CN115256790A - Pre-pushing jig and auxiliary positioning carrier comprising same - Google Patents
Pre-pushing jig and auxiliary positioning carrier comprising same Download PDFInfo
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- CN115256790A CN115256790A CN202210881410.6A CN202210881410A CN115256790A CN 115256790 A CN115256790 A CN 115256790A CN 202210881410 A CN202210881410 A CN 202210881410A CN 115256790 A CN115256790 A CN 115256790A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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Abstract
本发明公开了一种预推治具及包含预推治具的辅助定位载具,该种预推治具包括销钉、底座、挡板、滑槽镶件、弹簧座、弹块镶件和弹簧,所述底座上安装有定位用销钉,所述底座前端安装有用于顶住夹料载具的挡板,所述底座内嵌装有滑槽镶件和弹簧座,所述滑槽镶件上设置有若干导槽,导槽内滑动放置有用于预推定位预成型件的弹块镶件,所述弹块镶件尾部与所述弹簧座通过弹簧弹性连接。通过上述方式,本发明适用于预成型件类产品成型,实现在成型模具外定位,再放入模具中生产出满足设计要求的产品,解决预成型件摆放不到位问题。
The invention discloses a pre-push jig and an auxiliary positioning carrier including the pre-push jig. The pre-push jig includes a pin, a base, a baffle, a chute insert, a spring seat, an elastic block insert and a spring , the base is installed with positioning pins, the front end of the base is installed with a baffle plate for holding up the clamping carrier, the base is embedded with a chute insert and a spring seat, and the chute insert is A plurality of guide grooves are provided, and an elastic block insert for pre-pushing and positioning the preform is slidably placed in the guide groove, and the tail of the elastic block insert is elastically connected with the spring seat through a spring. Through the above method, the present invention is suitable for the molding of preformed products, realizes positioning outside the forming mold, and then puts it into the mold to produce a product that meets the design requirements, and solves the problem that the preformed parts are not placed in place.
Description
技术领域technical field
本发明涉及注塑成型技术领域,特别是涉及一种预推治具及包含预推治具的辅助定位载具。The invention relates to the technical field of injection molding, in particular to a pre-push jig and an auxiliary positioning carrier including the pre-push jig.
背景技术Background technique
现有连接线类产品的生产工艺包括模内成型流程,模内成型前,需将预成型件通过载具摆放到模具的预定位置处才能成型出合格的产品,预成型件包括第一实体部和第二实体部,第二实体部的一端连接第一实体部,目前连接线USB_C内模成型的主要问题如下:成型内模长度管控尺寸不稳定,员工摆放连接线在模具内的位置不是统一固定的,而模具内根据产品要求无法设计定位机构,导致成型后的产品尺寸波动比较大,部分超出成型组装要求规格,影响功能和外观。The production process of the existing connecting wire products includes the in-mold forming process. Before the in-mold forming, the preform needs to be placed on the carrier to the predetermined position of the mold to form a qualified product. The preform includes the first entity part and the second entity part, one end of the second entity part is connected to the first entity part, the main problems of the current connecting line USB_C internal mold forming are as follows: the length control of the forming internal mold is unstable, and the position of the connecting line in the mold is placed by the staff It is not uniform and fixed, and the positioning mechanism cannot be designed according to the product requirements in the mold, resulting in relatively large fluctuations in the size of the formed product, and some of them exceed the specifications required for forming and assembly, affecting function and appearance.
如图1所示,模具内成型区域02是腔体结构,预成型件01先通过载具夹紧后再进入成型模具,不会移动,然而预成型件在载具内的位置是不固定统一的,会使插接件和连接线相对于成型模具存在位置偏差,从而导致产品质量问题或模具损坏问题,预成型件01的插接件相当于预成型件第一实体部,预成型件01的插接件的连接线相当于预成型件第二实体部。As shown in Figure 1, the
只有预成型件01前端顶在基准面03上,才能保证产品尺寸的定位,连接器不能强压,否则会损伤元件,预成型件01和连接线位置不固定时,预成型件没有接触到基准面03上,元件后退超出成型区域02边界,位置偏移小的,会挡住成型进浇口,产品产生不饱模,产品质量问题;位置偏移严重的,插接件与模具干涉,成型时模具合模将插接件压伤,严重的还会将模具压坏,导致生产中止,模具需要维修,模具损坏问题。Only when the front end of the
专利号为CN201811149919.1的中国专利公开了一种颈绳或连接线类包胶成型辅助拉铁钢丝治具,能够起到一定成型辅助定位的作用,但结构及其复杂,实在成型模具上进行改进的,操作繁琐,成本高。The Chinese patent with the patent number CN201811149919.1 discloses a neck rope or connecting wire-like plastic-encapsulated auxiliary drawing iron wire fixture, which can play a certain role in forming auxiliary positioning, but the structure is extremely complicated, and it is actually carried out on the forming mold. Improved, cumbersome operation and high cost.
插接件和连接线摆放位置偏差如果不加以纠正,就会造成产品满足不了出货要求,为了解决插接件和连接线摆放不到位,降低生产不良,提升产品竞争力,故发明一种可在模具外调整插接件和连接线位置的辅助治具,成型前已将连接线和插接件位置用辅助治具调整好,再放入模具内成型。If the position deviation of connectors and connecting wires is not corrected, the product will not meet the delivery requirements. In order to solve the problem of improper placement of connectors and connecting wires, reduce production defects and improve product competitiveness, a new product is invented. An auxiliary jig that can adjust the positions of connectors and connecting wires outside the mold. The positions of the connecting wires and connectors have been adjusted with the auxiliary jig before molding, and then put into the mold for molding.
发明内容Contents of the invention
本发明主要解决的技术问题是提供一种预推治具及包含预推治具的辅助定位载具,适用于预成型件类产品成型,实现在成型模具外定位,再放入模具中生产出满足设计要求的产品,解决第一实体部和第二实体部摆放不到位问题,降低生产不良,提升产品竞争力。The technical problem mainly solved by the present invention is to provide a pre-push jig and an auxiliary positioning carrier including the pre-push jig, which are suitable for forming preformed products, realize positioning outside the forming mold, and then put them into the mold to produce Products that meet the design requirements can solve the problem of improper placement of the first entity and the second entity, reduce production defects, and enhance product competitiveness.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种预推治具,该种预推治具包括销钉、底座、挡板、滑槽镶件、弹簧座、弹块镶件和弹簧,所述底座上安装有定位用销钉,所述底座前端安装有用于顶住夹料载具的挡板,所述底座内嵌装有滑槽镶件和弹簧座,所述滑槽镶件上设置有若干导槽,导槽内滑动放置有用于预推定位预成型件的弹块镶件,所述弹块镶件尾部与所述弹簧座通过弹簧弹性连接。In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a pre-push jig, which includes a pin, a base, a baffle, a chute insert, a spring seat, an elastic block insert and The base is equipped with positioning pins, the front end of the base is equipped with a baffle plate for holding the material carrier, the base is embedded with a chute insert and a spring seat, and the chute insert A number of guide grooves are arranged on the upper part, and an elastic block insert for pre-push positioning the preform is slidably placed in the guide groove, and the tail of the elastic block insert is elastically connected with the spring seat through a spring.
优选的是,所述预成型件包括相互连接的第一实体部与第二实体部,所述预成型件为数据线,所述第一实体部为插接件,所述第二实体部为连接线。Preferably, the preform includes a first solid part and a second solid part connected to each other, the preform is a data line, the first solid part is a connector, and the second solid part is connection line.
优选的是,所述弹块镶件靠近挡板的一端设有抵住所述第一实体部的凸台。Preferably, one end of the spring block insert close to the baffle is provided with a boss against the first solid part.
优选的是,所述弹块镶件上设置有放置平台和卡槽,所述放置平台承载第一实体部,所述卡槽卡持第二实体部。Preferably, the spring block insert is provided with a placement platform and a slot, the placement platform bears the first solid part, and the slot holds the second solid part.
优选的是,所述导槽呈燕尾状,所述弹块镶件的两侧设有导轨,所述导轨与所述导槽滑动配合。Preferably, the guide groove is in the shape of a dovetail, and guide rails are provided on both sides of the spring block insert, and the guide rails are slidably matched with the guide groove.
一种包含预推治具的辅助定位载具,包括预推治具和夹料载具,所述夹料载具通过销钉定位放置到所述预推治具上。An auxiliary positioning carrier including a pre-push jig, comprising a pre-push jig and a clip carrier, the clip carrier is positioned and placed on the pre-push jig by pins.
优选的是,所述夹料载具上设置有与销钉配合的腰型孔,销钉与腰型孔间隙配合。Preferably, the material-inserting carrier is provided with a waist-shaped hole that fits with a pin, and the pin and the waist-shaped hole are in clearance fit.
优选的是,所述夹料载具包括载具座和盖板,所述载具座呈矩形状,所述载具座前侧设置有开口安装槽,开口安装槽的前端设置有定位基准面,所述载具座后侧设置有与开口安装槽一一相对的预成型件的第二实体部放置槽,载具座前后两侧安装有用于夹紧预成型件的盖板。Preferably, the clamping carrier includes a carrier seat and a cover plate, the carrier seat is in a rectangular shape, an opening installation groove is provided on the front side of the carrier seat, and a positioning reference surface is provided at the front end of the opening installation groove , the rear side of the carrier seat is provided with a second solid part placement groove of the preform opposite to the opening installation groove one by one, and cover plates for clamping the preform are installed on the front and rear sides of the carrier seat.
优选的是,所述盖板一端转动铰接于所述载具座上,所述盖板另一端通过卡扣锁附到所述载具座上。Preferably, one end of the cover plate is rotatably hinged to the carrier seat, and the other end of the cover plate is fastened to the carrier seat through a buckle.
优选的是,所述盖板内与预成型件上第二实体部相对的地方安装有优力胶块。Preferably, a glue block is installed in the cover plate at a place opposite to the second solid part on the preform.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
适用于预成型件类产品成型,可在连接线无定位机构和模具无定位装置的情况下,实现在成型模具外定位,再放入模具中生产出满足设计要求的产品;It is suitable for the molding of preformed products. It can be positioned outside the forming mold when the connecting line has no positioning mechanism and the mold has no positioning device, and then put it into the mold to produce products that meet the design requirements;
成型前已将连接线和插接件位置用辅助治具调整好,再放入模具内成型,解决插接件和连接线摆放不到位问题,降低生产不良,提升产品竞争力;Before molding, the position of the connecting wires and connectors has been adjusted with auxiliary fixtures, and then put into the mold for molding, which solves the problem of improper placement of connectors and connecting wires, reduces poor production and improves product competitiveness;
解决了产品和模具需要增加额外定位特征的问题,此辅助定位机构简单,可用于大部分USB_C数据连接线的内模成型设计。It solves the problem that products and molds need to add additional positioning features. This auxiliary positioning mechanism is simple and can be used for the internal molding design of most USB_C data connection lines.
附图说明Description of drawings
图1为目前连接线内模成型结构示意图。Fig. 1 is a schematic diagram of the internal molding structure of the current connection line.
图2为一种预推治具的结构示意图。Fig. 2 is a structural schematic diagram of a pre-push jig.
图3为一种预推治具的分解结构示意图。Fig. 3 is a schematic diagram of an exploded structure of a pre-pushing jig.
图4为一种包含预推治具的辅助定位载具的打开状态结构示意图。Fig. 4 is a schematic structural view of an auxiliary positioning carrier including a pre-push jig in an open state.
图5为一种包含预推治具的辅助定位载具的闭合状态结构示意图。Fig. 5 is a schematic diagram of a closed state structure of an auxiliary positioning carrier including a pre-push jig.
图6为本发明产品于注塑模具内示意图。Fig. 6 is a schematic diagram of the product of the present invention in an injection mold.
其中,01、预成型件,011、第一实体部,012、第二实体部,02、成型区域,03、基准面;Among them, 01, preform, 011, first solid part, 012, second solid part, 02, forming area, 03, reference plane;
1、预推治具,11、销钉,12、底座,13、挡板,14、滑槽镶件,140、导槽,15、弹簧座,16、弹块镶件,160、导轨,161、放置平台,162、卡槽,163、凸台,17、弹簧;1. Pre-push fixture, 11. Pin, 12. Base, 13. Baffle plate, 14. Slide slot insert, 140. Guide groove, 15. Spring seat, 16. Spring block insert, 160. Guide rail, 161. Place platform, 162, draw-in groove, 163, boss, 17, spring;
2、辅助定位载具,21、载具座,201、开口安装槽,202、放置槽,20、定位基准面,22、盖板,23、优力胶块;2. Auxiliary positioning vehicle, 21. Carrier seat, 201. Opening installation slot, 202. Placement slot, 20. Positioning datum plane, 22. Cover plate, 23. Uli rubber block;
3、注塑模具。3. Injection mold.
具体实施方式Detailed ways
下面结合附图对本发明较佳实施例进行详细阐述,以使发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
请参阅图1至图6,本发明实施例包括:Please refer to Fig. 1 to Fig. 6, the embodiment of the present invention comprises:
一种预推治具及包含预推治具的辅助定位载具,该种包含预推治具的辅助定位载具包括用于夹装连接线的夹料载具2和用于辅助定位的预推治具1,通过预推治具1以将预成型件01在夹料载具2中精确定位,所述预成型件01包括相互连接的第一实体部011与第二实体部012,当将固定有预成型件01的夹料载具2放入注塑模具3成型后,会与所述第一实体部011的相邻区域成型出成型内模(图未示),所述预成型件01可为需在模具外定位的预制产品,所述预成型件01可为数据线,例如USB_C数据线,所述第一实体部011为插接件,所述第二实体部012为连接线,所述夹料载具2通过销钉11定位放置到所述预推治具1上,所述夹料载具2上设置有与销钉11配合的腰型孔,夹料载具2于预推治具1上前后方向可移动,进行粗定位,销钉11与腰型孔间隙配合,便于夹料载具2的放入和取出。A pre-push jig and an auxiliary positioning carrier containing the pre-push jig, the auxiliary positioning carrier including the pre-push jig includes a
所述预推治具1还包括底座12、挡板13、滑槽镶件14、弹簧座15、弹块镶件16和弹簧17,所述底座12上安装有定位用销钉11,所述底座12前端安装有用于顶住夹料载具2的挡板13,进行精定位,所述底座12内嵌装有滑槽镶件14和弹簧座15,所述滑槽镶件14的四个导槽140内滑动放置有用于预推定位连接线的弹块镶件16,所述弹块镶件16尾部与所述弹簧座15通过弹簧17弹性连接,所述弹簧座15和弹块镶件16相对面设置有用于放置弹簧17的弹簧沉孔。The
所述滑槽镶件14通过螺丝埋入所述底座12内,所述滑槽镶件14通过燕尾导槽140将所述弹块镶件16压在预定的滑槽中,所述弹块镶件16的两侧设有与所述导槽140滑动配合导轨160,使弹块镶件16只能按照导槽140方向运动,起到固定弹块镶件16运动方向的作用,所述弹块镶件16上设置有放置平台161和卡槽162,所述放置平台161承载第一实体部011,所述卡槽162卡持第二实体部012,所述弹块镶件16靠近挡板13的一端设有抵住第一实体部011的凸台163,所述弹块镶件16在治具内可进行固定方向运动,始终承受来自弹簧17的推力,利用此推力推动第一实体部011和第二实体部012到预定位置,从而保证产品尺寸。The
所述夹料载具2包括载具座21和盖板22,所述载具座21呈矩形状,所述载具座21前侧设置有开口安装槽201,开口安装槽201的前端设置有定位基准面20,所述载具座21后侧设置有与开口安装槽201一一相对的第二实体部012放置槽202,载具座21前后两侧安装有用于夹紧预成型件的盖板22,所述盖板22一端转动铰接于所述载具座21上,所述盖板22另一端通过卡扣锁附到所述载具座21上,所述盖板22内与预成型件上第二实体部012相对的地方安装有优力胶块23,具有一定弹性,压紧产品的同时不损伤产品。The
本发明一种包含预推治具的辅助定位载具工作时,将空的夹料载具2放入预推治具1上,通过两个销钉11粗定位夹料载具2的位置,使夹料载具2上产品装夹穴位与预推治具1的预推工位一一相对,前后方向推动夹料载具2,使载具座21顶住挡板13,进行精定位,夹料载具2定位好,打开两个盖板22,先定位预成型件01的前端,再把第一实体部011按入弹块镶件16内,再理顺第二实体部012按入卡槽162和第二实体部放置槽202内,弹块镶件16在弹簧17推力作用下将第一实体部011往前推,预成型件前端与定位基准面20相抵接触,保证第一实体部011与第二实体部012在正确的位置,四组产品装好后,将两个盖板22盖起来并锁紧,避免第一实体部011与第二实体部012发生位置变化,保证装线尺寸,盖板22压紧产品后将夹料载具2从预推治具1上中取出并放入注塑模具3中,如图6所示,注塑模具3合模注塑成型,取出成品。When an auxiliary positioning carrier including a pre-push jig of the present invention is working, the
此辅助定位载具可根据专案产品特性进行设计变更,比如不止于连接线成型,类似预先辅助定位的都可以采用此结构。This auxiliary positioning carrier can be designed and changed according to the product characteristics of the project. For example, it is not limited to the forming of connecting lines, and this structure can be used for similar pre-assisted positioning.
本发明一种预推治具及包含预推治具的辅助定位载具,适用于预成型件类产品成型,实现在成型模具外定位,再放入模具中生产出满足设计要求的产品,解决第一实体部与第二实体部摆放不到位问题,降低生产不良,提升产品竞争力。The invention provides a pre-push jig and an auxiliary positioning carrier including the pre-push jig, which are suitable for forming preformed products, realize positioning outside the forming mold, and then put them into the mold to produce products that meet the design requirements, solving the problem of The problem of improper placement of the first entity department and the second entity department reduces production defects and improves product competitiveness.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.
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