CN115249752A - Photovoltaic hot water assembly and laminating machine thereof - Google Patents
Photovoltaic hot water assembly and laminating machine thereof Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 207
- 238000010030 laminating Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 79
- 238000003475 lamination Methods 0.000 claims abstract description 72
- 238000009413 insulation Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000007731 hot pressing Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 52
- 238000005096 rolling process Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 23
- 239000011521 glass Substances 0.000 claims description 21
- 238000003780 insertion Methods 0.000 claims description 20
- 230000037431 insertion Effects 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000004308 accommodation Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 4
- 238000012937 correction Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
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- 229910052802 copper Inorganic materials 0.000 abstract description 8
- 239000010949 copper Substances 0.000 abstract description 8
- 238000007789 sealing Methods 0.000 abstract description 7
- 238000003466 welding Methods 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Fluid Mechanics (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明提出一种光伏热水组件及其层压机,光伏热水组件包括光伏组件、第一压层、吸热组件、保温板、保温环、壳体组件,一种用于加工光伏热水组件的层压机包括第一输送装置、影像获取装置、第二输送装置、层压设备,所述第一输送装置、第二输送装置、层压设备依次排列,本光伏热水组件采用了两块吸热板对弯曲管道进行夹持固定形成一体,省去了工人在热压后再次焊接铜管的步骤,有利于企业快速生产;采用管口连接件插入的方式保障出水的密封性能;本用于加工光伏热水组件的层压机在层压时采用了逐层下降的方法保障物料平稳进入加工槽内提高了产线的生产效率;采用了动力组件辅助层压后的半成品移出加工口,提高了加工效率。The invention provides a photovoltaic hot water component and a laminating machine thereof. The photovoltaic hot water component includes a photovoltaic component, a first lamination layer, a heat absorption component, a thermal insulation board, a thermal insulation ring, and a shell component. A photovoltaic hot water component is used for processing photovoltaic hot water. The laminator of the module includes a first conveying device, an image capturing device, a second conveying device, and a laminating device. The first conveying device, the second conveying device, and the laminating device are arranged in sequence. The photovoltaic hot water module adopts two The curved pipe is clamped and fixed by a heat absorbing plate to form a whole, which saves the worker's step of re-welding the copper pipe after hot pressing, which is conducive to the rapid production of the enterprise; the method of inserting the nozzle connector to ensure the sealing performance of the water outlet; this The laminator used to process photovoltaic hot water modules adopts the method of layer-by-layer descending during lamination to ensure the smooth entry of materials into the processing tank, which improves the production efficiency of the production line; the semi-finished products after lamination are moved out of the processing port by the use of power components. , improve the processing efficiency.
Description
技术领域technical field
本发明涉及光伏板生产技术领域,尤其涉及一种光伏热水组件及其层压机。The invention relates to the technical field of photovoltaic panel production, in particular to a photovoltaic hot water module and a laminating machine thereof.
背景技术Background technique
太阳能光伏和太阳能光热是目前太阳能大规模应用的两种主要方式。太阳能热水应用因为其节能、特别是对用户经济适用的优势,在中国已经得到了较普遍的应用,然而,太阳能光伏发电依然存在发电效率低、成本高且产品基本是比较单一的光伏组件类型的瓶颈,导致中国光伏行业尽管发展迅猛,但存在突出的产品同质化扩张和依赖国家政策补贴支持的发展现状。Solar photovoltaic and solar thermal are the two main ways of large-scale application of solar energy. The application of solar water heating has been widely used in China because of its advantages of energy saving and economical applicability to users. However, solar photovoltaic power generation still has low power generation efficiency, high cost and relatively single type of photovoltaic modules. As a result, despite the rapid development of China's photovoltaic industry, there are outstanding product homogeneity expansions and the development status of relying on national policy subsidies.
太阳能光伏光热综合利用(PV/T)技术是将经济适用的太阳能光热技术与太阳能光伏技术有机结合,具有提升光伏产品经济性水平、改变太阳能光伏行业基本单一的光伏组件产品类型等优势。但经调研,尽管国内外已有许多研究机构对此类技术进行了研究,研究提出了各种特色类型的太阳能光伏光热综合利用系统,但目前即使是平板型光伏热水(Flat-Plate Water-Heating PV/T,平板型PV/T热水)组件这种最典型的PV/T组件仍未能全面解决寿命、稳定性、光电效率受损和维护等问题,国内目前也尚无成熟的产品商业化,这主要是因为受限于结构设计和工艺设计方法的原因,平板型光伏热水组件目前采用的主要工艺方法:一是将光伏电池利用导热硅胶与管板吸热板粘结,但因材料热膨胀系数的不同,金属吸热板与光伏电池之间的粘结难以长期稳定保持,导致这种工艺的光伏热水组件的光电和光热性能易衰减甚至失效,因此,存在寿命和稳定性问题;而且粘导热胶工艺与现有光伏组件生产采用的流水作业的层压工艺差异大,当前该工艺一般采用人工涂胶完成,因此该工艺的生产效率比较低,产品稳定性也不足。二是借鉴光伏电池已有成熟层压工艺,先将光伏电池与平面的吸热金属板进行一体层压,然后在层压后的吸热板的背面焊接铜管,从而最终形成管板吸热板与光伏电池的一体结构,但是这样分开进行铜管焊接则不利于光伏热水组件的一体化生产,增加了人工成本,且费时费力。Photovoltaic thermal comprehensive utilization (PV/T) technology is an organic combination of economical and applicable solar thermal technology and solar photovoltaic technology, which has the advantages of improving the economic level of photovoltaic products and changing the basically single type of photovoltaic module products in the solar photovoltaic industry. However, after investigation, although many research institutions at home and abroad have conducted research on this type of technology, and proposed various types of solar photovoltaic photothermal comprehensive utilization systems, at present, even flat-plate photovoltaic hot water (Flat-Plate Water -Heating PV/T, the most typical PV/T module of flat type PV/T (hot water) module has not yet fully solved the problems of life, stability, photoelectric efficiency damage and maintenance, and there is no mature one in China The commercialization of the product is mainly due to the limitation of structural design and process design methods. The main process methods currently used in flat-panel photovoltaic water heating modules are: first, the photovoltaic cells are bonded to the tube-sheet heat-absorbing plate with thermal silica gel, However, due to the different thermal expansion coefficients of the materials, it is difficult to maintain the bond between the metal heat absorbing plate and the photovoltaic cell for a long time. As a result, the photovoltaic and photothermal performance of the photovoltaic water heating module of this process is easy to decay or even fail. Stability issues; moreover, the heat-conducting adhesive process is quite different from the flow-line lamination process used in the existing photovoltaic module production. At present, this process is generally completed by manual glue application, so the production efficiency of this process is relatively low, and the product stability is not enough. . The second is to learn from the mature lamination process of photovoltaic cells. First, the photovoltaic cells and the flat heat-absorbing metal plate are laminated together, and then copper tubes are welded on the back of the laminated heat-absorbing plate, thereby finally forming a tube-sheet heat-absorbing The integral structure of the plate and the photovoltaic cell, but such separate welding of the copper tube is not conducive to the integrated production of the photovoltaic hot water module, increases labor costs, and is time-consuming and laborious.
层压结构只适合于平板光伏组件,其加热是通过接触传导加热形式完成,在光伏组件的生产过程中,需要用层压机对光伏组件进行压制,且有时候为了增加其它元件,需要高温层压,但是现有的层压机在对光伏组件进行热压时,需要人工逐层放置光伏组件所需的板材,若板材放置偏移则会影响层压的效果,而且,人工放置物料会生产进度缓慢,且放置时停止预热,导致预热时间长,这就浪费了大量生产时间,难以提高生产效率。The laminated structure is only suitable for flat-panel photovoltaic modules, and its heating is completed by contact conduction heating. In the production process of photovoltaic modules, it is necessary to use a laminator to press the photovoltaic modules, and sometimes in order to add other components, a high-temperature layer is required. However, when the existing laminator is hot-pressing the photovoltaic modules, it is necessary to manually place the sheets required for the photovoltaic modules layer by layer. If the sheets are placed offset, it will affect the lamination effect. The progress is slow, and the preheating is stopped when placed, resulting in a long preheating time, which wastes a lot of production time and makes it difficult to improve production efficiency.
为此,有必要提出一种光伏热水组件及其层压机来解决上述问题。For this reason, it is necessary to propose a photovoltaic water heating module and its laminator to solve the above problems.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提出一种光伏热水组件及其层压机来解决上述问题。In order to solve the above problems, the present invention proposes a photovoltaic water heating module and a laminator thereof to solve the above problems.
本发明通过以下技术方案实现的:The present invention is realized through the following technical solutions:
本发明提出一种光伏热水组件,包括光伏组件、第一压层、吸热组件、保温板、保温环、壳体组件,所述壳体组件内设有收纳腔和固定槽,所述保温板、所述吸热组件、所述第一压层、所述光伏组件从下至上依次层叠并收容于所述收纳腔内,所述保温环环绕固定连接于所述吸热组件四周并收容于所述固定槽内,所述吸热组件包括第一吸热板、弯曲管道和第二吸热板,所述第一吸热板与所述第二吸热板固定连接,所述弯曲管道固定连接于所述第一吸热板和所述第二吸热板之间,所述第一吸热板上设有第一半槽,所述第二吸热板上设有第二半槽,所述第一半槽与所述第二半槽共同形成一个放置槽,所述弯曲管道收容于所述放置槽内,所述壳体组件一侧设有第一进水口和第一出水口,所述弯曲管道设有第二进水口和第二出水口,所述第二进水口与所述第一进水口对齐,所述第二出水口与所述第一出水口对齐。The present invention proposes a photovoltaic hot water assembly, including a photovoltaic assembly, a first laminate, a heat-absorbing assembly, a thermal insulation board, a thermal insulation ring, and a housing assembly. The housing assembly is provided with a storage cavity and a fixing groove. The board, the heat-absorbing component, the first lamination layer, and the photovoltaic component are sequentially stacked from bottom to top and accommodated in the storage cavity, and the heat preservation ring is fixedly connected around the heat-absorbing component and accommodated in the In the fixing groove, the heat-absorbing assembly includes a first heat-absorbing plate, a curved pipe and a second heat-absorbing plate, the first heat-absorbing plate is fixedly connected to the second heat-absorbing plate, and the curved pipe is fixed connected between the first heat absorbing plate and the second heat absorbing plate, the first heat absorbing plate is provided with a first half groove, and the second heat absorbing plate is provided with a second half groove, The first half-groove and the second half-groove jointly form a placement groove, the curved pipe is accommodated in the placement groove, a first water inlet and a first water outlet are provided on one side of the housing assembly, The curved pipe is provided with a second water inlet and a second water outlet, the second water inlet is aligned with the first water inlet, and the second water outlet is aligned with the first water outlet.
进一步的,所述壳体组件包括外壳、第一管口连接件、第二管口连接件、温度传感器,所述第一进水口和所述第一出水口均设置于所述外壳一侧,所述第一进水口上设有第一固定槽,所述第一出水口上设有第二固定槽,所述第一管口连接件插设于所述第一进水口内并延伸至所述第二进水口内且与所述第一固定槽的槽壁紧密连接,所述第二管口连接件插设于所述第一出水口内并延伸至所述第二出水口内且与所述第二固定槽的槽壁紧密连接,所述温度传感器固定连接于所述外壳一侧并朝向所述吸热组件。Further, the housing assembly includes a housing, a first nozzle connector, a second nozzle connector, and a temperature sensor, the first water inlet and the first water outlet are both arranged on one side of the housing, The first water inlet is provided with a first fixing groove, the first water outlet is provided with a second fixing groove, and the first nozzle connector is inserted in the first water inlet and extends to the In the second water inlet and closely connected with the groove wall of the first fixed groove, the second nozzle connector is inserted in the first water outlet and extends into the second water outlet and is connected with the The groove walls of the second fixing groove are closely connected, and the temperature sensor is fixedly connected to one side of the housing and faces the heat-absorbing component.
进一步的,所述第一管口连接件和所述第二管口连接件均为固态金属材料所制,且外表面均涂覆有0.3~0.5mm用于防水的软性层。Further, both the first nozzle connector and the second nozzle connector are made of solid metal materials, and their outer surfaces are coated with a 0.3-0.5 mm soft layer for waterproofing.
进一步的,所述第一管口连接件设有第一插入柱和用于连接外部管道的第一连接柱,所述第一插入柱贯穿所述第一进水口并插入所述第二进水口内,所述第二管口连接件设有第二插入柱和用于连接外部管道的第二连接柱,所述第二插入柱贯穿所述第一出水口并插入所述第二出水口内。Further, the first nozzle connector is provided with a first insertion column and a first connection column for connecting external pipes, the first insertion column passes through the first water inlet and is inserted into the second water inlet In the mouth, the second nozzle connector is provided with a second insertion column and a second connection column for connecting to an external pipe, and the second insertion column passes through the first water outlet and is inserted into the second water outlet.
进一步的,所述光伏组件包括背板、第二压层、光伏电池片、第三压层、玻璃,所述背板、第二压层、光伏电池片、第三压层、玻璃从下至上依次层叠。Further, the photovoltaic module includes a back sheet, a second laminate, a photovoltaic cell sheet, a third laminate, and glass, and the back sheet, the second laminate, a photovoltaic cell sheet, the third laminate, and the glass are arranged from bottom to top Layered in turn.
一种用于加工光伏热水组件的层压机,包括第一输送装置、影像获取装置、第二输送装置、层压设备,所述第一输送装置、第二输送装置、层压设备依次排列,所述第二输送装置固定连接于所述层压设备一侧,所述影像获取装置固定连接于所述第一输送装置上方并朝向所述第一输送装置上表面,所述层压设备包括固定架、第一液压缸、控制器、升降组件、两个动力组件,所述控制器分别与所述第一输送装置、所述影像获取装置、所述第二输送装置、所述第一液压缸、所述升降组件、两个所述动力组件电连接,所述第一液压缸固定连接于所述固定架上方,所述第一液压缸的推杆上设有加热板,所述固定架上设有滑动杆,所述加热板与所述滑动杆滑动连接,所述固定架内设有加工槽,所述加工槽与所述加热板对齐,所述升降组件固定连接于所述固定架底部并部分收容于所述加工槽内且与所述加热板对齐,两个所述动力组件分别固定连接于所述固定架两侧并对称设置且朝向所述加工槽,所述升降组件能够在所述热压板下压且逐层压合所述光伏热水组件时逐步下降,使得所述第二输送装置能够依次输送物料至加工槽内。A laminator for processing photovoltaic water heating components, including a first conveying device, an image acquisition device, a second conveying device, and laminating equipment, and the first conveying device, the second conveying device, and the laminating equipment are arranged in sequence , the second conveying device is fixedly connected to one side of the laminating device, the image acquisition device is fixedly connected above the first conveying device and faces the upper surface of the first conveying device, and the laminating device includes A fixed frame, a first hydraulic cylinder, a controller, a lifting assembly, and two power assemblies, the controller is respectively connected with the first conveying device, the image acquisition device, the second conveying device, and the first hydraulic Cylinder, the lifting assembly, and the two power assemblies are electrically connected, the first hydraulic cylinder is fixedly connected above the fixed frame, a heating plate is provided on the push rod of the first hydraulic cylinder, and the fixed frame There is a sliding rod on the top, the heating plate is slidably connected with the sliding rod, a processing groove is arranged in the fixing frame, the processing groove is aligned with the heating plate, and the lifting assembly is fixedly connected to the fixing frame The bottom part is accommodated in the processing tank and is aligned with the heating plate. The two power components are respectively fixedly connected to both sides of the fixing frame and arranged symmetrically and facing the processing tank. The lifting component can When the hot pressing plate presses down and presses the photovoltaic water heating module layer by layer, it gradually descends, so that the second conveying device can convey materials into the processing tank in sequence.
进一步的,所述第二输送装置包括支撑架、多个第二液压缸、多个传动马达、滚动件、第一距离传感器,多个所述第二液压缸、多个传动马达、第一距离传感器均与所述控制器电连接,所述支撑架内设有容纳腔,所述支撑架靠近所述层压设备的一侧设有流出槽,所述流出槽与所述容纳腔导通,多个所述第二液压缸依次排列并固定收容于所述容纳腔内,所述滚动件固定连接于多个所述第二液压缸的推杆上,多个所述传动马达依次穿插排列于多个所述第二液压缸之间且与所述滚动件固定连接,所述滚动件下方设有多个依次排列的滚动锟,所述传动马达上设有至少两个依次排列的传动轮,一个所述传动轮位于两个所述滚动锟之间并与两个所述滚动锟抵接,所述支撑架一侧设有支撑杆,所述第一距离传感器固定连接于所述支撑杆上并朝向所述第一输送装置。Further, the second conveying device includes a support frame, a plurality of second hydraulic cylinders, a plurality of transmission motors, rolling elements, a first distance sensor, a plurality of second hydraulic cylinders, a plurality of transmission motors, a first distance The sensors are all electrically connected to the controller, the support frame is provided with an accommodation cavity, and the side of the support frame close to the lamination equipment is provided with an outflow groove, and the outflow groove is connected to the accommodation cavity, A plurality of the second hydraulic cylinders are arranged in sequence and fixedly accommodated in the accommodation cavity, the rolling elements are fixedly connected to the push rods of the plurality of second hydraulic cylinders, and the plurality of transmission motors are interspersed and arranged in sequence The plurality of second hydraulic cylinders are fixedly connected to the rolling elements, a plurality of sequentially arranged rolling rollers are arranged under the rolling elements, and at least two sequentially arranged transmission wheels are arranged on the transmission motor, One of the transmission wheels is located between the two rolling rollers and abuts against the two rolling rollers, a support rod is provided on one side of the support frame, and the first distance sensor is fixedly connected to the support rod And towards the first conveying device.
进一步的,所述动力组件包括第一驱动装置、减速输送马达、固定板,所述第一驱动装置、所述减速输送马达均与所述控制器电连接,所述固定板固定连接于所述固定架一侧,所述固定板上设有滑动槽,所述第一驱动装置固定收容于所述滑动槽内,所述减速输送马达下方设有滑动块,所述滑动块收容于所述滑动槽内并与所述第一驱动装置的转轴螺纹连接,所述减速输送马达一侧设有两个依次排列的输送轮和接触位,两个所述输送轮和所述接触位均朝向所述加工槽。Further, the power assembly includes a first driving device, a deceleration conveying motor, and a fixed plate, both of the first driving device and the decelerated conveying motor are electrically connected to the controller, and the fixed plate is fixedly connected to the One side of the fixed frame, the fixed plate is provided with a slide groove, the first driving device is fixedly accommodated in the slide groove, and a slide block is provided below the deceleration conveying motor, and the slide block is accommodated in the slide In the groove and screwed with the rotating shaft of the first driving device, two conveying wheels and contact positions arranged in sequence are arranged on one side of the deceleration conveying motor, and the two conveying wheels and the contact positions are all facing the Processing slot.
进一步的,所述升降组件包括多个第三液压缸、升降板、第二距离传感器,多个所述第三液压缸、第二距离传感器均与所述控制器电连接,多个所述第三液压缸依次排列并固定连接于所述固定架下方,所述升降板固定连接于多个所述第三液压缸的推杆上且活动收容于所述加工槽内,所述第二距离传感器固定连接于所述固定架下方并朝向所述升降板。Further, the lifting assembly includes a plurality of third hydraulic cylinders, a lifting plate, and a second distance sensor, and the plurality of third hydraulic cylinders and the second distance sensor are all electrically connected to the controller, and the plurality of the first distance sensors are electrically connected to the controller. The three hydraulic cylinders are arranged in sequence and fixedly connected under the fixed frame, the lifting plate is fixedly connected to the push rods of a plurality of the third hydraulic cylinders and is movably accommodated in the processing tank, and the second distance sensor It is fixedly connected under the fixed frame and faces the lifting plate.
进一步的,所述第一输送装置包括输送带、两个纠正机构,两个所述纠正机构分别位于所述输送带两侧,所述纠正机构包括支撑板、第二驱动装置、推动板,所述第二驱动装置与所述控制器电连接,所述支撑板固定连接于所述输送带的侧板上,所述第二驱动装置固定连接于所述支撑板上且转轴与所述推动板滑动连接,所述推动板与所述支撑板滑动连接并朝向所述输送带。Further, the first conveying device includes a conveyor belt and two correcting mechanisms, and the two correcting mechanisms are respectively located on both sides of the conveyor belt, and the correcting mechanism includes a support plate, a second driving device, and a push plate. The second drive device is electrically connected to the controller, the support plate is fixedly connected to the side plate of the conveyor belt, the second drive device is fixedly connected to the support plate and the rotating shaft is connected to the push plate Slidingly connected, the push plate is slidably connected with the support plate and faces the conveyor belt.
本发明的有益效果:Beneficial effects of the present invention:
1、光伏热水组件采用了两块吸热板对弯曲管道进行夹持固定形成一体;在生产时,预先将弯曲管道固定在第一吸热板和第二吸热板之间,然后再与光伏板进行热压,省去了工人在热压后再次焊接铜管的步骤,有利于企业快速生产。1. The photovoltaic water heating module uses two heat-absorbing plates to clamp and fix the curved pipe to form a whole; during production, the curved pipe is fixed between the first heat-absorbing plate and the second heat-absorbing plate in advance, and then combined with Photovoltaic panels are hot-pressed, eliminating the need for workers to re-weld copper pipes after hot-pressing, which is conducive to the rapid production of enterprises.
2、采用管口连接件插入的方式保障出水的密封性能;第一管口连接件和第二管口连接件均外表面均涂覆有0.3~0.5mm用于防水的软性层,在分别插入第一进水口并、第二进水口以及第一出水口、第二出水口时则与其内壁紧密连接,防止水流在流入或流出时渗透出外部影响光伏热水组件的使用,提高了弯曲管道的密封效果。2. The sealing performance of the outlet water is ensured by inserting the nozzle connector; both the outer surface of the first nozzle connector and the second nozzle connector are coated with a 0.3~0.5mm soft layer for waterproofing. When inserted into the first water inlet and the second water inlet and the first water outlet and the second water outlet, they are tightly connected to the inner wall to prevent the water flow from penetrating out of the outside when it flows in or out, which affects the use of photovoltaic hot water components, and improves the bending pipe. sealing effect.
3、层压时采用了逐层下降的方法保障物料平稳进入加工槽内;在对光伏热水组件进行加工时,先将光伏组件逐层放置在第一输送装置上,然后第一输送装置则将依次将吸热组件、第一压层、背板、第二压层、光伏电池片、第三压层、玻璃输送至第二输送装置处,第二输送装置则依次将吸热组件、第一压层、背板、第二压层、光伏电池片、第三压层、玻璃送入加工槽内进行层压,在送入时,升降组件则根据对应板料的厚度进行下降,以保障板料在送入时的平稳程度,且省去了人工放置板料的步骤,提高了产线的生产效率。3. During lamination, the layer-by-layer descending method is adopted to ensure that the material enters the processing tank smoothly; when processing the photovoltaic hot water module, the photovoltaic module is first placed on the first conveying device layer by layer, and then the first conveying device The heat-absorbing component, the first laminate, the back sheet, the second laminate, photovoltaic cells, the third laminate, and the glass will be delivered to the second conveying device in sequence, and the second conveying device will sequentially transport the heat-absorbing component, the second laminate The first lamination layer, the back sheet, the second lamination layer, the photovoltaic cells, the third lamination layer, and the glass are fed into the processing tank for lamination. When feeding, the lifting components are lowered according to the thickness of the corresponding sheet to ensure The stability of the sheet when it is fed in, and the step of manually placing the sheet is omitted, which improves the production efficiency of the production line.
4、采用了动力组件辅助层压后的半成品移出加工口,在将吸热组件通过第一压层与光伏组件层压结合后,升降组件则升起,将层压结合后的半成品升出,然后动力组件则靠拢并夹持半成品,此时减速输送马达则运作,输送轮则转动将半成品移出加工槽,辅助工人搬运,进而提高了加工效率。4. The semi-finished product after the power component is used to assist the lamination is moved out of the processing port. After the heat-absorbing component is laminated and combined with the photovoltaic component through the first lamination layer, the lifting component is raised to lift the laminated semi-finished product out. Then the power components move closer to hold the semi-finished product. At this time, the deceleration conveying motor operates, and the conveying wheel rotates to move the semi-finished product out of the processing tank, assisting the workers in handling, thereby improving the processing efficiency.
综上所述,本光伏热水组件采用了两块吸热板对弯曲管道进行夹持固定形成一体,省去了工人在热压后再次焊接铜管的步骤,有利于企业快速生产;采用管口连接件插入的方式保障出水的密封性能,提高了弯曲管道的密封效果;本用于加工光伏热水组件的层压机在层压时采用了逐层下降的方法保障物料平稳进入加工槽内,省去了人工放置板料的步骤,提高了产线的生产效率;采用了动力组件辅助层压后的半成品移出加工口,辅助工人搬运,进而提高了加工效率。To sum up, the photovoltaic hot water module uses two heat-absorbing plates to clamp and fix the curved pipe to form a whole, which saves the workers from the steps of re-welding the copper pipe after hot pressing, which is conducive to the rapid production of the enterprise; the use of pipe The way of inserting the mouth connector ensures the sealing performance of the outlet water and improves the sealing effect of the curved pipe; the laminator used to process the photovoltaic hot water module adopts a layer-by-layer descending method during lamination to ensure that the material enters the processing tank smoothly , It saves the step of manually placing the sheet, which improves the production efficiency of the production line; the power component is used to assist the semi-finished products after lamination to move out of the processing port, and assist the workers to carry them, thereby improving the processing efficiency.
附图说明Description of drawings
图1为光伏热水组件的分解图;Figure 1 is an exploded view of a photovoltaic water heating module;
图2为光伏热水组件的剖视图;Fig. 2 is a cross-sectional view of a photovoltaic water heating module;
图3为光伏热水组件的吸热组件爆炸图;Figure 3 is an exploded view of the heat absorbing component of the photovoltaic water heating module;
图4为用于加工光伏热水组件的层压机的剖视图;Fig. 4 is a sectional view of a laminator for processing a photovoltaic water heating module;
图5为用于加工光伏热水组件的层压机的爆炸图;Figure 5 is an exploded view of a laminator for processing photovoltaic water heating components;
图6为用于加工光伏热水组件的层压机的整体示意图;6 is an overall schematic diagram of a laminator for processing photovoltaic water heating components;
图7为用于加工光伏热水组件的层压机另一角度的示意图;Fig. 7 is a schematic diagram of another angle of a laminator for processing photovoltaic water heating components;
图8为图1标号A的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of the symbol A in Fig. 1;
图9为图1标号B的局部放大示意图;Fig. 9 is a partially enlarged schematic diagram of the symbol B in Fig. 1;
图10为图2标号C的局部放大示意图;Fig. 10 is a partially enlarged schematic diagram of the symbol C in Fig. 2;
图11为图5标号D的局部放大示意图;Fig. 11 is a partially enlarged schematic diagram of the symbol D in Fig. 5;
图12为图6标号E的局部放大示意图;Fig. 12 is a partially enlarged schematic diagram of the symbol E in Fig. 6;
图13为图7标号F的局部放大示意图。FIG. 13 is a partially enlarged schematic diagram of the symbol F in FIG. 7 .
具体实施方式Detailed ways
为了更加清楚完整的说明本发明的技术方案,下面结合附图对本发明作进一步说明。In order to describe the technical solution of the present invention more clearly and completely, the present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
请参考图1-图3、图8、图9,本发明提出一种光伏热水组件,包括光伏组件1、第一压层2、吸热组件3、保温板4、保温环5、壳体组件6,壳体组件6内设有收纳腔61和固定槽62,保温板4、吸热组件3、第一压层2、光伏组件1从下至上依次层叠并收容于收纳腔61内,保温环5环绕固定连接于吸热组件3四周并收容于固定槽62内,吸热组件3包括第一吸热板31、弯曲管道32和第二吸热板33,第一吸热板31与第二吸热板33固定连接,弯曲管道32固定连接于第一吸热板31和第二吸热板33之间,第一吸热板31上设有第一半槽311,第二吸热板33上设有第二半槽331,第一半槽311与第二半槽331共同形成一个放置槽3133,弯曲管道32收容于放置槽3133内,壳体组件6一侧设有第一进水口63和第一出水口64,弯曲管道32设有第二进水口321和第二出水口322,第二进水口321与第一进水口63对齐,第二出水口322与第一出水口64对齐。Please refer to Fig. 1-Fig. 3, Fig. 8, and Fig. 9. The present invention proposes a photovoltaic water heating module, including a photovoltaic module 1, a
在本实施方式中:In this embodiment:
光伏组件1为层压完成的太阳能板;The photovoltaic module 1 is a laminated solar panel;
第一压层2为层压用胶,材料为POE胶膜;The
吸热组件3用于吸收阳光照射在光伏组件1的热量,并将热量传递至内部的弯曲管道32上;The heat-absorbing
第一吸热板31与第二吸热板33均为吸热金属,用于吸收热量;Both the first
第一半槽311与第二半槽331为对称设置的槽,用于为弯曲管道32提供一个放置的空间;The first half-
弯曲管道32用于储水并将水加热;The
第二进水口321用于为外部水流提供一个进入弯曲管道32内的结构;The
第二出水口322用于为弯曲管道32内的水流提供一个流出外部的通道;The
保温板4用于隔绝吸热组件3与壳体组件6底部的接触,防止热量过多地传递至壳体组件6上;The
保温环5用于隔绝吸热组件3与壳体组件6内侧的接触,防止热量过多地传递至壳体组件6上;The
壳体组件6用于为光伏组件1以及吸热组件3提供一个保护的结构;The housing assembly 6 is used to provide a protective structure for the photovoltaic assembly 1 and the heat-absorbing
收纳腔61用于为光伏组件1、第一压层2、吸热组件3提供一个放置的空间;The receiving
固定槽62用于为保温环5提供一个放置的空间;The fixing
第一进水口63用于为外部水流提供一个进入第二进水口321的连接结构;The
第一出水口64用于为从第二出水口322流出的水提供一个流出外部的连接结构;The
具体的,在生产时,预先将弯曲管道32固定在第一吸热板31和第二吸热板33之间,然后再与光伏组件1进行层压,依次将吸热组件3、第一压层2、光伏组件1放置在第一输送装置101上,然后吸热组件3经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得吸热组件3与层压设备104的进料位持平,然后第一压层2经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内且层叠在吸热组件3上表面,升降组件1044下降对应的高度使得第一压层2与层压设备104的进料位持平,即两个整体一起层叠进行层压,省去了工人在热压后再次焊接铜管的步骤,有利于企业快速生产;Specifically, during production, the
在本光伏热水组件进行组装时,将已经层压完成的光伏组件1和吸热组件3的组合体连同保温板4以及保温环5放入收纳腔61内,并由防水胶粘合在壳体组件6与光伏组件1的缝隙处,即完成组装。When the photovoltaic hot water module is assembled, the combination of the laminated photovoltaic module 1 and the heat-absorbing
进一步的,壳体组件6包括外壳65、第一管口连接件66、第二管口连接件67、温度传感器68,第一进水口63和第一出水口64均设置于外壳65一侧,第一进水口63上设有第一固定槽631,第一出水口64上设有第二固定槽641,第一管口连接件66插设于第一进水口63内并延伸至第二进水口321内且与第一固定槽631的槽壁紧密连接,第二管口连接件67插设于第一出水口64内并延伸至第二出水口322内且与第二固定槽641的槽壁紧密连接,温度传感器68固定连接于外壳65一侧并朝向吸热组件3;第一管口连接件66和第二管口连接件67均为固态金属材料所制,且外表面均涂覆有0.3~0.5mm用于防水的软性层;第一管口连接件66设有第一插入柱661和用于连接外部管道的第一连接柱662,第一插入柱661贯穿第一进水口63并插入第二进水口322内,第二管口连接件67设有第二插入柱671和用于连接外部管道的第二连接柱672,第二插入柱671贯穿第一出水口64并插入第二出水口322内。Further, the housing assembly 6 includes a
在本实施方式中:In this embodiment:
外壳65用于为光伏组件1以及吸热组件3提供一个保护的结构;The
第一管口连接件66用于为外部进水管道接入第一进水口63提供一个连接的结构;The
第一插入柱661用于插入第一进水口63,使得第一进水口63内壁密封;The
第一连接柱662用于为外部进水管道提供一个接入的结构;The first connecting
第二管口连接件67用于为外部出水管道接入第一出水口64提供一个连接的结构;The
第二插入柱671用于插入第一进水口64,使得第一进水口64内壁密封;The
第二连接柱672用于为外部出水管道提供一个接入的结构;The second connecting
温度传感器68用于监测吸热组件3表面的温度,并反馈至用户的控制设备上;The
第一固定槽631用于为第一管口连接件66提供一个固定安装的位置;The
第二固定槽641用于为第二管口连接件67提供一个固定安装的位置;The
具体的,第一管口连接件66和第二管口连接件67均外表面均涂覆有0.3~0.5mm用于防水的软性层(橡胶层或硅胶层),在分别插入第一进水口63并、第二进水口321以及第一出水口64、第二出水口322时则与其内壁紧密连接,防止水流在流入或流出时渗透出外部影响光伏热水组件的使用,提高了弯曲管道的密封效果;Specifically, the outer surfaces of the
在吸热组件3以及光伏组件1的组合体放入收纳腔61后,此时则能够将第一管口连接件66和第二管口连接件67分别插入第一进水口63和第一出水口64内,插入后第一管口连接件66则伸入至第二进水口321内且与第二进水口321的内壁紧密连接,第二管口连接件67则伸入至第二出水口322内且与第二出水口322的内壁紧密连接。After the combination of the
进一步的,光伏组件1包括背板11、第二压层12、光伏电池片13、第三压层14、玻璃15,背板11、第二压层12、光伏电池片13、第三压层14、玻璃15从下至上依次层叠。Further, the photovoltaic module 1 includes a
在本实施方式中:In this embodiment:
背板11为透明硬质材料所制;The
第二压层12为光伏电池层压用胶;The
光伏电池片13用于将太阳能转换成电能;
第三压层14为光伏电池层压用胶;The third
玻璃15用于为光伏电池片13提供保护的结构;The
具体的,在单独对光伏组件1进行层压时,依次将背板11、第二压层12、光伏电池片13、第三压层14、玻璃15放置于第一输送装置101上,然后背板11经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得背板11与层压设备104的进料位持平,然后第二压层12经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得第二压层12与层压设备104的进料位持平,然后光伏电池片13经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得光伏电池片13与层压设备104的进料位持平,然后第三压层14经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得第三压层14与层压设备104的进料位持平,然后玻璃15经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得玻璃15与层压设备104的进料位持平,然后第一液压缸1042带动加热板10421下降并对光伏组件1所层叠的材料进行层压,制成光伏组件1。Specifically, when laminating the photovoltaic module 1 alone, the back sheet 11, the second lamination layer 12, the photovoltaic cell sheet 13, the third lamination layer 14, and the glass 15 are placed on the first conveying device 101 in sequence, and then the The board 11 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 is lowered to a corresponding height so that the backboard 11 is equal to the feeding position of the lamination equipment 104, and then the second lamination 12 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 descends to a corresponding height so that the second pressing layer 12 is equal to the feeding level of the laminating equipment 104, and then the photovoltaic cells 13 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 is lowered to a corresponding height so that the photovoltaic battery sheet 13 is equal to the feeding level of the lamination equipment 104, and then the third lamination 14 is transported by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 descends to a corresponding height so that the third laminating layer 14 is equal to the feeding level of the laminating equipment 104, and then the glass 15 passes through The conveying device 101 and the second conveying device 103 fall into the processing tank 10412, the lifting assembly 1044 descends to a corresponding height so that the glass 15 is equal to the feeding level of the lamination equipment 104, and then the first hydraulic cylinder 1042 drives the heating plate 10421 descends and laminates the stacked materials of the photovoltaic module 1 to make the photovoltaic module 1 .
请参考图4-图7、图10-图13,一种用于加工光伏热水组件的层压机,包括第一输送装置101、影像获取装置102、第二输送装置103、层压设备104,第一输送装置101、第二输送装置103、层压设备104依次排列,第二输送装置103固定连接于层压设备104一侧,影像获取装置102固定连接于第一输送装置101上方并朝向第一输送装置101上表面,层压设备104包括固定架1041、第一液压缸1042、控制器1043、升降组件1044、两个动力组件1045,控制器1043分别与第一输送装置101、影像获取装置102、第二输送装置103、第一液压缸1042、升降组件1044、两个动力组件1045电连接,第一液压缸1042固定连接于固定架1041上方,第一液压缸1042的推杆上设有加热板10421,固定架1041上设有滑动杆10411,加热板10421与滑动杆10411滑动连接,固定架1041内设有加工槽10412,加工槽10412与加热板10421对齐,升降组件1044固定连接于固定架1041底部并部分收容于加工槽10412内且与加热板10421对齐,两个动力组件1045分别固定连接于固定架1041两侧并对称设置且朝向加工槽10412,升降组件1044能够在热压板10421下压且逐层压合光伏热水组件时逐步下降,使得第二输送装置103能够依次输送物料至加工槽10412内。Please refer to Fig. 4-Fig. 7, Fig. 10-Fig. 13, a laminator for processing photovoltaic water heating modules, including a first conveying
在本实施方式中:In this embodiment:
第一输送装置101用于将板料输送至第二输送装置103处;The first conveying
影像获取装置102用于获取放置在第一输送装置101上的板料,并将图像回传至控制器1043上;The
第二输送装置103用于将从第一输送装置101送来的板料送入至加工槽10412内,为板料提供前进的动力;The second conveying
层压设备104用于将光伏组件1层压成型,并将吸热组件3与光伏组件1层压成一体;The
固定架1041用于为第一液压缸1042提供一个稳固的支撑结构;The fixing
加工槽10412用于放置待层压的板料;The
第一液压缸1042用于带动加热板10421上下滑动并层压物料;The first
加热板10421用于加热被层压的物料;The
控制器1043用于为工人提供一个设置层压参数的操作位置,其内部设有主控制板,主控制板上设有数据处理模块、驱动模块、影像处理模块、储存模块,数据处理模块分别与驱动模块、影像处理模块、储存模块电连接,驱动模块分别与第一输送装置101、第二输送装置103、第一液压缸1042、动力组件1045、升降组件1044电连接,影像处理模块与影像获取装置102电连接,储存模块内预存有板料的摆正时的照片信息,当影像获取装置102将图像信息回传至影像处理模块上后,影像处理模块则将影像信息转换成第一数据信息并发送至数据处理模块上,数据处理模块则调用储存模块内的照片信息并转换成第二数据信息与第一数据信息进行比对,若第一数据信息存在于第二数据信息的误差范围内,则判断板料为摆正的状态,否则则判断为未摆正,此时则启动第一输送装置101上的两个纠正机构1012对板料进行纠正;The
升降组件1044用于升降以配合待层压的板料在加工槽10412内进行层压加工;The lifting
动力组件1045用于为已经层压加工好的光伏组件1提供一个推送出外部的辅助输送装置,同时也能够将从第二输送装置103送入的板料进行摆正;The
具体的,在对光伏热水组件进行加工时,先将光伏组件1逐层放置在第一输送装置101上,然后第一输送装置101则将依次将吸热组件3、第一压层2、背板11、第二压层12、光伏电池片13、第三压层14、玻璃15输送至第二输送装置103处,第二输送装置103则依次将吸热组件3、第一压层2、背板11、第二压层12、光伏电池片13、第三压层14、玻璃15送入加工槽10412内进行层压,在送入时,升降组件1044则根据对应板料的厚度进行下降,以保障板料在送入时的平稳程度,且省去了人工放置板料的步骤,提高了产线的生产效率;Specifically, when processing the photovoltaic hot water assembly, the photovoltaic assembly 1 is placed layer by layer on the first conveying
在将吸热组件3通过第一压层2与光伏组件1层压结合后,升降组件1044则升起,将层压结合后的半成品升出,然后动力组件1045则靠拢并夹持半成品,此时减速输送马达10452则运作,输送轮10456则转动将半成品移出加工槽10412,辅助工人搬运,进而提高了加工效率。After the heat-absorbing
进一步的,第二输送装置103包括支撑架1031、多个第二液压缸1032、多个传动马达1033、滚动件1034、第一距离传感器1035,多个第二液压缸1032、多个传动马达1033、第一距离传感器1035均与控制器1034电连接,支撑架1031内设有容纳腔10311,支撑架1031靠近层压设备104的一侧设有流出槽10312,流出槽10312与容纳腔10311导通,多个第二液压缸1032依次排列并固定收容于容纳腔10311内,滚动件1034固定连接于多个第二液压缸1032的推杆上,多个传动马达1033依次穿插排列于多个第二液压缸1032之间且与滚动件1034固定连接,滚动件1034下方设有多个依次排列的滚动锟10341,传动马达1033上设有至少两个依次排列的传动轮10331,一个传动轮10331位于两个滚动锟10341之间并与两个滚动锟10341抵接,支撑架1031一侧设有支撑杆10313,第一距离传感器1035固定连接于支撑杆10313上并朝向第一输送装置101。Further, the second conveying
在本实施方式中:In this embodiment:
支撑架1031用于为第二液压缸1032提供一个稳固的放置结构;The
容纳腔10311用于为第二液压缸1032、传动马达1033、滚动件1034提供一个放置的空间;The accommodation cavity 10311 is used to provide a space for placing the second
流出槽10312用于为板料提供一个滑落至加工槽10412的通道,流出槽10314位于加工槽10412一侧,且流出槽10312的底壁为光滑面;The
支撑杆10313用于为第一距离传感器1035提供一个支撑的结构;The supporting
第二液压缸1032共有4个,都用于为滚动件1034提供推动力,使得滚动件1034能够下压;There are four second
传动马达1033共有3个,用于将转动的动力传递至滚动锟10341上,传动马达1033内部设有直流电机和减速箱,直流电机的转轴连接减速箱的输入位置,然后减速后输出至两个轴上带动两个传动轮10331转动;There are 3
传动轮10331用于将转动力传递到滚动锟10341上;The
滚动件1034用于从上方接触物料并滚动带动板料滑动至流出槽10312处;The rolling
滚动锟10341共有4个,均用于滚动板料;There are 4 rolling
第一距离传感器1035为红外距离传感器,用于监测物料的厚度;The
具体的,第一输送装置101将板料输送至第二输送装置103处,然后板料在进入第二输送装置103时,第一距离传感器1035则检测到与第一输送装置101表面的距离变化,控制器1043内主控制板上的驱动模块则发送相应的驱动指令至第二液压缸1032上,第二液压缸1032则下降相应的高度以刚好接触板料,在板料落入加工槽10412内后,控制器1043内主控制板上的驱动模块则发送相应的驱动指令至第三液压缸10441上,第三液压缸10441则下降相应的高度使得物料与流出槽10312平齐。Specifically, the first conveying
进一步的,动力组件1045包括第一驱动装置10451、减速输送马达10452、固定板10453,第一驱动装置10451、减速输送马达10452均与控制器1043电连接,固定板10453固定连接于固定架1041一侧,固定板10453上设有滑动槽10454,第一驱动装置10451固定收容于滑动槽10454内,减速输送马达10452下方设有滑动块10455,滑动块10455收容于滑动槽10454内并与第一驱动装置10451的转轴螺纹连接,减速输送马达10452一侧设有两个依次排列的输送轮10456和接触位10457,两个输送轮10456和接触位10457均朝向加工槽10412。Further, the
在本实施方式中:In this embodiment:
第一驱动装置10451为步进电机,用于带动减速输送马达10452水平滑动;The
减速输送马达10452用于辅助工人将层压完成的半成品推送出外部,其内部的构造为:直流电机、减速箱、两个输出转轴,直流电机的转轴连接减速箱的输入连接转轴,两个输出转轴分别连接输送轮10456;The
固定板10453用于为第一驱动装置10451、减速输送马达10452提供一个支撑结构;The fixing
滑动槽10454用于为减速输送马达10452提供一个滑动的空间;The sliding
滑动块10455用于为减速输送马达10452提供一个滑动的支撑结构;The sliding
输送轮10456用于将动力传递至层压完成的半成品侧面;The
接触位10457用于为减速输出马达提供一个与板料接触的结构;The
具体的,在升降组件1044将层压完成的半成品抬升起来时,两个第一驱动装置10451分别带动两个减速输送马达10452相向而行,两个减速输送马达10452则滑动夹持半成品的两侧,夹持后输送轮10456缓慢转动,将半成品缓慢从升降组件1044上移出,而接触位10457则是在板料层叠在升降组件1上时为板料进行纠正,使得板料摆放整齐,在加热板10421下压前,第一驱动装置10451带动减速输送马达10452朝向远离加工槽10412的方向滑动,以避开加热板10421。Specifically, when the lifting
进一步的,升降组件1044包括多个第三液压缸10441、升降板10442、第二距离传感器10443,多个第三液压缸10441、第二距离传感器10443均与控制器1043电连接,多个第三液压缸10441依次排列并固定连接于固定架1041下方,升降板10442固定连接于多个第三液压缸10441的推杆上且活动收容于加工槽10412内,第二距离传感器10443固定连接于固定架1041下方并朝向升降板10442。Further, the lifting
在本实施方式中:In this embodiment:
第三液压缸10441共有3个,用于为升降板10442提供升降的动力;There are three third
升降板10442用于为层叠的板料提供一个放置的结构;Lifting
第二距离传感器10443用于监测升降板10442的升降高度,并将高度数值实时回传至控制器1043上。The
进一步的,第一输送装置101包括输送带1011、两个纠正机构1012,两个纠正机构1012分别位于输送带1011两侧,纠正机构1012包括支撑板10121、第二驱动装置10122、推动板10123,第二驱动装置10122与控制器1043电连接,支撑板10121固定连接于输送带1011的侧板上,第二驱动装置10122固定连接于支撑板10121上且转轴与推动板10123滑动连接,推动板10123与支撑板10121滑动连接并朝向输送带1011。Further, the first conveying
在本实施方式中:In this embodiment:
输送带1011用于将板料输送至第二输送装置103处;The conveyor belt 1011 is used to transport the plate to the second conveying
纠正机构1012用于将放置不整齐的板料纠正;The
支撑板10121用于为第二驱动装置10122提供一个稳固的支撑结构;The supporting plate 10121 is used to provide a stable supporting structure for the second driving device 10122;
第二驱动装置10122为步进电机,用于带动推动板10123滑动;The second driving device 10122 is a stepping motor, which is used to drive the
推动板10123用于将板料推动使其摆正;The
具体的,当影像获取装置102获取到摆放不正的板料时,第二驱动装置10122则转动带动推动板10123朝向板料滑动,然后两边的推动板10123则推动板料摆正。Specifically, when the
实施例2:Example 2:
请参考图4-13,本发明提出一种光伏热水组件,包括光伏组件、第一压层、吸热组件、保温板、玻璃、壳体组件,壳体组件内设有收纳腔,保温板、吸热组件、第一压层、光伏组件从下至上依次层叠并收容于收纳腔内,吸热组件包括吸热板、弯曲管道,弯曲管道焊接于吸热板下方,壳体组件一侧设有第一进水口和第一出水口,弯曲管道设有第二进水口和第二出水口,第二进水口与第一进水口对齐,第二出水口与第一出水口对齐。Please refer to Figure 4-13, the present invention proposes a photovoltaic water heating module, including a photovoltaic module, a first lamination layer, a heat-absorbing component, a thermal insulation board, glass, and a housing assembly. The housing assembly is provided with a storage cavity and a thermal insulation board , the heat-absorbing component, the first lamination layer, and the photovoltaic module are sequentially stacked from bottom to top and stored in the storage cavity. The heat-absorbing component includes a heat-absorbing plate and a curved pipe, which is welded under the heat-absorbing plate. There are a first water inlet and a first water outlet, the curved pipe is provided with a second water inlet and a second water outlet, the second water inlet is aligned with the first water inlet, and the second water outlet is aligned with the first water outlet.
在本实施方式中:In this embodiment:
光伏组件为层压完成的太阳能板;The photovoltaic module is a laminated solar panel;
第一压层为层压用胶,材料为POE胶膜;The first lamination layer is lamination glue, and the material is POE film;
吸热组件用于吸收阳光照射在光伏组件的热量,并将热量传递至内部的弯曲管道上;The heat-absorbing component is used to absorb the heat of the solar radiation on the photovoltaic module and transfer the heat to the inner curved pipe;
吸热板为吸热金属,用于吸收热量;The heat-absorbing plate is a heat-absorbing metal for absorbing heat;
弯曲管道为铜管,用于储水并将水加热;The curved pipes are copper pipes, which are used to store and heat water;
第二进水口用于为外部水流提供一个进入弯曲管道内的结构;The second water inlet is used to provide a structure for the external water flow to enter the curved pipe;
第二出水口用于为弯曲管道内的水流提供一个流出外部的通道;The second water outlet is used to provide a channel for the water flow in the curved pipe to flow out of the outside;
保温板用于隔绝吸热组件与壳体组件底部的接触,防止热量过多地传递至壳体组件上,保温板上设有用于放置并与弯曲管道匹配的弯曲槽,弯曲槽用于为弯曲管道提供一个放置的空间,有利于在进行层压时保护弯曲管道;The insulation board is used to insulate the contact between the heat-absorbing component and the bottom of the shell component to prevent excessive heat from being transferred to the shell component. The insulation plate is provided with a curved groove for placement and matching with the curved pipe. The curved groove is used for bending The pipe provides a space to place it, which is beneficial to protect the curved pipe during lamination;
壳体组件用于为光伏组件以及吸热组件提供一个保护的结构;The shell component is used to provide a protective structure for the photovoltaic component and the heat sink component;
收纳腔用于为光伏组件、第一压层、吸热组件提供一个放置的空间;The storage cavity is used to provide a space for placing the photovoltaic module, the first laminate, and the heat-absorbing module;
第一进水口用于为外部水流提供一个进入第二进水口的连接结构;The first water inlet is used to provide a connecting structure for external water flow to enter the second water inlet;
第一出水口用于为从第二出水口流出的水提供一个流出外部的连接结构;The first water outlet is used to provide an external connection structure for the water flowing out from the second water outlet;
具体的,在生产时,先将保温板先放入壳体组件内,然后将弯曲管道焊接在吸热板下方,然后再将焊接好的吸热板放入至导热性能好的固定模具内进行层压,固定模具具有一定的强度,且制作材料为石墨或固态金属,此时进行层压时则不会损伤弯曲管道,然后再依次将含有吸热板的固定模具、第一压层、光伏组件放置在第一输送装置上,然后吸热组件经过第一输送装置以及第二输送装置的输送下落入加工槽10412内,升降组件1044下降对应的高度使得吸热组件3与层压设备104的进料位持平,然后第一压层2经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内且层叠在吸热组件3上表面,升降组件1044下降对应的高度使得第一压层2与层压设备104的进料位持平,即两个整体一起层叠进行层压,层压完成后再放入壳体组件内进行组装,这样则省去了工人在热压后再次焊接铜管的步骤,有利于企业快速生产。Specifically, during production, first put the insulation board into the shell assembly, then weld the curved pipe under the heat-absorbing plate, and then put the welded heat-absorbing plate into a fixed mold with good thermal conductivity. Lamination, the fixed mold has a certain strength, and the production material is graphite or solid metal. At this time, the curved pipe will not be damaged during lamination, and then the fixed mold containing the heat absorbing plate, the first laminate, and the photovoltaic The component is placed on the first conveying device, and then the heat absorbing component falls into the
进一步的,壳体组件6包括外壳65、第一管口连接件66、第二管口连接件67、温度传感器68,第一进水口63和第一出水口64均设置于外壳65一侧,第一进水口63上设有第一固定槽631,第一出水口64上设有第二固定槽641,第一管口连接件66插设于第一进水口63内并延伸至第二进水口321内且与第一固定槽631的槽壁紧密连接,第二管口连接件67插设于第一出水口64内并延伸至第二出水口322内且与第二固定槽641的槽壁紧密连接,温度传感器68固定连接于外壳65一侧并朝向吸热组件3;第一管口连接件66和第二管口连接件67均为固态金属材料所制,且外表面均涂覆有0.3~0.5mm用于防水的软性层;第一管口连接件66设有第一插入柱661和用于连接外部管道的第一连接柱662,第一插入柱661贯穿第一进水口63并插入第二进水口322内,第二管口连接件67设有第二插入柱671和用于连接外部管道的第二连接柱672,第二插入柱671贯穿第一出水口64并插入第二出水口322内。Further, the housing assembly 6 includes a
在本实施方式中:In this embodiment:
外壳65用于为光伏组件1以及吸热组件3提供一个保护的结构;The
第一管口连接件66用于为外部进水管道接入第一进水口63提供一个连接的结构;The
第一插入柱661用于插入第一进水口63,使得第一进水口63内壁密封;The
第一连接柱662用于为外部进水管道提供一个接入的结构;The first connecting
第二管口连接件67用于为外部出水管道接入第一出水口64提供一个连接的结构;The
第二插入柱671用于插入第一进水口64,使得第一进水口64内壁密封;The
第二连接柱672用于为外部出水管道提供一个接入的结构;The second connecting
温度传感器68用于监测吸热组件3表面的温度,并反馈至用户的控制设备上;The
第一固定槽631用于为第一管口连接件66提供一个固定安装的位置;The
第二固定槽641用于为第二管口连接件67提供一个固定安装的位置;The
具体的,第一管口连接件66和第二管口连接件67均外表面均涂覆有0.3~0.5mm用于防水的软性层(橡胶层或硅胶层),在分别插入第一进水口63并、第二进水口321以及第一出水口64、第二出水口322时则与其内壁紧密连接,防止水流在流入或流出时渗透出外部影响光伏热水组件的使用,提高了弯曲管道的密封效果;Specifically, the outer surfaces of the
在吸热组件3以及光伏组件1的组合体放入收纳腔61后,此时则能够将第一管口连接件66和第二管口连接件67分别插入第一进水口63和第一出水口64内,插入后第一管口连接件66则伸入至第二进水口321内且与第二进水口321的内壁紧密连接,第二管口连接件67则伸入至第二出水口322内且与第二出水口322的内壁紧密连接。After the combination of the
进一步的,光伏组件1包括背板11、第二压层12、光伏电池片13、第三压层14、玻璃15,背板11、第二压层12、光伏电池片13、第三压层14、玻璃15从下至上依次层叠。Further, the photovoltaic module 1 includes a
在本实施方式中:In this embodiment:
背板11为透明硬质材料所制;The
第二压层12为光伏电池层压用胶;The
光伏电池片13用于将太阳能转换成电能;
第三压层14为光伏电池层压用胶;The third
玻璃15用于为光伏电池片13提供保护的结构;The
具体的,在单独对光伏组件1进行层压时,依次将背板11、第二压层12、光伏电池片13、第三压层14、玻璃15放置于第一输送装置101上,然后背板11经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得背板11与层压设备104的进料位持平,然后第二压层12经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得第二压层12与层压设备104的进料位持平,然后光伏电池片13经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得光伏电池片13与层压设备104的进料位持平,然后第三压层14经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得第三压层14与层压设备104的进料位持平,然后玻璃15经过第一输送装置101以及第二输送装置103的输送下落入加工槽10412内,升降组件1044下降对应的高度使得玻璃15与层压设备104的进料位持平,然后第一液压缸1042带动加热板10421下降并对光伏组件1所层叠的材料进行层压,制成光伏组件1。Specifically, when laminating the photovoltaic module 1 alone, the back sheet 11, the second lamination layer 12, the photovoltaic cell sheet 13, the third lamination layer 14, and the glass 15 are placed on the first conveying device 101 in sequence, and then the The board 11 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 is lowered to a corresponding height so that the backboard 11 is equal to the feeding position of the lamination equipment 104, and then the second lamination 12 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 descends to a corresponding height so that the second pressing layer 12 is equal to the feeding level of the laminating equipment 104, and then the photovoltaic cells 13 is conveyed by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, and the lifting assembly 1044 is lowered to a corresponding height so that the photovoltaic battery sheet 13 is equal to the feeding level of the lamination equipment 104, and then the third lamination 14 is transported by the first conveying device 101 and the second conveying device 103 and falls into the processing tank 10412, the lifting assembly 1044 descends to a corresponding height so that the third laminating layer 14 is equal to the feeding level of the laminating equipment 104, and then the glass 15 passes through The first conveying device 101 and the second conveying device 103 fall into the processing tank 10412, and the lifting assembly 1044 descends to a corresponding height so that the glass 15 is equal to the feeding level of the laminating equipment 104, and then the first hydraulic cylinder 1042 drives the heating plate 10421 descends and laminates the stacked materials of the photovoltaic module 1 to make the photovoltaic module 1 .
当然,本发明还可有其它多种实施方式,基于本实施方式,本领域的普通技术人员在没有做出任何创造性劳动的前提下所获得其他实施方式,都属于本发明所保护的范围。Certainly, the present invention may also have other various implementation modes. Based on this implementation mode, other implementation modes obtained by those skilled in the art without any creative work shall fall within the protection scope of the present invention.
Claims (10)
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| CN102263151A (en) * | 2011-06-20 | 2011-11-30 | 于奎明 | Solar photovoltaic and optothermal integrated module |
| CN105553408A (en) * | 2016-02-29 | 2016-05-04 | 江西省科学院能源研究所 | Solar-photovoltaic-thermal integration module with directly compounded heat-absorbing board and glass cover board |
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