CN115233536A - A light-weight fabricated steel-UHPC composite beam and its loading and unloading method - Google Patents
A light-weight fabricated steel-UHPC composite beam and its loading and unloading method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E—FIXED CONSTRUCTIONS
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Abstract
Description
技术领域technical field
本发明涉及桥梁工程技术领域,尤其涉及一种轻型装配式钢-UHPC组合梁及其装卸方法。The invention relates to the technical field of bridge engineering, in particular to a light assembled steel-UHPC composite beam and a loading and unloading method thereof.
背景技术Background technique
钢-混凝土组合梁是桥面板采用混凝土,下部主梁采用钢结构的一种桥梁主梁形式。组合梁截面中混凝土桥面板主要承受压力、钢梁主要承受拉力,其能充分发挥两种材料受力特性,具有承载力高、抗震性能好、经济性好等优点,随着我国交通基础建设的迅猛发展,在各地桥梁建设中大量应用。The steel-concrete composite beam is a bridge main beam form in which the bridge deck is made of concrete and the lower main beam is made of steel structure. In the composite beam section, the concrete bridge deck mainly bears the pressure, and the steel beam mainly bears the tensile force. It can give full play to the mechanical characteristics of the two materials, and has the advantages of high bearing capacity, good seismic performance, and good economy. Rapid development, a large number of applications in bridge construction in various places.
常规的钢-混凝土组合梁存在以下问题尚需解决。钢-混组合梁桥面一般采用普通混凝土,混凝土的受拉性能较差,因此需要增加桥面厚度,导致桥面板重量较大,桥面板占主梁重量的30%以上,对于中小跨径桥梁,甚至达到50%以上。自重的增加加大了主梁结构的受力,导致结构的用钢梁增大,降低了结构的经济性。在空间和吊重受限制的城市桥梁建设中,限制了其使用范围。Conventional steel-concrete composite beams have the following problems to be solved. Steel-concrete composite girder bridge decks are generally made of ordinary concrete, which has poor tensile properties, so it is necessary to increase the thickness of the bridge deck, resulting in a large deck weight, which accounts for more than 30% of the weight of the main girder. , even reaching more than 50%. The increase of self-weight increases the stress of the main beam structure, which leads to the increase of steel beams used in the structure and reduces the economical efficiency of the structure. In the construction of urban bridges where space and lifting weight are limited, the scope of its use is limited.
超高性能混凝土(Ultra-High Performance Concrete,UHPC,以下简称UHPC)具有高弹性模量、高抗拉强度、良好的收缩徐变特性和优良耐久性等优点,通过UHPC制造桥面板可以减少结构尺寸,降低结构自重,增大桥梁结构的跨越能力,具有广泛的应用前景。通过高温养护可以显著降低UHPC的徐变系数和后期收缩;通过工厂预制可以进一步确保结构质量,减少现场施工作业量,加快施工速度;且UHPC截面尺寸小,方便运输与吊装,因此钢-UHPC组合梁适用于城市桥梁建设可以解决常规的钢-混凝土组合梁存在的问题。Ultra-High Performance Concrete (UHPC, hereinafter referred to as UHPC) has the advantages of high elastic modulus, high tensile strength, good shrinkage and creep characteristics and excellent durability. The use of UHPC to manufacture bridge decks can reduce the structural size , reduce the weight of the structure, increase the spanning capacity of the bridge structure, and has a wide range of application prospects. The creep coefficient and later shrinkage of UHPC can be significantly reduced through high temperature curing; the structural quality can be further ensured through factory prefabrication, the on-site construction workload can be reduced, and the construction speed can be accelerated; and the UHPC section size is small, which is convenient for transportation and hoisting, so the steel-UHPC combination The beam is suitable for urban bridge construction and can solve the problems of conventional steel-concrete composite beams.
然而,目前常规的钢-UHPC组合梁的一般采用工厂预制+现场架设的方式施工。通过先架设钢梁,安装预制UHPC桥面板来缩短施工周期,最后通过现浇混凝土接缝来连接钢梁与UHPC桥面板。为了保证钢梁与UHPC连接处的受力性能,一般采用复杂的接缝构造,接缝处需要布置连接件,板扎和焊接大量的钢筋,增加了现场施工工作量,同时UHPC需要现场浇筑和养护,增加了施工周期。对于需要快速化施工的城市桥梁中,工期的延长意味着交通的管控时间的延长,带来不利的社会经济影响。由于预制和现浇UHPC的浇筑时间不同,UHPC存在不连续交界面,是受力的薄弱环节,在使用过程中易开裂,结构开裂容易导致混凝土内部钢筋锈蚀,裂缝贯通后容易导致雨水渗透到下部钢梁,引起钢结构的锈蚀,降低了结构的安全性和耐久性。However, at present, conventional steel-UHPC composite beams are generally constructed by factory prefabrication and on-site erection. The construction period was shortened by erecting steel girders first, installing prefabricated UHPC decks, and finally connecting the steel girders and UHPC decks through cast-in-place concrete joints. In order to ensure the mechanical performance of the connection between the steel beam and the UHPC, a complex joint structure is generally used. The joints need to be arranged with connectors, and a large number of steel bars must be plate tied and welded, which increases the on-site construction workload. Maintenance increases the construction period. For urban bridges that require rapid construction, the extension of the construction period means the extension of the traffic control time, which brings adverse social and economic impacts. Due to the different pouring time between prefabricated and cast-in-place UHPC, UHPC has discontinuous interface, which is a weak link in stress. It is easy to crack during use. Structural cracking can easily lead to corrosion of steel bars in the concrete. Steel beams cause corrosion of the steel structure, reducing the safety and durability of the structure.
且在运营过程中,UHPC桥面板直接承受各类桥面荷载,直接承受车辆重载、雨水、高温、冻融等各类恶劣工况的作用,局部难免产生开裂、锈蚀等各类病害。由于UHPC桥面板是永久结构层,钢梁上剪力连接件嵌入UHPC桥面板中,难以无损拆分桥面板和钢梁。导致桥面出现病害后,后期难以更换,增加了后期的运营与维护的难度,且主梁到达使用寿命后,需要破碎桥面板来与钢梁分离,桥面板拆破碎的工作量大,拆除后,破损桥面成为建筑垃圾,且钢梁在拆除过程中必然受到一定损伤而无法直接重复利用,造成了资源的浪费。And in the operation process, the UHPC bridge deck directly bears various bridge deck loads, and directly bears the effects of heavy vehicle loads, rain, high temperature, freezing and thawing and other harsh working conditions. Since the UHPC bridge deck is a permanent structural layer, the shear connectors on the steel girder are embedded in the UHPC bridge deck, and it is difficult to disassemble the bridge deck and the steel girder without damage. After the bridge deck is damaged, it is difficult to replace it in the later stage, which increases the difficulty of operation and maintenance in the later stage. After the main beam reaches its service life, the bridge deck needs to be broken to separate it from the steel girder. , the damaged bridge deck becomes construction waste, and the steel beam must be damaged during the demolition process and cannot be directly reused, resulting in a waste of resources.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种轻型装配式钢-UHPC组合梁及其装卸方法,用以解决上述背景技术中存在的全部或部分技术问题。The present invention provides a light-weight assembled steel-UHPC composite beam and its assembling and disassembling method, so as to solve all or part of the technical problems existing in the above-mentioned background art.
为解决上述技术问题,第一方面,本发明提出了一种轻型装配式钢-UHPC组合梁,包括UHPC桥面板和钢主梁,所述钢主梁安装于桥墩上,所述UHPC桥面板下方设有钢底板,所述钢主梁上方设有上翼缘板,所述钢底板上设有多个钢底板通孔,所述上翼缘板上开设有多个与所述钢底板通孔对应的上翼缘板通孔,所述钢底板通孔和所述上翼缘板通孔的横截面为中间矩形、两侧半圆形的圆角矩形通孔,T形螺栓穿过所述钢底板通孔和所述上翼缘板通孔使所述钢底板和所述上翼缘板连接在一起。In order to solve the above technical problems, in the first aspect, the present invention proposes a light-duty assembled steel-UHPC composite beam, including a UHPC bridge deck and a steel main beam, the steel main beam is installed on the bridge pier, and the UHPC bridge deck is below the deck. There is a steel base plate, an upper flange plate is arranged above the steel main beam, a plurality of steel base plate through holes are arranged on the steel base plate, and a plurality of through holes with the steel base plate are opened on the upper flange plate Corresponding upper flange plate through holes, the cross-sections of the steel bottom plate through holes and the upper flange plate through holes are rectangular in the middle and semicircular rounded rectangular through holes on both sides, and the T-shaped bolts pass through the through holes. The steel base plate through holes and the upper flange plate through holes connect the steel base plate and the upper flange plate together.
进一步地,所述UHPC桥面板包括面板、纵肋和横肋,所述纵肋和横肋设于所述面板的下方,所述面板、纵肋和横肋组成UHPC纵横肋板,所述钢底板设于所述纵肋的下方。Further, the UHPC bridge deck includes a panel, longitudinal ribs and transverse ribs, the longitudinal ribs and transverse ribs are arranged below the panel, and the panel, longitudinal ribs and transverse ribs constitute a UHPC longitudinal and transverse rib, and the steel The bottom plate is arranged below the longitudinal rib.
进一步地,所述钢主梁包含腹板、底板和钢梁横隔板,所述上翼缘板安装于所述腹板的上方,所述腹板安装于所述底板上,所述钢梁横隔板连接所述腹板。Further, the steel main beam includes a web, a bottom plate and a steel beam diaphragm, the upper flange plate is mounted above the web, the web is mounted on the bottom plate, and the steel beam Diaphragms connect the webs.
进一步地,所述钢底板的顶面连接有剪力连接件,所述剪力连接件埋入面板中。Further, the top surface of the steel base plate is connected with a shear force connector, and the shear force connector is embedded in the panel.
进一步地,所述钢底板的宽度大于所述纵肋的底宽度,当所述钢底板安装于所述纵肋上时,所述钢底板和所述纵肋的中心线对齐,所述钢底板通孔设于所述钢底板在超出所述纵肋的位置。Further, the width of the steel bottom plate is greater than the bottom width of the longitudinal rib. When the steel bottom plate is installed on the longitudinal rib, the center lines of the steel bottom plate and the longitudinal rib are aligned, and the steel bottom plate is aligned with the center line of the longitudinal rib. The through hole is arranged on the steel base plate at a position beyond the longitudinal rib.
进一步地,所述剪力连接件为圆柱头焊钉、角钢、短钢筋或开孔钢板中的任一种。Further, the shear force connector is any one of cylindrical head welding stud, angle steel, short steel bar or perforated steel plate.
进一步地,多个所述钢底板通孔和所述上翼缘板通孔沿所述钢主梁长度纵向排列,所述钢底板通孔和所述上翼缘板通孔的最小孔径宽度比所述T形螺栓的螺杆直径大1.5mm~2.0mm。Further, a plurality of the through-holes of the steel base plate and the through-holes of the upper flange plate are longitudinally arranged along the length of the steel main beam, and the minimum aperture width ratio of the through-holes of the steel base plate and the through-holes of the upper flange plate The diameter of the screw rod of the T-shaped bolt is 1.5 mm to 2.0 mm larger.
进一步地,所述T形螺栓为高强螺栓,包括高强度T型头螺杆、高强度螺母和高强度垫圈,所述高强度T型头螺杆的端部扩大头和所述高强度螺母为长方形,所述T形螺栓的性能等级不低于8.8级。Further, the T-shaped bolt is a high-strength bolt, including a high-strength T-shaped head screw, a high-strength nut and a high-strength washer, and the end enlarged head of the high-strength T-shaped head screw and the high-strength nut are rectangular, The performance level of the T-bolt is not lower than 8.8.
本发明至少具有以下有益效果:The present invention has at least the following beneficial effects:
(1)本发明的一种轻型装配式钢-UHPC组合梁,通过T形螺栓使钢底板和上翼缘板连接在一起,从而使预制UHPC桥面板和钢主梁连接在一起,避免了采用现浇接缝混凝土连接钢梁与预制桥面板,大大减少了现场混凝土现浇和钢筋板扎焊接工作,简化了施工,提高了施工效率,同时避免了预制混凝土与现浇混凝土之间出现受力薄弱的交界面,组合梁的整体受力性能更好;(1) A light-duty assembled steel-UHPC composite beam of the present invention connects the steel base plate and the upper flange plate together through T-shaped bolts, thereby connecting the prefabricated UHPC bridge deck and the steel main beam together, avoiding the use of The cast-in-place joint concrete connects the steel beam and the prefabricated bridge deck, which greatly reduces the on-site cast-in-place concrete and steel plate welding work, simplifies the construction, improves the construction efficiency, and avoids the stress between the precast concrete and the cast-in-place concrete. The weak interface, the overall mechanical performance of the composite beam is better;
(2)通过在UHPC桥面板的钢底板和钢主梁的上翼缘板上开设圆角矩形通孔的方式,进行T形螺栓连接,相比于常规螺栓连接钢板开设的圆形孔,采用特殊设计的长条形孔,本发明能够容许钢主梁和桥面板存在一定的制造和安装误差,更方便将螺杆穿过上下钢板对接孔,完成安装紧固。采用特定T型螺栓相比于常规六角螺栓,能够加大螺栓头与钢板的接触连接面积,从而提供更高强度的抗剪连接强度,保证UHPC桥面板与钢主梁的有效连接与共同受力。(2) T-bolt connection is performed by opening rounded rectangular through holes on the steel bottom plate of the UHPC bridge deck and the upper flange plate of the steel main beam. With specially designed elongated holes, the present invention can allow certain manufacturing and installation errors of the steel main beam and the bridge deck, and it is more convenient to pass the screw rod through the upper and lower steel plate butt holes to complete the installation and tightening. Compared with conventional hexagonal bolts, the use of specific T-bolts can increase the contact connection area between the bolt head and the steel plate, thereby providing a higher shear connection strength and ensuring the effective connection and joint stress between the UHPC bridge deck and the steel main beam .
第二方面,本发明实施例还提供了一种轻型装配式钢-UHPC组合梁的安装方法,应用于第一方面所述的轻型装配式钢-UHPC组合梁,包括以下步骤:In a second aspect, an embodiment of the present invention also provides an installation method for a light-weight fabricated steel-UHPC composite beam, which is applied to the light-weight fabricated steel-UHPC composite beam described in the first aspect, and includes the following steps:
S1、在预制场预制UHPC桥面板,并在UHPC桥面板底部预埋钢底板,在钢结构加工厂制作钢主梁,分别将UHPC桥面板和钢主梁运输至桥位施工现场;S1. Prefabricate the UHPC bridge deck in the prefabrication yard, embed the steel bottom plate at the bottom of the UHPC bridge deck, make the steel main beam in the steel structure processing plant, and transport the UHPC bridge deck and the steel main beam to the bridge construction site respectively;
S2、在桥墩上先安装钢主梁,然后吊装UHPC桥面板,保证UHPC桥面板的钢底板和钢主梁的上翼缘板上下密贴,钢主梁上的钢底板通孔和上翼缘板的上翼缘板通孔上下对齐,用T形螺栓依次穿过钢底板通孔和上翼缘板通孔,采用扭力扳手紧固T形螺栓,完成主梁安装架设。S2. Install the steel main beam on the pier first, and then hoist the UHPC bridge deck to ensure that the steel bottom plate of the UHPC bridge deck and the upper flange plate of the steel main beam are closely attached up and down, and the steel bottom plate through holes and the upper flange on the steel main beam The upper flange plate through holes of the plate are aligned up and down, use T-shaped bolts to pass through the steel bottom plate through holes and the upper flange plate through holes in turn, and use a torque wrench to tighten the T-shaped bolts to complete the installation and erection of the main beam.
有益效果:本发明的一种轻型装配式钢-UHPC组合梁的安装方法,通过方便快捷的T型螺栓来连接UHPC桥面板和钢主梁,减少了在现浇钢梁上接缝处混凝土、板扎焊接钢筋等工艺步骤,简化了施工流程,提高施工效率与进度,并降低现场施工的成本。Beneficial effect: The installation method of a light-weight assembled steel-UHPC composite beam of the present invention connects the UHPC bridge deck and the steel main beam through convenient and quick T-bolts, thereby reducing the amount of concrete at the joints on the cast-in-place steel beam, The process steps such as plate tying and welding steel bars simplify the construction process, improve the construction efficiency and progress, and reduce the cost of on-site construction.
第三方面,本发明实施例还提供了一种轻型装配式钢-UHPC组合梁的拆卸方法,应用于第一方面所述的轻型装配式钢-UHPC组合梁,包括以下步骤:In a third aspect, an embodiment of the present invention also provides a method for disassembling a light-weight fabricated steel-UHPC composite beam, which is applied to the light-weight fabricated steel-UHPC composite beam described in the first aspect, including the following steps:
拆除连接钢底板和上翼缘板的T形螺栓,即可无损且快速分离并拆除UHPC桥面板和钢主梁。The UHPC deck and steel girders can be detached and removed quickly and without damage by removing the T-bolts connecting the steel base plate and upper flange plate.
有益效果:本发明的一种轻型装配式钢-UHPC组合梁的拆卸方法,通过方便快捷的T形螺栓来分离UHPC桥面板和钢主梁,在桥梁运营过程中,若局部桥面发生破损,可以直接拆除更换,在桥梁达到使用寿命后,桥面板与钢梁拆分后保持完整,能够重复安装利用,避免了破碎与钢梁相连的桥面板来分离拆除桥梁主梁,减少了桥面板拆除的工作量,减少了破损桥面形成的建筑垃圾。Beneficial effect: The disassembly method of a light-weight assembled steel-UHPC composite beam of the present invention separates the UHPC bridge deck and the steel main girder through convenient and quick T-bolts. During the operation of the bridge, if the partial bridge deck is damaged, It can be directly dismantled and replaced. After the bridge reaches its service life, the bridge deck and the steel girder will remain intact after being split and can be installed and reused. It avoids breaking the bridge deck connected to the steel girder to separate and dismantle the bridge main girder, reducing the demolition of the bridge deck. The workload is reduced, and the construction waste formed by the damaged bridge deck is reduced.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照附图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the accompanying drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是本发明优选实施例的轻型装配式钢-UHPC组合梁的结构示意图;1 is a schematic structural diagram of a light-weight fabricated steel-UHPC composite beam according to a preferred embodiment of the present invention;
图2是本发明优选实施例的轻型装配式钢-UHPC组合梁的剖面示意图;2 is a schematic cross-sectional view of a light-duty fabricated steel-UHPC composite beam according to a preferred embodiment of the present invention;
图3是本发明优选实施例的轻型装配式钢-UHPC组合梁的UHPC桥面板的结构示意图;3 is a schematic structural diagram of a UHPC bridge deck of a lightweight fabricated steel-UHPC composite beam according to a preferred embodiment of the present invention;
图4是本发明优选实施例的轻型装配式钢-UHPC组合梁的钢底板的结构示意图;Fig. 4 is the structural schematic diagram of the steel base plate of the light-duty fabricated steel-UHPC composite beam according to the preferred embodiment of the present invention;
图5是本发明优选实施例的轻型装配式钢-UHPC组合梁的钢主梁的结构示意图;5 is a schematic structural diagram of a steel main beam of a light-duty fabricated steel-UHPC composite beam according to a preferred embodiment of the present invention;
图6是本发明优选实施例的轻型装配式钢-UHPC组合梁的T形螺栓的结构示意图。6 is a schematic structural diagram of a T-bolt of a light-weight fabricated steel-UHPC composite beam according to a preferred embodiment of the present invention.
图中各标号表示:The symbols in the figure represent:
1、UHPC桥面板;11、面板;12、纵肋;13、横肋;14、钢底板;15、剪力连接件;16、钢底板通孔;2、钢主梁;21、上翼缘板;22、腹板;23、底板;24、上翼缘板通孔25、钢梁横隔板;3、T形螺栓;31、高强度T型头螺杆;32、高强度螺母;33、高强度垫圈。1. UHPC bridge deck; 11. Panel; 12. Longitudinal rib; 13. Transverse rib; 14. Steel base plate; 15. Shear connector; 16. Steel base plate through hole; 2. Steel main beam; 21. Upper flange plate; 22, web plate; 23, bottom plate; 24, upper flange plate through
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
此外,除非另有定义,本申请描述中所使用的技术术语或者科学术语应当为本申请所属领域内一般技术人员所理解的通常含义。本申请描述中所使用的“上”、“下”、“左”、“右”、“中心”、“竖直”、“水平”、“内”、“外”等表示方位的词语仅用以表示相对的方向或者位置关系,而非暗示装置或元件必须具有特定的方位、以特定的方位构造和操作,当被描述对象的绝对位置发生改变后,其相对位置关系也可能发生相应的改变,因此不能理解为对本申请的限制。本申请描述中所使用的“第一”、“第二”、“第三”以及类似用语,仅用于描述目的,用以区分不同的组成部分,而不能够将其理解为指示或暗示相对重要性。本申请描述中所使用的“一个”、“一”或者“该”等类似词语,不应理解为对数量的绝对限制,而应理解为存在至少一个。本申请描述中所使用的“包括”或者“包含”等类似词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。Also, unless otherwise defined, technical or scientific terms used in the description of this application shall have the ordinary meaning as understood by those of ordinary skill in the art to which this application belongs. The words "upper", "lower", "left", "right", "center", "vertical", "horizontal", "inner", "outer", etc. used in the description of this application to indicate orientation are only used To indicate the relative direction or positional relationship, rather than implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and when the absolute position of the described object changes, its relative positional relationship may also change accordingly. , so it cannot be construed as a limitation on this application. The terms "first", "second", "third" and similar terms used in the description of this application are only used for the purpose of description, to distinguish different components, and cannot be construed as indicating or implying relative importance. Words like "a," "an," or "the" and the like used in the description of this application should not be construed as an absolute limitation on the quantity, but should be construed as the presence of at least one. The use of "comprising" or "comprising" and similar words in the description of this application means that the elements or things appearing before the word encompass the elements or things listed after the word and their equivalents, but do not exclude other elements or things.
还需要说明的是,除非另有明确的规定和限定,在本申请的描述中使用的“安装”、“相连”、“连接”等类似词语应做广义理解,例如,连接可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通,领域内技术人员可根据具体情况理解其在本申请中的具体含义。It should also be noted that, unless otherwise expressly specified and limited, the words "installed", "connected", "connected" and the like used in the description of this application should be understood in a broad sense, for example, the connection may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of the two components. Those skilled in the art Its specific meaning in this application can be understood according to specific circumstances.
实施例1,一种轻型装配式钢-UHPC组合梁。
如图1和图2所示,本实施例的轻型装配式钢-UHPC组合梁,包括UHPC桥面板1和钢主梁2,钢主梁2安装于桥墩上,UHPC桥面板1下方设有钢底板14,钢主梁2上方设有上翼缘板21,钢底板14上设有多个钢底板通孔16,上翼缘板21上开设有多个与钢底板通孔16对应的上翼缘板通孔24,钢底板通孔16和上翼缘板通孔24的横截面为中间矩形、两侧半圆形的圆角矩形通孔,T形螺栓3穿过钢底板通孔16和上翼缘板通孔24使钢底板14和上翼缘板21连接在一起。As shown in FIG. 1 and FIG. 2 , the light-duty assembled steel-UHPC composite girder of this embodiment includes a
如图3和图4所示,在本实施例的轻型装配式钢-UHPC组合梁,UHPC桥面板1包括面板11、纵肋12和横肋13,纵肋12和横肋13设于面板11的下方,面板11、纵肋12和横肋13组成UHPC纵横肋板,钢底板14设于纵肋12的下方,UHPC桥面板1是由UHPC(超高性能混凝土)浇筑而成,UHPC的组分中含钢纤维,其抗压强度不低于100MPa、轴拉强度不低于7MPa。As shown in FIG. 3 and FIG. 4 , in the light-weight fabricated steel-UHPC composite beam of this embodiment, the
其中,本实施例中的面板11的厚度为50mm-200mm,UHPC桥面板1为纵横肋体系井字形面板,常规的混凝土桥面板一般为等厚度板,桥面板厚度较大导致主梁自重增加,桥面板重量一般占主梁重量超过30%,本实施例利用UHPC的超强材料特性,其受压和受拉强度远超普通混凝土,板厚度可以大大降低,采用面板+纵横肋+钢底板的桥面板构造,相比于常规的等厚桥面板,利用纵肋12和横肋13作为面板11的加劲,可以进一步提高UHPC桥面板1的抗弯能力,能够大大减小UHPC桥面板1的厚度,以减轻UHPC桥面板1的重量,达到轻型化的目的。Among them, the thickness of the
面板11内设有纵横向钢筋组成的钢筋网,纵肋12和横肋13为矩形或倒梯形,本实施例中具体为矩形,纵肋12和横肋13的高度为50mm-200mm,横肋13底面布置横向贯穿钢筋,提高UHPC桥面板1的横向抗弯水平;纵肋12底面利用底部钢板取代普通钢筋,无纵向贯穿钢筋,能够大大提高UHPC桥面板1的抗弯拉强度,无需额外在配置纵向贯穿钢筋;横肋13的纵向布置间距可根据桥梁横向跨度的不同,间距设置为500mm-1500mm,具体根据受力要求拟定。The
预制的UHPC桥面板1的纵肋12底面密贴钢底板14,钢底板14焊接剪力连接件15,剪力连接件15为圆柱头焊钉、角钢、短钢筋或开孔钢板中的任一种,本实施例中的剪力连接件15具体为圆柱头焊钉,圆柱头焊钉埋入纵肋12混凝土中,通过圆柱头焊钉连接UHPC桥面板1和钢底板14。The bottom surface of the
如图5所示,在本实施例的轻型装配式钢-UHPC组合梁中,钢主梁2包含腹板22、底板23和钢梁横隔板25,上翼缘板21安装于腹板22的上方,腹板22安装于底板23上,钢梁横隔板25连接腹板22,腹板22、底板23和钢梁横隔板25构成工字梁、H型梁或槽型梁,本实施例的腹板22和底板23具体构成槽型梁,纵肋12横向布置位置与钢主梁2的腹板22位置对应,使腹板22承受UHPC桥面板1的重力。As shown in FIG. 5 , in the light-duty fabricated steel-UHPC composite beam of this embodiment, the steel
在本实施例的轻型装配式钢-UHPC组合梁中,钢底板14的宽度大于纵肋12的底宽度,当钢底板14安装于纵肋12上时,钢底板14和纵肋12的中心线对齐,从而使钢底板14超出纵肋12的底边缘宽度不少于100mm,纵肋钢底板14厚度不小于12mm,钢底板通孔16设于钢底板14在超出纵肋12的位置。In the light-duty fabricated steel-UHPC composite beam of this embodiment, the width of the
在本实施例的轻型装配式钢-UHPC组合梁中,多个钢底板通孔16和上翼缘板通孔24沿主梁长度纵向排列,钢底板通孔16和上翼缘板通孔24的孔径宽度比高强度T形螺栓3的螺杆直径大1.5mm~2.0mm。In the light-duty fabricated steel-UHPC composite beam of this embodiment, a plurality of through
钢底板通孔16和上翼缘板通孔24的总长度大于孔洞的宽度,采用特殊设计的长条形孔取代圆形孔,是为UHPC桥面板1和钢主梁2的制造和安装提供一定的误差宽容度,通孔长度可根据主梁制造安装精度误差要求来确定。UHPC桥面板1和钢主梁2分开预制,在沿着主梁长度方向纵向排布孔洞难以全部精确一一对齐,且在吊装安装过程中,UHPC桥面板1和钢主梁2也存在一定安装误差,采用长条形孔,能够保证实际的制造和安装存在一定误差的前提下,保证T形螺栓3能比较简便的穿过上下孔洞,完成安装紧固。The total length of the through
如图6所示,在本实施例的轻型装配式钢-UHPC组合梁中,T形螺栓3为高强螺栓,包括高强度T型头螺杆31、高强度螺母32和高强度垫圈33,在其它实施例中,高强度T型头螺杆31还可以为常规高强度大六角头螺栓或者其他形式的带扩头螺栓。高强度T型头螺杆31的端部扩大头和高强度螺母32为长方形,且T形螺栓3直径不小于16mm,T形螺栓3的性能等级不低于8.8级,将高强度T型头螺杆31穿过钢底板通孔16和上翼缘板通孔后,再依次穿过另一面的高强度垫圈33和高强度螺母32,通过扳手将高强度T型头螺杆31拧紧,即可实现钢底板14和上翼缘板21的连接。As shown in FIG. 6 , in the light-duty fabricated steel-UHPC composite beam of this embodiment, the T-shaped
在实际安装中,保证高强度T型头螺杆31的长度方向与钢底板通孔16和上翼缘板通孔24的长度方向垂直,高强螺栓的抗剪强度主要由高强度T型头螺杆31与钢底板14和上翼缘板21的摩擦力提供,采用T型螺栓头,相比于常规的大六角头螺栓和其他形式的带扩头螺栓,能够最有效且最大程度的加大螺栓头与钢底板1的接触连接面积,从而提供更高强度的抗剪强度,保证UHPC桥面板1和钢主梁2的有效连接与共同受力。In actual installation, ensure that the length direction of the high-strength T-
本实施例的轻型装配式钢-UHPC组合梁,通过高强T形螺栓3连接预制UHPC桥面板1和钢主梁2,避免了采用现浇接缝混凝土连接钢梁与预制桥面板,大大减少了现场混凝土现浇和钢筋板扎焊接工作,简化了施工,提高了施工效率,避免了出现预制混凝土与现浇混凝土之间受力薄弱的交界面,整体受力性能更好;采用UHPC制成的UHPC桥面板1取代预制+现浇普通混凝土桥面板,由于UHPC的超强材料特性,混凝土抗压强度,抗拉强度以耐久性均远超普通混凝土,桥面板更轻薄,自重大大减少,方便运输与吊装,UHPC桥面板1的耐久性好,后期开裂风险低,运营维持简便;通过在钢底板14和上翼缘板21上开设长条形通孔的方式,进行螺栓连接,相比于常规螺栓连接钢板开设的圆形孔,能够容许钢主梁2存在一定的制造和安装误差,更方便将螺杆穿过上下钢板对接孔,通过特制的高强度T型头螺杆31,相比于常规六角螺栓头,能够加大螺栓头与钢底板14的接触连接面积,从而提供更高强度的抗剪连接强度,保证UHPC桥面板1和钢主梁2的有效连接与共同受力;采用的新型钢-UHPC组合梁,运营中对局部破损桥面能快速更换,提高了桥梁的使用性能和寿命;结构各构件均可无损伤拆除,实现主梁各构造的回收和循环利用,低碳环保。The light-duty assembled steel-UHPC composite beam of this embodiment connects the prefabricated
实施例2,一种轻型装配式钢-UHPC组合梁的安装方法。
本实施例的轻型装配式钢-UHPC组合梁的安装方法,应用于实施例1的轻型装配式钢-UHPC组合梁,包括以下步骤:The installation method of the light-weight fabricated steel-UHPC composite beam of the present embodiment is applied to the light-weight fabricated steel-UHPC composite beam of
S1、在预制场预制UHPC桥面板1,并在UHPC桥面板1底部预埋钢底板14,在钢结构加工厂制作钢主梁2,分别将UHPC桥面板1和钢主梁2运输至桥位施工现场;S1. Prefabricate the
S2、在桥墩上先安装钢主梁2,然后吊装UHPC桥面板1,保证UHPC桥面板1的钢底板14和钢主梁2的上翼缘板21上下密贴,钢主梁2上的钢底板通孔16和上翼缘板21的上翼缘板通孔24上下对齐,用T形螺栓3依次穿过钢底板通孔16和上翼缘板通孔24,采用扭力扳手紧固T形螺栓3,完成主梁安装架设。S2. Install the steel
本实施例通过方便快捷的T形螺栓3来连接UHPC桥面板1和钢主梁2,减少了在现浇钢梁上接缝处混凝土、板扎焊接钢筋等工艺步骤,简化了施工流程,提高施工效率与进度,并降低现场施工的成本。In this embodiment, the
实施例3,一种轻型装配式钢-UHPC组合梁的拆卸方法。
本实施例的轻型装配式钢-UHPC组合梁的拆卸方法,应用于实施例1的轻型装配式钢-UHPC组合梁,包括以下步骤:The disassembly method of the light-weight fabricated steel-UHPC composite beam of the present embodiment is applied to the light-weight fabricated steel-UHPC composite beam of
拆除连接钢底板14和上翼缘板21的T形螺栓3,即可无损且快速分离并拆除UHPC桥面板1和钢主梁2。By removing the T-
本实施例通过方便快捷的T形螺栓3来分离UHPC桥面板1和钢主梁2,在桥梁运营过程中,若局部桥面发生破损,可以直接拆除更换,在桥梁达到使用寿命后,桥面板与钢梁拆分后保持完整,能够重复安装利用,避免了破碎与钢梁相连的桥面板来分离拆除桥梁主梁,减少了桥面板拆除的工作量,减少了破损桥面形成的建筑垃圾。In this embodiment, the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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