CN115255182A - A cantilever type automatic loading and unloading device for pressing heat exchange plates - Google Patents
A cantilever type automatic loading and unloading device for pressing heat exchange plates Download PDFInfo
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- CN115255182A CN115255182A CN202210944994.7A CN202210944994A CN115255182A CN 115255182 A CN115255182 A CN 115255182A CN 202210944994 A CN202210944994 A CN 202210944994A CN 115255182 A CN115255182 A CN 115255182A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
- B21D43/023—Centering devices, e.g. edge guiding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/04—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of sheet metal
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Abstract
本发明公开了一种换热板片压制用悬臂式自动上下料装置,包括两组龙门架、吸盘组件,两组龙门架上部设有纵梁;所述纵梁两端设有第一滑座,第二滑座下部设有第一气缸,第一气缸的活塞杆下端连接有吊杆;吸盘组件包括连杆,连杆一端与吊杆连接,连杆另一端两侧设有安装架,两侧的安装架通过连接板连接,安装架及连杆两侧设有若干吸盘;龙门架下部设有上料架,上料架一侧设有下料架。本发明吸盘组件对板片进行上下料,降低了工人的劳动强度,提高了板片压制的效率,且避免了工伤风险。
The invention discloses a cantilever type automatic loading and unloading device for pressing heat exchange plates, which comprises two sets of gantry frames and suction cup assemblies. The upper parts of the two sets of gantry frames are provided with longitudinal beams; both ends of the longitudinal beams are provided with first sliding seats The lower part of the second sliding seat is provided with a first cylinder, and the lower end of the piston rod of the first cylinder is connected with a hanger rod; the suction cup assembly includes a connecting rod, one end of the connecting rod is connected with the hanger rod, and the other end of the connecting rod is provided with mounting brackets on both sides, two The mounting frame on the side is connected by a connecting plate, and there are several suction cups on both sides of the mounting frame and the connecting rod; the lower part of the gantry frame is provided with a feeding frame, and one side of the feeding frame is provided with a feeding frame. The suction cup assembly of the invention loads and unloads the plates, reduces the labor intensity of workers, improves the efficiency of plate pressing, and avoids the risk of work-related injuries.
Description
技术领域technical field
本发明属于换热器板片压制领域,特别涉及一种换热板片压制用悬臂式自动上下料装置。The invention belongs to the field of heat exchanger plate pressing, in particular to a cantilever type automatic loading and unloading device for heat exchange plate pressing.
背景技术Background technique
板式换热器是由一系列具有一定波纹形状的金属板片叠装而成的一种新型高效换热器,它具有换热效率高、热损失小、结构紧凑轻巧、占地面积小、安装清洗方便、应用广泛、使用寿命长等特点。在相同压力损失情况下,其传热系数比列管式换热器高3-5倍,占地面积为管式换热器的三分之一。板式换热器主要换热元件为金属波纹板片,通过液压机一次压制成型。The plate heat exchanger is a new type of high-efficiency heat exchanger formed by stacking a series of metal plates with a certain corrugated shape. It has high heat exchange efficiency, small heat loss, compact and light structure, small footprint, and easy installation. Easy cleaning, wide application, long service life and so on. In the case of the same pressure loss, its heat transfer coefficient is 3-5 times higher than that of the shell-and-tube heat exchanger, and the floor area is one-third of that of the tubular heat exchanger. The main heat exchange element of the plate heat exchanger is a metal corrugated plate, which is pressed and formed by a hydraulic press.
目前,板式换热器的板片压制时通常采用多个人工搬运上下料,费时费力,工作效率低,且在压制大型换热器板片时,由于板片长度较长,人工搬运易造成坯料弯曲变形,从而影响板片的成型精度;此外,人工上下料需要工人在液压机下进行工作,存在工伤风险,随着自动化技术的发展,急需一种能够替代人工上下料的自动上下料设备。At present, when pressing plates of plate heat exchangers, multiple manual handling and loading and unloading are usually used, which is time-consuming and laborious, and the work efficiency is low. When pressing large-scale heat exchanger plates, due to the long length of the plates, manual handling is easy to cause blanks Bending deformation, which affects the forming accuracy of the plate; in addition, manual loading and unloading requires workers to work under the hydraulic press, which poses a risk of industrial injury. With the development of automation technology, there is an urgent need for an automatic loading and unloading equipment that can replace manual loading and unloading.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种换热板片压制用悬臂式自动上下料装置,以解决现有的板片压制时人工上下料存在的工作强度大、工作效率低,且存在工伤风险的问题。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a cantilever type automatic loading and unloading device for heat exchange plate pressing to solve the problems of high work intensity and low work efficiency of manual loading and unloading during the existing plate pressing , and there is a risk of work-related injuries.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种换热板片压制用悬臂式自动上下料装置,包括两组龙门架、吸盘组件,所述龙门架包括横梁以及设置在横梁两端的柱腿,横梁上部设有第一导轨,第一导轨一侧设有第一齿条,两组龙门架上部设有纵梁;所述纵梁两端设有第一滑座,第一滑座下部设有与第一导轨滑动连接的第一滑块,所述第一滑座上部设有第一电机,第一电机的输出轴上设有与第一齿条啮合的第一齿轮;第一电机通过第一齿轮与第一齿条啮合带动纵梁在龙门架上左右滑动;所述纵梁下部设有第二导轨,第二导轨内侧设有第二齿条(图中未示出),所述第二导轨上滑动连接有第二滑块,第二滑块下部连接有第二滑座,所述第二滑座上设有第二电机,第二电机的输出轴上连接有与第二齿条啮合的第二齿轮;第二电机通过第二齿轮和第二齿条带动第二滑座在纵梁上前后滑动;所述第二滑座下部设有第一气缸,第一气缸的活塞杆下端连接有吊杆;所述吸盘组件包括连杆,连杆一端与吊杆连接,连杆另一端两侧设有安装架,两侧的安装架通过连接板连接,安装架及连杆两侧设有若干吸盘;所述龙门架下部设有上料架,上料架一侧设有下料架。A cantilever-type automatic loading and unloading device for heat exchange plate pressing, including two sets of gantry frames and suction cup assemblies, the gantry frame includes a beam and column legs arranged at both ends of the beam, the upper part of the beam is provided with a first guide rail, the first guide rail One side is provided with a first rack, and the upper part of the two groups of gantry frames is provided with a longitudinal beam; the two ends of the longitudinal beam are provided with a first sliding seat, and the lower part of the first sliding seat is provided with a first slider slidingly connected with the first guide rail , the upper part of the first sliding seat is provided with a first motor, and the output shaft of the first motor is provided with a first gear meshing with the first rack; the first motor drives the longitudinal beam through the meshing of the first gear and the first rack Slide left and right on the gantry; the lower part of the longitudinal beam is provided with a second guide rail, and the inside of the second guide rail is provided with a second rack (not shown in the figure), and the second guide rail is slidably connected with a second slider, The bottom of the second slider is connected with a second slide seat, the second slide seat is provided with a second motor, and the output shaft of the second motor is connected with a second gear meshed with the second rack; the second motor passes through the second motor. The second gear and the second rack drive the second sliding seat to slide back and forth on the longitudinal beam; the lower part of the second sliding seat is provided with a first cylinder, and the lower end of the piston rod of the first cylinder is connected with a boom; the suction cup assembly includes a connecting rod. One end of the connecting rod is connected with the boom, and the other end of the connecting rod is provided with a mounting frame on both sides, and the mounting frames on both sides are connected by a connecting plate. Loading rack, one side of the loading rack is provided with a lowering rack.
作为本技术方案的进一步优选,所述吊杆下端与连杆铰接,所述吊杆两侧各铰接有一个第二气缸,第二气缸的活塞杆下端与连杆铰接,两个第二气缸便于调整连杆的倾斜角度,以适应上料架上板片抓取作业。As a further preference of this technical solution, the lower end of the boom is hinged to the connecting rod, and a second cylinder is hinged on both sides of the boom, and the lower end of the piston rod of the second cylinder is hinged to the connecting rod. The two second cylinders are convenient Adjust the inclination angle of the connecting rod to adapt to the plate grabbing operation on the loading rack.
作为本技术方案的进一步优选,所述吊杆上部两端设有凸耳,凸耳上固定连接有导杆,导杆的上端贯穿第二滑座,且导杆的上端固定连接有限位端板;导杆用于限制吊杆的径向转动,避免了吸盘组件扭转,保证了上下料的精度。As a further preference of this technical solution, lugs are provided at both ends of the upper part of the boom, and guide rods are fixedly connected to the lugs, the upper end of the guide rod runs through the second sliding seat, and the upper end of the guide rod is fixedly connected to the limit end plate ; The guide rod is used to limit the radial rotation of the boom, avoiding the torsion of the suction cup assembly and ensuring the accuracy of loading and unloading.
作为本技术方案的进一步优选,所述安装架及连杆两侧均设有导槽,所述导槽内滑动连接有导块,所述安装架一侧设有L型安装板,吸盘固定地安装在安装板上,导块一侧设有螺杆,螺杆穿过安装板螺纹连接有固定螺母;导槽和导块便于调整吸盘前后方向的间距;所述安装架上部设有调节螺柱,所述连接板两端设有与调节螺柱滑动连接的调节槽,调节螺柱上部设有调节螺母,调节螺柱和调节槽便于调整两侧安装架的宽度,从而适应不同长度和宽度的板片抓取作业。As a further optimization of this technical solution, guide grooves are provided on both sides of the mounting frame and the connecting rod, and guide blocks are slidably connected in the guide grooves, and an L-shaped mounting plate is provided on one side of the mounting frame, and the suction cup is fixedly Installed on the mounting plate, a screw is provided on one side of the guide block, and the screw is threaded through the mounting plate to be connected with a fixed nut; the guide groove and the guide block are convenient for adjusting the distance between the front and rear of the suction cup; the upper part of the mounting frame is provided with an adjusting stud, so Both ends of the connecting plate are provided with adjustment grooves slidingly connected with the adjustment studs, and the upper part of the adjustment studs is provided with adjustment nuts. The adjustment studs and the adjustment grooves are convenient for adjusting the width of the mounting brackets on both sides, so as to adapt to plates of different lengths and widths. Fetch jobs.
作为本技术方案的进一步优选,所述吸盘组件上部设有机械抓手,所述机械抓手包括第一固定支座,第一固定支座固定地安装在安装架上,第一固定支座上固定底连接有固定杆,所述固定杆的两端转动地连接有抓手本体,抓手本体的下部向内侧弯折,所述连杆上部设有若干第二固定支座,第二固定支座的两侧对称地铰接有第三气缸,第三气缸的活塞杆与抓手本体上部铰接;吸盘组件将板片抓取后,第三气缸的活塞杆伸长,抓手本体绕固定杆转动,使抓手本体的下端将抓取的板片夹取,避免了板片在上下料过程中跌落。As a further preference of this technical solution, a mechanical gripper is provided on the upper part of the suction cup assembly, and the mechanical gripper includes a first fixed support, the first fixed support is fixedly installed on the mounting frame, and the first fixed support The fixed bottom is connected with a fixed rod, the two ends of the fixed rod are rotatably connected with the gripper body, the lower part of the gripper body is bent inward, the upper part of the connecting rod is provided with several second fixed supports, and the second fixed The two sides of the support are symmetrically hinged with a third cylinder, the piston rod of the third cylinder is hinged with the upper part of the gripper body; after the suction cup assembly grabs the plate, the piston rod of the third cylinder is elongated, and the gripper body wraps around the fixed rod Rotate, so that the lower end of the gripper body can clamp the grasped sheet, avoiding the falling of the sheet during loading and unloading.
作为本技术方案的进一步优选,所述上料架和下料架均采用剪式升降台,便于调整上料架和下料架的台面高度,配合第一气缸提高板片上下料的效率。As a further optimization of the technical solution, both the loading rack and the unloading rack adopt a scissor lift platform, which is convenient for adjusting the table heights of the loading rack and the unloading rack, and cooperates with the first cylinder to improve the efficiency of plate loading and unloading.
作为本技术方案的进一步优选,所述上料架上部一端设有立柱,上料架另一端设有垫板,所述立柱上部铰接有位姿调整板,所述位姿调整板一端设有限位板,所述位姿调整板下部铰接有第四气缸,第四气缸的下端与上料架铰接,位姿调整板便于调整板片的初始位置,具体地,板片放置在上料架上后,第四气缸的活塞杆伸长,使位姿调整板的前端抬起,将板片的后端与限位板对齐,实现板片的位姿调整。As a further optimization of this technical solution, a column is provided at one end of the upper part of the feeding frame, a backing plate is provided at the other end of the feeding frame, a pose adjustment plate is hinged on the upper part of the column, and a limiter is provided at one end of the pose adjustment plate. The lower part of the posture adjustment plate is hinged with a fourth cylinder, and the lower end of the fourth cylinder is hinged with the loading frame. The posture adjustment plate is convenient for adjusting the initial position of the sheet. Specifically, after the sheet is placed on the loading frame , the piston rod of the fourth cylinder is extended to lift the front end of the pose adjustment plate, align the rear end of the plate with the limit plate, and realize the pose adjustment of the plate.
作为本技术方案的进一步优选,所述位姿调整板上设有若干均匀分布的牛眼轴承,降低了板片滑动的阻力。As a further preference of the technical solution, the posture adjustment plate is provided with a number of evenly distributed bull's-eye bearings, which reduces the sliding resistance of the plates.
作为本技术方案的进一步优选,所述位姿调整板两侧设有挡料板,所述位姿调整板两侧设有腰形槽,两侧的挡料板的下端穿过腰形槽螺纹连接有双头螺柱,双头螺柱的螺纹旋向相反,双头螺柱的一端连接有手轮,转动手轮调整两侧挡料板的间距,进一步对板片的位置进行约束,提高了板片抓取和上料的精度。As a further preference of this technical solution, there are material retaining plates on both sides of the posture adjustment plate, waist-shaped grooves are provided on both sides of the posture adjustment plate, and the lower ends of the material retaining plates on both sides pass through the waist-shaped groove threads. It is connected with double-ended studs, and the screw threads of the double-ended studs are in the opposite direction. One end of the double-ended studs is connected with a hand wheel. Turn the hand wheel to adjust the distance between the baffle plates on both sides, further constraining the position of the plates and improving It improves the accuracy of sheet picking and loading.
作为本技术方案的进一步优选,所述上料架下部设有底座,所述底座上部设有若干弹簧,弹簧的上端与上料架的下端固定连接;当上料架上的板片被吸盘组件抓取走一件时,上料架及其上部剩余的板片整体重量下降,在弹簧的作用下,上料架向上一定位移,以补偿最上端板片高度,便于吸盘组件的精确抓取。As a further optimization of the technical solution, a base is provided on the lower part of the feeding rack, and a number of springs are arranged on the upper part of the base, and the upper ends of the springs are fixedly connected to the lower ends of the feeding rack; When grabbing one piece, the overall weight of the loading rack and the remaining plates on the upper part will drop. Under the action of the spring, the loading rack will move upwards to compensate for the height of the uppermost plate, which is convenient for the precise grasping of the suction cup assembly.
本发明的有益效果是:The beneficial effects of the present invention are:
1)本发明利用吸盘组件对板片进行上下料,降低了工人的劳动强度,提高了板片压制的效率,且避免了工伤风险。1) The present invention uses the suction cup assembly to load and unload the plates, which reduces the labor intensity of workers, improves the efficiency of plate pressing, and avoids the risk of work-related injuries.
2)吊杆下端与连杆铰接,吊杆两侧各铰接有一个第二气缸,第二气缸的活塞杆下端与连杆铰接,两个第二气缸便于调整连杆的倾斜角度,以适应上料架上板片抓取作业。2) The lower end of the boom is hinged with the connecting rod. There is a second cylinder hinged on both sides of the boom. The lower end of the piston rod of the second cylinder is hinged with the connecting rod. Plate grabbing operation on the material rack.
3)吊杆上部两端设有凸耳,凸耳上固定连接有导杆,导杆的上端贯穿第二滑座,且导杆的上端固定连接有限位端板;导杆用于限制吊杆的径向转动,避免了吸盘组件扭转,保证了上下料的精度。3) There are lugs on both ends of the upper part of the boom, and a guide rod is fixedly connected to the lugs. The upper end of the guide rod runs through the second sliding seat, and the upper end of the guide rod is fixedly connected to the limit end plate; the guide rod is used to limit the suspension of the boom. The radial rotation avoids the torsion of the suction cup assembly and ensures the accuracy of loading and unloading.
4)安装架及连杆两侧均设有导槽,导槽内滑动连接有导块,安装架一侧设有L型安装板,吸盘固定地安装在安装板上,导块一侧设有螺杆,螺杆穿过安装板螺纹连接有固定螺母;导槽和导块便于调整吸盘前后方向的间距;安装架上部设有调节螺柱,连接板两端设有与调节螺柱滑动连接的调节槽,调节螺柱上部设有调节螺母,调节螺柱和调节槽便于调整两侧安装架的宽度,从而适应不同长度和宽度的板片抓取作业。4) There are guide grooves on both sides of the mounting frame and the connecting rod, and a guide block is slidably connected in the guide groove. There is an L-shaped mounting plate on one side of the mounting frame, and the suction cup is fixedly installed on the mounting plate. The screw rod passes through the mounting plate and is threaded to be connected with a fixed nut; the guide groove and the guide block are convenient for adjusting the distance between the front and rear of the suction cup; the upper part of the mounting frame is provided with an adjusting stud, and the two ends of the connecting plate are provided with an adjusting groove slidingly connected with the adjusting stud , the upper part of the adjusting stud is provided with an adjusting nut, the adjusting stud and the adjusting slot are convenient for adjusting the width of the mounting brackets on both sides, so as to adapt to the plate grabbing operation of different lengths and widths.
5)吸盘组件上部设有机械抓手,吸盘组件将板片抓取后,第三气缸的活塞杆伸长,抓手本体绕固定杆转动,使抓手本体的下端将抓取的板片夹取,避免了板片在上下料过程中跌落。5) There is a mechanical gripper on the upper part of the suction cup assembly. After the suction cup assembly grabs the plate, the piston rod of the third cylinder is extended, and the gripper body rotates around the fixed rod, so that the lower end of the gripper body clamps the grabbed plate. Take it, avoiding the falling of the plate during loading and unloading.
6)上料架和下料架均采用剪式升降台,便于调整上料架和下料架的台面高度,配合第一气缸提高板片上下料的效率。6) Both the loading rack and the unloading rack adopt scissor-type lifting platform, which is convenient for adjusting the table height of the loading rack and unloading rack, and cooperates with the first cylinder to improve the efficiency of plate loading and unloading.
7)上料架上部一端设有立柱,上料架另一端设有垫板,立柱上部铰接有位姿调整板,位姿调整板一端设有限位板,位姿调整板下部铰接有第四气缸,第四气缸的下端与上料架铰接,位姿调整板便于调整板片的初始位置。7) There is a column at one end of the upper part of the loading frame, and a backing plate at the other end of the loading frame. The upper part of the column is hinged with a pose adjustment plate, and one end of the pose adjustment plate is provided with a limit plate. , the lower end of the fourth cylinder is hinged with the loading frame, and the posture adjustment plate is convenient for adjusting the initial position of the plate.
8)位姿调整板上设有若干均匀分布的牛眼轴承,降低了板片滑动的阻力。8) There are a number of evenly distributed bull's-eye bearings on the pose adjustment plate, which reduces the sliding resistance of the plate.
9)位姿调整板两侧设有挡料板,位姿调整板两侧设有腰形槽,两侧的挡料板的下端穿过腰形槽螺纹连接有双头螺柱,双头螺柱的螺纹旋向相反,双头螺柱的一端连接有手轮,转动手轮调整两侧挡料板的间距,进一步对板片的位置进行约束,提高了板片抓取和上料的精度。9) There are stoppers on both sides of the pose adjustment plate, waist-shaped grooves are arranged on both sides of the pose adjustment plate, and the lower ends of the stoppers on both sides pass through the waist-shaped grooves and are threaded with double-ended studs. The screw thread of the column is in the opposite direction. One end of the double-ended stud is connected with a hand wheel. Turn the hand wheel to adjust the distance between the baffle plates on both sides, further constraining the position of the plate, and improving the accuracy of plate grabbing and feeding. .
10)上料架下部设有底座,底座上部设有若干弹簧,弹簧的上端与上料架的下端固定连接;当上料架上的板片被吸盘组件抓取走一件时,上料架及其上部剩余的板片整体重量下降,在弹簧的作用下,上料架向上一定位移,以补偿最上端板片高度,便于吸盘组件的精确抓取。10) There is a base at the lower part of the feeding rack, and several springs are arranged at the upper part of the base, and the upper end of the spring is fixedly connected with the lower end of the feeding rack; And the overall weight of the remaining plates on the upper part is reduced. Under the action of the spring, the loading frame moves upward to a certain extent to compensate for the height of the uppermost plate, which is convenient for the precise grasping of the suction cup assembly.
附图说明Description of drawings
附图1是本发明一种换热板片压制用悬臂式自动上下料装置使用状态图。Accompanying drawing 1 is the use status diagram of a cantilever type automatic loading and unloading device for heat exchange plate pressing of the present invention.
附图2是本发明一种换热板片压制用悬臂式自动上下料装置结构示意图。Accompanying drawing 2 is a structural schematic diagram of a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图3是本发明一种换热板片压制用悬臂式自动上下料装置图2中A处局部放大图。Accompanying drawing 3 is a cantilever-type automatic loading and unloading device for pressing heat exchange plates of the present invention, which is a partially enlarged view of A in Figure 2 .
附图4是本发明一种换热板片压制用悬臂式自动上下料装置中第一滑座结构示意图。Accompanying drawing 4 is a schematic diagram of the structure of the first sliding seat in a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图5是本发明一种换热板片压制用悬臂式自动上下料装置中吸盘组件与纵梁装配示意图。Accompanying drawing 5 is a schematic diagram of the assembly of the suction cup assembly and the longitudinal beam in a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图6是本发明一种换热板片压制用悬臂式自动上下料装置中第一气缸连接示意图。Accompanying drawing 6 is a schematic diagram of the connection of the first cylinder in a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图7是本发明一种换热板片压制用悬臂式自动上下料装置中吸盘组件与机械抓手装配示意图。Figure 7 is a schematic diagram of the assembly of the suction cup assembly and the mechanical gripper in a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图8是本发明一种换热板片压制用悬臂式自动上下料装置中机械抓手局部示意图。Accompanying drawing 8 is a schematic diagram of a part of a mechanical gripper in a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图9是本发明一种换热板片压制用悬臂式自动上下料装置中上料架结构示意图。Accompanying drawing 9 is a schematic diagram of the structure of the feeding rack in the cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
附图10是本发明一种换热板片压制用悬臂式自动上下料装置中挡料板结构示意图。Accompanying drawing 10 is a structural schematic diagram of a baffle plate in a cantilever type automatic loading and unloading device for pressing heat exchange plates according to the present invention.
附图11是本发明一种换热板片压制用悬臂式自动上下料装置中底座内部结构示意图。Figure 11 is a schematic diagram of the internal structure of the base of a cantilever type automatic loading and unloading device for heat exchange plate pressing according to the present invention.
图中:1、冲压机;2、龙门架;201、柱腿;202、横梁;203、第一导轨;204、第一齿条;205、纵梁;206、第一滑座;207、第一滑块;208、第一电机;209、第一齿轮;210、第二滑座;211、第二滑块;212、第二电机;213、第二齿轮;214、第一气缸;215、吊杆;216、导杆;217、限位端板;218、第二气缸;3、吸盘组件;301、连杆;302、安装架;303、导槽;304、导块;305、安装板;306、吸盘;307、调节螺柱;308、连接板;309、调节槽;4、机械抓手;401、第一固定支座;402、固定杆;403、抓手本体;404、第三气缸;405、第二固定支座;5、上料架;501、底座;502、位姿调整板;503、牛眼轴承;504、腰形槽;505、挡料板;506、双头螺柱;507、手轮;508、弹簧;509、第四气缸;510、垫板;511、立柱;512、限位板;6、下料架。In the figure: 1, stamping machine; 2, gantry frame; 201, column leg; 202, beam; 203, first guide rail; 204, first rack; 205, longitudinal beam; 206, first sliding seat; 207, first One slider; 208, the first motor; 209, the first gear; 210, the second slide; 211, the second slider; 212, the second motor; 213, the second gear; 214, the first cylinder; 215, Suspender; 216, guide rod; 217, limit end plate; 218, second cylinder; 3, suction cup assembly; 301, connecting rod; 302, mounting frame; 303, guide groove; 304, guide block; 305, mounting plate ; 306, suction cup; 307, adjusting stud; 308, connecting plate; 309, adjusting groove; 4, mechanical gripper; 401, the first fixed support; 402, fixed rod; Cylinder; 405, second fixed support; 5, feeding rack; 501, base; 502, posture adjustment plate; 503, bull's-eye bearing; 507, hand wheel; 508, spring; 509, the fourth cylinder; 510, backing plate; 511, column; 512, limit plate; 6, blanking rack.
具体实施方式Detailed ways
下面结合附图1-11,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings 1-11. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, configuration, and operation in a particular orientation.
如图1-5所示,一种换热板片压制用悬臂式自动上下料装置,包括两组龙门架2、吸盘组件3,所述龙门架2包括横梁202以及设置在横梁202两端的柱腿201,横梁202上部设有第一导轨203,第一导轨203一侧设有第一齿条204,两组龙门架2上部设有纵梁205;所述纵梁205两端设有第一滑座206,第一滑座206下部设有与第一导轨203滑动连接的第一滑块207,所述第一滑座206上部设有第一电机208,第一电机208的输出轴上设有与第一齿条204啮合的第一齿轮209;第一电机208通过第一齿轮209与第一齿条204啮合带动纵梁205在龙门架2上左右滑动;所述纵梁205下部设有第二导轨,第二导轨内侧设有第二齿条(图中未示出),所述第二导轨上滑动连接有第二滑块211,第二滑块211下部连接有第二滑座210,所述第二滑座210上设有第二电机212,第二电机212的输出轴上连接有与第二齿条啮合的第二齿轮213;第二电机212通过第二齿轮213和第二齿条带动第二滑座210在纵梁205上前后滑动;所述第二滑座210下部设有第一气缸214,第一气缸214的活塞杆下端连接有吊杆215;所述吸盘组件3包括连杆301,连杆301一端与吊杆215连接,连杆301另一端两侧设有安装架302,两侧的安装架302通过连接板308连接,安装架302及连杆301两侧设有若干吸盘306;所述龙门架2下部设有上料架5,上料架5一侧设有下料架6。As shown in Figures 1-5, a cantilever type automatic loading and unloading device for heat exchange plate pressing includes two sets of gantry frames 2 and suction cup assemblies 3, the gantry frame 2 includes a beam 202 and columns arranged at both ends of the beam 202 The legs 201, the top of the beam 202 are provided with a first guide rail 203, one side of the first guide rail 203 is provided with a first rack 204, and the upper parts of the two groups of gantry frames 2 are provided with a longitudinal beam 205; the two ends of the longitudinal beam 205 are provided with first Sliding seat 206, first sliding seat 206 bottom is provided with the first sliding block 207 that is slidably connected with first guide rail 203, and described first sliding seat 206 top is provided with first motor 208, and the output shaft of first motor 208 is provided with There is a first gear 209 engaged with the first rack 204; the first motor 208 drives the longitudinal beam 205 to slide left and right on the gantry 2 through the engagement of the first gear 209 and the first rack 204; the lower part of the longitudinal beam 205 is provided with The second guide rail, the inside of the second guide rail is provided with a second rack (not shown), the second guide rail is slidably connected with a second slide block 211, and the second slide block 211 bottom is connected with a second slide seat 210 , the second slide 210 is provided with a second motor 212, the output shaft of the second motor 212 is connected with a second gear 213 meshing with the second rack; the second motor 212 passes through the second gear 213 and the second The rack drives the second sliding seat 210 to slide back and forth on the longitudinal beam 205; the lower part of the second sliding seat 210 is provided with a first cylinder 214, and the lower end of the piston rod of the first cylinder 214 is connected with a suspension rod 215; the suction cup assembly 3 Including a connecting rod 301, one end of the connecting rod 301 is connected with the suspension rod 215, and the other end of the connecting rod 301 is provided with a mounting frame 302 on both sides, and the mounting frames 302 on both sides are connected by a connecting plate 308, and the mounting frame 302 and the connecting rod 301 are provided on both sides. There are
如图5-6所示,在本实施例中,所述吊杆215下端与连杆301铰接,所述吊杆两侧各铰接有一个第二气缸218,第二气缸218的活塞杆下端与连杆301铰接,两个第二气缸218便于调整连杆301的倾斜角度,以适应上料架5上板片抓取作业。As shown in Figures 5-6, in this embodiment, the lower end of the
如图5-6所示,在本实施例中,所述吊杆215上部两端设有凸耳,凸耳上固定连接有导杆216,导杆216的上端贯穿第二滑座210,且导杆216的上端固定连接有限位端板217;导杆216用于限制吊杆215的径向转动,避免了吸盘组件3扭转,保证了上下料的精度。As shown in Figures 5-6, in this embodiment, lugs are provided at both ends of the upper part of the
如图7-8所示,在本实施例中,所述安装架302及连杆301两侧均设有导槽303,所述导槽303内滑动连接有导块304,所述安装架302一侧设有L型安装板305,吸盘306固定地安装在安装板305上,导块304一侧设有螺杆,螺杆穿过安装板305螺纹连接有固定螺母;导槽303和导块304便于调整吸盘306前后方向的间距;所述安装架302上部设有调节螺柱307,所述连接板308两端设有与调节螺柱307滑动连接的调节槽309,调节螺柱307上部设有调节螺母,调节螺柱307和调节槽309便于调整两侧安装架302的宽度,从而适应不同长度和宽度的板片抓取作业。As shown in Figures 7-8, in this embodiment, guide
如图7所示,在本实施例中,所述吸盘组件3上部设有机械抓手4,所述机械抓手4包括第一固定支座401,第一固定支座401固定地安装在安装架302上,第一固定支座401上固定底连接有固定杆402,所述固定杆402的两端转动地连接有抓手本体403,抓手本体403的下部向内侧弯折,所述连杆301上部设有若干第二固定支座405,第二固定支座405的两侧对称地铰接有第三气缸404,第三气缸404的活塞杆与抓手本体403上部铰接;吸盘组件3将板片抓取后,第三气缸404的活塞杆伸长,抓手本体403绕固定杆402转动,使抓手本体403的下端将抓取的板片夹取,避免了板片在上下料过程中跌落。As shown in Figure 7, in this embodiment, a
如图1-2、图9、图11所示,在本实施例中,所述上料架5和下料架6均采用剪式升降台,便于调整上料架5和下料架6的台面高度,配合第一气缸214提高板片上下料的效率。As shown in Fig. 1-2, Fig. 9, and Fig. 11, in this embodiment, the described
如图11所示,在本实施例中,所述上料架5上部一端设有立柱511,上料架5另一端设有垫板510,所述立柱511上部铰接有位姿调整板502,所述位姿调整板502一端设有限位板512,所述位姿调整板502下部铰接有第四气缸509,第四气缸509的下端与上料架5铰接,位姿调整板502便于调整板片的初始位置,具体地,板片放置在上料架5上后,第四气缸509的活塞杆伸长,使位姿调整板502的前端抬起,将板片的后端与限位板512对齐,实现板片的位姿调整。As shown in Figure 11, in this embodiment, a
如图9所示,在本实施例中,所述位姿调整板502上设有若干均匀分布的牛眼轴承503,降低了板片滑动的阻力。As shown in FIG. 9 , in this embodiment, the
如图9-10所示,在本实施例中,所述位姿调整板502两侧设有挡料板505,所述位姿调整板502两侧设有腰形槽504,两侧的挡料板505的下端穿过腰形槽504螺纹连接有双头螺柱506,双头螺柱506的螺纹旋向相反,双头螺柱506的一端连接有手轮507,转动手轮507调整两侧挡料板505的间距,进一步对板片的位置进行约束,提高了板片抓取和上料的精度。As shown in Figures 9-10, in this embodiment,
如图11所示,在本实施例中,所述上料架5下部设有底座501,所述底座501上部设有若干弹簧508,弹簧508的上端与上料架5的下端固定连接;当上料架5上的板片被吸盘组件3抓取走一件时,上料架5及其上部剩余的板片整体重量下降,在弹簧508的作用下,上料架5向上一定位移,以补偿最上端板片高度,便于吸盘组件3的精确抓取。As shown in Figure 11, in this embodiment, the bottom of the
板片转运至上料架5上后,先转动手轮507使两侧的挡料板505夹住板片(此处不是夹紧),对板片的左右方向进行限位,然后第四气缸509带动位姿调整板502的前端升高,将板片的下端与限位板512对齐,实现板片的位姿调整,然后第四气缸509收回,位姿调整板502放平。板片上料时,吸盘组件3在龙门架2上移动至板片的正上方,第一气缸214的活塞杆伸长,对板片进行抓取,然后机械抓手4对板片的两侧进行二次夹紧,以保证板片抓取的稳定性;板片抓取后第二电机212带动第二滑座210在纵梁205上向冲压机1移动,从而带动吸盘组件3及其抓取的板片向冲压机1内移动,当板片移动至下模具的正上方后,机械抓手4松开板片,然后第一气缸214的活塞杆再次伸长,将板片放置在下模具上,松开吸盘306,使板片落在下模具上,然后吸盘组件3撤出冲压机1,冲压机1开始对板片进行压制;After the sheet is transferred to the
板片压制完成后,吸盘组件3再次伸入冲压机1内部将压制后的板片抓取,同样机械抓手4对板片进行夹紧,然后将板片从冲压机1内部搬出,然后纵梁205在龙门架2上向下料架6方向移动,将压制后的板片放置在下料架6上。After the sheet pressing is completed, the
以上内容仅仅是对本发明的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the structure of the invention. Or beyond the scope defined in the claims, all should belong to the protection scope of the present invention.
Claims (10)
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