CN115230004A - Board compounding former is moulded to PVC wood - Google Patents

Board compounding former is moulded to PVC wood Download PDF

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Publication number
CN115230004A
CN115230004A CN202210873429.6A CN202210873429A CN115230004A CN 115230004 A CN115230004 A CN 115230004A CN 202210873429 A CN202210873429 A CN 202210873429A CN 115230004 A CN115230004 A CN 115230004A
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plate
mixing
molding
fixedly connected
box
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CN115230004B (en
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艾明贤
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Anhui Yinuo Wood Plastic Sheet Technology Co ltd
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Anhui Yinuo Wood Plastic Sheet Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/14Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with screw or helix
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/26Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a PVC wood-plastic board mixing and forming device, which comprises a mixing mechanism, an extruder and a forming mechanism, wherein the extruder is connected with the mixing mechanism; the mixing mechanism comprises a mixing box, a feed inlet is formed in the top of the mixing box, a mixing motor is fixedly mounted on one side of the mixing box, a mixing rotating plate is fixedly connected to the output end of the mixing motor, a stirring shaft is fixedly connected to the middle of the mixing rotating plate, and two spiral stirring plates which are symmetrically arranged are fixedly connected to two ends of the stirring shaft; a discharge opening is formed in one side of the bottom of the mixing box, and a material guide pipe is arranged below the mixing box; according to the invention, the rotation of the two spiral stirring plates pushes the raw materials along the axial direction of the stirring shaft, so that the stirring uniformity is improved, the stirring of the raw materials is realized by matching the rotation of the stirring rods, and the stirring arc plates are arranged in the middle of the stirring rods, so that the fishing and stirring capabilities of the stirring rods on the raw materials are improved, and the material mixing efficiency is improved.

Description

一种PVC木塑板混料成型设备A kind of PVC wood-plastic board mixing molding equipment

技术领域technical field

本发明涉及PVC板生产技术领域,具体是一种PVC木塑板混料成型设备。The invention relates to the technical field of PVC board production, in particular to a PVC wood-plastic board mixing and forming equipment.

背景技术Background technique

PVC木塑板具有防水、防潮、耐霉菌性能好、耐候性好、耐腐蚀等优点,能够解决传统木质产品对潮湿和多水环境中吸水受潮后容易腐烂、膨胀变形的问题。其主要由木材为基础材料配合PVC和加工助剂等,混合均匀后再经模具设备加热挤出成型而制成。PVC wood-plastic board has the advantages of waterproof, moisture-proof, mildew resistance, weather resistance, corrosion resistance, etc. It can solve the problem that traditional wood products are easy to rot and expand and deform after absorbing water in humid and watery environments. It is mainly made of wood as the base material, combined with PVC and processing aids, etc., mixed evenly, and then heated and extruded by mold equipment.

专利号CN210256802U公开了一种PVC木塑板加工用混料设备,其是通过伺服电机等结构的设置,带动滑动座来回移动,滑动座来回移动带动转柱和转动对固定槽的物料进行混合。这种混合搅拌方式,搅拌混合的均匀性不足且在进行后续的挤出及成型操作时,需要借助额外设备,进行取料和移送操作,使得整体的混料及成型工序的工作效率低。Patent No. CN210256802U discloses a mixing equipment for PVC wood-plastic board processing, which drives the sliding seat to move back and forth through the setting of a servo motor and other structures, and the sliding seat moves back and forth to drive the rotating column and rotate to mix the materials in the fixed groove. In this mixing method, the uniformity of mixing and mixing is insufficient, and additional equipment is required to carry out material reclaiming and transferring operations during subsequent extrusion and molding operations, resulting in low work efficiency of the overall mixing and molding process.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种PVC木塑板混料成型设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a PVC wood-plastic board compound molding equipment to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种PVC木塑板混料成型设备,包括用于对原料进行混合的混料机构、用于对混合后的进行熔化挤出的挤出机以及对挤出后的原料进行成型压制的成型机构;A PVC wood-plastic board mixing and forming equipment, comprising a mixing mechanism for mixing raw materials, an extruder for melting and extruding the mixed raw materials, and a molding mechanism for forming and pressing the extruded raw materials ;

所述混料机构包括混料箱,所述混料箱的顶部开设有进料口,所述混料箱的一侧固定安装有混料电机,所述混料电机的输出端固定连接有混料转板,所述混料转板的边沿固定连接有若干个等角度排布的搅拌杆,若干个所述搅拌杆的中部均固定连接有搅拌弧板;所述混料转板的中部固定连接有搅拌轴,所述搅拌轴的两端均固定连接有螺旋搅拌板,两个所述螺旋搅拌板相互对称设置;所述混料箱底部的一侧开设有卸料口,所述卸料口的内壁转动连接有卸料板,所述混料箱底部的另一侧固定安装有卸料气缸,所述卸料气缸的输出端固定连接有卸料推板,所述卸料推板的底部转动连接有对接板,所述对接板的顶部与卸料板的底部滑动连接;The mixing mechanism includes a mixing box, the top of the mixing box is provided with a feeding port, a mixing motor is fixedly installed on one side of the mixing box, and the output end of the mixing motor is fixedly connected with a mixing machine. A material rotating plate, the edge of the mixing rotating plate is fixedly connected with several stirring rods arranged at equal angles, and the middle parts of the several stirring rods are fixedly connected with a stirring arc plate; the middle part of the mixing rotating plate is fixed A stirring shaft is connected, and both ends of the stirring shaft are fixedly connected with a spiral stirring plate, and the two spiral stirring plates are arranged symmetrically with each other; a discharge port is opened on one side of the bottom of the mixing box, and the discharge A discharge plate is rotatably connected to the inner wall of the port, a discharge cylinder is fixedly installed on the other side of the bottom of the mixing box, and a discharge push plate is fixedly connected to the output end of the discharge cylinder. The bottom is rotatably connected with a docking plate, and the top of the docking plate is slidingly connected with the bottom of the stripping plate;

所述混料箱的下方设置有导料管,所述导料管的顶部与卸料口的底部对应设置,所述导料管的内壁固定安装有导料输送带,所述导料管的底部与挤出机的进料端对应设置;The bottom of the mixing box is provided with a material guide pipe, the top of the material guide pipe is set corresponding to the bottom of the discharge port, the inner wall of the material guide pipe is fixedly installed with a material guide conveyor belt, and the inner wall of the material guide pipe is fixed with a material guide conveyor belt. The bottom is set corresponding to the feed end of the extruder;

所述挤出机的输出端设置有导送槽,所述导送槽内壁转动安装有若干个导送转辊,所述导送槽的一端与成型箱固定连接,所述成型机构包括成型箱,所述成型箱与导送槽端部对应的位置开设有导送口,所述成型箱内壁的一侧固定连接有导料板,所述导料板的顶面倾斜设置,且导料板的高度较高端与导送口底部对应设置,导料板的较低端转动连接有导引转辊,所述导引板的上方固定安装有裁切刀,所述导料板的下方固定安装有推移气缸,所述推移气缸的输出端固定连接有推移架,所述推移架内壁转动连接有推移导辊;The output end of the extruder is provided with a guide groove, the inner wall of the guide groove is rotatably installed with several guide rollers, one end of the guide groove is fixedly connected with the forming box, and the forming mechanism includes a forming box , the forming box is provided with a guide port at the position corresponding to the end of the guide groove, one side of the inner wall of the forming box is fixedly connected with a material guide plate, the top surface of the material guide plate is inclined, and the material guide plate is The higher end of the guide plate is set corresponding to the bottom of the guide port, the lower end of the guide plate is rotatably connected with a guide roller, the cutting knife is fixedly installed above the guide plate, and the lower part of the guide plate is fixedly installed There is a push cylinder, the output end of the push cylinder is fixedly connected with a push frame, and the inner wall of the push frame is rotatably connected with a push guide roller;

所述成型箱内壁的底部固定安装有推送板,所述推送板顶部的边沿固定安装有推送导轨,所述推送导轨的内壁滑动安装有模压槽,所述成型箱内部的顶部固定安装有模压气缸,所述模压气缸的输出端固定连接有模压板;所述模压板的下方设置有冷却单元,所述冷却单元包括两个对称设置的侧边冷却板,两个所述侧边冷却板之间设置有下冷却板,所述下冷却板嵌设于推送板的中部,所述下冷却板以及两个侧边冷却板的内部均嵌设有制冷管,所述制冷管的内部循环流动有制冷剂,所述制冷管的一侧通过连通管与外接的制冷设备固定连接;A push plate is fixedly installed at the bottom of the inner wall of the molding box, a push guide rail is fixedly installed on the edge of the top of the push plate, a molding groove is slidably installed on the inner wall of the pushing guide rail, and a molding cylinder is fixedly installed on the top of the inside of the molding box. , the output end of the molded cylinder is fixedly connected with a molded plate; a cooling unit is arranged below the molded plate, and the cooling unit includes two symmetrically arranged side cooling plates, between the two side cooling plates A lower cooling plate is provided. The lower cooling plate is embedded in the middle of the push plate. The lower cooling plate and the two side cooling plates are embedded with refrigeration pipes. One side of the refrigeration pipe is fixedly connected to the external refrigeration equipment through a communication pipe;

所述成型箱一侧的底部开设有出料口,所述出料口的一侧固定连接有承托架,所述推动板的一端延伸至承托架内;A discharge port is opened at the bottom of one side of the forming box, a support bracket is fixedly connected to one side of the discharge port, and one end of the push plate extends into the support bracket;

作为本发明进一步的方案:所述推送板的另一端设置有送风单元,所述送风单元包括送风板,所述送风板嵌设于成型箱的内壁,所述送风板的中部固定连接有若干个进风管,若干个进风管均与外接送风设备的输出端相连通。As a further solution of the present invention: the other end of the push plate is provided with an air supply unit, the air supply unit includes an air supply plate, the air supply plate is embedded in the inner wall of the molding box, and the middle part of the air supply plate Several air inlet pipes are fixedly connected, and several air inlet pipes are connected with the output end of the external air supply equipment.

作为本发明进一步的方案:所述混料箱的上方设置有暂存箱,所述暂存箱的顶部转动连接有顶盖,所述暂存箱的一侧开设有送入口,所述暂存箱的底部设置有通口,所述通口的底部与进料口的顶部对应设置,所述暂存箱内壁的两侧均固定连接有斜板,两个所述斜板的内部均固定安装有上料气缸,所述上料气缸的输出端固定连接有封闭板,在两个上料气缸伸出到极限位置时,两个封闭板的一端贴合接触,对通口进行拦阻封闭。As a further solution of the present invention: a temporary storage box is arranged above the mixing box, a top cover is rotatably connected to the top of the temporary storage box, a feeding port is opened on one side of the temporary storage box, and the temporary storage box is The bottom of the box is provided with a through port, and the bottom of the through port is correspondingly arranged with the top of the feed port. Both sides of the inner wall of the temporary storage box are fixedly connected with inclined plates, and the interiors of the two inclined plates are fixedly installed. There is a feeding cylinder, and the output end of the feeding cylinder is fixedly connected with a closing plate. When the two feeding cylinders extend to the limit position, one end of the two closing plates is in contact with each other to block and seal the port.

作为本发明进一步的方案:所述送入口的一侧固定连接有进料斗,所述进料斗的内壁转动连接有若干个错位排布的粉料压辊。As a further solution of the present invention, a feeding hopper is fixedly connected to one side of the feeding port, and a plurality of powder pressing rollers arranged in a staggered position are rotatably connected to the inner wall of the feeding hopper.

作为本发明进一步的方案:所述导送槽顶部靠近挤出机的一端固定连接有压料架,所述压料架的内部转动安装有两个压延转辊。As a further solution of the present invention, a pressing frame is fixedly connected to one end of the top of the guide groove close to the extruder, and two calendering rollers are rotatably installed inside the pressing frame.

与现有技术相比,本发明的有益效果是:本发明在混料搅拌时利用两个螺旋搅拌板相互对称设置,使得两个螺旋搅拌板的转动能够将原料沿搅拌轴的轴向进行推送,以此提高搅拌均匀性;配合若干个搅拌杆的转动,实现对原料的搅拌,通过在搅拌杆的中部设置搅拌弧板,提高搅拌杆对原料的捞取和翻搅能力,使得贴附于混料箱底部和侧壁的原料也能被充分刮取,以提高混料效率;在搅拌完成后通过卸料气缸带动对接板等结构运动,进而带动卸料板翻转打开,实现对原料的自动卸料操作,配合导料管和导送槽等结构,实现了整体混料成型过程中的高度自动化,以此提高了生产效率;Compared with the prior art, the beneficial effects of the present invention are: the present invention utilizes two spiral stirring plates to be symmetrically arranged with each other during mixing and stirring, so that the rotation of the two spiral stirring plates can push the raw materials along the axial direction of the stirring shaft. in order to improve the stirring uniformity; with the rotation of several stirring rods, the stirring of the raw materials is realized. The raw materials at the bottom and side walls of the material box can also be fully scraped to improve the mixing efficiency; after the mixing is completed, the unloading cylinder drives the movement of the docking plate and other structures, and then drives the unloading plate to turn over and open to realize the automatic unloading of the raw materials. The material operation, combined with the structure of the material guide pipe and the guide groove, realizes a high degree of automation in the overall mixing and forming process, thereby improving the production efficiency;

本发明通过导送槽与若干个导送转辊的配合,实现对挤出后原料的导送,通过设置压延转辊对挤出的远离进行压延展开,使其形成带状,方便后续进行模压时原料在模压槽内的均匀堆叠;在带状原料的导送过程中,利用推移气缸带动推移导辊往复移动,使得带状原料能够在模压槽内形成多层对接,有效的提高了模槽内原料的分布均匀度,方便后续的模压操作;通过设置冷却单元,在模压操作时,对模压槽进行降温,加速原料的降温定型;通过推送导轨带动模压槽移动,使其在承接带状原料的上料位,对应模压板底部的模压位以及承托架顶面的出料位之间往复运动,实现模压成型过程的自动连续进行。The present invention realizes the guiding of the extruded raw materials through the cooperation of the guide groove and several guide rollers, and calenders and expands the extruded distance by setting calendering rollers to form a belt shape, which is convenient for subsequent molding. When the raw materials are evenly stacked in the molding groove; during the conveying process of the strip-shaped raw materials, the pushing cylinder is used to drive the sliding guide roller to move back and forth, so that the strip-shaped raw materials can form multi-layer butt joints in the molding groove, which effectively improves the mold groove. The uniformity of the distribution of the internal raw materials facilitates the subsequent molding operation; by setting a cooling unit, during the molding operation, the molding tank is cooled to accelerate the cooling and setting of the raw materials; the molding tank is driven by the push rail to move, so that it can accept the strip-shaped raw materials. The feeding level of the machine corresponds to the reciprocating movement between the molding position at the bottom of the molding plate and the discharging position on the top surface of the support bracket, so as to realize the automatic and continuous process of the molding process.

附图说明Description of drawings

图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;

图2为本发明混料机构的截面图;Fig. 2 is the sectional view of the mixing mechanism of the present invention;

图3为本发明成型机构的正视截面图;Fig. 3 is the front sectional view of the molding mechanism of the present invention;

图4为本发明成型机构的侧视截面图;Figure 4 is a side sectional view of the molding mechanism of the present invention;

图5为本发明进料斗的截面图。Figure 5 is a cross-sectional view of the feed hopper of the present invention.

图中:1、混料箱;2、暂存箱;3、进料斗;4、导料管;5、挤出机;6、导送槽;7、成型箱;8、混料电机;9、搅拌杆;10、搅拌弧板;11、搅拌轴;12、螺旋搅拌板;13、卸料板;14、卸料气缸;15、导料输送带;16、导料板;17、推移气缸;18、推移导辊;19、导引转辊;20、送风板;21、进风管;22、推送板;23、模压槽;24、模压板;25、制冷管;26、侧边冷却板;27、粉料压辊;28、封闭板;29、斜板;30、压延转辊;31、导送转辊;32、顶盖;33、裁切刀。In the figure: 1. Mixing box; 2. Temporary storage box; 3. Feeding hopper; 4. Feeding pipe; 5. Extruder; 6. Feeding groove; 7. Forming box; 8. Mixing motor; 9, stirring rod; 10, stirring arc plate; 11, stirring shaft; 12, screw stirring plate; 13, discharge plate; 14, discharge cylinder; 15, material guide conveyor belt; 16, material guide plate; 17, push Cylinder; 18, push guide roller; 19, guide roller; 20, air supply plate; 21, air inlet pipe; 22, push plate; 23, molded groove; 24, molded plate; 25, refrigeration pipe; 26, side Side cooling plate; 27, powder pressing roller; 28, closing plate; 29, inclined plate; 30, calendering roller; 31, guide roller; 32, top cover; 33, cutting knife.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-图5,本发明实施例中,一种PVC木塑板混料成型设备,包括用于对原料进行混合的混料机构、用于对混合后的进行熔化挤出的挤出机5以及对挤出后的原料进行成型压制的成型机构;Please refer to FIG. 1-FIG. 5. In the embodiment of the present invention, a PVC wood-plastic board mixing and molding equipment includes a mixing mechanism for mixing raw materials, and an extrusion mechanism for melting and extruding the mixed materials. Machine 5 and a molding mechanism for molding and pressing the extruded raw materials;

混料机构包括混料箱1,混料箱1的顶部开设有进料口,混料箱1的一侧固定安装有混料电机8,混料电机8的输出端固定连接有混料转板,混料转板的边沿固定连接有若干个等角度排布的搅拌杆9,若干个搅拌杆9的中部均固定连接有搅拌弧板10,搅拌弧板10采用柔性材料制成,且其宽度满足在转动时边沿能够与混料箱1的内侧壁和底部接触;通过搅拌电机带动若干个搅拌杆9的转动,实现对原料的搅拌,通过在搅拌干的中部设置搅拌弧板10,提高搅拌杆9对原料的捞取和翻搅能力,使得贴附于混料箱1底部和侧壁的原料也能被充分刮取,以提高混料效率;The mixing mechanism includes a mixing box 1, the top of the mixing box 1 is provided with a feeding port, a mixing motor 8 is fixedly installed on one side of the mixing box 1, and the output end of the mixing motor 8 is fixedly connected with a mixing rotating plate , the edge of the mixing rotary plate is fixedly connected with a number of stirring rods 9 arranged at equal angles, and the middle parts of several stirring rods 9 are fixedly connected with a stirring arc plate 10. The stirring arc plate 10 is made of flexible materials, and its width Satisfy that the edge can be in contact with the inner wall and bottom of the mixing box 1 during rotation; the stirring motor drives the rotation of several stirring rods 9 to realize the stirring of the raw materials, and the stirring arc plate 10 is arranged in the middle of the stirring dry to improve the stirring. The ability of the rod 9 to pick up and stir the raw materials enables the raw materials attached to the bottom and side walls of the mixing box 1 to be fully scraped to improve the mixing efficiency;

混料转板的中部固定连接有搅拌轴11,搅拌轴11的两端均固定连接有螺旋搅拌板12,两个螺旋搅拌板12相互对称设置,即两个螺旋搅拌板12的螺旋方向相反,在本实施例中,搅拌电机带动搅拌轴11转动时,两个螺旋搅拌板12的转动方向满足其能够将原料向搅拌轴11中部推送,也可通过调整搅拌电机的转动方向,使得两个螺旋搅拌板12的转动能够带动原料向搅拌轴11两端运动,以此提高搅拌均匀性;A stirring shaft 11 is fixedly connected to the middle of the mixing rotary plate, and two ends of the stirring shaft 11 are fixedly connected to a spiral stirring plate 12. The two spiral stirring plates 12 are arranged symmetrically with each other, that is, the spiral directions of the two spiral stirring plates 12 are opposite. In this embodiment, when the stirring motor drives the stirring shaft 11 to rotate, the rotation direction of the two spiral stirring plates 12 is sufficient to push the raw material to the middle of the stirring shaft 11 . The rotation of the stirring plate 12 can drive the raw material to move to both ends of the stirring shaft 11, thereby improving the stirring uniformity;

混料箱1底部的一侧开设有卸料口,卸料口的内壁转动连接有卸料板13,混料箱1底部的另一侧固定安装有卸料气缸14,卸料气缸14的输出端固定连接有卸料推板,卸料推板的底部转动连接有对接板,对接板的顶部与卸料板13的底部滑动连接,通过卸料气缸14带动对接板等结构运动,进而带动卸料板13翻转打开,实现对原料的自动卸料操作;One side of the bottom of the mixing box 1 is provided with a discharge port, the inner wall of the discharge port is rotatably connected with a discharge plate 13, and the other side of the bottom of the mixing box 1 is fixedly installed with a discharge cylinder 14. The output of the discharge cylinder 14 The end is fixedly connected with a discharge push plate, the bottom of the discharge push plate is rotatably connected with a docking plate, the top of the docking plate is slidably connected with the bottom of the discharge plate 13, and the discharge cylinder 14 drives the structure such as the docking plate to move, thereby driving the discharge The material plate 13 is turned over and opened to realize the automatic unloading operation of the raw materials;

为方便对原料的自动导送,完成挤出机5的上料操作,混料箱1的下方设置有导料管4,导料管4的顶部与卸料口的底部对应设置,导料管4的内壁固定安装有导料输送带15,导料管4的底部与挤出机5的进料端对应设置;In order to facilitate the automatic feeding of raw materials and complete the feeding operation of the extruder 5, a material guide pipe 4 is arranged below the mixing box 1, and the top of the material guide pipe 4 is set corresponding to the bottom of the discharge port. The inner wall of 4 is fixedly installed with a material guide conveyor belt 15, and the bottom of the material guide pipe 4 is set corresponding to the feeding end of the extruder 5;

挤出机5的输出端设置有导送槽6,导送槽6内壁转动安装有若干个导送转辊31,导送槽6顶部靠近挤出机5的一端固定连接有压料架,压料架的内部转动安装有两个竖向间隔排列的压延转辊30,位于下方的压延转辊30,其顶面高度与导送转辊31的顶面高度一致,通过导送槽6与若干个导送转辊31的配合,实现对挤出后原料的导送,通过设置压延转辊30对挤出的远离进行压延展开,使其形成带状,方便后续进行模压时原料在模压槽23内的均匀堆叠;The output end of the extruder 5 is provided with a guide groove 6, the inner wall of the guide groove 6 is rotatably installed with a number of guide rollers 31, and the top of the guide groove 6 is fixedly connected to one end of the extruder 5 with a pressing frame, which is used for pressing. Two calendering rollers 30 arranged at intervals are installed in the interior of the material rack. The calendering roller 30 located below has the same height as the top surface of the guide roller 31. The cooperation of the guide rollers 31 realizes the guide of the extruded raw materials. By setting the calendering rollers 30, the extruded distance is rolled and expanded to form a belt shape, which is convenient for the subsequent molding of the raw materials in the molding groove 23. uniform stacking within;

导送槽6的一端与成型箱7固定连接,成型机构包括成型箱7,成型箱7与导送槽6端部对应的位置开设有导送口,成型箱7内壁的一侧固定连接有导料板16,导料板16的顶面倾斜设置,且导料板16的高度较高端与导送口底部对应设置,导料板16的较低端转动连接有导引转辊19,导引板的上方固定安装有裁切刀33,导料板16的下方固定安装有推移气缸17,推移气缸17的输出端固定连接有推移架,推移架内壁转动连接有推移导辊18;在带状原料的导送过程中,利用推移气缸17带动推移导辊18往复移动,使得带状原料能够在模压槽23内形成多层对接,有效的提高了模槽内原料的分布均匀度,方便后续的模压操作;One end of the guide groove 6 is fixedly connected with the forming box 7, and the forming mechanism includes a forming box 7. The forming box 7 is provided with a guide port at the position corresponding to the end of the guide groove 6, and one side of the inner wall of the forming box 7 is fixedly connected with a guide. Material plate 16, the top surface of the material guide plate 16 is inclined and arranged, and the higher end of the material guide plate 16 is arranged corresponding to the bottom of the guide port, and the lower end of the material guide plate 16 is rotatably connected with a guide roller 19, which guides the guide plate 16. A cutting knife 33 is fixedly installed on the top of the plate, a pusher cylinder 17 is fixedly installed under the guide plate 16, a pusher frame is fixedly connected to the output end of the pusher cylinder 17, and a pusher guide roller 18 is rotatably connected to the inner wall of the pusher frame; During the feeding of the raw materials, the push cylinder 17 is used to drive the push rollers 18 to move back and forth, so that the strip-shaped raw materials can form multi-layer butt joints in the molding groove 23, which effectively improves the distribution uniformity of the raw materials in the molding groove and facilitates subsequent processing. molding operation;

成型箱7内壁的底部固定安装有推送板22,推送板22顶部的边沿固定安装有推送导轨,推送导轨的内壁滑动安装有模压槽23,通过推送导轨带动模压槽23移动,使其在承接带状原料的上料位,对应模压板24底部的模压位以及承托架顶面的出料位之间往复运动,实现模压成型过程的自动连续进行;The bottom of the inner wall of the molding box 7 is fixedly installed with a push plate 22, the edge of the top of the push plate 22 is fixedly installed with a push guide rail, and the inner wall of the push guide rail is slidably installed with a molding groove 23. The feeding position of the raw material corresponds to the reciprocating movement between the molding position at the bottom of the molding plate 24 and the discharging position on the top surface of the support bracket, so as to realize the automatic and continuous process of the molding process;

成型箱7内部的顶部固定安装有模压气缸,模压气缸的输出端固定连接有模压板24;模压板24的下方设置有冷却单元,冷却单元包括两个对称设置的侧边冷却板26,两个侧边冷却板26之间设置有下冷却板,下冷却板嵌设于推送板22的中部,下冷却板以及两个侧边冷却板26的内部均嵌设有制冷管25,制冷管25的内部循环流动有制冷剂,制冷管25的一侧通过连通管与外接的制冷设备固定连接;通过设置冷却单元,在模压操作时,对模压槽23进行降温,加速原料的降温定型;成型箱7一侧的底部开设有出料口,出料口的一侧固定连接有承托架,推动板的一端延伸至承托架内;The top inside the molding box 7 is fixedly installed with a molding cylinder, and the output end of the molding cylinder is fixedly connected with a molding plate 24; a cooling unit is arranged below the molding plate 24, and the cooling unit includes two symmetrically arranged side cooling plates 26, two A lower cooling plate is arranged between the side cooling plates 26. The lower cooling plate is embedded in the middle of the push plate 22. The lower cooling plate and the interior of the two side cooling plates 26 are embedded with refrigeration pipes 25. Refrigerant is circulated inside, and one side of the refrigeration pipe 25 is fixedly connected to the external refrigeration equipment through a communication pipe; by setting a cooling unit, during the molding operation, the molding groove 23 is cooled to accelerate the cooling and shaping of the raw materials; the molding box 7 The bottom of one side is provided with a discharge port, one side of the discharge port is fixedly connected with a bearing bracket, and one end of the push plate extends into the bearing bracket;

推送板22的另一端设置有送风单元,送风单元包括送风板20,送风板20嵌设于成型箱7的内壁,送风板20的中部固定连接有若干个进风管21,若干个进风管21均与外接送风设备的输出端相连通,通过设置送风单元,在带状原料四涌入模槽时,对其进行吹气降温,方便后续模压时的定型操作。The other end of the push plate 22 is provided with an air supply unit. The air supply unit includes an air supply plate 20. The air supply plate 20 is embedded in the inner wall of the molding box 7. A number of air inlet pipes 21 are fixedly connected to the middle of the air supply plate 20. Several air inlet pipes 21 are connected with the output end of the external air supply equipment. By setting the air supply unit, when the strip-shaped raw material 4 is poured into the mold groove, it is blown to cool down, which is convenient for the setting operation during subsequent molding.

混料箱1的上方设置有暂存箱2,暂存箱2的顶部转动连接有顶盖32,暂存箱2的一侧开设有送入口,暂存箱2的底部设置有通口,通口的底部与进料口的顶部对应设置,暂存箱2内壁的两侧均固定连接有斜板29,两个斜板29的内部均固定安装有上料气缸,上料气缸的输出端固定连接有封闭板28,在两个上料气缸伸出到极限位置时,两个封闭板28的一端贴合接触,对通口进行拦阻封闭;通过设置暂存箱2,对需要混料的原料进行临时存放,使得混料箱1在进行混料操作时,能够对下一批原料进行预先的配比存储,以此提高生产效率。The top of the mixing box 1 is provided with a temporary storage box 2, the top of the temporary storage box 2 is rotatably connected with a top cover 32, one side of the temporary storage box 2 is provided with a feeding port, and the bottom of the temporary storage box 2 is provided with a through port, through which the The bottom of the port is set correspondingly to the top of the feeding port, the two sides of the inner wall of the temporary storage box 2 are fixedly connected with inclined plates 29, the inside of the two inclined plates 29 are fixedly installed with a feeding cylinder, and the output end of the feeding cylinder is fixed. A closing plate 28 is connected. When the two feeding cylinders extend to the limit position, one end of the two closing plates 28 is in contact with each other to block and seal the opening; Temporary storage is carried out, so that when the mixing box 1 is performing the mixing operation, the next batch of raw materials can be stored in advance in a proportion, so as to improve the production efficiency.

送入口的一侧固定连接有进料斗3,进料斗3的内壁转动连接有若干个错位排布的粉料压辊27,通过设置粉料压辊27,对送入的原料内带有的大颗粒进行辊压粉碎,提高物料均匀度,以方便后续的混料以及挤出操作。One side of the feeding port is fixedly connected with the feeding hopper 3, and the inner wall of the feeding hopper 3 is rotatably connected with a number of powder pressing rollers 27 arranged in dislocation. The large particles are rolled and crushed to improve the uniformity of the material, so as to facilitate the subsequent mixing and extrusion operations.

本发明在使用时,将生产PVC木塑板的原料由送入口送入进料斗3,若干个分料压辊转动,对大颗粒的原料进行辊压粉碎,并将原料推送入暂存箱2,当完成全部原料上料操作后,两个上料气缸启动,带动两个封闭板28回缩,使通口打开,原料由通口穿过并由进料口进入混料箱1;When the present invention is in use, the raw materials for producing PVC wood-plastic panels are fed into the feeding hopper 3 from the feeding port, and several material-separating pressure rollers are rotated to crush and crush the large-particle raw materials, and the raw materials are pushed into the temporary storage box. 2. When all the raw material feeding operations are completed, the two feeding cylinders are activated to drive the two closing plates 28 to retract, so that the port is opened, and the raw material passes through the port and enters the mixing box 1 from the feeding port;

混料电机8启动,带动混料转板转动,进而带动若干个搅拌杆9与搅拌弧板10转动,对原料进行翻转搅拌,同时搅拌转板的转动带动搅拌轴11转动,带动两个螺旋搅拌板12的转动,将原料向混料箱1中部方向推送,实现对混料箱1内部原料的充分均匀的搅拌混合;The mixing motor 8 starts to drive the mixing rotary plate to rotate, and then drives a number of stirring rods 9 and the stirring arc plate 10 to rotate to turn the raw materials over and stir. The rotation of the plate 12 pushes the raw materials in the direction of the middle of the mixing box 1, so as to achieve sufficient and uniform stirring and mixing of the raw materials in the mixing box 1;

混合完成后,卸料气缸14启动带动卸料推板和对接板回缩,使卸料板13翻转打开,原料由卸料口排出,沿卸料板13落入导料管4,通过导料输送带15对原料进行承接,通过导料输送带15的转动,将原料送入挤出机5,经过挤出机5挤出后由输出端送出,由两个压延转辊30之间的空隙穿过,通过两个压延转辊30的转动将原料辊压成带状,再由若干个导送转辊31的转动,将带状原料由导送口送入成型箱7;After the mixing is completed, the unloading cylinder 14 is activated to drive the unloading push plate and the docking plate to retract, so that the unloading plate 13 is turned over and opened, and the raw materials are discharged from the unloading port, and fall into the guide pipe 4 along the unloading plate 13, and pass through the guide. The conveyor belt 15 undertakes the raw material, and the raw material is fed into the extruder 5 through the rotation of the material guide conveyor belt 15 . After passing through, the raw material is rolled into a belt shape by the rotation of the two calendering rollers 30, and then the belt-shaped raw material is fed into the forming box 7 from the guide port by the rotation of several guide rollers 31;

进入成型箱7的带状原料,沿导引板下落,并绕过导引转辊19下落并与推移导辊18一侧贴合接触,而后推移气缸17启动推动带状原料移动,使其端部下开落于模压槽23内,再推移气缸17带动推移导辊18往复运动,配合原料滋生的输送下落,使得落入模压槽23的带状原料逐层折弯堆叠,当带状原料的长度满足模压的要求时,由裁切刀33启动工作,将带状原料切断;The strip-shaped raw material entering the forming box 7 falls along the guide plate, and then goes around the guide roller 19 and falls into contact with the side of the push guide roller 18, and then the push cylinder 17 starts to push the strip-shaped raw material to move, so that the end of the strip is moved. The bottom part is opened and dropped in the molding groove 23, and then the cylinder 17 is pushed to drive the sliding guide roller 18 to reciprocate, and cooperate with the conveying and falling of the raw material, so that the strip-shaped raw material falling into the molding groove 23 is bent and stacked layer by layer. When the length of the strip-shaped raw material is When the requirements of molding are met, the cutting knife 33 starts the work to cut off the strip-shaped raw material;

在原料送入模压槽23的过程中,由外接的送风设备向若干个送风管送入气流,对带状原料进行降温,当原料完全送入模槽后,由推送导轨带动模压槽23移动至模压板24下方,由模压气缸带动模压板24下压,将模压槽23内的原料压制成型,同时外接制冷设备向制冷管25循环输送制冷剂,对侧边冷却板26和下冷却板进行降温,进而实现对模压槽23和原料的降温,加快原料的定型速度,而后模压气缸带动模压板24上移复位,由推送导轨将模压槽23由出料口送出。During the process of feeding the raw material into the molding groove 23, the external air supply equipment sends air flow to several air supply pipes to cool the strip-shaped raw material. When the raw material is completely fed into the molding groove, the molding groove 23 is driven by the push rail. Move to the bottom of the molding plate 24, the molding plate 24 is driven by the molding cylinder to press down, and the raw material in the molding groove 23 is pressed and formed. The temperature is lowered, thereby realizing the cooling of the molding groove 23 and the raw materials, and accelerating the setting speed of the raw materials, and then the molding cylinder drives the molding plate 24 to move up and reset, and the molding groove 23 is sent out from the discharge port by the push rail.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art , without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or modifications to equivalent embodiments of equivalent changes, as long as it does not depart from the technical solution content of the present invention, according to the technical solution of the present invention Substantially any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.

Claims (8)

1.一种PVC木塑板混料成型设备,包括混料机构、挤出机(5)和成型机构;其特征在于,所述混料机构包括混料箱(1),所述混料箱(1)的顶部开设有进料口,所述混料箱(1)的一侧固定安装有混料电机(8),所述混料电机(8)的输出端固定连接有混料转板,所述混料转板的中部固定连接有搅拌轴(11),所述搅拌轴(11)的两端对称设置有两个螺旋搅拌板(12);所述混料箱(1)底部的一侧开设有卸料口,所述混料箱(1)的下方设置有导料管(4),所述导料管(4)的底部与挤出机(5)的进料端对应设置;1. A PVC wood-plastic board mixing and forming equipment, comprising a mixing mechanism, an extruder (5) and a molding mechanism; it is characterized in that, the mixing mechanism comprises a mixing box (1), the mixing box The top of (1) is provided with a feeding port, a mixing motor (8) is fixedly installed on one side of the mixing box (1), and a mixing rotating plate is fixedly connected to the output end of the mixing motor (8). , a stirring shaft (11) is fixedly connected to the middle of the mixing rotating plate, and two spiral stirring plates (12) are symmetrically arranged at both ends of the stirring shaft (11); A discharge port is opened on one side, a material guide pipe (4) is arranged below the mixing box (1), and the bottom of the material guide pipe (4) is correspondingly arranged with the feeding end of the extruder (5). ; 所述挤出机(5)的输出端设置有导送槽(6),所述导送槽(6)内壁转动安装有若干个导送转辊(31),所述成型机构包括成型箱(7),所述导送槽(6)的一端与成型箱(7)固定连接,所述成型箱(7)内壁的底部固定安装有推送板(22),所述推送板(22)顶部的边沿固定安装有推送导轨,所述推送导轨的内壁滑动安装有模压槽(23),所述成型箱(7)内部的顶部固定安装有模压气缸,所述模压气缸的输出端固定连接有模压板(24);所述成型箱(7)一侧的底部开设有出料口。The output end of the extruder (5) is provided with a guide groove (6), and several guide rollers (31) are rotatably installed on the inner wall of the guide groove (6), and the forming mechanism includes a forming box ( 7), one end of the guide groove (6) is fixedly connected with the molding box (7), the bottom of the inner wall of the molding box (7) is fixedly installed with a push plate (22), and the top of the push plate (22) is fixedly installed. A push guide rail is fixedly installed on the edge, a molding groove (23) is slidably installed on the inner wall of the push guide rail, a molding cylinder is fixedly installed on the top of the inside of the molding box (7), and a molding plate is fixedly connected to the output end of the molding cylinder. (24); a discharge port is provided at the bottom of one side of the forming box (7). 2.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述推送板(22)的一端设置有送风单元,所述送风单元包括送风板(20),所述送风板(20)的中部固定连接有若干个进风管(21)。2. A PVC wood-plastic board mixing molding equipment according to claim 1, characterized in that, one end of the push plate (22) is provided with an air supply unit, and the air supply unit comprises an air supply plate (20). ), a plurality of air inlet pipes (21) are fixedly connected to the middle of the air supply plate (20). 3.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述模压板(24)的下方设置有冷却单元,所述冷却单元包括两个对称设置的侧边冷却板(26),两个所述侧边冷却板(26)之间设置有下冷却板,所述下冷却板嵌设于推送板(22)的中部,所述下冷却板以及两个侧边冷却板(26)的内部均嵌设有制冷管(25)。3. A PVC wood-plastic board compound molding equipment according to claim 1, characterized in that, a cooling unit is provided below the molded plate (24), and the cooling unit comprises two symmetrically arranged sides A cooling plate (26), a lower cooling plate is arranged between the two side cooling plates (26), the lower cooling plate is embedded in the middle of the push plate (22), the lower cooling plate and the two side cooling plates Refrigeration pipes (25) are embedded inside the side cooling plates (26). 4.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述成型箱(7)内壁的一侧固定连接有导料板(16),所述导料板(16)的一端转动连接有导引转辊(19),所述导料板(16)的下方固定安装有推移气缸(17),所述推移气缸(17)的输出端固定连接有推移架,所述推移架内壁转动连接有推移导辊(18)。4. A PVC wood-plastic board mixing molding equipment according to claim 1, characterized in that, a material guide plate (16) is fixedly connected to one side of the inner wall of the molding box (7), and the material guide plate is One end of (16) is rotatably connected with a guide roller (19), a pusher cylinder (17) is fixedly installed under the material guide plate (16), and a pusher frame is fixedly connected to the output end of the pusher cylinder (17). , the inner wall of the push frame is rotatably connected with a push guide roller (18). 5.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述混料箱(1)的上方设置有暂存箱(2),所述暂存箱(2)的一侧开设有送入口,所述暂存箱(2)的底部设置有通口,所述通口的底部与进料口的顶部对应设置,所述暂存箱(2)内壁的两侧均固定连接有斜板(29),两个所述斜板(29)的内部均固定安装有上料气缸,所述上料气缸的输出端固定连接有封闭板(28)。5. A PVC wood-plastic board mixing and forming equipment according to claim 1, wherein a temporary storage box (2) is arranged above the mixing box (1), and the temporary storage box (2) ) is provided with a feeding port on one side, the bottom of the temporary storage box (2) is provided with a through port, the bottom of the through port is correspondingly arranged with the top of the feeding port, and the two inner walls of the temporary storage box (2) are provided with a through port. A sloping plate (29) is fixedly connected to the sides, a feeding cylinder is fixedly installed inside the two sloping plates (29), and a closing plate (28) is fixedly connected to the output end of the feeding cylinder. 6.根据权利要求5所述的一种PVC木塑板混料成型设备,其特征在于,所述送入口的一侧固定连接有进料斗(3),所述进料斗(3)的内壁转动连接有若干个错位排布的粉料压辊(27);所述导送槽(6)顶部靠近挤出机(5)的一端固定连接有压料架,所述压料架的内部转动安装有两个压延转辊(30)。6. A PVC wood-plastic board mixing molding equipment according to claim 5, characterized in that, a feeding hopper (3) is fixedly connected to one side of the feeding port, and the feeding hopper (3) is The inner wall is rotatably connected with a number of staggered powder pressing rollers (27); one end of the top of the guide groove (6) close to the extruder (5) is fixedly connected with a pressing frame, and the inside of the pressing frame is Two calender rolls (30) are rotatably installed. 7.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述卸料口的内壁转动连接有卸料板(13),所述混料箱(1)底部的另一侧固定安装有卸料气缸(14),所述卸料气缸(14)的输出端固定连接有卸料推板,所述卸料推板的底部转动连接有对接板,所述对接板的顶部与卸料板(13)的底部滑动连接。7. A PVC wood-plastic board mixing and molding equipment according to claim 1, characterized in that a discharge plate (13) is rotatably connected to the inner wall of the discharge port, and the bottom of the mixing box (1) is rotatably connected with a discharge plate (13). A discharge cylinder (14) is fixedly installed on the other side of the discharge cylinder, the output end of the discharge cylinder (14) is fixedly connected with a discharge push plate, and a docking plate is rotatably connected to the bottom of the discharge push plate. The top of the plate is slidably connected to the bottom of the stripper plate (13). 8.根据权利要求1所述的一种PVC木塑板混料成型设备,其特征在于,所述混料转板的边沿固定连接有若干个等角度排布的搅拌杆(9),若干个所述搅拌杆(9)的中部均固定连接有搅拌弧板(10)。8. A kind of PVC wood-plastic board mixing molding equipment according to claim 1, is characterized in that, the edge of described mixing rotating plate is fixedly connected with several stirring rods (9) arranged at equal angles, and several A stirring arc plate (10) is fixedly connected to the middle of the stirring rod (9).
CN202210873429.6A 2022-07-21 2022-07-21 A PVC wood-plastic board mixing molding equipment Active CN115230004B (en)

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