料托盘32的同一侧,片检滑台气缸上的气缸轴上固定设置有第二对射光纤34,用于伸出带动第二对射光纤34移动,第二对射光纤34对准旋转取料机构1的下料工位,用于检测OCA片材是否多取。当第二射光纤检测到真空吸盘121吸取多片的OCA片材时,多片检滑台气缸33控制抛料托盘32移动至下料工位的下方,并伸出将OCA片材的多片收集,有利于解决旋转取料机构1在取放OCA片材过程中出现片材叠片情况。Referring to Fig. 4, the detection mechanism 3 includes a support rod, a fixed
参照图5,预对位平台4包括有底板、两个通道模组41、两个接料平台414和两个安装块413,两个通道模组41均滑动设置于底板上,且两个通道模组4的滑移的方向相反,两个安装块413分别设置于两个通道模组41上,两个接料平台414分别设置于两个安装块413上,两个接料平台均可经过预对位平台4的下料工位处,以供旋转取料机构1中的搬运臂12将所提取OCA片材的放置与接料平台414中,从而进行后续操作。Referring to Fig. 5, the pre-alignment platform 4 includes a base plate, two
参照图5,通道模组41上设置排管411和驱动电机412,驱动电机412通过排管411驱动通道模组41沿长度方向滑动,则两个接料平台414可滑动至搬运臂12放下OCA片材的位置,即旋转取料机构1的下料工位,从而进行其他加工设备的上料。安装块413上设置有中转电机4132和真空电磁阀4133,中转电机4132驱动中转旋转平台4131上的部件对接料平台414进行角度的调整,真空电磁阀4133用于对安装块413进行初定位。Referring to Fig. 5 , the
在本实施例中,将供料机构2中的两个料盒内放置OCA片材,两个料盒均可滑动至供料机构2的上料工位,且一个料盒供旋转取料机构1中取料,另外一个待机给人工放置OCA片料;旋转取料机构1通过伺服电机131驱动旋转组件11自转,并带动两个位于同一水平直线上的搬运臂12做同步圆周运动;当一个搬运臂12位于上料工位的上方时,另一个搬运臂12位于预对位平台4的下料工位的上方,通过取片滑台气缸111则可调节搬运臂的高度使搬运臂经过上料工位和下料工位,预对位平台4的接料平台414可滑动经过下料工位,本申请的快速取放光学片材装置从而完成上下料同步进行的工作。同时,检测机构3的第二对射光纤34对准下料工位,用于检测旋转取料机构1是否在上料工位时多取OCA片材,若多取,则当该搬运臂12从上料工位移动至下料工位时,检测机构3会驱动抛料托盘32移动至下料工位的下方,供该搬运臂12将多余的OCA片材放置于抛料托盘32中,此时,预对位平台4的接料平台414不用该搬运臂12的经过下料工位,只需等待另一个搬运臂12从上料工位移动至下料工位时,接住OCA单片,另外,为了尽可能防止叠片,本装置在供料机构2上也多出设置有减少叠片出现的零部件,本装置工作效率较高、操作简单且成本较低。In this embodiment, the OCA sheets are placed in the two magazines of the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the present application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape and principle of the application should be covered by the protection scope of the application. Inside.
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| CN116749123A (en) * | 2023-06-28 | 2023-09-15 | 中船澄西船舶修造有限公司 | Windlass bearing removal tool |
| CN117142128A (en) * | 2023-09-28 | 2023-12-01 | 博众精工科技股份有限公司 | Sheet feeding device |
| CN120423306A (en) * | 2025-07-07 | 2025-08-05 | 深圳市金岷江智能装备有限公司 | Stock house and laminating machine |
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