CN115249752A - Photovoltaic hot water assembly and laminating machine thereof - Google Patents
Photovoltaic hot water assembly and laminating machine thereof Download PDFInfo
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- CN115249752A CN115249752A CN202111572491.3A CN202111572491A CN115249752A CN 115249752 A CN115249752 A CN 115249752A CN 202111572491 A CN202111572491 A CN 202111572491A CN 115249752 A CN115249752 A CN 115249752A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 195
- 238000010030 laminating Methods 0.000 title claims abstract description 52
- 238000012545 processing Methods 0.000 claims abstract description 85
- 238000010521 absorption reaction Methods 0.000 claims abstract description 72
- 238000003825 pressing Methods 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000005096 rolling process Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 2
- 230000037431 insertion Effects 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 34
- 238000003475 lamination Methods 0.000 abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000011265 semifinished product Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 13
- 238000009413 insulation Methods 0.000 abstract description 12
- 238000007789 sealing Methods 0.000 abstract description 7
- 210000004027 cell Anatomy 0.000 description 30
- 230000005540 biological transmission Effects 0.000 description 15
- 230000009467 reduction Effects 0.000 description 10
- 239000003292 glue Substances 0.000 description 9
- 238000007731 hot pressing Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 230000002265 prevention Effects 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 210000002421 cell wall Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000013083 solar photovoltaic technology Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention provides a photovoltaic hot water assembly and a laminating machine thereof, wherein the photovoltaic hot water assembly comprises a photovoltaic assembly, a first pressing layer, a heat absorption assembly, a heat insulation plate, a heat insulation ring and a shell assembly; the sealing performance of the discharged water is ensured by adopting a mode of inserting the pipe orifice connecting piece; the laminating machine for processing the photovoltaic hot water assembly adopts a layer-by-layer descending method to ensure that materials stably enter the processing tank during lamination, so that the production efficiency of a production line is improved; the power assembly is adopted to assist the semi-finished product after lamination to move out of the processing port, so that the processing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of photovoltaic panel production, in particular to a photovoltaic hot water assembly and a laminating machine thereof.
Background
Solar photovoltaic and solar photothermal are two main ways of large-scale application of solar energy at present. Solar hot water application has been generally applied in China because of the advantages of energy conservation and economic and applicable benefits to users, however, solar photovoltaic power generation still has the bottleneck that the power generation efficiency is low, the cost is high, and the product is basically a single photovoltaic module type, so that although the development of the photovoltaic industry in China is rapid, the remarkable product homogenization expansion and the development current situation depending on the support of national policy subsidies exist.
The solar photovoltaic photo-thermal comprehensive utilization (PV/T) technology is an organic combination of an economical and applicable solar photovoltaic technology and a solar photovoltaic technology, and has the advantages of improving the economic level of photovoltaic products, changing the basically single type of photovoltaic module products in the solar photovoltaic industry and the like. However, through research and study, although many research institutes have studied such technologies at home and abroad, and research and provide solar photovoltaic photo-thermal comprehensive utilization systems with various characteristic types, at present, even the most typical PV/T module, i.e. a Flat-Plate Water-Heating PV/T module, cannot completely solve the problems of service life, stability, impaired photoelectric efficiency, maintenance and the like, no mature product commercialization exists at present at home, mainly because of the limitation of structural design and process design methods, the main process method adopted by the Flat-Plate photovoltaic hot Water module at present: firstly, a photovoltaic cell is bonded with a tube plate heat absorption plate by using heat conduction silica gel, but due to different thermal expansion coefficients of materials, the bonding between a metal heat absorption plate and the photovoltaic cell is difficult to maintain stably for a long time, so that the photoelectric and photoelectric properties of the photovoltaic hot water assembly prepared by the process are easy to attenuate and even lose efficacy, and therefore, the problems of service life and stability exist; and the difference between the thermal conductive adhesive adhering process and the laminating process of flow operation adopted by the existing photovoltaic module production is large, and the current process is generally finished by manual gluing, so that the production efficiency of the process is low, and the product stability is insufficient. Secondly, by taking the existing mature lamination process of the photovoltaic cell as a reference, the photovoltaic cell and the planar heat absorption metal plate are integrally laminated, and then the copper pipe is welded on the back surface of the laminated heat absorption plate, so that an integral structure of the tube plate heat absorption plate and the photovoltaic cell is finally formed, but the copper pipe welding is separately carried out, so that the integral production of the photovoltaic hot water assembly is not facilitated, the labor cost is increased, and time and labor are wasted.
The laminated structure is only suitable for a flat photovoltaic module, the heating of the laminated structure is completed in a contact conduction heating mode, in the production process of the photovoltaic module, a laminating machine is required to be used for pressing the photovoltaic module, and sometimes high-temperature lamination is required for increasing other elements.
For this reason, it is necessary to provide a photovoltaic hot water module and a laminating machine thereof to solve the above problems.
Disclosure of Invention
In order to solve the above problems, the present invention provides a photovoltaic hot water module and a laminating machine thereof.
The invention is realized by the following technical scheme:
the invention provides a photovoltaic hot water assembly which comprises a photovoltaic assembly, a first pressing layer, a heat absorption assembly, a heat insulation plate, a heat insulation ring and a shell assembly, wherein a containing cavity and a fixing groove are formed in the shell assembly, the heat insulation plate, the heat absorption assembly, the first pressing layer and the photovoltaic assembly are sequentially stacked from bottom to top and are contained in the containing cavity, the heat insulation ring is fixedly connected to the periphery of the heat absorption assembly in a surrounding mode and is contained in the fixing groove, the heat absorption assembly comprises a first heat absorption plate, a bent pipeline and a second heat absorption plate, the first heat absorption plate is fixedly connected with the second heat absorption plate, the bent pipeline is fixedly connected between the first heat absorption plate and the second heat absorption plate, a first half groove is formed in the first heat absorption plate, a second half groove is formed in the second heat absorption plate, the first half groove and the second half groove form a containing groove together, the bent pipeline is contained in the containing groove, a first water inlet and a first water outlet are formed in one side of the shell assembly, a second water inlet and a second water outlet are formed in the bent pipeline, the second half groove is aligned with the first water inlet, and the second water outlet.
Further, the casing subassembly includes shell, first mouth of pipe connecting piece, second mouth of pipe connecting piece, temperature sensor, first water inlet with first delivery port all set up in shell one side, be equipped with first fixed slot on the first water inlet, be equipped with the second fixed slot on the first delivery port, first mouth of pipe connecting piece is inserted and is located in the first water inlet and extend to in the second water inlet and with the cell wall zonulae occludens of first fixed slot, second mouth of pipe connecting piece is inserted and is located in the first delivery port and extend to in the second delivery port and with the cell wall zonulae occludens of second fixed slot, temperature sensor fixed connection in shell one side and orientation the heat absorption subassembly.
Further, the first pipe orifice connecting piece and the second pipe orifice connecting piece are both made of solid metal materials, and soft layers with the thickness of 0.3-0.5 mm for water prevention are coated on the outer surfaces of the first pipe orifice connecting piece and the second pipe orifice connecting piece.
Further, first mouth of pipe connecting piece is equipped with the first spliced pole that inserts the post and be used for connecting the outside pipeline, the first post that inserts runs through first water inlet inserts in the second water inlet, second mouth of pipe connecting piece is equipped with the second and inserts the post and is used for connecting the second spliced pole of outside pipeline, the second inserts the post and runs through first delivery port inserts in the second delivery port.
Furthermore, photovoltaic module includes backplate, second pressure layer, photovoltaic cell piece, third pressure layer, glass, backplate, second pressure layer, photovoltaic cell piece, third pressure layer, glass from supreme range upon range of in proper order down.
The utility model provides a laminator for processing photovoltaic hot water subassembly, includes first conveyor, image acquisition device, second conveyor, lamination equipment, first conveyor, second conveyor, lamination equipment arrange in proper order, second conveyor fixed connection in lamination equipment one side, image acquisition device fixed connection in first conveyor top and towards first conveyor upper surface, lamination equipment includes mount, first pneumatic cylinder, controller, lifting unit, two power components, the controller respectively with first conveyor, image acquisition device, second conveyor, first pneumatic cylinder, lifting unit, two power component electricity is connected, first pneumatic cylinder fixed connection in the mount top, be equipped with the hot plate on the push rod of first pneumatic cylinder, be equipped with the slide bar on the mount, the hot plate with slide bar sliding connection, be equipped with the processing groove in the mount, the processing groove with the hot plate aligns, lifting unit fixed connection in the bottom and part accept in the processing groove and with the processing groove is aligned, two power components respectively fixed connection in the mount and symmetry set up the hot water subassembly both sides and symmetry and the processing groove can step by step the hot pressing of hot water subassembly descend gradually the hot pressing conveying device to the mount during the pressfitting of second conveyor laminating equipment.
Further, the second conveying device includes a support frame, a plurality of second hydraulic cylinders, a plurality of transmission motors, a rolling member, and a first distance sensor, the plurality of second hydraulic cylinders, the plurality of transmission motors, and the first distance sensor are all electrically connected to the controller, a holding cavity is provided in the support frame, an outflow slot is provided at a side of the support frame close to the laminating apparatus, the outflow slot is in communication with the holding cavity, the plurality of second hydraulic cylinders are sequentially arranged and fixedly held in the holding cavity, the rolling member is fixedly connected to push rods of the plurality of second hydraulic cylinders, the plurality of transmission motors are sequentially arranged between the plurality of second hydraulic cylinders and fixedly connected to the rolling member, a plurality of sequentially arranged rolling rollers are provided below the rolling member, at least two sequentially arranged transmission wheels are provided on the transmission motors, one of the transmission wheels is located between the two rolling rollers and abuts against the two rolling rollers, a support rod is provided at one side of the support frame, and the first distance sensor is fixedly connected to the support rod and faces the first conveying device.
Further, power component includes a drive arrangement, speed reduction conveying motor, fixed plate, a drive arrangement speed reduction conveying motor all with the controller electricity is connected, fixed plate fixed connection in mount one side, be equipped with the sliding tray on the fixed plate, a drive arrangement is fixed accept in the sliding tray, speed reduction conveying motor below is equipped with the sliding block, the sliding block accept in the sliding tray and with a drive arrangement's pivot threaded connection, speed reduction conveying motor one side is equipped with two transfer pulleys that arrange in proper order and contacts the position, two the transfer pulley with it all moves towards to contact the position the processing groove.
Furthermore, the lifting assembly comprises a plurality of third hydraulic cylinders, a lifting plate and a second distance sensor, the third hydraulic cylinders and the second distance sensor are electrically connected with the controller, the third hydraulic cylinders are sequentially arranged and fixedly connected to the lower portion of the fixing frame, the lifting plate is fixedly connected to the plurality of third hydraulic cylinders, push rods of the third hydraulic cylinders are movably contained in the processing tank, and the second distance sensor is fixedly connected to the lower portion of the fixing frame and faces the lifting plate.
Furthermore, first conveyor includes conveyer belt, two correction mechanisms, two correct the mechanism and be located respectively the conveyer belt both sides, correct the mechanism and include backup pad, second drive arrangement, slurcam, the second drive arrangement with the controller electricity is connected, backup pad fixed connection in on the curb plate of conveyer belt, second drive arrangement fixed connection in the backup pad and the pivot with slurcam sliding connection, the slurcam with backup pad sliding connection and orientation the conveyer belt.
The invention has the beneficial effects that:
1. the photovoltaic hot water assembly adopts two heat absorbing plates to clamp and fix the bent pipeline into a whole; when the photovoltaic heat absorption device is produced, the bent pipeline is fixed between the first heat absorption plate and the second heat absorption plate in advance, and then the photovoltaic heat absorption device is hot-pressed with the photovoltaic plate, so that the step that a worker welds the copper pipe again after hot pressing is omitted, and the photovoltaic heat absorption device is favorable for rapid production of enterprises.
2. The sealing performance of the discharged water is ensured by adopting a mode of inserting the pipe orifice connecting piece; the outer surfaces of the first pipe orifice connecting piece and the second pipe orifice connecting piece are respectively coated with a soft layer with the thickness of 0.3-0.5 mm for water prevention, and the first water inlet, the second water inlet, the first water outlet and the second water outlet are tightly connected with the inner wall of the first pipe orifice connecting piece and the second pipe orifice connecting piece when being respectively inserted into the first water inlet, the second water inlet, the first water outlet and the second water outlet, so that water is prevented from permeating outside when flowing in or flowing out to influence the use of the photovoltaic hot water assembly, and the sealing effect of a bent pipeline is improved.
3. During lamination, a layer-by-layer descending method is adopted to ensure that the materials stably enter the processing tank; when the photovoltaic hot water component is processed, the photovoltaic component is placed on the first conveying device layer by layer, then the first conveying device conveys the heat absorption component, the first pressing layer, the back plate, the second pressing layer, the photovoltaic cell piece, the third pressing layer and the glass to the second conveying device in sequence, the second conveying device conveys the heat absorption component, the first pressing layer, the back plate, the second pressing layer, the photovoltaic cell piece, the third pressing layer and the glass into the processing tank for lamination, and when the glass is conveyed into the processing tank, the lifting component descends according to the thickness of the corresponding plate, so that the stability of the plate when the plate is conveyed into the processing tank is guaranteed, the step of manually placing the plate is omitted, and the production efficiency of a production line is improved.
4. The power assembly is adopted to assist the semi-finished product after lamination to move out of the processing opening, after the heat absorption assembly is combined with the photovoltaic assembly through the first lamination layer in a laminating mode, the lifting assembly is lifted, the semi-finished product after lamination is lifted out, then the power assembly is drawn close and clamps the semi-finished product, the speed reduction conveying motor operates at the moment, the conveying wheel rotates to move the semi-finished product out of the processing groove, and workers are assisted to carry, so that the processing efficiency is improved.
In conclusion, the photovoltaic hot water assembly adopts the two heat absorbing plates to clamp and fix the bent pipeline into a whole, so that the step of welding the copper pipe again after hot pressing by workers is omitted, and the rapid production of enterprises is facilitated; the sealing performance of the discharged water is guaranteed by adopting a mode of inserting the pipe orifice connecting piece, and the sealing effect of the bent pipeline is improved; the laminating machine for processing the photovoltaic hot water assembly adopts a layer-by-layer descending method to ensure that materials stably enter a processing groove during lamination, so that the step of manually placing plates is omitted, and the production efficiency of a production line is improved; the power assembly is adopted to assist the semi-finished product after lamination to move out of the processing port, so that the carrying of workers is assisted, and the processing efficiency is further improved.
Drawings
Fig. 1 is an exploded view of a photovoltaic hot water assembly;
FIG. 2 is a cross-sectional view of a photovoltaic hot water assembly;
fig. 3 is an exploded view of a heat absorbing assembly of the photovoltaic hot water assembly;
FIG. 4 is a cross-sectional view of a laminator for processing photovoltaic hot water assemblies;
FIG. 5 is an exploded view of a laminator for processing photovoltaic hot water assemblies;
FIG. 6 is an overall schematic view of a laminator for processing photovoltaic hot water assemblies;
FIG. 7 is a schematic view of another angle of a laminator for processing photovoltaic hot water assemblies;
FIG. 8 is an enlarged partial view of reference character A in FIG. 1;
FIG. 9 is an enlarged partial view of FIG. 1 labeled B;
FIG. 10 is an enlarged partial view of FIG. 2 labeled C;
FIG. 11 is an enlarged partial view of FIG. 5 labeled D;
FIG. 12 is an enlarged partial view of FIG. 6 labeled E;
fig. 13 is a partially enlarged view of reference numeral F in fig. 7.
Detailed Description
In order to more clearly and completely describe the technical scheme of the invention, the invention is further described with reference to the accompanying drawings.
Example 1:
referring to fig. 1-3, 8, and 9, the present invention provides a photovoltaic hot water assembly, including a photovoltaic assembly 1, a first pressing layer 2, a heat absorbing assembly 3, a heat insulating plate 4, a heat insulating ring 5, and a housing assembly 6, where the housing assembly 6 is provided with a receiving cavity 61 and a fixing groove 62, the heat insulating plate 4, the heat absorbing assembly 3, the first pressing layer 2, and the photovoltaic assembly 1 are sequentially stacked from bottom to top and received in the receiving cavity 61, the heat insulating ring 5 is fixedly connected around the heat absorbing assembly 3 and received in the fixing groove 62, the heat absorbing assembly 3 includes a first heat absorbing plate 31, a curved pipe 32, and a second heat absorbing plate 33, the first heat absorbing plate 31 and the second heat absorbing plate 33 are fixedly connected, the curved pipe 32 is fixedly connected between the first heat absorbing plate 31 and the second heat absorbing plate 33, the first heat absorbing plate 31 is provided with a first half groove 311, the second heat absorbing plate 33 is provided with a second half groove 331, the first half groove 311 and the second half groove 311 form a placing groove 3133, the curved pipe 32 is received in the placing groove 3133, one side of the housing assembly 6 is provided with a first water inlet 63 and a second water outlet 322, and a second water inlet 321 are aligned with a second water outlet 322, and a second water inlet 3133, and a curved pipe aligned with a second water inlet 322, and a second water inlet 322, which are aligned with a second water outlet 322, respectively.
In the present embodiment:
the photovoltaic module 1 is a laminated solar panel;
the first laminated layer 2 is laminating glue, and the material is POE glue film;
the heat absorption component 3 is used for absorbing heat irradiated by sunlight on the photovoltaic component 1 and transferring the heat to the inner bent pipeline 32;
the first heat absorption plate 31 and the second heat absorption plate 33 are both made of heat absorption metal and used for absorbing heat;
the first half-groove 311 and the second half-groove 331 are symmetrically arranged grooves for providing a placing space for the curved pipeline 32;
the bent pipe 32 is used for storing water and heating the water;
the second water inlet 321 is used to provide a structure for the external water flow to enter the bent pipe 32;
the second water outlet 322 is used for providing a passage for water flow in the bent pipe 32 to flow out of the outside;
the heat insulation plate 4 is used for isolating the heat absorption assembly 3 from contacting the bottom of the shell assembly 6 and preventing heat from being excessively transferred to the shell assembly 6;
the heat-insulating ring 5 is used for isolating the heat-absorbing component 3 from contacting with the inner side of the shell component 6 and preventing excessive heat from being transferred to the shell component 6;
the shell assembly 6 is used for providing a protective structure for the photovoltaic assembly 1 and the heat absorption assembly 3;
the accommodating cavity 61 is used for providing a placing space for the photovoltaic module 1, the first laminated layer 2 and the heat absorption module 3;
the fixing groove 62 is used for providing a placing space for the heat preservation ring 5;
the first water inlet 63 is used to provide a connection for external water flow into the second water inlet 321;
the first water outlet 64 is used for providing a connection structure for water flowing out of the second water outlet 322 to flow out of the outside;
specifically, during production, the bent pipeline 32 is fixed between the first heat absorption plate 31 and the second heat absorption plate 33 in advance, and then is laminated with the photovoltaic module 1, the heat absorption module 3, the first pressing layer 2 and the photovoltaic module 1 are placed on the first conveying device 101 in sequence, then the heat absorption module 3 falls into the processing tank 10412 through the conveying of the first conveying device 101 and the second conveying device 103, the lifting assembly 1044 descends by a corresponding height to enable the feeding position of the heat absorption module 3 and the laminating device 104 to be level, then the first pressing layer 2 falls into the processing tank 10412 and is laminated on the upper surface of the heat absorption module 3 through the conveying of the first conveying device 101 and the second conveying device 103, and the lifting assembly 1044 descends by a corresponding height to enable the feeding position of the first pressing layer 2 and the laminating device 104 to be level, namely, the two whole bodies are laminated together for lamination, a step of welding a copper pipe again after hot pressing by workers is omitted, and the rapid production of enterprises is facilitated;
when the photovoltaic hot water assembly is assembled, the laminated assembly of the photovoltaic assembly 1 and the heat absorption assembly 3, the heat insulation plate 4 and the heat insulation ring 5 are placed in the accommodating cavity 61, and the assembly is adhered to a gap between the shell assembly 6 and the photovoltaic assembly 1 through waterproof glue, so that the assembly is completed.
Further, the housing assembly 6 includes a housing 65, a first pipe orifice connecting piece 66, a second pipe orifice connecting piece 67, and a temperature sensor 68, wherein the first water inlet 63 and the first water outlet 64 are both disposed at one side of the housing 65, the first water inlet 63 is provided with a first fixing groove 631, the first water outlet 64 is provided with a second fixing groove 641, the first pipe orifice connecting piece 66 is inserted into the first water inlet 63 and extends into the second water inlet 321, and is tightly connected with a groove wall of the first fixing groove 631, the second pipe orifice connecting piece 67 is inserted into the first water outlet 64 and extends into the second water outlet 322, and is tightly connected with a groove wall of the second fixing groove 641, and the temperature sensor 68 is fixedly connected at one side of the housing 65 and faces the heat absorbing assembly 3; the first pipe orifice connecting piece 66 and the second pipe orifice connecting piece 67 are both made of solid metal materials, and soft layers for water prevention with the thickness of 0.3-0.5 mm are coated on the outer surfaces of the first pipe orifice connecting piece and the second pipe orifice connecting piece; first nozzle connection 66 is equipped with first insert post 661 and is used for connecting the first connecting post 662 of outside pipeline, and first insert post 661 runs through first water inlet 63 and inserts in second water inlet 322, and second nozzle connection 67 is equipped with the second and inserts post 671 and is used for connecting the second connecting post 672 of outside pipeline, and the second inserts post 671 and runs through first delivery port 64 and inserts in second delivery port 322.
In the present embodiment:
the housing 65 is used for providing a protective structure for the photovoltaic module 1 and the heat absorption module 3;
the first pipe orifice connecting piece 66 is used for providing a connecting structure for connecting an external water inlet pipe into the first water inlet 63;
the first inserting column 661 is for inserting the first water inlet 63 such that an inner wall of the first water inlet 63 is sealed;
the first connecting column 662 is used to provide an access structure for an external water intake pipe;
the second nozzle connecting piece 67 is used for providing a connecting structure for connecting an external water outlet pipe into the first water outlet 64;
the second insert column 671 is used for inserting the first water inlet 64 so that the inner wall of the first water inlet 64 is sealed;
the second connecting column 672 is used for providing an access structure for an external water outlet pipeline;
the temperature sensor 68 is used for monitoring the temperature of the surface of the heat absorbing component 3 and feeding back the temperature to a control device of a user;
the first fixing groove 631 is used to provide a fixed mounting position for the first nozzle connecting member 66;
the second fixing groove 641 is used for providing a fixed mounting position for the second nozzle connecting piece 67;
specifically, the outer surfaces of the first pipe orifice connecting piece 66 and the second pipe orifice connecting piece 67 are coated with 0.3-0.5 mm of soft layers (rubber layers or silica gel layers) for water prevention, and the soft layers are tightly connected with the inner walls of the first water inlet 63, the second water inlet 321, the first water outlet 64 and the second water outlet 322 when being respectively inserted into the first water inlet 63 and the second water inlet 322, so that water is prevented from permeating outside to influence the use of the photovoltaic hot water assembly when flowing in or flowing out, and the sealing effect of the bent pipeline is improved;
after the assembly of heat absorption assembly 3 and photovoltaic module 1 is put into and is accomodate chamber 61, then can insert first water inlet 63 and first delivery port 64 respectively with first mouth of pipe connecting piece 66 and second mouth of pipe connecting piece 67 this moment, insert the back first mouth of pipe connecting piece 66 then stretch into in the second water inlet 321 and with the inner wall zonulae occludens of second water inlet 321, second mouth of pipe connecting piece 67 then stretch into in the second delivery port 322 and with the inner wall zonulae occludens of second delivery port 322.
Further, the photovoltaic module 1 includes a back plate 11, a second laminated layer 12, a photovoltaic cell sheet 13, a third laminated layer 14, and glass 15, where the back plate 11, the second laminated layer 12, the photovoltaic cell sheet 13, the third laminated layer 14, and the glass 15 are sequentially laminated from bottom to top.
In the present embodiment:
the back plate 11 is made of a transparent hard material;
the second lamination layer 12 is glue for laminating the photovoltaic cell;
the photovoltaic cell 13 is used for converting solar energy into electric energy;
the third lamination layer 14 is glue for laminating the photovoltaic cell;
the glass 15 is used for providing a protective structure for the photovoltaic cell 13;
specifically, when the photovoltaic module 1 is individually laminated, the back sheet 11, the second laminated layer 12, the photovoltaic cell sheets 13, the third laminated layer 14, and the glass 15 are sequentially placed on the first conveying device 101, then the back sheet 11 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 is lowered by a corresponding height so that the back sheet 11 is level with the feeding position of the laminating device 104, then the second laminated layer 12 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 is lowered by a corresponding height so that the second laminated layer 12 is level with the feeding position of the laminating device 104, then the photovoltaic cell sheets 13 are conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly is lowered by a corresponding height so that the photovoltaic cell sheets 13 are level with the feeding position of the laminating device 104, then the third laminated layer 14 is lowered by the conveying device 10412 of the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the glass 14 is lowered by the lifting assembly 1044 by a corresponding height of the first conveying device 1041, and the processing tank 10412, and the glass 15, and the glass 14 are lowered by the lifting assembly 1041, and the processing tank 1041, and the glass 14, and the glass is lowered by the processing tank 1041, and the lifting assembly is lowered by the corresponding height of the first conveying device 1041, and the processing tank 10412, and the processing tank 1041, and the processing tank 10414, and the processing tank 1041, and the heating cylinder 10414, and the glass is lowered by the heating device 104, and the glass material is made into the processing tank 1041, and the laminating device 104, and the processing tank 10414.
Referring to fig. 4-7 and 10-13, a laminator for processing photovoltaic hot water assemblies includes a first conveyor 101, an image acquiring device 102, a second conveyor 103, and a laminating apparatus 104, wherein the first conveyor 101, the second conveyor 103, and the laminating apparatus 104 are arranged in sequence, the second conveyor 103 is fixedly connected to one side of the laminating apparatus 104, the image acquiring device 102 is fixedly connected above the first conveyor 101 and faces an upper surface of the first conveyor 101, the laminating apparatus 104 includes a fixing frame 1041, a first hydraulic cylinder 1042, a controller 1043, a lifting assembly 1044, and two power assemblies 1045, the controller 1043 is respectively connected to the first conveyor 101, the image acquiring device 102, the second conveyor 103, the first hydraulic cylinder 1042, the lifting assembly 1044, and the two power assemblies 1045, the first hydraulic cylinder 1042 is fixedly connected above the fixing frame 1041, a heating plate 10421 is arranged on a push rod 1041, the heating plate 10411 is connected to the sliding rod 11, a fixing frame 1041 is arranged in a processing tank 10412, the processing tank 10412 is connected to the fixing frame 1041, and the heating plate 10421 is arranged in a sliding manner that the fixing frame 10421 is capable of gradually and the hot water assemblies are pressed and the hot water assemblies 10412 and are arranged in the fixing frame 1041, and the pressing and the heating plate 10421 and the hot water assemblies are arranged in the fixing frame 1041, and the hot water processing tank 10412.
In the present embodiment:
the first conveying device 101 is used for conveying the plate materials to the second conveying device 103;
the image acquiring device 102 is configured to acquire a sheet placed on the first conveying device 101, and transmit an image back to the controller 1043;
the second conveying device 103 is used for conveying the plate material conveyed from the first conveying device 101 into the processing tank 10412 and providing forward power for the plate material;
the laminating device 104 is used for laminating the photovoltaic module 1 and integrally laminating the heat absorbing module 3 and the photovoltaic module 1;
the fixing frame 1041 is used for providing a stable supporting structure for the first hydraulic cylinder 1042;
the processing tank 10412 is used for placing a plate to be laminated;
the first hydraulic cylinder 1042 is used for driving the heating plate 10421 to slide up and down and laminating materials;
the heating plate 10421 is used to heat the materials to be laminated;
the controller 1043 is used for providing an operation position for setting lamination parameters for workers, a main control panel is arranged in the controller, a data processing module, a driving module, an image processing module and a storage module are arranged on the main control panel, the data processing module is respectively and electrically connected with the driving module, the image processing module and the storage module, the driving module is respectively and electrically connected with the first conveying device 101, the second conveying device 103, the first hydraulic cylinder 1042, the power assembly 1045 and the lifting assembly 1044, the image processing module is electrically connected with the image acquisition device 102, the picture information of the sheet material when the sheet material is straightened is pre-stored in the storage module, when the image acquisition device 102 transmits the picture information back to the image processing module, the image processing module converts the picture information in the storage module into the second data information and compares the first data information, if the first data information exists in an error range of the second data information, the sheet material is judged to be in a straightened state, otherwise, two correction mechanisms 1012 on the first conveying device 101 are started to correct the sheet material;
the lifting assembly 1044 is used for lifting to match the sheet material to be laminated for lamination processing in the processing tank 10412;
the power assembly 1045 is used for providing an auxiliary conveying device for pushing the laminated photovoltaic assembly 1 out of the outside, and meanwhile, can also correct the plate materials fed in from the second conveying device 103;
specifically, when the photovoltaic hot water assembly is processed, the photovoltaic assembly 1 is placed on a first conveying device 101 layer by layer, then the first conveying device 101 conveys the heat absorption assembly 3, the first pressing layer 2, the back plate 11, the second pressing layer 12, the photovoltaic cell 13, the third pressing layer 14 and the glass 15 to a second conveying device 103 in sequence, the second conveying device 103 conveys the heat absorption assembly 3, the first pressing layer 2, the back plate 11, the second pressing layer 12, the photovoltaic cell 13, the third pressing layer 14 and the glass 15 into a processing tank 10412 in sequence for lamination, and when the heat absorption assembly 3, the first pressing layer 2, the back plate 11, the second pressing layer 12, the photovoltaic cell 13, the third pressing layer 14 and the glass 15 are conveyed into the processing tank 10412 for lamination, and when the heat absorption assembly is conveyed, the lifting assembly 1044 is lowered according to the thickness of a corresponding plate to guarantee the stability degree when the plate is conveyed, the step of manually placing the plate is omitted, and the production efficiency of a production line is improved;
after the heat absorbing assembly 3 is laminated and combined with the photovoltaic assembly 1 through the first laminating layer 2, the lifting assembly 1044 is lifted, the laminated and combined semi-finished product is lifted out, then the power assembly 1045 is closed and clamps the semi-finished product, the speed reduction conveying motor 10452 operates at the moment, the conveying wheel 10456 rotates to move the semi-finished product out of the processing tank 10412, workers are assisted to carry, and the processing efficiency is further improved.
Further, the second conveying device 103 includes a support frame 1031, a plurality of second hydraulic cylinders 1032, a plurality of transmission motors 1033, rollers 1034 and a first distance sensor 1035, the plurality of second hydraulic cylinders 1032, the plurality of transmission motors 1033 and the first distance sensor 1035 are all electrically connected to the controller 1034, a containing cavity 10311 is provided in the support frame 1031, a discharge slot 10312 is provided at a side of the support frame 1031 close to the laminating apparatus 104, the discharge slot 10312 is communicated with the containing cavity 10311, the plurality of second hydraulic cylinders 1032 are sequentially arranged and fixedly contained in the containing cavity 10311, the rollers 1034 are fixedly connected to push rods of the plurality of second hydraulic cylinders 1032, the plurality of transmission motors 1033 are sequentially arranged between the plurality of second hydraulic cylinders 1032 and fixedly connected to the rollers 1034, a plurality of rolling wheels 10341 sequentially arranged are provided below the rollers 1034, at least two driving wheels 10331 sequentially arranged are provided on the transmission motors 1033, one driving wheel 10331 is provided between the two rolling rollers 10341 and is abutted to the two rolling rollers 1031 41, one side of the support frame 1031 is provided with a support bar 1033, and the first distance sensor 1033 is fixedly connected to the first distance sensor 103101.
In the present embodiment:
the support frame 1031 is used for providing a stable placing structure for the second hydraulic cylinder 1032;
the accommodating chamber 10311 is used to provide a space for accommodating the second hydraulic cylinder 1032, the transmission motor 1033, and the rolling members 1034;
the flow tank 10312 is used for providing a passage for the plate to slide down to the processing tank 10412, the flow tank 10314 is located on one side of the processing tank 10412, and the bottom wall of the flow tank 10312 is smooth;
a support bar 10313 for providing a supporting structure for the first distance sensor 1035;
the second hydraulic cylinders 1032 are 4 in number, and are each configured to provide an urging force to the roller 1034 so that the roller 1034 can be pressed down;
the number of the transmission motors 1033 is 3, which are used for transmitting the rotating power to the roller 10341, a direct current motor and a reduction gearbox are arranged in the transmission motors 1033, a rotating shaft of the direct current motor is connected with an input position of the reduction gearbox, and then the direct current motor is output to two shafts after being reduced in speed to drive the two transmission wheels 10331 to rotate;
the transmission wheel 10331 is for transmitting a rotational force to the roller 10341;
the rolling piece 1034 is used for contacting the material from above and rolling to drive the sheet material to slide to the outflow groove 10312;
the number of the rolling rollers 10341 is 4, and all the rolling rollers are used for rolling plates;
the first distance sensor 1035 is an infrared distance sensor for monitoring the thickness of the material;
specifically, the first conveying device 101 conveys the plate material to the second conveying device 103, when the plate material enters the second conveying device 103, the first distance sensor 1035 detects a change in distance from the surface of the first conveying device 101, the driving module on the main control board in the controller 1043 sends a corresponding driving instruction to the second hydraulic cylinder 1032, the second hydraulic cylinder 1032 descends by a corresponding height to just contact the plate material, after the plate material falls into the processing tank 10412, the driving module on the main control board in the controller 1043 sends a corresponding driving instruction to the third hydraulic cylinder 10441, and the third hydraulic cylinder 10441 descends by a corresponding height to make the material level with the outflow tank 10312.
Further, the power assembly 1045 includes a first driving device 10451, a deceleration conveying motor 10452, and a fixing plate 10453, the first driving device 10451 and the deceleration conveying motor 10452 are electrically connected to the controller 1043, the fixing plate 10453 is fixedly connected to one side of the fixing frame 1041, a sliding groove 10454 is arranged on the fixing plate 10453, the first driving device 10451 is fixedly accommodated in the sliding groove 10454, a sliding block 10455 is arranged below the deceleration conveying motor 10452, the sliding block 10455 is accommodated in the sliding groove 10454 and is in threaded connection with a rotating shaft of the first driving device 10451, two conveying wheels 10456 and a contact position 10457 which are arranged in sequence are arranged on one side of the deceleration conveying motor 10452, and the two conveying wheels 10456 and the contact position 10457 both face the processing groove 10412.
In the present embodiment:
the first driving device 10451 is a stepping motor, and is configured to drive the deceleration conveying motor 10452 to horizontally slide;
the deceleration conveying motor 10452 is for assisting a worker to push the laminated semifinished product out of the outside, and its inside is configured to: the conveying device comprises a direct current motor, a reduction gearbox and two output rotating shafts, wherein the rotating shaft of the direct current motor is connected with an input connecting rotating shaft of the reduction gearbox, and the two output rotating shafts are respectively connected with a conveying wheel 10456;
the fixed plate 10453 is used for providing a supporting structure for the first driving device 10451 and the deceleration conveying motor 10452;
a slide slot 10454 for providing a sliding space for the deceleration conveying motor 10452;
the slide block 10455 is used to provide a sliding support structure for the deceleration transport motor 10452;
the delivery wheel 10456 is used to transmit power to the side of the laminated semi-finished product;
the contact position 10457 is used for providing a structure for the deceleration output motor to contact with the plate;
specifically, when the lifting assembly 1044 raises the laminated semi-finished product, the two first driving devices 10451 respectively drive the two deceleration conveying motors 10452 to move in the opposite direction, the two deceleration conveying motors 10452 slide to clamp two sides of the semi-finished product, the clamping rear conveying wheel 10456 rotates slowly to slowly move the semi-finished product out of the lifting assembly 1044, and the contact position 10457 corrects the sheet when the sheet is laminated on the lifting assembly 1, so that the sheet is placed neatly, and before the heating plate 10421 is pressed down, the first driving devices 10451 drive the deceleration conveying motors 10452 to slide in the direction away from the processing tank 10412 to avoid the heating plate 10421.
Further, the lifting assembly 1044 includes a plurality of third hydraulic cylinders 10441, a lifting plate 10442, and a second distance sensor 10443, the plurality of third hydraulic cylinders 10441 and the second distance sensor 10443 are electrically connected to the controller 1043, the plurality of third hydraulic cylinders 10441 are sequentially arranged and fixedly connected to the lower portion of the fixing frame 1041, the lifting plate 10442 is fixedly connected to the push rods of the plurality of third hydraulic cylinders 10441 and movably accommodated in the processing tank 10412, and the second distance sensor 10443 is fixedly connected to the lower portion of the fixing frame 1041 and faces the lifting plate 10442.
In the present embodiment:
the number of the third hydraulic cylinders 10441 is 3, and the third hydraulic cylinders 10441 are used for providing lifting power for the lifting plate 10442;
the lifting plate 10442 is used for providing a placing structure for the stacked plates;
the second distance sensor 10443 is used for monitoring the lifting height of the lifting plate 10442, and transmitting the height value back to the controller 1043 in real time.
Further, first conveyor 101 includes conveyer belt 1011, two correction mechanism 1012 are located the conveyer belt 1011 both sides respectively, correction mechanism 1012 includes backup pad 10121, second drive arrangement 10122, pushing plate 10123, second drive arrangement 10122 is connected with controller 1043 electricity, backup pad 10121 fixed connection is on the curb plate of conveyer belt 1011, second drive arrangement 10122 fixed connection is on backup pad 10121 and pivot and pushing plate 10123 sliding connection, pushing plate 10123 and backup pad 10121 sliding connection and towards conveyer belt 1011.
In the present embodiment:
the conveyer belt 1011 is used for conveying the plate materials to the second conveying device 103;
the correcting mechanism 1012 is used for correcting the irregularly placed plate materials;
the supporting plate 10121 is used for providing a stable supporting structure for the second driving device 10122;
the second driving device 10122 is a stepping motor and is used for driving the pushing plate 10123 to slide;
the pushing plate 10123 is used for pushing the plate to be straightened;
specifically, when the image acquisition device 102 acquires a sheet material that is not properly placed, the second driving device 10122 rotates to drive the pushing plates 10123 to slide towards the sheet material, and then the pushing plates 10123 on the two sides push the sheet material to be placed properly.
Example 2:
referring to fig. 4-13, the present invention provides a photovoltaic hot water assembly, which includes a photovoltaic assembly, a first pressing layer, a heat absorbing assembly, a heat insulating plate, glass, and a housing assembly, wherein a receiving cavity is disposed in the housing assembly, the heat insulating plate, the heat absorbing assembly, the first pressing layer, and the photovoltaic assembly are sequentially stacked from bottom to top and are received in the receiving cavity, the heat absorbing assembly includes a heat absorbing plate and a curved pipeline, the curved pipeline is welded below the heat absorbing plate, a first water inlet and a first water outlet are disposed on one side of the housing assembly, the curved pipeline is disposed with a second water inlet and a second water outlet, the second water inlet is aligned with the first water inlet, and the second water outlet is aligned with the first water outlet.
In the present embodiment:
the photovoltaic module is a laminated solar panel;
the first laminating layer is laminating glue, and the material is POE glue film;
the heat absorption assembly is used for absorbing heat irradiated on the photovoltaic assembly by sunlight and transferring the heat to an internal bent pipeline;
the heat absorbing plate is made of heat absorbing metal and is used for absorbing heat;
the bent pipeline is a copper pipe and is used for storing water and heating the water;
the second water inlet is used for providing a structure for external water flow to enter the bent pipeline;
the second water outlet is used for providing a channel for water flow in the bent pipeline to flow out of the outside;
the heat insulation plate is used for isolating the heat absorption assembly from contacting the bottom of the shell assembly and preventing excessive heat from being transferred to the shell assembly, a bending groove used for placing and matched with the bending pipeline is formed in the heat insulation plate, and the bending groove is used for providing a placing space for the bending pipeline and is beneficial to protecting the bending pipeline during lamination;
the shell assembly is used for providing a protective structure for the photovoltaic assembly and the heat absorption assembly;
the accommodating cavity is used for providing a placing space for the photovoltaic assembly, the first pressing layer and the heat absorption assembly;
the first water inlet is used for providing a connecting structure for external water flow to enter the second water inlet;
the first water outlet is used for providing a connecting structure for water flowing out of the second water outlet to flow out of the outside;
specifically, during production, the heat insulation board is firstly placed into the shell assembly, then the bent pipeline is welded below the heat absorption board, then the welded heat absorption board is placed into a fixed mold with good heat conductivity for lamination, the fixed mold has certain strength, and the manufacturing material is graphite or solid metal, at this time, the bent pipeline cannot be damaged during lamination, then the fixed mold containing the heat absorption board, the first pressing layer and the photovoltaic assembly are sequentially placed on the first conveying device, then the heat absorption assembly falls into the processing tank 10412 under the conveying of the first conveying device and the second conveying device, the lifting assembly 1044 falls by a corresponding height so that the feeding positions of the heat absorption assembly 3 and the laminating device 104 are level, then the first pressing layer 2 falls into the processing tank 10412 and is laminated on the upper surface of the heat absorption assembly 3 under the conveying of the first conveying device 101 and the second conveying device 103, the corresponding height of the lifting assembly 1044 falls so that the first pressing layer 2 and the feeding position of the laminating device 104 are level, namely, the two whole bodies are stacked together for lamination, and then placed into the processing assembly, and hot-pressing assembly is beneficial for hot-pressing and hot-pressing workers are saved after the hot-pressing assembly step of copper pipe enterprises.
Further, the housing assembly 6 includes a housing 65, a first pipe orifice connecting member 66, a second pipe orifice connecting member 67, and a temperature sensor 68, the first water inlet 63 and the first water outlet 64 are both disposed on one side of the housing 65, the first water inlet 63 is provided with a first fixing groove 631, the first water outlet 64 is provided with a second fixing groove 641, the first pipe orifice connecting member 66 is inserted into the first water inlet 63 and extends into the second water inlet 321 and is tightly connected with a groove wall of the first fixing groove 631, the second pipe orifice connecting member 67 is inserted into the first water outlet 64 and extends into the second water outlet 322 and is tightly connected with a groove wall of the second fixing groove 641, and the temperature sensor 68 is fixedly connected to one side of the housing 65 and faces the heat absorbing assembly 3; the first pipe orifice connector 66 and the second pipe orifice connector 67 are both made of solid metal materials, and soft waterproof layers of 0.3-0.5 mm are coated on the outer surfaces of the first pipe orifice connector and the second pipe orifice connector; first nozzle connection 66 is equipped with first insert post 661 and is used for connecting the first connecting post 662 of outside pipeline, and first insert post 661 runs through first water inlet 63 and inserts in second water inlet 322, and second nozzle connection 67 is equipped with the second and inserts post 671 and is used for connecting the second connecting post 672 of outside pipeline, and the second inserts post 671 and runs through first delivery port 64 and inserts in second delivery port 322.
In the present embodiment:
the housing 65 is used for providing a protective structure for the photovoltaic module 1 and the heat absorption module 3;
the first pipe orifice connecting piece 66 is used for providing a connecting structure for connecting an external water inlet pipeline into the first water inlet 63;
the first insert pin 661 is for inserting the first water inlet 63 such that the inner wall of the first water inlet 63 is sealed;
the first connecting column 662 is used to provide an access structure for an external water intake pipe;
the second nozzle connecting piece 67 is used for providing a connecting structure for connecting an external water outlet pipeline into the first water outlet 64;
the second insert column 671 is used for inserting the first water inlet 64 so that the inner wall of the first water inlet 64 is sealed;
the second connecting column 672 is used for providing an access structure for an external water outlet pipeline;
the temperature sensor 68 is used for monitoring the temperature of the surface of the heat absorption component 3 and feeding back the temperature to the control equipment of a user;
the first fixing groove 631 is used to provide a fixed mounting position for the first nozzle connecting member 66;
the second fixing groove 641 is used for providing a fixed mounting position for the second nozzle connecting member 67;
specifically, the outer surfaces of the first pipe orifice connecting piece 66 and the second pipe orifice connecting piece 67 are respectively coated with a soft layer (a rubber layer or a silica gel layer) with the thickness of 0.3-0.5 mm for water prevention, and the soft layers are tightly connected with the inner walls of the first water inlet 63, the second water inlet 321, the first water outlet 64 and the second water outlet 322 when being respectively inserted into the first water inlet 63 and the second water inlet 322, so that water is prevented from permeating outside when flowing in or out to influence the use of the photovoltaic hot water assembly, and the sealing effect of the bent pipeline is improved;
after the assembly of heat absorption assembly 3 and photovoltaic module 1 is put into and is accomodate chamber 61, then can insert first water inlet 63 and first delivery port 64 respectively with first mouth of pipe connecting piece 66 and second mouth of pipe connecting piece 67 this moment, insert the back first mouth of pipe connecting piece 66 then stretch into in the second water inlet 321 and with the inner wall zonulae occludens of second water inlet 321, second mouth of pipe connecting piece 67 then stretch into in the second delivery port 322 and with the inner wall zonulae occludens of second delivery port 322.
Further, the photovoltaic module 1 includes a back plate 11, a second laminated layer 12, a photovoltaic cell sheet 13, a third laminated layer 14, and glass 15, where the back plate 11, the second laminated layer 12, the photovoltaic cell sheet 13, the third laminated layer 14, and the glass 15 are sequentially laminated from bottom to top.
In the present embodiment:
the back plate 11 is made of a transparent hard material;
the second lamination layer 12 is glue for laminating the photovoltaic cell;
the photovoltaic cell 13 is used for converting solar energy into electric energy;
the third lamination layer 14 is glue for laminating the photovoltaic cell;
the glass 15 is used for providing a protective structure for the photovoltaic cell 13;
specifically, when the photovoltaic module 1 is individually laminated, the back sheet 11, the second pressing layer 12, the photovoltaic cell sheets 13, the third pressing layer 14 and the glass 15 are sequentially placed on the first conveying device 101, then the back sheet 11 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 is lowered by a corresponding height so that the back sheet 11 is level with the feeding position of the laminating device 104, then the second pressing layer 12 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 is lowered by a corresponding height so that the second pressing layer 12 is level with the feeding position of the laminating device 104, then the photovoltaic cell sheets 13 are conveyed by the first conveying device 101 and the second conveying device 103 and fall into the processing tank 10412, the lifting assembly is lowered by a corresponding height so that the photovoltaic cell sheets 13 are level with the feeding position of the laminating device 104, then the third pressing layer 14 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 is lowered by a corresponding height so that the lifting assembly 1044 is level with the feeding position of the glass 14 and falls into the processing tank 10412, and the glass 14 is lowered by the conveying device 1041, and the second conveying device 10414, and the glass 15 are lowered by the lifting assembly 1041, and then the glass 14, and the glass is lowered by the lifting assembly 1041, and the pressing device 1041, and the glass processing tank 10414, and the glass is lowered by the pressing device 1041, and the pressing device 10414.
Of course, the present invention may have other embodiments, and based on the embodiments, those skilled in the art can obtain other embodiments without any creative effort, and all of them are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a photovoltaic hot water assembly, its characterized in that includes photovoltaic module, first pressure layer, heat absorption subassembly, heated board, heat preservation ring, casing subassembly, be equipped with in the casing subassembly and accomodate chamber and fixed slot, the heated board the heat absorption subassembly first pressure layer photovoltaic module from supreme range upon range of in proper order down accept in accomodate the intracavity, the heat preservation ring encircle fixed connection in heat absorption subassembly all around and accept in the fixed slot, the heat absorption subassembly includes first heat absorption board, crooked pipeline and second heat absorption board, first heat absorption board with second heat absorption board fixed connection, crooked pipeline fixed connection in first heat absorption board with between the second heat absorption board, be equipped with first half groove on the first heat absorption board, be equipped with second half groove on the second heat absorption board, first half groove with a standing groove is formed jointly in the second half groove, crooked pipeline accept in the standing groove, casing subassembly one side is equipped with first water inlet and first delivery port, crooked pipeline is equipped with second water inlet and second delivery port, the second water inlet with first delivery port aligns.
2. The photovoltaic hot water assembly according to claim 1, wherein the housing assembly includes a housing, a first pipe connection member, a second pipe connection member, and a temperature sensor, the first water inlet and the first water outlet are disposed on one side of the housing, the first water inlet is provided with a first fixing groove, the first water outlet is provided with a second fixing groove, the first pipe connection member is inserted into the first water inlet and extends into the second water inlet and is tightly connected to a groove wall of the first fixing groove, the second pipe connection member is inserted into the first water outlet and extends into the second water outlet and is tightly connected to a groove wall of the second fixing groove, and the temperature sensor is fixedly connected to one side of the housing and faces the heat absorbing assembly.
3. The photovoltaic hot water assembly as claimed in claim 2, wherein the first pipe orifice connector and the second pipe orifice connector are both made of solid metal materials, and the outer surfaces of the first pipe orifice connector and the second pipe orifice connector are coated with 0.3-0.5 mm of waterproof soft layers.
4. The photovoltaic hot water assembly according to claim 2, wherein the first nozzle connector is provided with a first insertion column penetrating the first water inlet and inserted into the second water inlet and a first connection column for connecting an external pipe, and the second nozzle connector is provided with a second insertion column penetrating the first water outlet and inserted into the second water outlet and a second connection column for connecting an external pipe.
5. The photovoltaic hot water assembly and the laminating machine thereof according to claim 1, wherein the photovoltaic assembly comprises a back plate, a second laminated layer, a photovoltaic cell sheet, a third laminated layer and glass, and the back plate, the second laminated layer, the photovoltaic cell sheet, the third laminated layer and the glass are sequentially laminated from bottom to top.
6. A laminating machine for processing a photovoltaic hot water assembly, comprising the photovoltaic hot water assembly of any one of claims 1 to 5, wherein the laminating machine comprises a first conveying device, an image acquiring device, a second conveying device, and a laminating device, the first conveying device, the second conveying device, and the laminating device are sequentially arranged, the second conveying device is fixedly connected to one side of the laminating device, the image acquiring device is fixedly connected to the upper side of the first conveying device and faces the upper surface of the first conveying device, the laminating device comprises a fixing frame, a first hydraulic cylinder, a controller, a lifting assembly, and two power assemblies, the controller is respectively electrically connected to the first conveying device, the image acquiring device, the second conveying device, the first hydraulic cylinder, the lifting assembly, and the two power assemblies, the first hydraulic cylinder is fixedly connected to the upper side of the fixing frame, a heating plate is arranged on a push rod of the fixing frame, the heating plate is slidably connected to the sliding rod, a processing groove is arranged in the fixing frame, the lifting assembly is fixedly connected to the bottom of the fixing frame, a part of the lifting assembly is aligned to the fixing frame, the heating plate is symmetrically connected to the fixing frame, the two power assemblies are arranged in the pressing groove, and the two sides of the heating plate are respectively, and the heating plate can be pressed and the processing groove and can be gradually lowered to the two sides of the hot water assembly.
7. The laminator for processing a photovoltaic hot water assembly according to claim 6, wherein the second conveying device includes a support frame, a plurality of second hydraulic cylinders, a plurality of driving motors, rollers, and a first distance sensor, the plurality of second hydraulic cylinders, the plurality of driving motors, and the first distance sensor are all electrically connected to the controller, a receiving cavity is disposed in the support frame, an outflow slot is disposed on a side of the support frame close to the laminating apparatus, the outflow slot is in communication with the receiving cavity, the plurality of second hydraulic cylinders are sequentially arranged and fixedly received in the receiving cavity, the rollers are fixedly connected to push rods of the plurality of second hydraulic cylinders, the plurality of driving motors are sequentially arranged between the plurality of second hydraulic cylinders and fixedly connected to the rollers, a plurality of sequentially arranged rolling rollers are disposed under the rollers, at least two sequentially arranged driving wheels are disposed on the driving motors, one driving wheel is disposed between and abutted to the two rolling rollers, a support rod is disposed on one side of the support frame, and the first distance sensor is fixedly connected to the support rod and faces the first conveying device.
8. The laminating machine for processing the photovoltaic hot water component as claimed in claim 6, wherein the power component comprises a first driving device, a deceleration conveying motor and a fixing plate, the first driving device and the deceleration conveying motor are electrically connected with the controller, the fixing plate is fixedly connected to one side of the fixing frame, a sliding groove is formed in the fixing plate, the first driving device is fixedly accommodated in the sliding groove, a sliding block is arranged below the deceleration conveying motor, the sliding block is accommodated in the sliding groove and is in threaded connection with a rotating shaft of the first driving device, two conveying wheels and a contact position are arranged on one side of the deceleration conveying motor, and the two conveying wheels and the contact position face the processing groove.
9. The laminating machine for processing a photovoltaic hot water assembly according to claim 6, wherein the lifting assembly comprises a plurality of third hydraulic cylinders, a lifting plate and a second distance sensor, the plurality of third hydraulic cylinders and the plurality of second distance sensors are electrically connected with the controller, the plurality of third hydraulic cylinders are sequentially arranged and fixedly connected below the fixing frame, the lifting plate is fixedly connected to push rods of the plurality of third hydraulic cylinders and movably accommodated in the processing tank, and the second distance sensor is fixedly connected below the fixing frame and faces the lifting plate.
10. The laminating machine for processing a photovoltaic hot water assembly as claimed in claim 6, wherein the first conveying device comprises a conveying belt and two correcting mechanisms, the two correcting mechanisms are respectively located at two sides of the conveying belt, the correcting mechanism comprises a supporting plate, a second driving device and a pushing plate, the second driving device is electrically connected with the controller, the supporting plate is fixedly connected with a side plate of the conveying belt, the second driving device is fixedly connected with the supporting plate, a rotating shaft is slidably connected with the pushing plate, and the pushing plate is slidably connected with the supporting plate and faces the conveying belt.
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| CN202111572491.3A CN115249752B (en) | 2021-12-21 | 2021-12-21 | Photovoltaic hot water assembly and laminating machine thereof |
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| CN202111572491.3A CN115249752B (en) | 2021-12-21 | 2021-12-21 | Photovoltaic hot water assembly and laminating machine thereof |
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| CN102263151A (en) * | 2011-06-20 | 2011-11-30 | 于奎明 | Solar photovoltaic and optothermal integrated module |
| CN105553408A (en) * | 2016-02-29 | 2016-05-04 | 江西省科学院能源研究所 | Solar-photovoltaic-thermal integration module with directly compounded heat-absorbing board and glass cover board |
| CN110416371A (en) * | 2019-09-03 | 2019-11-05 | 冯云 | A kind of flexible solar lamination process equipment |
| CN210663392U (en) * | 2019-07-25 | 2020-06-02 | 浙江碳银能源科技有限公司 | Photovoltaic photo-thermal plate with copper-pipe-shaped flow channel |
| CN213879753U (en) * | 2021-01-12 | 2021-08-03 | 哈尔滨商业大学 | Solar photovoltaic module cooling and heat collecting device based on energy storage |
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2021
- 2021-12-21 CN CN202111572491.3A patent/CN115249752B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102263151A (en) * | 2011-06-20 | 2011-11-30 | 于奎明 | Solar photovoltaic and optothermal integrated module |
| CN105553408A (en) * | 2016-02-29 | 2016-05-04 | 江西省科学院能源研究所 | Solar-photovoltaic-thermal integration module with directly compounded heat-absorbing board and glass cover board |
| CN210663392U (en) * | 2019-07-25 | 2020-06-02 | 浙江碳银能源科技有限公司 | Photovoltaic photo-thermal plate with copper-pipe-shaped flow channel |
| CN110416371A (en) * | 2019-09-03 | 2019-11-05 | 冯云 | A kind of flexible solar lamination process equipment |
| CN213879753U (en) * | 2021-01-12 | 2021-08-03 | 哈尔滨商业大学 | Solar photovoltaic module cooling and heat collecting device based on energy storage |
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| CN115249752B (en) | 2023-05-02 |
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