CN115255188A - A special pipe bending machine - Google Patents
A special pipe bending machine Download PDFInfo
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- CN115255188A CN115255188A CN202210886536.2A CN202210886536A CN115255188A CN 115255188 A CN115255188 A CN 115255188A CN 202210886536 A CN202210886536 A CN 202210886536A CN 115255188 A CN115255188 A CN 115255188A
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- 238000005452 bending Methods 0.000 title claims abstract description 251
- 238000007493 shaping process Methods 0.000 claims abstract description 86
- 238000003825 pressing Methods 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims description 28
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000036316 preload Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 14
- 238000012545 processing Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 13
- 238000002788 crimping Methods 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 230000009471 action Effects 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明涉及一种弯管专机,包括机架,机架的上端具有工作面,工作面上顺序设置有端部弯折构件、管材压折构件、管材夹紧构件和管材整形构件,管材能够置于工作面上,且管材的管身穿过端部弯折构件、管材压折构件、管材夹紧构件和管材整形构件构成的通道,管材夹紧构件能够将管材夹持固定在工作面上,端部弯折构件、管材压折构件将管材前端折弯变形,管材夹紧构件和管材整形构件将管材后端折弯并整形。本申请结构合理,能够准确且快速的整体加工管材。
The invention relates to a special pipe bending machine, which includes a frame, the upper end of the frame has a working surface, and the working surface is sequentially provided with an end bending member, a pipe material pressing member, a pipe material clamping member and a pipe material shaping member, and the pipe material can be placed On the working surface, and the pipe body of the pipe passes through the channel formed by the end bending member, the pipe bending member, the pipe clamping member and the pipe shaping member, the pipe clamping member can clamp and fix the pipe on the working surface, The end bending member and the pipe pressing member bend and deform the front end of the pipe, and the pipe clamping member and the pipe shaping member bend and shape the rear end of the pipe. The present application has a reasonable structure, and can accurately and rapidly process pipes as a whole.
Description
技术领域technical field
本发明涉及一种管材加工装置,尤其涉及一种冷凝管弯管加工装置。The invention relates to a pipe material processing device, in particular to a condenser pipe bending processing device.
背景技术Background technique
空调、冰箱等制冷电器已经随着社会的发展走进了千家万户,成为人们生产、生活中必不可少的一部分;With the development of society, refrigeration appliances such as air conditioners and refrigerators have entered thousands of households and become an indispensable part of people's production and life;
冷凝管作为空调、冰箱中不可或缺的重要部件,对空调和冰箱等装置的正常工作起到至关重要的作用,而冷凝管在安装时是固定设置在装置内部的,即通过自身的弯折,贴合装置内部的结构轮廓,实现安装固定和正常使用,随着产品设计工业的不断进步,不同款式、型号的空调和冰箱就需要不同型号的冷凝管来配合,如果单纯依靠人工对铜管进行弯折,显然品控难以保证的前提下,工作效率也不高,而如果采用设备加工,例如中国专利CN202121780039.1一种冷凝器用弯管装置所公开的弯管设备,该设备不能同时对一根铜管同时进行多个折弯操作,进一步的,在加工时,铜管自身也十分容易发生跳动或者位移情况,弯管效果不佳,加工完成后的管材不符合使用需求。As an indispensable and important part of air conditioners and refrigerators, the condensing pipe plays a vital role in the normal operation of air conditioners and refrigerators. The condensing pipe is fixed inside the device during installation, that is, through its own bending It can be folded and fitted to the structural outline inside the device to achieve installation, fixation and normal use. With the continuous progress of the product design industry, different styles and models of air conditioners and refrigerators need different types of condenser tubes to match. Bending the tube, obviously under the premise that the quality control is difficult to guarantee, the work efficiency is not high, and if the equipment is used for processing, for example, the bending equipment disclosed in the Chinese patent CN202121780039. Perform multiple bending operations on a copper tube at the same time. Furthermore, during processing, the copper tube itself is also very prone to jumping or displacement. The bending effect is not good, and the processed tube does not meet the use requirements.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的是提供一种弯管专机,包括机架,机架的上端具有工作面,工作面上顺序设置有端部弯折构件、管材压折构件、管材夹紧构件和管材整形构件,管材能够置于工作面上,且管材的管身穿过端部弯折构件、管材压折构件、管材夹紧构件和管材整形构件构成的通道,管材夹紧构件能够将管材夹持固定在工作面上,端部弯折构件、管材压折构件将管材前端折弯变形,管材夹紧构件和管材整形构件将管材后端折弯并整形。In order to solve the above technical problems, the object of the present invention is to provide a special pipe bending machine, including a frame, the upper end of the frame has a working surface, and the working surface is sequentially provided with an end bending member, a pipe pressing member, a pipe clamping Components and pipe shaping components, the pipe can be placed on the working surface, and the pipe body of the pipe passes through the channel formed by the end bending member, pipe pressing member, pipe clamping member and pipe shaping member, and the pipe clamping member can The pipe is clamped and fixed on the working surface, the end bending member and the pipe pressing member bend and deform the front end of the pipe, the pipe clamping member and the pipe shaping member bend and shape the rear end of the pipe.
优选的,端部弯折构件与管材整形构件分别设置在工作面的两端,管材压折构件和管材夹紧构件设置在端部弯折构件与管材整形构件之间,且管材压折构件与端部弯折构件相配合,管材夹紧构件与管材整形构件相配合,工作面包括固定工作面和滑移工作面,固定工作面固定设置在机架的上端,滑移工作面滑动设置在机架的上端,管材压折构件与端部弯折构件设置在滑移工作面上,管材夹紧构件与管材整形构件设置在固定工作面上。Preferably, the end bending member and the pipe shaping member are respectively arranged at both ends of the working surface, the pipe pressing member and the pipe clamping member are arranged between the end bending member and the pipe shaping member, and the pipe pressing member and The end bending members are matched, the pipe clamping member is matched with the pipe shaping member, the working surface includes a fixed working surface and a sliding working surface, the fixed working surface is fixed on the upper end of the machine frame, and the sliding working surface is slidingly set The upper end of the frame, the pipe pressing member and the end bending member are arranged on the sliding working surface, and the pipe clamping member and the pipe shaping member are arranged on the fixed working surface.
优选的,端部弯折构件包括气缸一,气缸一通过气缸安装板一固定设置在滑移工作面的下端板面,气缸一的驱动端与支撑L形板传动连接,滑移工作面开有供支撑L形板上端露出的配合缺口,支撑L形板朝向气缸一的一侧板面设置有减速电机,减速电机的驱动端穿过支撑L形板与连接套固定连接,连接套的上端具有限位块,端部弯折操作板的下端开有与限位块相配合的限位孔,通过限位孔与限位块的配合,连接套与端部弯折操作板固定连接,即减速电机的驱动端带动连接套和端部弯折操作板转动,弯折轮一通过连接轴转动设置在端部弯折操作板上,端部弯折操作板的侧端固定设置有气缸二,气缸二的驱动端固定连接有弯折压块,端部弯折构件还包括气缸三安装板,气缸三通过气缸三安装板装设在管材压折构件的侧边且位于端部弯折操作板的上方,气缸三的驱动端与弯折轮二传动连接,弯折轮二与弯折轮一上下配合构成与管材相配合的弯折轮构件,弯折压块与弯折轮构件相配合。Preferably, the end bending member includes a cylinder one, and the cylinder one is fixed on the lower end plate surface of the sliding working surface through the cylinder mounting plate one. For the matching gap exposed at the top of the supporting L-shaped plate, a deceleration motor is provided on the side of the supporting L-shaped plate facing the cylinder one. The driving end of the decelerating motor passes through the supporting L-shaped plate and is fixedly connected with the connecting sleeve. The upper end of the connecting sleeve has Limiting block, the lower end of the end bending operation plate is provided with a limit hole matching the limit block, through the cooperation of the limit hole and the limit block, the connecting sleeve is fixedly connected with the end bending operation plate, that is, the deceleration The driving end of the motor drives the connecting sleeve and the end bending operation plate to rotate. The bending wheel 1 rotates through the connecting shaft and is arranged on the end bending operation plate. The driving end of the second is fixedly connected with a bending pressure block, and the end bending member also includes a cylinder three mounting plate, and the cylinder three is installed on the side of the pipe bending member through the cylinder three mounting plate and is located on the end bending operation panel. Above, the driving end of the cylinder three is connected to the second bending wheel, and the second bending wheel and the first bending wheel cooperate up and down to form a bending wheel member matched with the pipe, and the bending pressure block is matched with the bending wheel member.
优选的,管材压折构件包括底板、两块侧板和安装配合板,管材压折构件通过底板固定设置在滑移工作面上,管材夹紧构件位于管材压折构件的侧边,两块侧板的下端分别固定设置在底板的两端,且两块侧板的上端之间固定设置有安装配合板,气缸四与气缸五分别固定设置在安装配合板上,且气缸四与气缸五的驱动端分别穿过安装配合板与气缸四配合板和气缸五配合板固定连接,下压块一与下压块二分别固定设置在气缸四配合板和气缸五配合板上,底板的板面固定设置有承压块,下压块一和下压块二与承压块相配合,即下压块一和下压块二的下端面与承压块的上端面的结构、大小相匹配,承压块上固定设置有若干根穿入下压块一和下压块二的导向柱一。Preferably, the pipe crimping member includes a bottom plate, two side plates and an installation matching plate, the pipe crimping member is fixedly arranged on the sliding working surface through the bottom plate, the pipe clamping member is located on the side of the pipe crimping member, and the two side plates The lower ends of the plates are respectively fixedly arranged on both ends of the base plate, and an installation matching plate is fixedly arranged between the upper ends of the two side plates, cylinder four and cylinder five are respectively fixed on the installation matching plate, and the drive of cylinder four and five The ends respectively pass through the installation matching plate and are fixedly connected with the fourth matching plate of the cylinder and the fifth matching plate of the cylinder. There are pressure-bearing blocks, the lower pressure block 1 and the
优选的,气缸五配合板的块身穿装设置有活动杆,活动杆的下端与预压块固定连接,活动杆的杆身穿装有压簧,且压簧位于气缸五配合板与预压块之间,下压块二的块身开有供预压块穿过的空腔,供预压块的下端露出空腔。Preferably, the block body of the five matching plates of the cylinder is equipped with a movable rod, the lower end of the movable rod is fixedly connected with the pre-compression block, and the rod body of the movable rod is equipped with a compression spring, and the compression spring is located between the five matching plates of the cylinder and the pre-compression block. Between the blocks, the block body of the lower
优选的,管材夹紧构件固定设置在固定工作面上,管材夹紧构件包括设置在固定工作面上的气缸六,气缸六的驱动端与压紧块一相接,管材夹紧构件还包括与压紧块一相配合的压紧块二和接触折弯轮一,接触折弯轮安装柱一固定设置在固定工作面上,接触折弯轮一通过轴承转动设置在接触折弯轮安装柱一的上端,压紧块二的侧边开有与接触折弯轮一相配合的弧形缺口一,接触折弯轮一的前端面与压紧块二前端面齐平,管材夹紧构件通过接触折弯轮一与管材整形构件相配合。Preferably, the pipe clamping member is fixedly arranged on the fixed working surface, the pipe clamping member includes a cylinder six arranged on the fixed working surface, the driving end of the cylinder six is in contact with the pressing block one, and the pipe clamping member also includes a Pressing block 1
优选的,管材整形构件设置在固定工作面上,管材整形构件包括气缸七、垫板一和垫板二,固定工作面上固定设置有滑轨,垫板一通过滑块与滑轨的配合,滑动设置在固定工作面上,气缸七的驱动端与垫板一相接,接触折弯轮安装柱二固定设置在垫板一上,接触折弯轮二通过轴承转动设置在接触折弯轮安装柱二的上端,且接触折弯轮二与接触折弯轮一相配合,垫板一位于接触折弯轮二的侧边具有整形块一,垫板二具有与整形块一相配合的整形块二,整形块一与整形块二的端面相贴合,对管材进行整形,垫板二位于整形块二的侧边固定设置有接触折弯轮安装柱三,接触折弯轮三通过轴承转动设置在接触折弯轮安装柱三的上端,且接触折弯轮三与接触折弯轮二相配合,整形块二的块身固定设置有至少两根导向柱二,整形块一的块身开有至少两根供导向柱二穿过的导向孔,管材整形构件还包括气缸八,气缸八固定设置在固定工作面上且位于气缸七的侧边,气缸七的驱动端固定连接有防跳块,防跳块朝向整形块二一侧的块身前端开有与管材相配合的防跳槽,防跳块的下端具有滑移块,固定工作面位于滑移块的下方开有与滑移块相配合的导向通孔,防跳块的上端位于防跳槽的槽口处具有过渡圆弧段。Preferably, the pipe shaping member is arranged on the fixed working surface, and the pipe shaping member includes the cylinder seven, the backing plate one and the backing plate two, the fixed working surface is fixedly provided with a slide rail, and the backing plate one cooperates with the slide rail through the slide block, Slidingly set on the fixed working surface, the driving end of the
优选的,机架的上端固定设置有滑轨,滑移工作面通过滑块与滑轨的配合,滑动设置在机架上,固定工作面的下端面通过气缸安装块固定装设有气缸九,滑移工作面的下端面固定设置有推拉块,气缸九的驱动端与推拉块固定连接。Preferably, the upper end of the frame is fixedly provided with a slide rail, and the sliding working surface is slidably arranged on the frame through the cooperation of the slide block and the slide rail, and the lower end surface of the fixed working surface is fixedly equipped with a cylinder nine through a cylinder mounting block, The lower end surface of the sliding working surface is fixedly provided with a push-pull block, and the driving end of the cylinder nine is fixedly connected with the push-pull block.
优选的,端部弯折构件位于支撑L形板上还设置有L形承托块,L形承托块的上端具有与管材相配合的限位凹槽。Preferably, the end bending member is located on the supporting L-shaped plate and is further provided with an L-shaped supporting block, and the upper end of the L-shaped supporting block has a limiting groove matched with the pipe.
优选的,弯折轮构件、弯折压块、下压块一、下压块二、承压块、预压块、压紧块一、压紧块二、接触折弯轮一、接触折弯轮二、整形块一、整形块二、接触折弯轮三与管材相接触的端面上都开有与管材外轮廓相匹配的限位槽。Preferably, the bending wheel member, bending pressing block, lower pressing block one, lower pressing block two, pressure bearing block, pre-pressing block, pressing block one, pressing block two, contact bending wheel one,
借由上述方案,本发明至少具有以下优点:By means of the above solution, the present invention has at least the following advantages:
本申请相较于以往技术,可以直接将一根铜管进行整体加工,一次成型,上料完成后不需要工人进行调整,完全实现自主加工的目的,具体体现在:Compared with the previous technology, this application can directly process a copper pipe as a whole, and form it at one time. After the feeding is completed, workers do not need to adjust it, and the purpose of independent processing is fully realized, which is specifically reflected in:
一、本申请技术方案具有的端部弯折构件、管材压折构件、管材夹紧构件、管材整形构件可以呈直线排布在机架上,形成一个供铜管直接穿过的通道,继而通过上述四个构件对一根铜管进行前后整体弯折加工,实现一次加工成型,不需要人工进行操作,提高工作效率的同时,还能够确保加工的精度,大大降低产品的瑕疵率。1. The end bending members, pipe pressing members, pipe clamping members, and pipe shaping members of the technical solution of the present application can be arranged in a straight line on the frame to form a channel for the copper pipe to pass directly through, and then pass through The above four components bend a copper tube from front to back as a whole to achieve one-time processing and forming without manual operation. While improving work efficiency, it can also ensure the accuracy of processing and greatly reduce the defect rate of products.
二、利用管材夹紧构件能够将管材夹持固定在机架具有的工作面上,确保铜管在加工时自身不会发生位移,保证了弯折加工的精度,提升良品率。2. The pipe clamping member can be used to clamp and fix the pipe on the working surface of the frame, so as to ensure that the copper pipe itself will not shift during processing, ensure the accuracy of bending processing, and improve the yield rate.
三、利用端部弯折构件可以对管材的端部进行弯折,实现第一道弯折工序,而当端部弯折构件工作完成后,自身可以通过避让动作,配合管材压折构件对管材实现第二道弯折工序,既实现了工作目的,同时能够依次动作且相互无障碍实现管材端部的两道工序。3. The end of the pipe can be bent by using the end bending member to realize the first bending process, and when the work of the end bending member is completed, it can cooperate with the pipe bending member to bend the pipe through the avoidance action. Realizing the second bending process not only realizes the working purpose, but also can realize the two processes at the end of the pipe in sequence without hindrance.
四、利用管材整形构件可以对管材的中后部进行弯折动作的同时,还能够对管材进行整形动作,避免管材经过弯折以后发生过度的形变,加工完成后不需要人工进行多余的调整,真正实现一次成型,提高产品成新率的同时,节约企业人工成本和制造时间。4. Using the pipe shaping member can not only bend the middle and rear part of the pipe, but also carry out the shaping action on the pipe to avoid excessive deformation of the pipe after bending. After the processing is completed, no manual adjustment is required. It truly realizes one-time molding, improves the rate of product innovation, and saves labor costs and manufacturing time for enterprises.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某个实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the present invention, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明一种弯管专机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of pipe bending machine of the present invention;
图2为本发明一种弯管专机的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a special pipe bending machine of the present invention;
图3为本发明一种弯管机具有的端部弯折构件2的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of an
图4为本发明一种弯管机具有的端部弯折构件2的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the
图5为本发明一种弯管机具有的端部弯折构件2的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of an
图6为本发明一种弯管机具有的端部弯折构件2的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the
图7为本发明一种弯管机具有的管材压折构件3的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of a
图8为本发明一种弯管机具有的管材压折构件3的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of a
图9为本发明一种弯管机具有的管材夹紧构件4的立体结构示意图;Fig. 9 is a three-dimensional structural schematic diagram of a
图10为本发明一种弯管机管材夹紧构件4与管材整形构件5之间的结构关系示意图;Fig. 10 is a schematic diagram of the structural relationship between the
图11为本发明一种弯管机具有的管材整形构件5的立体结构示意图;Fig. 11 is a three-dimensional structural schematic diagram of a pipe shaping member 5 of a pipe bending machine according to the present invention;
图12为本发明一种弯管机具有的防跳槽55的立体结构示意图;Fig. 12 is a three-dimensional structural schematic diagram of the
图13为本发明一种弯管机具有的固定工作面6与滑移工作面7之间的结构关系示意图。Fig. 13 is a schematic diagram of the structural relationship between the fixed working
图中:机架1、端部弯折构件2、管材压折构件3、管材夹紧构件4、管材整形构件5、固定工作面6、滑移工作面7、气缸一8、气缸安装板一9、支撑L形板10、配合缺口11、减速电机12、连接套13、限位块14、端部弯折操作板15、弯折轮一16、气缸二17、弯折压块18、气缸三安装板19、气缸三20、弯折轮二21、底板22、侧板23、安装配合板24、气缸四25、气缸五26、气缸四配合板27、气缸五配合板28、下压块一29、下压块二30、承压块31、导向柱一32、活动杆33、预压块34、压簧35、气缸六36、压紧块一37、压紧块二38、接触折弯轮一39、接触折弯轮安装柱一40、弧形缺口一41、气缸七42、垫板一43、垫板二44、接触折弯轮安装柱二45、接触折弯轮二46、整形块一47、整形块二48、接触折弯轮安装柱三49、接触折弯轮三50、导向柱二51、导向孔52、气缸八53、防跳块54、防跳槽55、滑移块56、导向通孔57、过渡圆弧段58、气缸安装块59、气缸九60、推拉块61、L形承托块62、限位凹槽63、气缸十64、垫板三65、垫板四66。In the figure: frame 1,
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
实施例一:Embodiment one:
参见图1~图13,本发明一较佳实施例所述的一种弯管专机,包括机架1,机架1的上端具有工作面,工作面上顺序设置有端部弯折构件2、管材压折构件3、管材夹紧构件4和管材整形构件5,管材能够置于工作面上,且管材的管身穿过端部弯折构件2、管材压折构件3、管材夹紧构件4和管材整形构件5构成的通道,管材夹紧构件4能够将管材夹持固定在工作面上,端部弯折构件2、管材压折构件3将管材前端折弯变形,管材夹紧构件4和管材整形构件5将管材后端折弯并整形。管材可以放置在机架1上,通过端部弯折构件2、管材压折构件3和管材整形构件5实现管材整体的弯折工序,实现一次加工即可成型,不需要人工后期调整。Referring to Fig. 1 to Fig. 13, a special pipe bending machine described in a preferred embodiment of the present invention includes a frame 1, the upper end of the frame 1 has a working surface, and the working surface is sequentially provided with
优选的,端部弯折构件2与管材整形构件5分别设置在工作面的两端,管材压折构件3和管材夹紧构件4设置在端部弯折构件2与管材整形构件5之间,且管材压折构件3与端部弯折构件2相配合,管材夹紧构件4与管材整形构件5相配合,工作面包括固定工作面6和滑移工作面7,固定工作面6固定设置在机架1的上端,滑移工作面7滑动设置在机架1的上端,管材压折构件3与端部弯折构件2设置在滑移工作面7上,管材夹紧构件4与管材整形构件5设置在固定工作面6上。端部弯折构件2、管材压折构件3、管材夹紧构件4和管材整形构件5呈直线排布,这样的结构就不需要弯管前期作任何预设值,直接放置即可位于端部弯折构件2、管材压折构件3、管材夹紧构件4和管材整形构件5构成的通道内进行弯折加工。Preferably, the
优选的,端部弯折构件2包括气缸一8,气缸一8通过气缸安装板一9固定设置在滑移工作面7的下端板面,气缸一8的驱动端与支撑L形板10传动连接,滑移工作面7开有供支撑L形板10上端露出的配合缺口11,支撑L形板10朝向气缸一8的一侧板面设置有减速电机12,减速电机12的驱动端穿过支撑L形板10与连接套13固定连接,连接套13的上端具有限位块14,端部弯折操作板15的下端开有与限位块14相配合的限位孔,通过限位孔与限位块14的配合,连接套13与端部弯折操作板15固定连接,即减速电机12的驱动端带动连接套13和端部弯折操作板15转动,弯折轮一16通过连接轴转动设置在端部弯折操作板15上,端部弯折操作板15的侧端固定设置有气缸二17,气缸二17的驱动端固定连接有弯折压块18,端部弯折构件2还包括气缸三安装板19,气缸三20通过气缸三安装板19装设在管材压折构件3的侧边且位于端部弯折操作板15的上方,气缸三20的驱动端与弯折轮二21传动连接,弯折轮二21与弯折轮一16上下配合构成与管材相配合的弯折轮构件,弯折压块18与弯折轮构件相配合。Preferably, the end bending member 2 includes a cylinder one 8, and the cylinder one 8 is fixedly arranged on the lower end plate surface of the sliding working surface 7 through the cylinder mounting plate one 9, and the driving end of the cylinder one 8 is in transmission connection with the supporting L-shaped plate 10 , the sliding working surface 7 is provided with a matching gap 11 for the upper end of the supporting L-shaped plate 10 to be exposed, and the side plate of the supporting L-shaped plate 10 facing the cylinder one 8 is provided with a reduction motor 12, and the driving end of the reduction motor 12 passes through the support The L-shaped plate 10 is fixedly connected with the connection sleeve 13, the upper end of the connection sleeve 13 has a limit block 14, and the lower end of the end bending operation plate 15 has a limit hole matched with the limit block 14, through the limit hole and With the cooperation of the limit block 14, the connecting sleeve 13 is fixedly connected with the end bending operation plate 15, that is, the driving end of the gear motor 12 drives the connecting sleeve 13 and the end bending operating plate 15 to rotate, and the bending wheel 16 passes through the connecting shaft The rotation is arranged on the end bending operation plate 15, and the side end of the end bending operation plate 15 is fixedly provided with a cylinder two 17, and the driving end of the cylinder two 17 is fixedly connected with a bending pressure block 18, and the end bending member 2 It also includes cylinder three mounting plate 19, cylinder three 20 is installed on the side of pipe bending member 3 through cylinder three mounting plate 19 and is positioned at the top of end bending operation plate 15, the driving end of cylinder three 20 and the bending wheel Two 21 transmission connections, the bending wheel two 21 and the bending wheel one 16 cooperate up and down to form the bending wheel member matched with the pipe material, and the bending pressing block 18 cooperates with the bending wheel member.
端部弯折构件2在使用时不但自身能够对管材的最前端进行弯折,同时还能够配合管材压折构件3,让管材压折构件3能够正常动作,对管材进行压折动作,具体体现为:When in use, the
气缸一8和气缸三20动作,使得弯折轮一16与弯折轮二21相向运动直至上下贴合构成弯折轮构件,此时气缸二17启动,带动弯折压块18将管材抵靠在弯折轮构件具有的限位槽中,减速电机12启动,通过连接套13带动端部弯折操作板15转动,通过弯折压块18与弯折轮构件的配合,对管材的端部进行弯折,弯折工序完成后,气缸一8、气缸二17、气缸三20与减速电机12复位,实现端部弯折构件2与管材端部的脱离,不影响管材压折构件3对管材的操作。Cylinder 1 8 and
优选的,管材压折构件3包括底板22、两块侧板23和安装配合板24,管材压折构件3通过底板22固定设置在滑移工作面7上,管材夹紧构件4位于管材压折构件3的侧边,两块侧板23的下端分别固定设置在底板22的两端,且两块侧板23的上端之间固定设置有安装配合板24,气缸四25与气缸五26分别固定设置在安装配合板24上,且气缸四25与气缸五26的驱动端分别穿过安装配合板24与气缸四配合板27和气缸五配合板28固定连接,下压块一29与下压块二30分别固定设置在气缸四配合板27和气缸五配合板28上,底板22的板面固定设置有承压块31,下压块一29和下压块二30与承压块31相配合,即下压块一29和下压块二30的下端面与承压块31的上端面的结构、大小相匹配,承压块31上固定设置有若干根穿入下压块一29和下压块二30的导向柱一32。Preferably, the
当端部弯折构件2脱离管材端部后,管材压折构件3就可以对管材进行下一步工序,具体为:When the
气缸四25与气缸五26启动,带动下压块一29和下压块二30朝向承压块31运动,直至折压管材,贴合下压块一29、下压块二30和承压块31的端面轮廓形状,实现压折工序,贴合下压块一29、下压块二30和承压块31的端面均具有限位槽,确保管材压合成型的效果。
优选的,气缸五配合板28的块身穿装设置有活动杆33,活动杆33的下端与预压块34固定连接,活动杆33的杆身穿装有压簧35,且压簧35位于气缸五配合板28与预压块34之间,下压块二30的块身开有供预压块34穿过的空腔,供预压块34的下端露出空腔。预压块34能够较下压块二30先接触管材与承压块31,而预压块34的端面也具有限位槽,通过预压块34能够将管材预压固定在承压块31上,实现管材的初步固定,保证下压块一29和下压块二30的压合效果。Preferably, the block body of cylinder five
优选的,管材夹紧构件4固定设置在固定工作面6上,管材夹紧构件4包括设置在固定工作面6上的气缸六36,气缸六36的驱动端与压紧块一37相接,管材夹紧构件4还包括与压紧块一37相配合的压紧块二38和接触折弯轮一39,接触折弯轮安装柱一40固定设置在固定工作面6上,接触折弯轮一39通过轴承转动设置在接触折弯轮安装柱一40的上端,压紧块二38的侧边开有与接触折弯轮一39相配合的弧形缺口一41,接触折弯轮一39的前端面与压紧块二38前端面齐平,管材夹紧构件4通过接触折弯轮一39与管材整形构件5相配合。Preferably, the
当管材放置在机架1上时,管材夹紧构件4是最先动作的,通过气缸六36前推压紧块一37,能够将管材挤压固定在压紧块一37与压紧块二38之间,保证整根管材的预先固定,这样管材两端在加工时也不会发生移动,保证了加工的精度,而压紧块一37与压紧块二38端面具有的限位槽能够更好地固定管材,确保管材的定位准确。When the pipe is placed on the frame 1, the
优选的,管材整形构件5设置在固定工作面6上,管材整形构件5包括气缸七42、垫板一43和垫板二44,固定工作面6上固定设置有滑轨,垫板一43通过滑块与滑轨的配合,滑动设置在固定工作面6上,气缸七42的驱动端与垫板一43相接,接触折弯轮安装柱二45固定设置在垫板一43上,接触折弯轮二46通过轴承转动设置在接触折弯轮安装柱二45的上端,且接触折弯轮二46与接触折弯轮一39相配合,垫板一43位于接触折弯轮二46的侧边具有整形块一47,垫板二44具有与整形块一47相配合的整形块二48,整形块一47与整形块二48的端面相贴合,对管材进行整形,垫板二44位于整形块二48的侧边固定设置有接触折弯轮安装柱三49,接触折弯轮三50通过轴承转动设置在接触折弯轮安装柱三49的上端,且接触折弯轮三50与接触折弯轮二46相配合,整形块二48的块身固定设置有至少两根导向柱二51,整形块一47的块身开有至少两根供导向柱二51穿过的导向孔52,管材整形构件5还包括气缸八53,气缸八53固定设置在固定工作面6上且位于气缸七42的侧边,气缸七42的驱动端固定连接有防跳块54,防跳块54朝向整形块二48一侧的块身前端开有与管材相配合的防跳槽55,防跳块54的下端具有滑移块56,固定工作面6位于滑移块56的下方开有与滑移块56相配合的导向通孔57,防跳块54的上端位于防跳槽55的槽口处具有过渡圆弧段58。Preferably, the pipe shaping member 5 is arranged on the fixed working
管材整形构件5能够对管材弯折处整形的同时,还能够利用接触折弯轮一39、接触折弯轮二46和接触折弯轮三50对管材的中部管身进行大弧度弯折工序,气缸七42推动垫板一43朝向垫板二44运动,此时接触折弯轮二46能够接触到管材,将管材挤压至接触折弯轮一39处以实现大弧度弯折,通过接触折弯轮三50能够对接触折弯轮二46实现限位动作,保证弯管管身的弯折精度;While the pipe shaping member 5 can shape the bending part of the pipe, it can also use the first
而管材在进行弯折工序的过程中,整形块一47与整形块二48的端面相贴合,能够对管材靠近弯折处的后端大部分管身实现整形动作,保证管材自身的平整性,不需要人工后期整形,同样的,接触折弯轮一39、接触折弯轮二46、整形块一47、整形块二48和接触折弯轮三50的端面均开有与管材相配合的限位槽,确保管材的贴合;During the bending process of the pipe, the end faces of the shaping block 1 47 and the
而通过防跳块54,还能够避免管材的后端在加工过程中发生跳动,继而影响折弯工序的发生,管材后端能够伸入防跳块54具有的防跳槽55中实现上下限位,而过渡圆弧段58能够便于管材进入到防跳槽55中。And by
优选的,机架1的上端固定设置有滑轨,滑移工作面7通过滑块与滑轨的配合,滑动设置在机架1上,固定工作面6的下端面通过气缸安装块59固定装设有气缸九60,滑移工作面7的下端面固定设置有推拉块61,气缸九60的驱动端与推拉块61固定连接。Preferably, the upper end of the frame 1 is fixedly provided with a slide rail, and the sliding working
固定工作面6与滑移工作面7之间的距离可以通过气缸九60实现调整,继而端部弯折构件2、管材压折构件3与管材夹紧构件4、管材整形构件5之间的距离,这样的结构能够更加便于不同型号尺寸的管材进行加工制造,节约企业的成本。The distance between the fixed working
优选的,端部弯折构件2位于支撑L形板10上还设置有L形承托块62,L形承托块62的上端具有与管材相配合的限位凹槽63。L形承托块62能够帮助端部弯折构件2承托管材的端部,便于端部弯折构件2实现弯折动作。Preferably, the
优选的,弯折轮构件、弯折压块18、下压块一29、下压块二30、承压块31、预压块34、压紧块一37、压紧块二38、接触折弯轮一39、接触折弯轮二46、整形块一47、整形块二48、接触折弯轮三50与管材相接触的端面上都开有与管材外轮廓相匹配的限位槽。Preferably, the bending wheel member, the bending
本发明的技术方案能够同时对管材的前后同时进行弯折加工动作,进一步节约加工时间,节约企业的成本,而机架1位于防跳块54的侧边可以固定设置一块与防跳槽55槽口下沿齐平的平板,便于管材的后端固定放置。The technical scheme of the present invention can simultaneously perform bending and processing actions on the front and back of the pipe, further saving processing time and saving the cost of the enterprise, and the frame 1 can be fixedly provided with a notch with the
以上所述仅是本发明的优选实施方式,并不用于限制本发明,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the technical principle of the present invention. and modifications, these improvements and modifications should also be considered as the protection scope of the present invention.
Claims (10)
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| CN118477922A (en) * | 2024-07-15 | 2024-08-13 | 德州大东机械有限公司 | Automatic elbow machine for metal corrugated pipe |
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