CN115231394A - Adjustable pipe coiling disc - Google Patents
Adjustable pipe coiling disc Download PDFInfo
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- CN115231394A CN115231394A CN202210793170.4A CN202210793170A CN115231394A CN 115231394 A CN115231394 A CN 115231394A CN 202210793170 A CN202210793170 A CN 202210793170A CN 115231394 A CN115231394 A CN 115231394A
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- connecting rod
- hose reel
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- 239000003921 oil Substances 0.000 claims description 142
- 239000010720 hydraulic oil Substances 0.000 claims description 22
- 238000002955 isolation Methods 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 9
- 239000000446 fuel Substances 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- 239000002828 fuel tank Substances 0.000 claims description 2
- 238000005452 bending Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000008602 contraction Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
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- Other Liquid Machine Or Engine Such As Wave Power Use (AREA)
Abstract
Description
技术领域technical field
本公开涉及海洋工程技术领域,尤其涉及一种可调式卷管盘。The present disclosure relates to the technical field of marine engineering, and in particular, to an adjustable hose reel.
背景技术Background technique
在海洋环境中,海底线缆、海上输油管、海底输油管、海上输气管、海底输气管等海洋工程用管线的安装铺设作业需要用到卷管盘。卷管盘又称绕线器,其包括一个轴,可将管或线绕在卷管盘的轴上,便于管或线的运输使用。In the marine environment, the installation and laying operations of marine engineering pipelines such as submarine cables, offshore oil pipelines, submarine oil pipelines, offshore gas pipelines, and submarine gas pipelines require the use of reels. The tube reel, also known as the spooler, includes a shaft that can wind the tube or wire around the shaft of the tube reel for easy transportation and use of the tube or wire.
但是,上述海洋工程用管线的最小弯曲半径有一定的限制,因此卷管盘内圈半径必须大于管线允许的最小完全半径,防止管线发生局部过弯造成管线损坏。目前,卷管盘内圈半径时固定的,在安装不同规格的管线时,需要在内圈外围布置填充物,这种方法精度较低且耗费工时较长。However, the minimum bending radius of the above-mentioned pipelines for offshore engineering has certain restrictions, so the radius of the inner circle of the coiled coil must be greater than the minimum complete radius allowed by the pipeline to prevent the pipeline from being damaged due to partial bending of the pipeline. At present, the radius of the inner ring of the reel is fixed. When installing pipelines of different specifications, it is necessary to arrange fillers around the inner ring. This method has low precision and takes a long time.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本公开的目的在于提出一种可调式卷管盘。In view of this, the purpose of the present disclosure is to provide an adjustable hose reel.
基于上述目的,本公开提供了一种可调式卷管盘,应用于海洋工程用管线,包括:Based on the above purpose, the present disclosure provides an adjustable hose reel, which is applied to pipelines for marine engineering, including:
底盘;chassis;
固定轴,垂直固定于所述底盘中心;The fixed shaft is vertically fixed to the center of the chassis;
可伸缩连接杆,一端与所述固定轴连接;a telescopic connecting rod, one end of which is connected with the fixed shaft;
驱动设备,通过所述固定轴与所述可伸缩连接杆连接,用于控制所述可伸缩连接杆沿与所述底盘平行的方向伸长或收缩;a driving device, connected with the telescopic connecting rod through the fixed shaft, for controlling the telescopic connecting rod to extend or contract in a direction parallel to the chassis;
弧形板,安装于所述可伸缩连接杆的另一端且至少部分围绕所述固定轴设置,所述弧形板的内弧面朝向所述固定轴设置。The arc-shaped plate is mounted on the other end of the telescopic connecting rod and is disposed at least partially around the fixed shaft, and the inner arc surface of the arc-shaped plate is disposed toward the fixed shaft.
可选的,所述可伸缩连接杆包括第一腔室、第二腔室、隔离层以及伸缩杆,所述隔离层设置于所述第一腔室和所述第二腔室之间,所述伸缩杆的一端固定于所述隔离层靠近所述第一腔室的一侧,另一端穿过所述第一腔室与所述弧形板连接;Optionally, the telescopic connecting rod includes a first chamber, a second chamber, an isolation layer and a telescopic rod, and the isolation layer is arranged between the first chamber and the second chamber, so One end of the telescopic rod is fixed on the side of the isolation layer close to the first chamber, and the other end is connected to the arc-shaped plate through the first chamber;
所述驱动设备包括液压站,所述液压站通过液压油管与所述可伸缩连接杆连接。The driving device includes a hydraulic station, and the hydraulic station is connected with the telescopic connecting rod through a hydraulic oil pipe.
可选的,所述液压站,包括:Optionally, the hydraulic station includes:
油箱,包括第一输油口和第二输油口;a fuel tank, including a first fuel port and a second fuel port;
换向阀,包括第一油口、第二油口、第三油口和第四油口,所述第一油口与所述可伸缩连接杆的第一腔室连接,所述第二油口与所述油箱的第一输油口连接,所述第三油口与所述可伸缩连接杆的第二腔室连接;The reversing valve includes a first oil port, a second oil port, a third oil port and a fourth oil port, the first oil port is connected with the first chamber of the telescopic connecting rod, the second oil port is The port is connected with the first oil delivery port of the oil tank, and the third oil port is connected with the second chamber of the retractable connecting rod;
油泵,一端与所述油箱的第二输油口连接,另一端与所述换向阀的所述第四油口连接;an oil pump, one end is connected to the second oil port of the oil tank, and the other end is connected to the fourth oil port of the reversing valve;
第一驱动电机,与所述油泵连接。The first driving motor is connected with the oil pump.
可选的,所述液压站,还包括:Optionally, the hydraulic station further includes:
溢流阀,一端与所述油箱的第一输油口连接,另一端与所述油泵的另一端连接;an overflow valve, one end is connected to the first oil delivery port of the oil tank, and the other end is connected to the other end of the oil pump;
第一油压计,与所述油箱连接;a first oil pressure gauge, connected with the oil tank;
第二油压计,与所述油泵的另一端连接;The second oil pressure gauge is connected with the other end of the oil pump;
滤器,设置于所述油箱的第二输油口与所述油泵的一端之间。The filter is arranged between the second oil inlet of the oil tank and one end of the oil pump.
可选的,所述油泵包括单向变量泵,所述可伸缩连接杆上设置有长度刻度。Optionally, the oil pump includes a one-way variable pump, and a length scale is provided on the telescopic connecting rod.
可选的,还包括:Optionally, also include:
轴承座,设置于所述底盘上,所述固定轴安装于所述轴承座上,所述液压油管通过所述轴承座与所述固定轴连接。The bearing seat is arranged on the chassis, the fixed shaft is mounted on the bearing seat, and the hydraulic oil pipe is connected with the fixed shaft through the bearing seat.
可选的,还包括:Optionally, also include:
第二驱动电机,包括设置于所述第二驱动电机输出端的驱动齿轮;a second drive motor, comprising a drive gear disposed at the output end of the second drive motor;
所述底盘的边缘包括与所述驱动齿轮匹配的锯齿,所述底盘在所述第二驱动电机的控制下围绕所述轴承座旋转。The edge of the chassis includes saw teeth matching the drive gear, and the chassis rotates around the bearing seat under the control of the second drive motor.
可选的,所述弧形板远离所述固定轴的一侧设置有保护层。Optionally, a protective layer is provided on a side of the arc-shaped plate away from the fixed shaft.
可选的,所述可伸缩连接杆的数量大于等于三个,所述弧形板的数量与所述可伸缩连接杆一一对应设置。Optionally, the number of the telescopic connecting rods is greater than or equal to three, and the number of the arc-shaped plates is set in a one-to-one correspondence with the telescopic connecting rods.
可选的,还包括:Optionally, also include:
卷管盘外壁,垂直设置于所述底盘的边缘;所述卷管盘外壁与所述弧形板之间形成用于容纳海洋工程用管线的管缆储存空间。The outer wall of the hose reel is vertically arranged on the edge of the chassis; an umbilical storage space for accommodating pipelines for marine engineering is formed between the outer wall of the hose reel and the arc-shaped plate.
从上面所述可以看出,本公开提供的可调式卷管盘,通过固定轴、可伸缩连接杆以及弧形板组成卷管盘内圈,通过可伸缩连接杆的伸长与收缩调整弧形板与固定轴之间的距离来调整可调式卷管盘内圈半径,以使得该可调式卷管盘可以适用于各种不同规格的海洋工程用管线的安装,无需担心可调式卷管盘的内圈半径小于海洋工程用管线所允许的最小弯曲半径,避免软管发生局部过弯造成软管或海底电缆损坏;同时,无需额外设置泡沫块等填充物,只需通过驱动设备即可控制可伸缩连接杆的伸长和收缩,操作简单,耗费工时短。As can be seen from the above, the adjustable hose reel provided by the present disclosure is composed of a fixed shaft, a retractable connecting rod and an arc-shaped plate to form an inner ring of the hose reel, and the arc is adjusted through the extension and contraction of the retractable connecting rod. The distance between the plate and the fixed shaft can adjust the radius of the inner ring of the adjustable hose reel, so that the adjustable hose reel can be applied to the installation of various specifications of offshore engineering pipelines, without worrying about the adjustable hose reel. The radius of the inner ring is smaller than the minimum bending radius allowed by the pipeline for offshore engineering, so as to avoid the damage of the hose or the submarine cable caused by the local bending of the hose. The extension and retraction of the telescopic connecting rod is easy to operate and takes a short time.
附图说明Description of drawings
为了更清楚地说明本公开或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the present disclosure or related technologies more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments or related technologies. Obviously, the drawings in the following description are only for the present disclosure. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本公开实施例所述可调式卷管盘的俯视图;1 is a top view of the adjustable hose reel according to an embodiment of the present disclosure;
图2为本公开实施例所述可调式卷管盘的内径结构示意图;FIG. 2 is a schematic diagram of the inner diameter structure of the adjustable hose reel according to an embodiment of the present disclosure;
图3为本公开实施例所述可调式卷管盘的可伸缩连接杆的结构示意图;3 is a schematic structural diagram of a retractable connecting rod of the adjustable hose reel according to an embodiment of the present disclosure;
图4为本公开实施例所述可调式卷管盘的主视图;4 is a front view of the adjustable hose reel according to an embodiment of the present disclosure;
图5为本公开实施例所述可调式卷管盘的驱动设备示意图;FIG. 5 is a schematic diagram of a driving device of the adjustable hose reel according to an embodiment of the present disclosure;
图6为本公开实施例所述可调式卷管盘的驱动设备的结构示意图;FIG. 6 is a schematic structural diagram of a drive device of an adjustable coil reel according to an embodiment of the present disclosure;
图7为本公开实施例所述可调式卷管盘的第二驱动电机的结构示意图。FIG. 7 is a schematic structural diagram of a second driving motor of the adjustable coil reel according to an embodiment of the disclosure.
具体实施方式Detailed ways
为使本公开的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本公开进一步详细说明。In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to the specific embodiments and the accompanying drawings.
需要说明的是,除非另外定义,本公开实施例使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开实施例中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present disclosure should have the usual meanings understood by those with ordinary skill in the art to which the present disclosure belongs. "First", "second" and similar words used in the embodiments of the present disclosure do not denote any order, quantity or importance, but are only used to distinguish different components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
海洋工程用管线包括海底线缆、海上输油管、海底输油管、海上输气管、海底输气管等,其广泛应用于海底或海上的通信、输电、输油、输气等领域。在海洋工程用管线铺设过程中,需要将海洋工程用管线缠绕于卷管盘上。Offshore pipelines include submarine cables, offshore oil pipelines, submarine oil pipelines, marine gas pipelines, submarine gas pipelines, etc. In the process of laying pipelines for offshore engineering, the pipelines for offshore engineering need to be wound on the reel.
海底线缆、海上输油管、海底输油管、海上输气管、海底输气管等海洋工程用管线的最小弯曲半径有一定限制,若过小则会导致管线损坏。因此,卷管盘内圈半径必须大于海洋工程用管线所允许的最小弯曲半径,从而防止软管发生局部过弯造成软管或海底电缆损坏。The minimum bending radius of pipelines for marine engineering such as submarine cables, offshore oil pipelines, submarine oil pipelines, offshore gas pipelines, and submarine gas pipelines is limited. If it is too small, the pipeline will be damaged. Therefore, the radius of the inner circle of the hose reel must be larger than the minimum bending radius allowed by the pipeline for offshore engineering, so as to prevent the hose or submarine cable from being damaged due to local bending of the hose.
目前,用于海洋工程用管线安装的卷管盘,其内圈半径是固定不可调节的。因此在安装不同规格的海洋工程用管线时,需要在卷管盘内圈外围布置填充物,例如可以沿卷管盘内圈外围环绕布置多个泡沫块并绑定在卷管盘内圈上,来增加卷管盘内圈的半径;这种方式难以根据不同海洋工程用管线的最小弯曲半径选择合适的卷管盘内圈半径,对于不同规格的海洋工程用管线需要分别设置不同的泡沫块,这对现场工人的要求较高,且耗费工时较长。At present, the inner radius of the reel used for pipeline installation in offshore engineering is fixed and cannot be adjusted. Therefore, when installing pipelines for offshore engineering of different specifications, it is necessary to arrange fillers on the periphery of the inner ring of the reel. For example, multiple foam blocks can be arranged around the periphery of the inner ring of the reel and bound to the inner ring of the reel. To increase the radius of the inner ring of the coiled coil; this method is difficult to select the appropriate radius of the inner ring of the coiled coil according to the minimum bending radius of the pipeline for different offshore engineering. This places higher demands on on-site workers and takes a long time.
有鉴于此,本公开提供一种可调式卷管盘,该可调式卷管盘可应用于海洋工程用管线,以解决卷管盘内圈半径不能满足不同规格的海洋工程用管线的安装的问题。In view of this, the present disclosure provides an adjustable hose reel, which can be applied to pipelines for offshore engineering to solve the problem that the radius of the inner circle of the reel cannot meet the installation of pipelines for offshore engineering of different specifications .
如图1所示,所述可调式卷管盘,包括底盘1、固定轴2、可伸缩连接杆3、驱动设备4以及弧形板5。As shown in FIG. 1 , the adjustable hose reel includes a
其中,底盘1一般为圆形底盘,其用于承载可调式卷管盘上的其他结构以及安装于可调式卷管盘上的海洋工程用管线。固定轴2垂直于底盘1设置,且固定轴2固定于所述底盘1的中心;固定轴2具有一定的高度,以保证海洋工程用管线能够安装于该可调式卷管盘上。可伸缩连接杆3的一端与所述固定轴2连接,另一端与弧形板5连接,其可沿可伸缩连接杆3的延伸方向伸长或收缩,从而带动弧形板5在与底盘1平行的方向延伸或收缩。驱动设备4通过所述固定轴2与所述可伸缩连接杆3连接,驱动设备4可以为可伸缩连接杆3提供动力,从而控制所述可伸缩连接杆3沿与所述底盘平行的方向伸长或收缩,进而带动弧形板5在与底盘1平行的方向延伸或收缩。弧形板5安装于所述可伸缩连接杆3的另一端且至少部分围绕所述固定轴2设置。Among them, the
本实施例中,固定轴2、可伸缩连接杆3以及弧形板5形成了可调式卷管盘内圈,通过驱动设备4控制可伸缩连接杆3伸缩改变所述弧形板与所述固定轴之间的距离,从而调整可调式卷管盘内圈半径,使得该可调式卷管盘能够应用于各种不同规格的海洋工程用管线。如图2所示,弧形板5可以为矩形,所述弧形板5的内弧面朝向所述固定轴2设置,所述弧形板5的外弧面背离所述固定轴2设置,从而保证可调式卷管盘内圈的平滑稳固,使得海洋工程用管线可以很好地缠绕于弧形板5的外弧面上。In this embodiment, the fixed
本公开实施例所述可调式卷管盘,通过固定轴、可伸缩连接杆以及弧形板组成卷管盘内圈,通过可伸缩连接杆的伸长与收缩调整弧形板与固定轴之间的距离来调整可调式卷管盘内圈半径,以使得该可调式卷管盘可以适用于各种不同规格的海洋工程用管线的安装,无需担心可调式卷管盘的内圈半径小于海洋工程用管线所允许的最小弯曲半径,避免软管发生局部过弯造成软管或海底电缆损坏;同时,无需额外设置泡沫块等填充物,只需通过驱动设备即可控制可伸缩连接杆的伸长和收缩,操作简单,耗费工时短。In the adjustable hose reel described in the embodiment of the present disclosure, the inner ring of the hose reel is composed of a fixed shaft, a retractable connecting rod and an arc-shaped plate, and the distance between the arc-shaped plate and the fixed shaft is adjusted by the extension and contraction of the retractable connecting rod. Adjust the inner radius of the adjustable hose reel according to the distance, so that the adjustable hose reel can be applied to the installation of various specifications of offshore engineering pipelines, without worrying that the inner radius of the adjustable hose reel is smaller than that of the offshore engineering. Use the minimum bending radius allowed by the pipeline to avoid local bending of the hose and cause damage to the hose or submarine cable; at the same time, there is no need to set additional fillers such as foam blocks, and the extension of the retractable connecting rod can be controlled only by driving the device And shrink, simple operation, short labor time.
在一些实施例中,如图3所示,所述可伸缩连接杆3可以为液压活塞杆,其包括第一腔室31、第二腔室32、隔离层33以及伸缩杆34。其中,可伸缩连接杆3靠近第一腔室31的一侧固定在固定轴2上,所述隔离层34设置于所述第一腔室31和所述第二腔室32之间。所述伸缩杆34的一端垂直固定于所述隔离层34靠近所述第一腔室31的一侧,所述伸缩杆34的另一端穿过所述第一腔室31与所述弧形板5连接。In some embodiments, as shown in FIG. 3 , the telescopic connecting
当第一腔室31进油而第二腔室32出油时,第一腔室31增大而第二腔室32减小,伸缩杆34收缩,固定轴2与弧形板5之间的距离减小,可调式卷管盘内圈半径减小;当第一腔室31出油而第二腔室32进油时,第一腔室31减小而第二腔室32增大,伸缩杆34伸长,固定轴2与弧形板5之间的距离增大,可调式卷管盘内圈半径增加。When oil enters the
在一些实施例中,所述驱动设备5包括液压站。其中,所述液压站通过液压油管与所述可伸缩连接杆连接。In some embodiments, the
如图4所示,液压油管9设置于底盘1的底部。在使用时,可通过液压油管9将液压站与可伸缩连接杆3连接,液压站通过液压油管9向可伸缩连接杆3中输送或抽回液压油,从而控制可伸缩连接杆3的伸长或收缩来控制弧形板5与固定轴2之间的距离,进而调整可调式卷管盘内圈半径大小。可选的,所述液压站为小型液压站,从而便于携带与使用。As shown in FIG. 4 , the hydraulic oil pipe 9 is arranged at the bottom of the
在一些实施例中,如图5所示,所述液压站包括油箱41、换向阀43、油泵44以及第一驱动电机46。In some embodiments, as shown in FIG. 5 , the hydraulic station includes an
其中,油箱41包括第一输油口和第二输油口,且第一输油口和第二输油口均可进油和出油。换向阀43可以包括三位四通换向阀,其包括第一油口、第二油口、第三油口和第四油口,所述第一油口B与所述可伸缩连接杆3的第一腔室31连接,所述第二油口T与所述油箱41的第一输油口连接,所述第三油口A与所述可伸缩连接杆3的第二腔室32连接;油泵44的一端与所述油箱41的第二输油口连接,另一端与所述换向阀43的所述第四油口P连接;第一驱动电机46与所述油泵44连接。Wherein, the
当换向阀43处于右位时,换向阀43的第四油口P与第三油口A连通且第一油口B与第二油口T连通。在第一驱动电机46的控制下,油泵44从油箱41的第二输油口抽取液压油,该部分液压油经过换向阀43的进入第四油口P并从第三油口A流出后进入可伸缩连接杆3的第二腔室32;可伸缩连接杆3的第一腔室31中液压油进入换向阀43的第一油口B,并从第二油口T流出后通过油箱41的第一输油口进入油箱41,从而使得可伸缩连接杆3的第一腔室31减小,第二腔室32增大,伸缩杆34伸长,弧形板5与固定轴2之间的距离增加,可调式卷管盘的内圈半径变大。When the reversing
当换向阀43处于左位时,换向阀43的第四油口P与第一油口B连通且第三油口A与第二油口T连通。在第一驱动电机46的控制下,油泵44从油箱41的第二输油口抽取液压油,该部分液压油经过换向阀43的进入第四油口P并从第一油口B流出后进入可伸缩连接杆3的第一腔室31;可伸缩连接杆3的第二腔室32中液压油进入换向阀43的第三油口A,并从第二油口T流出后通过油箱41的第一输油口进入油箱41,从而使得可伸缩连接杆3的第一腔室31增大,第二腔室32减小,伸缩杆34收缩,弧形板5与固定轴2之间的距离减小,可调式卷管盘的内圈半径减小。When the reversing
在上述实施例中,通过油箱41、换向阀43、油泵44以及第一驱动电机46的控制,使得弧形板5与固定轴2之间的距离可以增大或者减小,从而实现可调式卷管盘的内圈半径增大或减小,实现可调式卷管盘的内圈半径可调节,In the above embodiment, through the control of the
在一些实施例中,如图5所示,所述液压站还包括溢流阀42、第一油压计47、第二油压计45以及滤器48。In some embodiments, as shown in FIG. 5 , the hydraulic station further includes a
其中,溢流阀42的一端与所述油箱41的第一输油口连接,另一端与所述油泵44的另一端连接;当油泵44出口压力超过溢流阀42调定压力时,溢流阀42打开,液压油通过溢流阀42回到油箱41。第一油压计47与所述油箱41连接,用于检测油箱41内的油压。第二油压计45与所述油泵44的另一端连接,用于检测油泵44出口处的压力,以便于基于第二油压计45的检测结果控制溢流阀42的开启和关闭。滤器48设置于所述油箱41的第二输油口与所述油泵44的一端之间,用于过滤液压油中的杂质。One end of the
在一些实施例中,所述油泵44包括单向变量泵,油泵44的一端即为单向变量泵的入口S,油泵44的另一端即为单向变量泵的出口P,从而可以通过单向变量泵精确控制进入可伸缩连接杆3的第一腔室31或第二腔室32中的油量,以便于实现可伸缩连接杆3的定量伸长或收缩,实现可调式卷管盘内圈半径的定量可调。所述可伸缩连接杆3上设置有长度刻度,从而可以显示可伸缩连接杆3调节的长度,即显示可调式卷管盘内圈半径增加或减少的位移量。In some embodiments, the
本实施例中,通过将油泵44设置为单向变量泵,并在可伸缩连接杆3设置长度刻度,从而使得用户可以对可调式卷管盘内圈半径进行精准调节,从而可以适用于各种规格的海洋工程用管线的安装。In this embodiment, the
在一些实施例中,如图6所示,油箱41、换向阀43、油泵44、第一油压计47以及滤器48集成于液压油柜40中,第一驱动电机46设置在液压油柜40上方,第二油压计45固定在第一驱动电机46上。所述液压站还包括控制盒49,控制盒49内包括启动按钮、溢流阀42等部件,溢流阀42的调定压力可以设置为5Mpa,当油压超过溢流阀42的调定压力时,即可自动开启溢流阀42使得液压油可以回流至邮箱41。In some embodiments, as shown in FIG. 6 , the
在一些实施例中,所述可调式卷管盘还包括轴承座10。如图4所示,轴承座10设置于所述底盘1上,所述固定轴2安装于所述轴承座10上,所述液压油管9通过所述轴承座10与所述固定轴2连接。In some embodiments, the adjustable hose reel further includes a bearing
在一些实施例中,所述可调式卷管盘还包括第二驱动电机7,第二驱动电机7设置于底盘1的边缘。如图7所示,第二驱动电机7包括设置于所述第二驱动电机7输出端的驱动齿轮71;所述底盘1的边缘包括与所述驱动齿轮71匹配的锯齿11,所述底盘1在所述第二驱动电机7的控制下围绕所述轴承座10旋转。可选的,第二驱动电机7的驱动齿轮71与底盘1的锯齿11之间设置固态润滑油脂,以实现润滑作用。In some embodiments, the adjustable coil reel further includes a
工作时,将轴承座10固定在地面上,在第二驱动电机7的驱动下,可调式卷管盘围绕轴承座10旋转,从而实现海洋工程用管线在可调式卷管盘上的安装或卸载。During operation, the bearing
在一些实施例中,所述弧形板5远离所述固定轴2的一侧设置有保护层。本实施例中,弧形板5的材料可以为不锈钢,保护层可以为具有一定厚度的低刚性材料,例如橡胶等,通过保护层的设置可充分保护海洋工程用管线,放置海洋工程用管线磨损。In some embodiments, a protective layer is provided on the side of the arc-shaped
可选的,弧形板5与可伸缩连接杆3之间可以通过螺栓连接或者焊接。Optionally, the arc-shaped
在一些实施例中,所述可伸缩连接杆3的数量大于等于三个。所述弧形板5的数量与所述可伸缩连接杆3一一对应设置。如图2所示,在一些具体的实施例中,所述可伸缩连接杆6的数量可以为六个,相应的所述弧形板5的数量也为六个,且六个弧形板5拼接后形成圆形的可调式卷管盘内径。In some embodiments, the number of the telescopic connecting
在一些实施例中,所述可调式卷管盘还包括卷管盘外壁8。如图1、图4所示,卷管盘外壁8垂直设置于所述底盘1的边缘;所述卷管盘外壁8与所述弧形板5之间形成用于容纳海洋工程用管线的管缆储存空间6。其中,卷管盘外壁8可以为栅栏式或封闭式,本实施例对此不作限制。In some embodiments, the adjustable hose reel further includes a hose reel
本公开实施例所述可调式卷管盘,通过设置于底盘1上的固定轴2、可伸缩连接杆3以及弧形板5形成可调式卷管盘的内圈,通过驱动设备4即液压站控制可伸缩连接杆3的伸长和收缩从而实现可调式卷管盘内圈半径可调;通过将驱动设备4中的油泵44设置为单向变量泵,从而可以精确控制进出可伸缩连接杆3的液压油的油量,进而精确控制可伸缩连接杆3的位移量,实现可调式卷管盘内圈半径的定量可调,满足各种规格的海洋工程用管线的安装;通过第二驱动电机的驱动齿轮以及设置于底盘1边缘的锯齿的配合,从而使得第二驱动电机可控制底盘1及其上的固定轴2、可伸缩连接杆3以及弧形板5等结构一同围绕轴承座旋转,从而便于海洋工程用管线的安装和卸载。In the adjustable hose reel described in the embodiment of the present disclosure, the inner ring of the adjustable hose reel is formed by the fixed
本公开实施例所述可调式卷管盘,可以精确选择内圈半径,且调节范围较大,可以满足市场上主流电缆或者柔性管的最小弯曲半径要求,实现内圈半径的调节;且对现场工人的要求较低,耗费工时短。The adjustable hose reel according to the embodiment of the present disclosure can accurately select the radius of the inner ring, and the adjustment range is large, which can meet the minimum bending radius requirements of mainstream cables or flexible pipes in the market, and realize the adjustment of the radius of the inner ring; Workers are less demanding and work hours are short.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本公开的范围(包括权利要求)被限于这些例子;在本公开的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本公开实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is only exemplary, and is not intended to imply that the scope of the present disclosure (including the claims) is limited to these examples; under the spirit of the present disclosure, the above embodiments or Technical features in different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the disclosed embodiments as described above, which are not provided in detail for the sake of brevity.
另外,为简化说明和讨论,并且为了不会使本公开实施例难以理解,在所提供的附图中可以示出或可以不示出与集成电路(IC)芯片和其它部件的公知的电源/接地连接。此外,可以以框图的形式示出装置,以便避免使本公开实施例难以理解,并且这也考虑了以下事实,即关于这些框图装置的实施方式的细节是高度取决于将要实施本公开实施例的平台的(即,这些细节应当完全处于本领域技术人员的理解范围内)。在阐述了具体细节(例如,电路)以描述本公开的示例性实施例的情况下,对本领域技术人员来说显而易见的是,可以在没有这些具体细节的情况下或者这些具体细节有变化的情况下实施本公开实施例。因此,这些描述应被认为是说明性的而不是限制性的。In addition, to simplify illustration and discussion, and in order not to obscure the embodiments of the present disclosure, well-known power/power sources associated with integrated circuit (IC) chips and other components may or may not be shown in the figures provided in the figures provided. ground connection. Furthermore, devices may be shown in block diagram form in order to avoid obscuring the disclosed embodiments, and this also takes into account the fact that details regarding the implementation of these block diagram devices are highly dependent on the implementation of the disclosed embodiments platform (ie, these details should be well within the understanding of those skilled in the art). Where specific details (eg, circuits) are set forth to describe exemplary embodiments of the present disclosure, it will be apparent to those skilled in the art that these specific details may be made without or with changes The embodiments of the present disclosure are implemented as follows. Accordingly, these descriptions are to be considered illustrative rather than restrictive.
尽管已经结合了本公开的具体实施例对本公开进行了描述,但是根据前面的描述,这些实施例的很多替换、修改和变型对本领域普通技术人员来说将是显而易见的。例如,其它存储器架构(例如,动态RAM(DRAM))可以使用所讨论的实施例。Although the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations to these embodiments will be apparent to those of ordinary skill in the art from the foregoing description. For example, other memory architectures (eg, dynamic RAM (DRAM)) may use the discussed embodiments.
本公开实施例旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本公开实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本公开的保护范围之内。The disclosed embodiments are intended to cover all such alternatives, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of the embodiments of the present disclosure should be included within the protection scope of the present disclosure.
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| CN215557915U (en) * | 2021-06-16 | 2022-01-18 | 沈阳亨通光通信有限公司 | Short-disc steel wire recovery device |
| CN216836317U (en) * | 2021-12-27 | 2022-06-28 | 苏州伊仕顿包装科技有限公司 | Adjustable winding device is used in transparent adhesive tape production |
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2022
- 2022-07-07 CN CN202210793170.4A patent/CN115231394A/en active Pending
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| CN102787626A (en) * | 2012-08-28 | 2012-11-21 | 北京南车时代机车车辆机械有限公司 | diaphragm-wall grab and hydraulic system of cable drum thereof |
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| CN209322095U (en) * | 2018-09-15 | 2019-08-30 | 昌荣电机(深圳)有限公司 | Steel band unwinding device |
| CN209758738U (en) * | 2019-02-19 | 2019-12-10 | 即墨市华信五金厂 | Adjustable wire coil |
| CN111776884A (en) * | 2020-08-05 | 2020-10-16 | 合肥锦晟纺织科技有限公司 | Textile yarn adjusting and winding device and winding process |
| CN214989132U (en) * | 2021-05-28 | 2021-12-03 | 亿信医疗器械股份有限公司 | Self-adjusting winding device for non-woven fabric conveying |
| CN215557915U (en) * | 2021-06-16 | 2022-01-18 | 沈阳亨通光通信有限公司 | Short-disc steel wire recovery device |
| CN216836317U (en) * | 2021-12-27 | 2022-06-28 | 苏州伊仕顿包装科技有限公司 | Adjustable winding device is used in transparent adhesive tape production |
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