Stainless steel pipe blowing and washing pre-degreasing device and process
Technical Field
The invention relates to the technical field of stainless steel pipe production, in particular to a stainless steel pipe blowing and pre-degreasing device and process.
Background
The cold rolling is to use hot rolled steel coil as raw material, remove the oxide skin by acid cleaning, then carry on the cold tandem rolling, its finished product is the hard coil, because the cold work hardening caused by continuous cold deformation makes the intensity, hardness of the hard coil rise, the tough and plastic index is reduced, therefore the stamping performance will be worsened, can only be used for the part of simple deformation, the cold rolling usually adopts the way of longitudinal rolling, the process of the cold rolling production generally includes raw material preparation, acid cleaning, rolling, degreasing, annealing (heat treatment), finishing, etc., the degreasing aims at removing the lubricating grease attached on the rolling material while rolling, in order to avoid polluting the surface of steel while annealing, cause the carbon content to rise, the stainless steel seamless tube is a kind of long-strip steel with hollow cross section, there is no seam on the periphery.
More dirt may be remained on its surface when steel adds man-hour, if do not clear up in time then can influence the subsequent production work of steel pipe, the washing mode to steel among the prior art is usually through setting up a brush section of thick bamboo and cleans steel, but this kind of structure can only adapt to the steel of specific diameter, and clean effect is also more limited.
Disclosure of Invention
The invention aims to solve the technical problems in the background technology and provides a stainless steel pipe purging pre-degreasing device and a stainless steel pipe purging pre-degreasing process.
In one aspect, the invention provides a stainless steel tube purging pre-degreasing device, which comprises a base; the base is sequentially provided with a drying mechanism, a water spraying and cleaning mechanism, an installation vertical plate and a degreasing liquid box; an annular spray head A is arranged above the degreasing liquid tank, a connecting pipe B is arranged between the annular spray head A and the degreasing liquid tank, and a water pump A is arranged on the connecting pipe B; a circular hole is formed in the mounting vertical plate, a rotating ring is rotatably mounted on the inner side of the circular hole, a power mechanism for driving the rotating ring to rotate is mounted on the mounting vertical plate, a mounting ring is coaxially arranged on the inner side of the rotating ring, a plurality of fixing rods are connected between the mounting ring and the rotating ring, a plurality of adjusting bolts are connected to the mounting ring along an annular array thread, a mounting plate is connected to the inner end of each adjusting bolt, and bristles are arranged on the mounting plate; install and be provided with the sleeve pipe between riser and the degreasing solution case, fixedly connected with support frame A between sleeve pipe and the base, install multiunit stop gear on the sleeve pipe, each subassembly stop gear is all including the rotating turret, guide bar A, hemisphere shape piece, spring and a plurality of gyro wheel, sheathed tube inboard is located to the rotating turret, a plurality of gyro wheels are all rotated and are installed on the rotating turret, guide bar A and rotating turret fixed connection, guide bar A's tip activity runs through the sleeve pipe and is connected with hemisphere shape piece, the spring housing is established on guide bar A, the coaxial horn tube that is provided with in the sheathed tube outside, install the straight line actuating mechanism who is used for driving the horn tube and removes on the base.
Preferably, the drying mechanism comprises an annular nozzle C and a drying fan, the drying fan is arranged on the base, the annular nozzle C is arranged above the drying fan, a support frame B is connected between the annular nozzle C and the base, and a connecting pipe A is arranged between the output end of the drying fan and the input end of the annular nozzle C.
Preferably, the water spray cleaning mechanism comprises a water tank and an annular spray head B arranged above the water tank, a connecting pipe C is arranged between the water tank and the annular spray head B, and a water pump B is arranged on the connecting pipe C; the top of water tank is provided with catch tray B, and catch tray B's bottom is connected with the drain pipe.
Preferably, the top end of the degreasing liquid box is provided with a collecting disc A, the bottom end of the collecting disc A is connected with a filter pipe, the other end of the filter pipe is communicated with the inside of the degreasing liquid box, and the filter pipe is provided with a filter device.
Preferably, power unit includes motor, gear and ring gear, and the fixed periphery of locating the rotating ring of ring gear is provided with the ring channel on the inner wall of circular port, and the ring gear is located the inboard of ring channel, and the bottom of ring channel is provided with the kerve, and the motor setting is on the installation riser, the gear with the output shaft of motor, and gear and ring gear meshing.
Preferably, a plurality of rotating frames are connected with guide rods B, and the guide rods B movably penetrate through the sleeve.
Preferably, the sleeve is arranged coaxially with the mounting ring.
On the other hand, the invention also provides a production process of the stainless steel pipe purging pre-degreasing device, which comprises the following steps:
s1, starting a linear driving mechanism to work, wherein the linear driving mechanism can drive a flared tube to move left and right, and when the flared tube moves to the left, the flared tube extrudes a plurality of limiting mechanisms to simultaneously move inwards until a plurality of rollers are all contacted with the outer wall of steel, so that the steel can be limited;
s2, rotating the adjusting bolt to drive the bristles to contact with the outer surface of the steel;
s3, starting a water pump A, a power mechanism, a drying mechanism and a water spraying cleaning mechanism to work, wherein the water pump A pumps degreasing liquid into an annular spray head A, and the degreasing liquid is uniformly sprayed to the surface of steel through the annular spray head A, the power mechanism can drive a plurality of bristles to rotate, so that dirt on the surface of the steel can be removed, the dirt on the surface of the steel can be washed through the arranged water spraying cleaning mechanism, and the drying mechanism can dry water stains on the surface of the steel.
Compared with the prior art, the technical scheme of the invention has the following beneficial technical effects: the invention can realize the clamping, degreasing, cleaning, washing and drying treatment of steel, has high working efficiency, can carry out limiting work on steel with different sizes, ensures the stability of the steel in the moving process, can also carry out cleaning work on the steel with different sizes, and has good cleaning effect and strong applicability.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the mounting vertical plate of the present invention.
Fig. 3 is a partially enlarged structural view of a portion a of fig. 1.
Fig. 4 is a schematic view of a part of the enlarged structure at B of fig. 1.
Reference numerals are as follows: 1. a base; 2. installing a vertical plate; 201. a circular hole; 202. an annular groove; 203. a bottom groove; 3. a rotating ring; 4. a mounting ring; 5. a flare tube; 6. a sleeve; 7. a linear drive mechanism; 81. an annular nozzle A; 82. an annular nozzle B; 83. an annular nozzle C; 9. drying the fan; 91. a connecting pipe A; 10. a degreasing fluid tank; 11. a water pump A; 111. a connecting pipe B; 12. a collection tray A; 13. a water tank; 14. a water pump B; 141. a connecting pipe C; 15. a filter tube; 16. a filtration device; 171. a support frame A; 172. a support frame B; 181. a motor; 182. a gear; 19. a toothed ring; 20. mounting a plate; 21. brushing; 22. adjusting the bolt; 23. fixing the rod; 24. a guide rod A; 25. a hemispherical block; 26. a spring; 27. a guide rod B; 28. a rotating frame; 29. a roller; 30. a drain pipe; 31. collecting the tray B.
Detailed Description
Example one
As shown in fig. 1-4, the invention provides a stainless steel tube purging pre-degreasing device, which comprises a base 1; the base 1 is sequentially provided with a drying mechanism, a water spraying and cleaning mechanism, a mounting vertical plate 2 and a degreasing liquid box 10; the drying mechanism comprises an annular nozzle C83 and a drying fan 9, the drying fan 9 is arranged on the base 1, the annular nozzle C83 is arranged above the drying fan 9, a support frame B172 is connected between the annular nozzle C83 and the base 1, and a connecting pipe A91 is arranged between the output end of the drying fan 9 and the input end of the annular nozzle C83; the water spraying cleaning mechanism comprises a water tank 13 and an annular spray head B82 arranged above the water tank 13, a connecting pipe C141 is arranged between the water tank 13 and the annular spray head B82, and a water pump B14 is arranged on the connecting pipe C141; a collecting tray B31 is arranged at the top end of the water tank 13, and a drain pipe 30 is connected to the bottom end of the collecting tray B31; an annular nozzle A81 is arranged above the degreasing liquid tank 10, a connecting pipe B111 is arranged between the annular nozzle A81 and the degreasing liquid tank 10, and a water pump A11 is mounted on the connecting pipe B111; the mounting vertical plate 2 is provided with a circular hole 201, the inner side of the circular hole 201 is rotatably provided with a rotating ring 3, the mounting vertical plate 2 is provided with a power mechanism for driving the rotating ring 3 to rotate, the power mechanism comprises a motor 181, a gear 182 and a toothed ring 19, the toothed ring 19 is fixedly arranged on the periphery of the rotating ring 3, the inner wall of the circular hole 201 is provided with an annular groove 202, the toothed ring 19 is positioned on the inner side of the annular groove 202, the bottom end of the annular groove 202 is provided with a bottom groove 203, the motor 181 is arranged on the mounting vertical plate 2, the gear 182 is connected with an output shaft of the motor 181, the gear 182 is meshed with the toothed ring 19, the inner side of the rotating ring 3 is coaxially provided with a mounting ring 4, a plurality of fixing rods 23 are connected between the mounting ring 4 and the rotating ring 3, the mounting ring 4 is connected with a plurality of adjusting bolts 22 along an annular array thread, the inner end of each adjusting bolt 22 is connected with a mounting plate 20, and bristles 21 are arranged on the mounting plate 20; be provided with sleeve 6 between installation riser 2 and the degreasing solution case 10, sleeve 6 and the coaxial setting of collar 4, fixedly connected with support frame A171 between sleeve 6 and the base 1, install multiunit stop gear on the sleeve 6, each subassembly stop gear is including rotating turret 28, guide bar A24, hemisphere piece 25, spring 26 and a plurality of gyro wheel 29, rotating turret 28 locates the inboard of sleeve 6, a plurality of gyro wheels 29 all rotate and install on rotating turret 28, guide bar A24 and rotating turret 28 fixed connection, the tip activity of guide bar A24 runs through sleeve 6 and is connected with hemisphere piece 25, spring 26 cover is established on guide bar A24, all be connected with guide bar B27 on a plurality of rotating turrets 28, guide bar B27 activity runs through sleeve 6, the outside coaxial horn tube 5 that is provided with of sleeve 6, install the straight line actuating mechanism 7 that is used for driving horn tube 5 to remove on the base 1.
In the embodiment, during operation, the linear driving mechanism 7 is started to operate, the linear driving mechanism 7 can drive the flared tube 5 to move left and right, when the flared tube 5 moves to the left, the flared tube 5 extrudes the guide rods a24 to move inwards at the same time, the guide rods a24 drive the rotating frame 28 and the rollers 29 to move, when the flared tube 5 is driven to move to the right, the guide rods a24 can be driven to move outwards under the action of the elastic force of the spring 26, namely, the rollers 29 are driven to move outwards, and the arrangement of the structure enables the device to limit steel materials with different diameters, so that the stability of the steel materials in the moving process can be improved; then, the adjusting bolt 22 is rotated to drive the brush bristles 21 to contact with the outer surface of the steel material, the water pump A11, the motor 181, the drying fan 9 and the water pump B14 are started to work, the water pump A11 pumps degreasing fluid in the degreasing fluid tank 10 into the annular nozzle A81, and finally the degreasing fluid is uniformly sprayed to the surface of the steel material through the annular nozzle A81, so that the steel material can be degreased, the motor 181 drives the gear 182 to rotate, the gear 182 rotates to drive the gear ring 19 meshed with the gear ring to rotate, the gear ring 19 drives the rotating ring 3 to rotate, the rotating ring 3 drives the mounting ring 4 to rotate, the mounting ring 4 finally drives the brush bristles 21 to rotate, the brush bristles 21 rub against the surface of the steel material when rotating, so that dirt and residues on the surface of the steel material can be removed, the water pump B14 works to pump water in the water tank 13 into the annular nozzle B82, the water is finally sprayed to the surface of the steel material through the annular nozzle B82, so that the dirt on the surface of the steel material can be washed, the drying fan 9 works to generate hot air, the hot air is conveyed into the annular nozzle C83 through the connecting pipe A91, and finally the water is sprayed to treat the surface of the steel material, so that the dirt on the steel material can be dried; in conclusion, the steel cleaning machine can perform limiting operation on steel with different sizes, ensures the stability of the steel in the moving process, can perform cleaning operation on the steel with different sizes, and has good cleaning effect and strong applicability.
Example two
As shown in fig. 1, compared with the first embodiment, the present invention further includes a collecting tray a12 disposed at the top end of the degreasing liquid tank 10, the bottom end of the collecting tray a12 is connected to a filtering pipe 15, the other end of the filtering pipe 15 is communicated with the inside of the degreasing liquid tank 10, and the filtering pipe 15 is provided with a filtering device 16; the degreasing fluid sprayed out by the annular nozzle A81 flows into the collecting disc A12 and then flows into the filtering pipe 15, impurities in the degreasing fluid can be filtered by the arranged filtering device 16, and the degreasing fluid after filtering flows into the degreasing fluid box 10 again, so that the aim of recycling is fulfilled, and resources are saved.
The production process of the stainless steel pipe blowing pre-degreasing device comprises the following steps:
s1, starting a linear driving mechanism 7 to work, wherein the linear driving mechanism 7 can drive a flared tube 5 to move left and right, and when the flared tube 5 moves to the left, the flared tube 5 extrudes a plurality of limiting mechanisms to simultaneously move inwards until a plurality of rollers 29 are all in contact with the outer wall of steel, so that the steel can be limited;
s2, rotating the adjusting bolt 22 to drive the bristles 21 to contact with the outer surface of the steel material;
s3, starting a water pump A11, a power mechanism, a drying mechanism and a water spraying cleaning mechanism to work, wherein the water pump A11 pumps degreasing liquid into an annular spray head A81, and the degreasing liquid is uniformly sprayed to the surface of steel through the annular spray head A81, the power mechanism can drive a plurality of bristles 21 to rotate, so that the dirt on the surface of the steel can be removed, the dirt on the surface of the steel can be washed through the arranged water spraying cleaning mechanism, and the drying mechanism can dry water stains on the surface of the steel.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.