CN115247303A - A textile layer carding device for a textile machine and method thereof - Google Patents

A textile layer carding device for a textile machine and method thereof Download PDF

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Publication number
CN115247303A
CN115247303A CN202210048637.2A CN202210048637A CN115247303A CN 115247303 A CN115247303 A CN 115247303A CN 202210048637 A CN202210048637 A CN 202210048637A CN 115247303 A CN115247303 A CN 115247303A
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carding
textile
pipe
air
head
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许兰杰
郭昕
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Eastern Liaoning University
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Eastern Liaoning University
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/18Separating or spreading
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J7/00Cleaning, e.g. removing dust, loose fibres, charred ends

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses a spinning thread layer carding device and method for a spinning machine, belonging to the technical field of spinning equipment and comprising a fixed frame, a lifting mechanism, a blowing mechanism, a carding mechanism and a collecting mechanism; the invention can realize the purpose of carding yarns under the action of the carding mechanism, the carding head adopts the magnetic rod, the upper end of the carding head is fixedly provided with the conical head, plush dirt on the surface of the yarns can be adsorbed by the magnetic rod, and the upper end of the carding head is arranged as the conical head, so that the purpose of carding can be better realized, and the carding mechanism is convenient to clean; the adsorbed plush dirt can be blown up under the action of the blowing mechanism, and the plush dirt can be collected under the coordination of the collecting mechanism, so that the cleanliness of a working environment can be ensured; can realize the altitude mixture control of transition pipe and tuyere under elevating system's effect to can realize the blast air purpose of the yarn of different specifications, the practicality is strong, and easy operation.

Description

一种用于纺织机的纺织线层梳理装置及其方法Textile thread layer carding device and method for textile machine

技术领域technical field

本发明涉及纺织设备技术领域,具体是一种用于纺织机的纺织线层梳理装置及其方法。The invention relates to the technical field of textile equipment, in particular to a textile thread layer carding device for a textile machine and a method thereof.

背景技术Background technique

纺织机,又叫纺机、织机、棉纺机等,古代的纺织机是依靠人力带动的织布机。纺织机就是把各种天然纤维、化纤长丝等原材料加工成丝线后织成布料的工具全称。象纺坠、纺车、锭子、踏板织布机,还有现代机械织布机、现代数控自动织布机等。古今纺织工艺流程和设备的发展都是因应纺织原料而设计的,因此,原料在纺织技术中具有重要的地位。古代世界各国用于纺织的纤维均为天然纤维,一般是(毛、麻、棉)三种短纤维。Textile machines are also called textile machines, looms, cotton spinning machines, etc. The ancient textile machines were looms driven by human power. Textile machine is exactly the full name of the tool that processes various natural fibers, chemical fiber filaments and other raw materials into silk threads and then weaves them into cloth. Such as spinning pendants, spinning wheels, spindles, pedal looms, modern mechanical looms, modern numerically controlled automatic looms, etc. The development of ancient and modern textile processes and equipment is designed in response to textile raw materials. Therefore, raw materials play an important role in textile technology. The fibers used for weaving in various countries in the ancient world are all natural fibers, generally three short fibers (wool, hemp, and cotton).

现有的用于纺织机的纺织线层梳理装置大多不设有有效的吸尘机构,在梳理的过程中会产生绒毛,而过多的绒毛会影响到工作环境,给实际的操作带来不便,具有较大的局限性,为此,我们提出一种用于纺织机的纺织线层梳理装置及其方法。Most of the existing textile thread layer carding devices for textile machines do not have an effective dust collection mechanism, and fluff will be generated during the carding process, and too much fluff will affect the working environment and bring inconvenience to the actual operation , has great limitations, for this reason, we propose a textile thread layer carding device and method for textile machines.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种用于纺织机的纺织线层梳理装置,启动电机后,能够带动转轴转动,从而能够带动其圆周表面的转筒、限位板和梳理头转动,即能够实现纱线的梳理目的,在限位板和梳理头的配合下能够将纱线层层分隔开,梳理头选用磁性棒,且梳理头的上端固定安装有锥形头,通过磁性棒能够对纺织线表面的毛绒污物进行吸附,而将梳理头的上端设置为锥形头能够更好的实现梳理的目的,便于清理;启动吸尘机后,能够将鼓风机构吹起污物吸入至风罩内部,风罩内部的污物通过风管进入至吸尘机的内部,从而实现污物的清理目的,能够保证工作环境的洁净度;在升降机构的作用下能够实现过渡管和风嘴的高度调节,从而能够实现不同规格的纱线的鼓风目的,实用性强,且操作简单。The purpose of the present invention is to provide a textile thread layer carding device for textile machines. After starting the motor, it can drive the rotating shaft to rotate, thereby driving the rotating cylinder, the limit plate and the carding head on its circumferential surface to rotate, that is, it can realize yarn The purpose of carding the thread is to separate the layers of the yarn under the cooperation of the limit plate and the carding head. The carding head uses a magnetic rod, and the upper end of the carding head is fixed with a tapered head. The plush dirt on the surface is absorbed, and the upper end of the combing head is set as a conical head to better achieve the purpose of combing and facilitate cleaning; after starting the vacuum cleaner, the blowing mechanism can blow up the dirt and suck it into the wind hood Inside, the dirt inside the wind hood enters the inside of the vacuum cleaner through the air duct, so as to achieve the purpose of cleaning the dirt and ensure the cleanliness of the working environment; under the action of the lifting mechanism, the height adjustment of the transition pipe and the air nozzle can be realized , so that the purpose of blowing yarns of different specifications can be realized, the utility model is strong, and the operation is simple.

本发明的另一个目的在于提供一种用于纺织机的纺织线层梳理装置的梳理方法。Another object of the present invention is to provide a carding method for a textile thread layer carding device of a textile machine.

为解决上述问题,本发明采用如下的技术方案:In order to solve the above problems, the present invention adopts the following technical solutions:

一种用于纺织机的纺织线层梳理装置,包括固定架,还包括:A textile thread layer carding device for a textile machine, comprising a fixing frame, and further comprising:

升降机构:所述升降机构设置在所述固定架的内部,所述升降机构包括四个气缸,四个所述气缸的输出端均设置有升降柱,所述升降柱的上端面可拆卸安装有托板;Lifting mechanism: the lifting mechanism is set inside the fixed frame, the lifting mechanism includes four cylinders, the output ends of the four cylinders are all provided with lifting columns, and the upper end surface of the lifting columns is detachably installed with pallet;

两个对称设置的鼓风机构:两个所述鼓风机构均包括过渡管,所述过渡管的输出端均匀的设置有多个风嘴,所述过渡管的输入端安装有连接管,所述连接管的输入端连接有进风管,所述进风管的输入端连接有风机;Two symmetrically arranged blowing mechanisms: the two blowing mechanisms include a transition pipe, the output end of the transition pipe is evenly provided with a plurality of air nozzles, the input end of the transition pipe is installed with a connecting pipe, and the connecting pipe The input end of the pipe is connected with an air inlet pipe, and the input end of the air inlet pipe is connected with a fan;

两个对称设置的梳理机构:两个所述梳理机构均包括电机,所述电机的输出轴传动连接有转轴,所述转轴的圆周表面设置有转筒,所述转筒的圆周表面设置有三个限位板,且所述转筒的圆周表面均匀的设置有多个梳理头;Two symmetrically arranged carding mechanisms: both of the carding mechanisms include motors, the output shafts of the motors are connected to a rotating shaft, and the peripheral surface of the rotating shaft is provided with a drum, and the peripheral surface of the drum is provided with three A limiting plate, and a plurality of combing heads are uniformly arranged on the circumferential surface of the drum;

两个对称设置的收集机构:两个所述收集机构均包括风罩,所述风罩的输出端设置有风管,所述风管的输出端连接有吸尘机。Two collection mechanisms arranged symmetrically: both of the collection mechanisms include a wind cover, an air pipe is provided at the output end of the air cover, and a vacuum cleaner is connected to the output end of the air pipe.

作为本发明的一种优选方案,所述固定架的下端面设置有固定板。As a preferred solution of the present invention, the lower end surface of the fixing frame is provided with a fixing plate.

作为本发明的一种优选方案,四个所述气缸连接同一控制器。As a preferred solution of the present invention, the four cylinders are connected to the same controller.

作为本发明的一种优选方案,四个所述升降柱的上端面均固定安装有连接块,所述托板的下端面开设有四个与连接块尺寸相适配的连接槽,连接块安装在连接槽内。As a preferred solution of the present invention, the upper end surfaces of the four lifting columns are all fixedly equipped with connecting blocks, and the lower end surface of the supporting plate is provided with four connecting grooves matching the size of the connecting blocks, and the connecting blocks are installed in the connection slot.

作为本发明的一种优选方案,所述托板的内部开设有两个安装槽,两个所述过渡管安装在安装槽内。As a preferred solution of the present invention, two installation grooves are opened inside the supporting plate, and the two transition pipes are installed in the installation grooves.

作为本发明的一种优选方案,所述转轴两端的圆周表面套接有轴承,且所述转轴通过轴承与所述固定架形成转动连接。As a preferred solution of the present invention, bearings are sleeved on the circumferential surfaces of both ends of the rotating shaft, and the rotating shaft is rotationally connected to the fixing frame through the bearings.

作为本发明的一种优选方案,所述电机的下端设置有固定板,所述电机的圆周表面开设有卡槽,固定板的上端面开设有卡块,卡块卡接在卡槽内,且两个电机连接同一控制器。As a preferred solution of the present invention, the lower end of the motor is provided with a fixing plate, the circumferential surface of the motor is provided with a slot, the upper surface of the fixing plate is provided with a block, and the block is engaged in the slot, and Both motors are connected to the same controller.

作为本发明的一种优选方案,所述梳理头选用磁性棒,且所述梳理头的上端固定安装有锥形头。As a preferred solution of the present invention, a magnetic rod is selected for the combing head, and a conical head is fixedly installed on the upper end of the combing head.

作为本发明的一种优选方案,所述风管的下端设置有固定座,所述固定座设置在所述固定架上端面的右侧。As a preferred solution of the present invention, the lower end of the air duct is provided with a fixing seat, and the fixing seat is arranged on the right side of the upper end surface of the fixing frame.

一种用于纺织机的纺织线层梳理装置的梳理方法,包括如下步骤:A carding method for a textile thread layer carding device of a textile machine, comprising the steps of:

S1、将待梳理的纱线穿过两个相邻的梳理头之间,而纱线的头部外接收卷装置,当收卷装置对纱线进行收卷时,启动两个电机,在电机的作用下能够带动转轴转动,从而能够带动其圆周表面的转筒进行转动,而转筒的圆周表面安装有三个限位板和多个梳理头,在限位板和梳理头的配合下能够将纺织线分隔开,在梳理头的作用下对纱线进行梳理,且能够将纺织线表面的毛绒杂物进行吸附;S1. Pass the yarn to be carded between two adjacent combing heads, and the head of the yarn is outside the winding device. When the winding device winds the yarn, start two motors. Under the action of the rotating shaft, it can drive the rotating shaft to rotate, so as to drive the rotating cylinder on its circumferential surface to rotate, and the circumferential surface of the rotating cylinder is equipped with three limiting plates and multiple combing heads. With the cooperation of the limiting plates and the combing heads, the The textile thread is separated, and the yarn is combed under the action of the carding head, and the plush debris on the surface of the textile thread can be adsorbed;

S2、鼓风:启动风机,能够往进风管的内部鼓风,进风管内部的风经过连接管进入过渡管内,最后经由风嘴排出,而多个风嘴呈直线对应设置在转筒的正下方,从而能够实现风嘴对梳理头上的毛绒杂物进行吹起;S2. Air blowing: start the fan, and blow air to the inside of the air inlet pipe. The air inside the air inlet pipe enters the transition pipe through the connecting pipe, and finally is discharged through the air nozzles, and the multiple air nozzles are arranged in a straight line on the drum. directly below, so that the air nozzle can blow up the plush debris on the combing head;

S3、吸附:在鼓风机构工作时,启动吸尘机,能够将吹起的毛绒杂物通过风罩进行吸附,经由风管进入至吸尘机的内部,便于收集。S3. Adsorption: When the blower mechanism is working, start the vacuum cleaner, and the fluff debris blown up can be adsorbed through the wind cover, and enter the interior of the vacuum cleaner through the air duct for easy collection.

相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

(1)本方案启动气缸能够实现升降柱的升降,从而能够实现托板的高度调节,通过对托板的高度调节能够实现其内部的过渡管的高度调节,即能够实现过渡管输出端的风嘴的高度调节,从而能够满足不同高度的使用需求,进而能够满足不同尺寸的纺织线的除污目的。(1) The starting cylinder of this scheme can realize the lifting of the lifting column, so that the height adjustment of the supporting plate can be realized, and the height adjustment of the transition pipe inside it can be realized by adjusting the height of the supporting plate, that is, the air nozzle at the output end of the transition pipe can be realized The height adjustment can meet the use requirements of different heights, and then can meet the purpose of decontamination of textile threads of different sizes.

(2)本方案启动风机后,能够往进风管的内部鼓风,从而能够往连接管内鼓风,连接管内部的风经由过渡管注入风嘴的内部,从而能够将梳理头上的毛绒污物吹起,且连接管选用波纹管,当托板的高度变化时,连接管的长度也会随之改变,从而能够满足不同的使用需求,实用性强,使用的效果佳。(2) After the fan is started in this program, it can blow air into the air inlet pipe, so that it can blow air into the connecting pipe, and the wind inside the connecting pipe is injected into the inside of the tuyere through the transition pipe, so that the plush on the combing head can be removed. Dirt is blown up, and the connecting pipe is made of corrugated pipe. When the height of the pallet changes, the length of the connecting pipe will also change accordingly, so that it can meet different use requirements, has strong practicability and good use effect.

(3)本方案启动电机后,能够带动转轴转动,从而能够带动其圆周表面的转筒、限位板和梳理头转动,即能够实现纺织线的梳理目的,在限位板和梳理头的配合下能够将纺织线分隔开,梳理头选用磁性棒,且梳理头的上端固定安装有锥形头,通过磁性棒能够对纺织线表面的毛绒污物进行吸附,而将梳理头的上端设置为锥形头能够更好的实现梳理的目的,便于清理。(3) After starting the motor in this scheme, it can drive the rotating shaft to rotate, thereby driving the rotating cylinder, the limiting plate and the carding head on its circumferential surface to rotate, that is, the carding purpose of the textile thread can be realized, and the cooperation between the limiting plate and the carding head The textile thread can be separated at the bottom, the carding head is made of a magnetic rod, and the upper end of the carding head is fixedly equipped with a conical head, the plush dirt on the surface of the textile thread can be adsorbed by the magnetic rod, and the upper end of the carding head is set Because the tapered head can better achieve the purpose of combing, it is easy to clean.

(4)本方案启动吸尘机后,能够将鼓风机构吹起污物吸入至风罩内部,风罩内部的污物通过风管进入至吸尘机的内部,从而实现污物的清理目的,能够保证工作环境的洁净度,便于推广利用。(4) After the vacuum cleaner is started in this scheme, the blowing mechanism can blow up the dirt and suck it into the inside of the wind cover, and the dirt inside the wind cover enters the inside of the vacuum cleaner through the air duct, so as to achieve the purpose of cleaning the dirt. The cleanliness of the working environment can be guaranteed, and it is convenient to popularize and utilize.

附图说明Description of drawings

图1为本发明的立体示意图。Fig. 1 is a schematic perspective view of the present invention.

图2为本发明的正剖视图。Fig. 2 is a front sectional view of the present invention.

图3为本发明中固定架的立体示意图。Fig. 3 is a three-dimensional schematic diagram of the fixing frame in the present invention.

图4为本发明中升降机构的立体示意图。Fig. 4 is a three-dimensional schematic diagram of the lifting mechanism in the present invention.

图5为本发明中鼓风机构的立体示意图。Fig. 5 is a schematic perspective view of the blowing mechanism in the present invention.

图6为本发明中梳理机构的立体示意图。Fig. 6 is a three-dimensional schematic view of the carding mechanism in the present invention.

图7为本发明中收集机构的立体示意图。Fig. 7 is a schematic perspective view of the collecting mechanism in the present invention.

图中标号说明:Description of the labels in the figure:

1、固定架;2、固定板;3、升降机构;301、气缸;302、升降柱;303、托板;4、鼓风机构;401、过渡管;402、风嘴;403、连接管;404、进风管;405、风机;5、梳理机构;501、电机;502、转轴;503、转筒;504、限位板;505、梳理头;506、轴承;6、收集机构;601、风罩;602、风管;603、吸尘机;604、固定座。1. Fixed frame; 2. Fixed plate; 3. Lifting mechanism; 301. Cylinder; 302. Lifting column; 303. Support plate; 4. Blowing mechanism; 401. Transition pipe; 402. Air nozzle; 403. Connecting pipe; 404 , air inlet pipe; 405, fan; 5, carding mechanism; 501, motor; 502, rotating shaft; 503, drum; 504, limit plate; 505, carding head; Cover; 602, air duct; 603, vacuum cleaner; 604, fixing seat.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work , all belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as " Connection", which can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two components. of connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

实施例:Example:

请参阅图1-7,一种用于纺织机的纺织线层梳理装置,包括固定架1,还包括:Please refer to Fig. 1-7, a kind of textile thread layer carding device for textile machine, including fixed frame 1, also includes:

升降机构3:升降机构3设置在固定架1的内部,升降机构3包括四个气缸301,四个气缸301的输出端均设置有升降柱302,升降柱302的上端面可拆卸安装有托板303;启动气缸301能够实现升降柱302的升降,从而能够实现托板303的高度调节,通过对托板303的高度调节能够实现其内部的过渡管401的高度调节,即能够实现过渡管401输出端的风嘴402的高度调节,从而能够满足不同高度的使用需求,进而能够满足不同尺寸的纺织线的除污目的。Lifting mechanism 3: The lifting mechanism 3 is arranged inside the fixed frame 1. The lifting mechanism 3 includes four cylinders 301, and the output ends of the four cylinders 301 are all provided with a lifting column 302, and the upper end surface of the lifting column 302 is detachably installed with a supporting plate 303; starting the cylinder 301 can realize the lifting of the lifting column 302, so that the height adjustment of the supporting plate 303 can be realized, and the height adjustment of the transition pipe 401 inside it can be realized by adjusting the height of the supporting plate 303, that is, the output of the transition pipe 401 can be realized The height of the tuyere 402 at the end can be adjusted to meet the use requirements of different heights, thereby meeting the decontamination purpose of textile threads of different sizes.

两个对称设置的鼓风机构4:两个鼓风机构4均包括过渡管401,过渡管401的输出端均匀的设置有多个风嘴402,过渡管401的输入端安装有连接管403,连接管403的输入端连接有进风管404,进风管404的输入端连接有风机405;启动风机405后,能够往进风管404的内部鼓风,从而能够往连接管403内鼓风,连接管403内部的风经由过渡管401注入风嘴402的内部,从而能够将梳理头505上的毛绒污物吹起,且连接管403选用波纹管,当托板303的高度变化时,连接管403的长度也会随之改变,从而能够满足不同的使用需求,实用性强,使用的效果佳。Two blowing mechanisms 4 arranged symmetrically: both blowing mechanisms 4 include a transition pipe 401, the output end of the transition pipe 401 is uniformly provided with a plurality of air nozzles 402, and the input end of the transition pipe 401 is equipped with a connecting pipe 403, the connecting pipe The input end of 403 is connected with air inlet pipe 404, and the input end of air inlet pipe 404 is connected with blower fan 405; The wind inside the pipe 403 is injected into the inside of the tuyere 402 through the transition pipe 401, so that the plush dirt on the carding head 505 can be blown up, and the connecting pipe 403 is a corrugated pipe. When the height of the supporting plate 303 changes, the connecting pipe The length of 403 will also change accordingly, so that it can meet different usage requirements, and has strong practicability and good usage effect.

两个对称设置的梳理机构5:两个梳理机构5均包括电机501,电机501的输出轴传动连接有转轴502,转轴502的圆周表面设置有转筒503,转筒503的圆周表面设置有三个限位板504,且转筒503的圆周表面均匀的设置有多个梳理头505;启动电机501后,能够带动转轴502转动,从而能够带动其圆周表面的转筒503、限位板504和梳理头505转动,即能够实现纺织线的梳理目的,在限位板504和梳理头505的配合下能够将纺织线分隔开,通过设置梳理头505能够对纺织线内部的毛绒污物进行吸附,便于清理。Two symmetrically arranged carding mechanisms 5: the two carding mechanisms 5 all include a motor 501, the output shaft of the motor 501 is connected to a rotating shaft 502, and the peripheral surface of the rotating shaft 502 is provided with a drum 503, and the peripheral surface of the drum 503 is provided with three Limiting plate 504, and the circumferential surface of rotating cylinder 503 is evenly provided with a plurality of carding heads 505; After starting motor 501, can drive rotating shaft 502 to rotate, thereby can drive the rotating cylinder 503 of its circumferential surface, limiting plate 504 and carding The rotation of the head 505 can achieve the carding purpose of the textile thread, and the textile thread can be separated under the cooperation of the limiting plate 504 and the carding head 505, and the plush dirt inside the textile thread can be adsorbed by setting the carding head 505 , easy to clean up.

两个对称设置的收集机构6:两个收集机构6均包括风罩601,风罩601的输出端设置有风管602,风管602的输出端连接有吸尘机603;启动吸尘机603后,能够将鼓风机构4吹起污物吸入至风罩601内部,风罩601内部的污物通过风管602进入至吸尘机603的内部,从而实现污物的清理目的,能够保证工作环境的洁净度,便于推广利用。Two collection mechanisms 6 arranged symmetrically: both collection mechanisms 6 include a windshield 601, the output end of the windshield 601 is provided with an air duct 602, and the output end of the air duct 602 is connected to a vacuum cleaner 603; start the vacuum cleaner 603 Finally, the blowing mechanism 4 can blow up the dirt and suck it into the inside of the wind cover 601, and the dirt inside the wind cover 601 enters the inside of the vacuum cleaner 603 through the air duct 602, so as to realize the purpose of cleaning the dirt and ensure the working environment. The cleanliness is easy to promote and use.

具体的,固定架1的下端面设置有固定板2;通过设置固定板2能够保证固定架1、升降机构3以及鼓风机构4的安装稳定性,从而能够保证实际的使用效果,实用性强,使用的效果佳。Specifically, the lower end surface of the fixed frame 1 is provided with a fixed plate 2; by arranging the fixed plate 2, the installation stability of the fixed frame 1, the lifting mechanism 3 and the blower mechanism 4 can be guaranteed, so that the actual use effect can be guaranteed, and the practicability is strong. It works well.

具体的,四个气缸301连接同一控制器;通过将四个气缸301连接同一个控制器能够实现四个气缸301的同步启停,从而能够实现四个升降柱302的同步升降,从而能够托板303升降的平稳性。Specifically, the four cylinders 301 are connected to the same controller; by connecting the four cylinders 301 to the same controller, the four cylinders 301 can be started and stopped synchronously, so that the four lifting columns 302 can be lifted and lowered synchronously, so that the pallet The stability of 303 lifting.

具体的,四个升降柱302的上端面均固定安装有连接块,托板303的下端面开设有四个与连接块尺寸相适配的连接槽,连接块安装在连接槽内;通过连接块与连接槽的配合能够保证升降柱302与托板303的连接稳定性,且能够实现升降柱302与托板303的拆分,从而能够保证实际的使用效果,实用性强,使用效果佳。Specifically, the upper end surfaces of the four lifting columns 302 are all fixedly equipped with connecting blocks, and the lower end surface of the supporting plate 303 is provided with four connecting grooves matching the size of the connecting blocks, and the connecting blocks are installed in the connecting grooves; The cooperation with the connecting groove can ensure the connection stability between the lifting column 302 and the supporting plate 303, and can realize the disassembly of the lifting column 302 and the supporting plate 303, thereby ensuring the actual use effect, strong practicability, and good use effect.

具体的,托板303的内部开设有两个安装槽,两个过渡管401安装在安装槽内;通过设置安装槽能够保证过渡管401的安装稳定性。Specifically, two installation grooves are opened inside the supporting plate 303, and the two transition pipes 401 are installed in the installation grooves; the installation stability of the transition pipe 401 can be ensured by setting the installation grooves.

具体的,转轴502两端的圆周表面套接有轴承506,且转轴502通过轴承506与固定架1形成转动连接;通过设置轴承506能够保证转轴502的安装文稳定性,且不会影响到转轴502的转动效果。Specifically, bearings 506 are sleeved on the circumferential surfaces of the two ends of the rotating shaft 502, and the rotating shaft 502 forms a rotational connection with the fixed frame 1 through the bearings 506; rotation effect.

具体的,电机501的下端设置有固定板,电机501的圆周表面开设有卡槽,固定板的上端面开设有卡块,卡块卡接在卡槽内,且两个电机501连接同一控制器;通过设置卡块和卡槽能够保证电机501的安装稳定性,从而能够保证电机501的使用效果,而通过将两个电机501连接同一控制器实现两个梳理机构5的同步工作。Specifically, the lower end of the motor 501 is provided with a fixed plate, the circumferential surface of the motor 501 is provided with a card slot, the upper surface of the fixed plate is provided with a block, and the block is clipped in the card slot, and the two motors 501 are connected to the same controller The installation stability of the motor 501 can be guaranteed by arranging the block and the draw-in slot, thereby ensuring the use effect of the motor 501, and the synchronous work of the two carding mechanisms 5 can be realized by connecting the two motors 501 to the same controller.

具体的,梳理头505选用磁性棒,且梳理头505的上端固定安装有锥形头;通过磁性棒能够对纺织线表面的毛绒污物进行吸附,而将梳理头505的上端设置为锥形头能够更好的实现梳理的目的。Specifically, the carding head 505 selects a magnetic rod, and the upper end of the carding head 505 is fixedly equipped with a conical head; The head can better achieve the purpose of combing.

具体的,风管602的下端设置有固定座604,固定座604设置在固定架1上端面的右侧;通过设置固定座604能够保证风管602的工作稳定性,从而能够保证实际的除污效果,实用性强。Specifically, the lower end of the air duct 602 is provided with a fixed seat 604, and the fixed seat 604 is arranged on the right side of the upper end surface of the fixed frame 1; effect, strong practicability.

工作原理:通过设置固定板2能够保证固定架1、升降机构3以及鼓风机构4的安装稳定性,从而能够保证实际的使用效果;Working principle: By setting the fixing plate 2, the installation stability of the fixing frame 1, the lifting mechanism 3 and the blowing mechanism 4 can be guaranteed, so as to ensure the actual use effect;

启动气缸301能够实现升降柱302的升降,从而能够实现托板303的高度调节,通过对托板303的高度调节能够实现其内部的过渡管401的高度调节,即能够实现过渡管401输出端的风嘴402的高度调节,从而能够满足不同高度的使用需求,进而能够满足不同尺寸的纺织线的除污目的,通过将四个气缸301连接同一个控制器能够实现四个气缸301的同步启停,从而能够实现四个升降柱302的同步升降,从而能够托板303升降的平稳性;Starting the cylinder 301 can realize the lifting of the lifting column 302, thereby the height adjustment of the supporting plate 303 can be realized, and the height adjustment of the transition pipe 401 inside it can be realized by adjusting the height of the supporting plate 303, that is, the wind at the output end of the transition pipe 401 can be realized. The height adjustment of the nozzle 402 can meet the use requirements of different heights, and then can meet the decontamination purpose of textile threads of different sizes. By connecting the four cylinders 301 to the same controller, the four cylinders 301 can be started and stopped synchronously. Thereby, the synchronous lifting of the four lifting columns 302 can be realized, so that the stability of the lifting of the supporting plate 303 can be achieved;

启动风机405后,能够往进风管404的内部鼓风,从而能够往连接管403内鼓风,连接管403内部的风经由过渡管401注入风嘴402的内部,从而能够将梳理头505上的毛绒污物吹起,且连接管403选用波纹管,当托板303的高度变化时,连接管403的长度也会随之改变,从而能够满足不同的使用需求,实用性强,使用的效果佳,托板303的内部开设有两个安装槽,两个过渡管401安装在安装槽内;通过设置安装槽能够保证过渡管401的安装稳定性;After the blower fan 405 is started, it can blow air toward the inside of the air inlet pipe 404, so that it can blow air toward the connecting pipe 403, and the wind inside the connecting pipe 403 can be injected into the inside of the tuyere 402 through the transition pipe 401, so that the combing head 505 can be placed The plush dirt is blown up, and the connecting pipe 403 is made of corrugated pipe. When the height of the supporting plate 303 changes, the length of the connecting pipe 403 will also change accordingly, so that it can meet different use requirements, strong practicability, and easy to use. The effect is good, there are two installation grooves inside the supporting plate 303, and the two transition pipes 401 are installed in the installation grooves; the installation stability of the transition pipe 401 can be ensured by setting the installation grooves;

启动电机501后,能够带动转轴502转动,从而能够带动其圆周表面的转筒503、限位板504和梳理头505转动,即能够实现纺织线的梳理目的,在限位板504和梳理头505的配合下能够将纺织线分隔开,通过设置梳理头505能够对纺织线内部的毛绒污物进行吸附,便于清理;After starting the motor 501, it can drive the rotating shaft 502 to rotate, so that the rotating cylinder 503, the limiting plate 504 and the carding head 505 on its circumferential surface can be driven to rotate, that is, the carding purpose of the textile thread can be realized. The textile thread can be separated under the cooperation of the carding head 505, and the plush dirt inside the textile thread can be adsorbed by setting the carding head 505, which is convenient for cleaning;

启动吸尘机603后,能够将鼓风机构4吹起污物吸入至风罩601内部,风罩601内部的污物通过风管602进入至吸尘机603的内部,从而实现污物的清理目的,能够保证工作环境的洁净度,便于推广利。After the vacuum cleaner 603 is started, the blowing mechanism 4 can blow up the dirt and suck it into the wind cover 601, and the dirt inside the wind cover 601 enters the inside of the vacuum cleaner 603 through the air duct 602, thereby realizing the purpose of cleaning the dirt , Can ensure the cleanliness of the working environment, easy to promote profit.

一种用于纺织机的纺织线层梳理装置的梳理方法,包括如下步骤:A carding method for a textile thread layer carding device of a textile machine, comprising the steps of:

S1、将待梳理的纺织线穿过两个相邻的梳理头505之间,而纺织线的头部外接收卷装置,当收卷装置对纺织线进行收卷时,启动两个电机501,在电机501的作用下能够带动转轴502转动,从而能够带动其圆周表面的转筒503进行转动,而转筒503的圆周表面安装有三个限位板504和多个梳理头505,在限位板504和梳理头505的配合下能够将纺织线分隔开,在梳理头505的作用下对纺织线进行梳理,且能够将纺织线表面的毛绒杂物进行吸附;S1. Pass the textile thread to be carded between two adjacent combing heads 505, and the head of the textile thread receives the winding device. When the winding device winds the textile thread, start the two motors 501, Can drive rotating shaft 502 to rotate under the effect of motor 501, thereby can drive the rotating cylinder 503 of its peripheral surface to rotate, and the peripheral surface of rotating cylinder 503 is equipped with three limiting plates 504 and a plurality of carding heads 505, on limiting plate 504 and the combing head 505 can separate the textile thread under the cooperation of the carding head 505, and the textile thread can be carded under the action of the carding head 505, and can absorb the plush debris on the surface of the textile thread;

S2、鼓风:启动风机405,能够往进风管404的内部鼓风,进风管404内部的风经过连接管403进入过渡管401内,最后经由风嘴402排出,而多个风嘴402呈直线对应设置在转筒503的正下方,从而能够实现风嘴402对梳理头505上的毛绒杂物进行吹起,且连接管403选用波纹管,当托板303的高度变化时,连接管403的长度也会随之改变,从而能够满足不同的使用需求,实用性强,使用的效果佳;启动气缸301能够实现升降柱302的升降,从而能够实现托板303的高度调节,通过对托板303的高度调节能够实现其内部的过渡管401的高度调节,即能够实现过渡管401输出端的风嘴402的高度调节,从而能够满足不同高度的使用需求,进而能够满足不同尺寸的纺织线的除污目的,连接管403选用波纹管,当托板303的高度变化时,连接管403的长度也会随之改变,从而能够满足不同的使用需求,实用性强,使用的效果佳;S2, blowing air: start the blower fan 405, which can blow air to the inside of the air inlet pipe 404, the wind inside the air inlet pipe 404 enters the transition pipe 401 through the connecting pipe 403, and finally is discharged through the air nozzle 402, and the multiple air nozzles 402 Correspondingly arranged directly below the drum 503 in a straight line, so that the tuyere 402 can blow up the plush debris on the carding head 505, and the connecting pipe 403 is a corrugated pipe. When the height of the supporting plate 303 changes, the connection The length of the tube 403 will also change accordingly, so that it can meet different usage requirements, and has strong practicability and good use effect; starting the cylinder 301 can realize the lifting of the lifting column 302, thereby enabling the height adjustment of the supporting plate 303, by The height adjustment of the supporting plate 303 can realize the height adjustment of the transition pipe 401 inside it, that is, the height adjustment of the air nozzle 402 at the output end of the transition pipe 401 can be realized, so as to meet the use requirements of different heights, and then can meet the requirements of different sizes of textile threads. For the purpose of decontamination, the connecting pipe 403 is made of corrugated pipe. When the height of the supporting plate 303 changes, the length of the connecting pipe 403 will also change accordingly, so as to meet different use requirements, strong practicability, and good use effect;

S3、吸附:在鼓风机构4工作时,启动吸尘机603,能够将吹起的毛绒杂物通过风罩601进行吸附,经由风管602进入至吸尘机603的内部,从而实现污物的清理目的,能够保证工作环境的洁净度,便于推广利用。S3. Adsorption: When the blower mechanism 4 is working, the vacuum cleaner 603 is started, and the fluff debris blown up can be adsorbed through the wind cover 601, and enter the interior of the vacuum cleaner 603 through the air duct 602, thereby realizing dirt removal. The cleaning purpose can ensure the cleanliness of the working environment, which is convenient for popularization and utilization.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Equivalent replacements or changes thereof shall fall within the protection scope of the present invention.

Claims (10)

1. A textile thread layer carding device for a textile machine, comprising a fixed frame (1), characterized in that it further comprises:
lifting mechanism (3): the lifting mechanism (3) is arranged in the fixed frame (1), the lifting mechanism (3) comprises four cylinders (301), the output ends of the four cylinders (301) are respectively provided with a lifting column (302), and the upper end surface of each lifting column (302) is detachably provided with a supporting plate (303);
two symmetrically arranged blowing mechanisms (4): the two air blowing mechanisms (4) respectively comprise a transition pipe (401), a plurality of air nozzles (402) are uniformly arranged at the output end of the transition pipe (401), a connecting pipe (403) is installed at the input end of the transition pipe (401), an air inlet pipe (404) is connected to the input end of the connecting pipe (403), and a fan (405) is connected to the input end of the air inlet pipe (404);
two symmetrically arranged carding units (5): the two carding mechanisms (5) respectively comprise a motor (501), an output shaft of the motor (501) is in transmission connection with a rotating shaft (502), a rotating drum (503) is arranged on the circumferential surface of the rotating shaft (502), three limiting plates (504) are arranged on the circumferential surface of the rotating drum (503), and a plurality of carding heads (505) are uniformly arranged on the circumferential surface of the rotating drum (503);
two symmetrically arranged collecting means (6): two collection mechanism (6) all include fan housing (601), the output of fan housing (601) is provided with tuber pipe (602), the output of tuber pipe (602) is connected with dust catcher (603).
2. A textile thread layer carding machine for textile machines, according to claim 1, in which: the lower end face of the fixing frame (1) is provided with a fixing plate (2).
3. A textile thread layer carding machine for textile machines, according to claim 1, in which: the four air cylinders (301) are connected with the same controller.
4. A textile thread layer carding device for a textile machine, as claimed in claim 1, in which: four the equal fixed mounting of up end of lift post (302) has the connecting block, four spread grooves with the size looks adaptation of connecting block are seted up to the lower terminal surface of layer board (303), and the connecting block is installed in the spread groove.
5. A textile thread layer carding machine for textile machines, according to claim 1, in which: two mounting grooves are formed in the supporting plate (303), and the two transition pipes (401) are mounted in the mounting grooves.
6. A textile thread layer carding device for a textile machine, as claimed in claim 1, in which: the circumference surface at pivot (502) both ends has cup jointed bearing (506), just pivot (502) pass through bearing (506) with mount (1) forms the rotation and is connected.
7. A textile thread layer carding machine for textile machines, according to claim 1, in which: the lower extreme of motor (501) is provided with the fixed plate, the circumference surface of motor (501) has seted up the draw-in groove, and the fixture block has been seted up to the up end of fixed plate, and the fixture block joint is in the draw-in groove, and just two motors (501) are connected same controller.
8. A textile thread layer carding machine for textile machines, according to claim 1, in which: the combing head (505) is a magnetic rod, and a conical head is fixedly mounted at the upper end of the combing head (505).
9. A textile thread layer carding apparatus for textile machines and method thereof, in accordance with claim 1, wherein: the lower extreme of tuber pipe (602) is provided with fixing base (604), fixing base (604) set up the right side of mount (1) up end.
10. Carding method for a textile thread layer carding device of a textile machine, according to any of the claims from 1 to 9, characterised in that it comprises the following steps:
s1, yarns to be combed penetrate between two adjacent combing heads (505), the head portions of the yarns are externally connected with a rolling device, when the rolling device rolls the yarns, two motors (501) are started, a rotating shaft (502) can be driven to rotate under the action of the motors (501), so that a rotating drum (503) on the circumferential surface of the rotating drum can be driven to rotate, three limiting plates (504) and a plurality of combing heads (505) are mounted on the circumferential surface of the rotating drum (503), the yarns can be separated according to layers under the matching of the limiting plates (504) and the combing heads (505), textile yarns can be combed under the action of the combing heads (505), and plush sundries on the surfaces of the textile yarns can be adsorbed;
s2, air blowing: the air blower (405) is started, air can be blown into the air inlet pipe (404), the air in the air inlet pipe (404) enters the transition pipe (401) through the connecting pipe (403), and is discharged through the air nozzles (402), and the air nozzles (402) are linearly and correspondingly arranged right below the rotary drum (503), so that plush sundries on the carding head (505) can be blown up by the air nozzles (402);
s3, adsorption: when the blowing mechanism (4) works, the dust collector (603) is started, blown down plush sundries can be adsorbed by the fan cover (601), enter the inside of the dust collector (603) through the air pipe (602) and are convenient to collect.
CN202210048637.2A 2022-01-17 2022-01-17 A textile layer carding device for a textile machine and method thereof Withdrawn CN115247303A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118223182A (en) * 2024-05-24 2024-06-21 天津洲宇机电设备科技有限公司 Loom for processing electric blanket outer protective layer fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118223182A (en) * 2024-05-24 2024-06-21 天津洲宇机电设备科技有限公司 Loom for processing electric blanket outer protective layer fabric

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Application publication date: 20221028