CN115229889A - Fully automatic lens trimming machine - Google Patents

Fully automatic lens trimming machine Download PDF

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Publication number
CN115229889A
CN115229889A CN202210996181.2A CN202210996181A CN115229889A CN 115229889 A CN115229889 A CN 115229889A CN 202210996181 A CN202210996181 A CN 202210996181A CN 115229889 A CN115229889 A CN 115229889A
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China
Prior art keywords
lens
conveyor belt
dust
film
seat
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Pending
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CN202210996181.2A
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Chinese (zh)
Inventor
潘吕建
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Linhai City Raul Machine Co ltd
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Linhai City Raul Machine Co ltd
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Priority to CN202210996181.2A priority Critical patent/CN115229889A/en
Publication of CN115229889A publication Critical patent/CN115229889A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • B65G45/26Cleaning devices for gathering residue after cleaning

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention provides a full-automatic lens edge turning machine which comprises a sheet conveying mechanism, an edge turning mechanism and a sheet discharging mechanism, wherein the edge turning mechanism is arranged above the rear part of the sheet conveying mechanism, the sheet discharging mechanism is arranged behind the sheet conveying mechanism, the sheet conveying mechanism comprises a sheet conveying belt and a conveying belt cleaning device, the conveying belt cleaning device comprises dust collecting boxes and cleaning roller assemblies, the dust collecting boxes are arranged below the sheet conveying belt and in front of the edge turning mechanism, and the cleaning roller assemblies are respectively arranged at the openings of the two dust collecting boxes. This full-automatic lens car limit machine has set up conveyer belt cleaning device and has cleaned sending the piece conveyer belt, utilizes clean gyro wheel will send the resin dust on piece conveyer belt surface to get rid of to collect the resin dust through the dust collection box, discharge the resin dust through suction dust collecting device.

Description

全自动镜片车边机Fully automatic lens trimming machine

技术领域technical field

本发明属于车边机技术领域,尤其是涉及一种全自动镜片车边机。The invention belongs to the technical field of edging machines, in particular to a fully automatic lens edging machine.

背景技术Background technique

现有镜片后期加工,一般都要进行车边与倒角处理,使得镜片的外观及合格率符合需求。镜片由镜片输送带送入镜片车边机的车边机构,但是镜片输送带上会吸附车边产生的树脂粉尘。由于镜片输送带为环形结构,故这些树脂粉末将随镜片输送带转动粘附到镜片上,造成产品缺陷。In the post-processing of the existing lenses, edge and chamfering are generally required to make the appearance and pass rate of the lenses meet the requirements. The lens is fed into the edge mechanism of the lens edger by the lens conveyor belt, but the resin dust generated by the edge of the lens will be absorbed by the lens conveyor belt. Since the lens conveying belt is an annular structure, these resin powders will adhere to the lens along with the rotation of the lens conveying belt, resulting in product defects.

发明内容SUMMARY OF THE INVENTION

本发明旨在解决以下技术问题:镜片输送带上会吸附车边产生的树脂粉末,由于镜片输送带为环形结构,故这些树脂粉末将随镜片输送带转动粘附到镜片上,造成产品缺陷;提供一种全自动镜片车边机,其设有输送带清洁装置对输送带进行清洁。The present invention aims to solve the following technical problems: the lens conveyor belt will absorb the resin powder generated by the vehicle, and because the lens conveyor belt is of an annular structure, these resin powders will rotate along with the lens conveyor belt and adhere to the lens, resulting in product defects; Provided is an automatic lens edger, which is provided with a conveyor belt cleaning device to clean the conveyor belt.

为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种全自动镜片车边机,包括送片机构、车边机构和出片机构,所述车边机构设置在所述送片机构后部的上方,所述出片机构设置在所述送片机构的后方,所述送片机构包括送片输送带和输送带清洁装置,输送带清洁装置包括集尘盒以及清洁滚轮组件,所述集尘盒设置在送片输送带的下方、车边机构的前方,所述集尘盒在两组送片输送带的正下方设有集尘盒敞开口,所述集尘盒的一端或两端设有集尘盒管接口,所述集尘盒管接口连接有抽吸集尘装置,在两个集尘盒敞开口处分别设置所述清洁滚轮组件,所述清洁滚轮组件包括两个清洁滚轮、滚轮旋转电机、滚轮安装架、滚轮安装架平移气缸,两个清洁滚轮转动连接在所述滚轮安装架上并通过所述滚轮旋转电机驱动旋转,所述滚轮安装架平移气缸连接所述滚轮安装架并驱动所述滚轮安装架沿垂直于所述送片输送带的方向作往复平移运动。A fully automatic lens trimming machine, comprising a film feeding mechanism, a trimming mechanism and a film discharging mechanism, the trimming mechanism is arranged above the rear of the film feeding mechanism, and the film discharging mechanism is arranged on the film feeding mechanism At the rear of the mechanism, the film feeding mechanism includes a feeding conveyor belt and a conveyor belt cleaning device. The conveyor belt cleaning device includes a dust collecting box and a cleaning roller assembly. The dust collecting box is arranged below the film feeding conveyor belt. In front of the dust collecting box, the dust collecting box is provided with an opening of the dust collecting box directly below the two sets of film feeding conveyor belts, and one or both ends of the dust collecting box are provided with a dust collecting box pipe interface, and the dust collecting box pipe The interface is connected with a suction and dust collection device, and the cleaning roller assemblies are respectively arranged at the open openings of the two dust collecting boxes. The cleaning roller assemblies include two cleaning rollers, a roller rotating motor, a roller mounting frame, and a roller mounting frame translation cylinder. , the two cleaning rollers are rotatably connected to the roller mounting frame and are driven to rotate by the roller rotating motor. The roller mounting frame translation cylinder is connected to the roller mounting frame and drives the roller mounting frame to be perpendicular to the feed The direction of the sheet conveyor belt is reciprocating translation movement.

作为一种优选的技术方案,所述送片机构还包括若干组沿所述送片输送带的输送方向设置镜片冷却装置。As a preferred technical solution, the film feeding mechanism further includes several groups of lens cooling devices arranged along the conveying direction of the film feeding conveyor belt.

作为一种优选的技术方案,所述全自动镜片车边机还包括镜片预检测机构,所述镜片预检测机构设置在所述送片输送带上并位于所述车边机构的前方,所述镜片预检测机构包括检测支架、夹爪组件和预检测座组件,夹爪组件包括两个夹爪和夹爪手指气缸,所述夹爪手指气缸固定设置在所述检测支架上,所述夹爪手指气缸连接两个夹爪并控制两个夹爪沿垂直于所述送片输送带的方向张开和夹紧,所述预检测座组件包括预检测座、预检测座安装架和预检测座升降气缸,预检测座位于所述送片输送带的上方且固定安装在所述预检测座安装架上,所述预检测座升降气缸固定设置在所述检测支架上,所述预检测座升降气缸连接所述预检测座安装架并控制所述预检测座安装架升降。As a preferred technical solution, the automatic lens edger further includes a lens pre-detection mechanism, and the lens pre-detection mechanism is arranged on the film feeding conveyor belt and is located in front of the edge mechanism. The lens pre-detection mechanism includes a detection bracket, a clamping claw assembly and a pre-detection seat assembly. The clamping claw assembly includes two clamping claws and a clamping claw finger cylinder. The clamping claw finger cylinder is fixedly arranged on the detection bracket, and the clamping claw The finger cylinder connects the two jaws and controls the two jaws to open and clamp in the direction perpendicular to the film feeding conveyor. The pre-test seat assembly includes a pre-test seat, a pre-test seat mounting bracket and a pre-test seat Lifting cylinder, the pre-detection seat is located above the sheet feeding conveyor belt and is fixedly installed on the pre-detection seat mounting frame, the pre-detection seat lifting cylinder is fixedly arranged on the detection bracket, and the pre-detection seat is lifted and lowered The air cylinder is connected to the pre-detection seat mounting frame and controls the pre-detection seat mounting frame to rise and fall.

作为一种优选的技术方案,所述车边机构包括刀架组件,所述刀架组件包括刀架上支板、刀架后支板、车边刀头和进刀电机,所述刀架上支板水平设置,所述进刀电机固定设置在所述刀架上支板上,所述刀架后支板竖直设置在所述刀架上支板的后方,所述进刀电机的连接所述刀架后支板并驱动所述刀架后支板相对于所述刀架上支板前后平移,所述车边刀头安装在所述刀架后支板上,所述刀架上支板连接有刀架上支板升降机构。As a preferred technical solution, the turning mechanism includes a tool holder assembly, and the tool holder assembly includes a tool holder upper support plate, a tool holder rear support plate, a turning tool head and a tool feed motor. The support plate is arranged horizontally, the feed motor is fixedly arranged on the upper support plate of the tool rest, the rear support plate of the tool rest is vertically arranged behind the upper support plate of the tool rest, and the connection of the feed motor The rear support plate of the tool rest drives the rear support plate of the tool rest to translate forward and backward relative to the upper support plate of the tool rest. The supporting plate is connected with a supporting plate lifting mechanism on the tool rest.

作为一种优选的技术方案,所述全自动镜片车边机还包括吸尘机构,所述吸尘机构包括吸尘管和吸尘风机,所述吸尘管固定设置在所述刀架后支板上,所述吸尘管的前端罩设在所述车边刀头的外周,所述吸尘管的后端与所述吸尘风机连接。As a preferred technical solution, the automatic lens edger further includes a vacuuming mechanism, the vacuuming mechanism includes a vacuuming pipe and a vacuuming fan, and the vacuuming pipe is fixedly arranged on the rear support of the tool holder. On the board, the front end cover of the dust suction pipe is arranged on the outer periphery of the edge cutter head, and the rear end of the dust suction pipe is connected with the dust suction fan.

作为一种优选的技术方案,所述车边机构还包括镜片定位组件、下主轴组件和上旋转座,镜片定位组件和下主轴组件上下对应设置,镜片定位组件包括两个定位夹爪和定位夹爪手指气缸,所述定位夹爪手指气缸连接两个定位夹爪并控制两个定位夹爪沿垂直于所述送片输送带的方向张开和夹紧,所述下主轴组件包括镜片顶升气缸、镜片顶升部件和镜片顶升部件安装架,镜片顶升气缸顶端的驱动轴与所述镜片顶升部件安装架连接以驱动所述镜片顶升部件安装架升降,镜片顶升部件安装在镜片顶升部件安装架上并随镜片顶升部件安装架升降,上旋转座设置在两个定位夹爪中间,上旋转座连接有上旋转座旋转装置。As a preferred technical solution, the vehicle edge mechanism further includes a lens positioning assembly, a lower spindle assembly and an upper rotating seat, the lens positioning assembly and the lower spindle assembly are arranged correspondingly up and down, and the lens positioning assembly includes two positioning jaws and a positioning clip Claw finger cylinder, the positioning gripper finger cylinder connects two positioning grippers and controls the two positioning grippers to open and clamp along the direction perpendicular to the film feeding conveyor belt, the lower spindle assembly includes a lens lift A cylinder, a lens lifting part and a lens lifting part mounting bracket, the drive shaft at the top of the lens lifting cylinder is connected with the lens lifting part mounting bracket to drive the lens lifting part mounting bracket to go up and down, and the lens lifting part is installed on the The mounting frame of the lens lifting component is mounted and lifted up and down with the mounting frame of the lens lifting component, the upper rotating seat is arranged between the two positioning clamping claws, and the upper rotating seat is connected with a rotating device of the upper rotating seat.

作为一种优选的技术方案,所述车边机构还包括倒角组件,所述倒角组件包括倒角砂轮、倒角马达、倒角马达安装座、倒角马达旋转气缸,所述倒角马达旋转气缸连接所述倒角马达安装座并驱动所述倒角马达安装座旋转,所述倒角马达安装在所述倒角马达安装座上,所述倒角马达的输出轴与所述倒角砂轮固定连接。As a preferred technical solution, the turning mechanism further includes a chamfering assembly, and the chamfering assembly includes a chamfering grinding wheel, a chamfering motor, a chamfering motor mounting seat, and a chamfering motor rotating cylinder. The chamfering motor The rotating cylinder is connected to the chamfering motor mounting seat and drives the chamfering motor mounting seat to rotate, the chamfering motor is mounted on the chamfering motor mounting seat, and the output shaft of the chamfering motor is connected to the chamfering motor mounting seat. Grinding wheel fixed connection.

作为一种优选的技术方案,所述全自动镜片车边机还包括挡尘罩,所述挡尘罩罩设在所述送片输送带上,所述挡尘罩包括前罩和后罩,前罩和后罩分别设置在所述车边机构的前部和后部,前罩和后罩连接有挡尘罩平移气缸,挡尘罩平移气缸驱动前罩和后罩相对收拢和张开。As a preferred technical solution, the automatic lens edging machine further includes a dust shield, the dust shield is arranged on the film feeding conveyor belt, and the dust shield includes a front cover and a rear cover, The front cover and the rear cover are respectively arranged at the front and rear of the vehicle side mechanism. The front cover and the rear cover are connected with a dust cover translation cylinder, and the dust cover translation cylinder drives the front cover and the rear cover to fold and open relatively.

作为一种优选的技术方案,所述送片机构、车边机构设有两组,两组送片机构、车边机构并排设置,所述出片机构包括出片输送带和出片分隔板,所述出片输送带设置在且两组送片机构的后方承接送片输送带送出的成品镜片,所述出片输送带垂直于所述送片输送带设置,所述出片分隔板设置在所述出片输送带的中间,所述出片分隔板的前端折弯并抵接在出片输送带的侧边缘处且位于两组送片机构之间。As a preferred technical solution, there are two groups of the film feeding mechanism and the car side mechanism, and the two groups of film feeding mechanisms and the car side mechanism are arranged side by side, and the film discharge mechanism includes a film discharge conveyor belt and a film discharge separator , the film feeding conveyor belt is arranged at the rear of the two sets of film feeding mechanisms to receive the finished lenses sent by the film feeding conveyor belt, the film feeding conveyor belt is set perpendicular to the film feeding conveyor belt, the film feeding separation It is arranged in the middle of the sheet-feeding conveyor belt, and the front end of the sheet-feeding partition plate is bent and abuts on the side edge of the sheet-feeding conveyor belt and is located between the two groups of sheet feeding mechanisms.

作为一种优选的技术方案,所述车边机构设置在一车边箱内,所述车边箱仅在前后侧设有供所述送片输送带通过的开口,所述车边箱连接有将车边箱内部气体抽吸到外部的车边箱集尘管。As a preferred technical solution, the side mechanism is arranged in a side box, the side box is only provided with openings on the front and rear sides for the sheet feeding conveyor belt to pass through, and the side box is connected with a A saddlebag dust tube that draws the air inside the saddlebag to the outside.

采用上述技术方案后,本发明具有如下优点:After adopting the above-mentioned technical scheme, the present invention has the following advantages:

1、本发明的全自动镜片车边机,设置了输送带清洁装置对送片输送带进行清洁,利用清洁滚轮将送片输送带表面的树脂粉尘去除,并通过集尘盒收集树脂粉尘,通过抽吸集尘装置将树脂粉尘排出。本发明的全自动镜片车边机,使得镜片表面不会粘附送片输送带上的树脂粉末,保证了产品质量。1. In the fully automatic lens edger of the present invention, a conveyor belt cleaning device is set to clean the film feeding conveyor belt, and the resin dust on the surface of the film feeding conveyor belt is removed by the cleaning roller, and the resin dust is collected by the dust collecting box. The suction and dust collection device discharges the resin dust. The fully automatic lens edger of the invention ensures that the surface of the lens does not adhere to the resin powder on the film feeding conveyor belt, thereby ensuring product quality.

2、本发明的全自动镜片车边机,设置了预检测座组件对镜片进行车边前的厚度检测。根据预检测组件检测到的镜片厚度数据,车边机构根据镜片厚度数据调整刀头的高度,使得刀头恰好位于镜片的边缘处。因此,节省了车边机构调整行程的时间,镜片到达车边机构后能够快速进行车边工序,提升了全自动镜片车边机的工作效率,增加了产值。2. The fully automatic lens trimming machine of the present invention is provided with a pre-detection seat assembly to detect the thickness of the lens before trimming. According to the lens thickness data detected by the pre-detection component, the turning mechanism adjusts the height of the cutter head according to the lens thickness data, so that the cutter head is just at the edge of the lens. Therefore, the time for adjusting the stroke of the edge mechanism is saved, and the edge process can be performed quickly after the lens reaches the edge mechanism, which improves the working efficiency of the automatic lens edge machine and increases the output value.

3、本发明的全自动镜片车边机,设置了吸尘机构进行刀头附近进行吸尘,并通过车边箱集尘管对车边箱内部进行抽吸,以收集镜片车边加工产生的树脂粉末,从而避免划伤镜片表面,以及避免粉末污染生产环境并对操作人员的健康产生威胁。3. The fully automatic lens trimming machine of the present invention is equipped with a vacuuming mechanism to vacuum the vicinity of the cutter head, and suction the inside of the side case through the dust collecting pipe of the side case, so as to collect the dust produced by the lens trimming process. Resin powder, so as to avoid scratching the surface of the lens, and to avoid the powder contaminating the production environment and threatening the health of the operator.

4、本发明的全自动镜片车边机,设置了两组送片机构、车边机构,并通过一组出片机构进行出片,一组送片机构送出的镜片成品经过出片输送带的内侧输出,另一组送片机构送出的镜片成品经过出片输送带的外侧输出,使得同一出片输送带能够输送两组不同型号规格的镜片,提升了生产效率。4. The fully automatic lens edger of the present invention is provided with two sets of film feeding mechanisms and edge mechanisms, and the film is discharged through a set of film feeding mechanisms. The finished lens is output from the inner side, and the finished lens products sent by the other group of film feeding mechanisms are output through the outer side of the film output conveyor belt, so that the same film output conveyor belt can transport two sets of lenses of different types and specifications, which improves the production efficiency.

附图说明Description of drawings

图1为全自动镜片车边机的结构示意图;Figure 1 is a schematic structural diagram of an automatic lens edger;

图2为送片机构和车边机构的侧视图;Figure 2 is a side view of the film feeding mechanism and the vehicle side mechanism;

图3为送片机构的结构示意图;Fig. 3 is the structural representation of the film feeding mechanism;

图4为图3中A图处的局部放大图;Fig. 4 is a partial enlarged view of the place A in Fig. 3;

图5为集尘盒的结构示意图;Fig. 5 is the structural representation of the dust box;

图6为清洁滚轮组件的结构示意图;6 is a schematic structural diagram of a cleaning roller assembly;

图7为车边箱和车边机构的结构示意图;7 is a schematic structural diagram of a side case and a side mechanism;

图8为车边机构的结构示意图;8 is a schematic structural diagram of a vehicle side mechanism;

图9为刀架组件的结构示意图;Fig. 9 is the structural representation of the tool holder assembly;

图10为刀架组件的仰视图;Figure 10 is a bottom view of the tool holder assembly;

图11为倒角组件的结构示意图;Figure 11 is a schematic structural diagram of a chamfer assembly;

图12为下主轴组件的结构示意图;12 is a schematic structural diagram of the lower spindle assembly;

图13为镜片定位组件的结构示意图;13 is a schematic structural diagram of a lens positioning assembly;

图14为吸尘机构的结构示意图;Figure 14 is a schematic structural diagram of a vacuuming mechanism;

图15为送片机构和下主轴组件的结构示意图;Figure 15 is a schematic structural diagram of the film feeding mechanism and the lower spindle assembly;

图16为送片机构和下主轴组件的俯视图,图中前罩和后罩处于收拢状态。Fig. 16 is a top view of the film feeding mechanism and the lower spindle assembly, in which the front cover and the rear cover are in a folded state.

具体实施方式Detailed ways

以下结合附图及具体实施例,对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

如图1-16所示,全自动镜片车边机,包括送片机构1、车边机构2、吸尘机构3、出片机构4和镜片预检测机构5。As shown in Figure 1-16, the automatic lens edger includes a film feeding mechanism 1, a vehicle edge mechanism 2, a dust suction mechanism 3, a film output mechanism 4 and a lens pre-detection mechanism 5.

其中送片机构1、车边机构2、吸尘机构3设有两组且两组送片机构1、车边机构2、吸尘机构3并排设置。所述车边机构2设置在所述送片机构1后部的上方,所述吸尘机构3设置在所述车边机构2处,所述出片机构4设置在两组送片机构1的后方。There are two groups of sheet feeding mechanism 1 , vehicle side mechanism 2 , and dust collection mechanism 3 , and the two groups of sheet feeding mechanism 1 , vehicle side mechanism 2 , and dust collection mechanism 3 are arranged side by side. The vehicle side mechanism 2 is arranged above the rear of the film feeding mechanism 1 , the dust suction mechanism 3 is arranged at the vehicle side mechanism 2 , and the film ejecting mechanism 4 is arranged on the two sets of film feeding mechanisms 1 . rear.

每组送片机构1包括送片输送带11、镜片冷却装置12、输送带清洁装置13。其中每组送片机构的送片输送带11设有两组,两组送片输送带11并排设置。每组送片输送带11上沿输送方向设有若干镜片挡条1101,所述镜片挡条1101设置在送片输送带11的两边,用于分隔镜片。Each group of film feeding mechanisms 1 includes a film feeding conveyor belt 11 , a lens cooling device 12 , and a conveyor belt cleaning device 13 . There are two groups of film feeding conveyor belts 11 for each group of film feeding mechanisms, and the two groups of film feeding conveyor belts 11 are arranged side by side. Each group of film feeding conveyor belts 11 is provided with a plurality of lens guard bars 1101 along the conveying direction, and the lens guard bars 1101 are arranged on both sides of the film feeding conveyor belt 11 for separating the lenses.

镜片冷却装置12设有两组,两组镜片冷却装置12沿所述送片输送带11的输送方向设置,用于镜片的冷却定型。镜片冷却装置12可以是冷却风机等,冷却风机的出风口对准送片输送带11上的镜片。The lens cooling device 12 is provided with two groups, and the two groups of lens cooling devices 12 are arranged along the conveying direction of the film feeding conveyor belt 11 for cooling and shaping the lens. The lens cooling device 12 can be a cooling fan or the like, and the air outlet of the cooling fan is aligned with the lenses on the feeding conveyor belt 11 .

所述镜片预检测机构5设置在所述送片输送带11上并位于所述镜片冷却装置12的后方、所述车边机构2的前方。所述镜片预检测机构5包括检测支架51、两组预检测夹爪组件和预检测座组件。The lens pre-detection mechanism 5 is arranged on the film feeding conveyor belt 11 and is located behind the lens cooling device 12 and in front of the vehicle edge mechanism 2 . The lens pre-detection mechanism 5 includes a detection bracket 51 , two sets of pre-detection jaw assemblies and a pre-detection seat assembly.

两组预检测夹爪组件均包括两个预检测夹爪52和预检测夹爪手指气缸53。所述预检测夹爪手指气缸53固定设置在所述检测支架51上,所述预检测夹爪手指气缸53连接两个预检测夹爪52并控制两个预检测夹爪52沿垂直于所述送片输送带11的方向张开和夹紧。所述预检测夹爪52包括预检测夹臂521和两个竖直设置的预检测夹爪手指522,所述预检测夹臂521的内侧呈弧形。预检测夹爪组件通过驱动预检测夹爪52夹紧镜片对镜片进行第一次中心定位。Both sets of pre-detection jaw assemblies include two pre-detection jaws 52 and a pre-detection jaw finger cylinder 53 . The pre-detection gripper finger cylinder 53 is fixedly arranged on the detection bracket 51, and the pre-detection gripper finger cylinder 53 connects two pre-detection grippers 52 and controls the two pre-detection grippers 52 to be perpendicular to the The direction of the film feeding conveyor belt 11 is opened and clamped. The pre-detection gripper 52 includes a pre-detection gripper arm 521 and two pre-detection gripper fingers 522 arranged vertically. The inner side of the pre-detection gripper arm 521 is arc-shaped. The pre-detection clamping jaw assembly performs the first center positioning of the lens by driving the pre-detection clamping jaw 52 to clamp the lens.

所述预检测座组件包括两个预检测座54、预检测座安装架55和预检测座升降气缸56。两个预检测座54分别位于两组送片输送带11的上方且固定安装在所述预检测座安装架55上。所述预检测座升降气缸56固定设置在所述检测支架51上,所述预检测座升降气缸56连接所述预检测座安装架55并控制所述预检测座安装架55升降。不同型号的镜片厚度不同,预检测座组件用于检测镜片厚度。根据预检测组件检测到的镜片厚度数据,车边机构根据镜片厚度数据调整刀头的高度,使得车边刀头恰好位于镜片的边缘处。因此,节省了车边机构调整行程的时间,镜片到达车边机构后能够快速进行车边工序,提升了全自动镜片车边机的工作效率,增加了产值。The pre-test base assembly includes two pre-test bases 54 , a pre-test base mounting frame 55 and a pre-test base lift cylinder 56 . The two pre-detection seats 54 are respectively located above the two sets of film feeding conveyor belts 11 and are fixedly mounted on the pre-detection seat mounting brackets 55 . The pre-detection seat lifting cylinder 56 is fixed on the detection bracket 51 , and the pre-detection seat lifting cylinder 56 is connected to the pre-detection seat mounting frame 55 and controls the pre-detection seat mounting frame 55 to rise and fall. Different types of lenses have different thicknesses, and the pre-detection seat assembly is used to detect the thickness of the lenses. According to the lens thickness data detected by the pre-detection component, the trimming mechanism adjusts the height of the cutter head according to the lens thickness data, so that the trimming cutter head is just at the edge of the lens. Therefore, the time for adjusting the stroke of the edge mechanism is saved, and the edge process can be performed quickly after the lens reaches the edge mechanism, which improves the working efficiency of the automatic lens edge machine and increases the output value.

输送带清洁装置13包括集尘盒131以及清洁滚轮组件132。所述集尘盒131设置在送片输送带11的下方、车边机构2的前方。所述集尘盒131在两组送片输送带11的正下方设有集尘盒敞开口13101,在所述集尘盒敞开口13101的两侧设有围挡13102。所述集尘盒131的一端或两端设有集尘盒管接口13103,所述集尘盒管接口13103连接有抽吸集尘装置。The conveyor belt cleaning device 13 includes a dust box 131 and a cleaning roller assembly 132 . The dust collecting box 131 is disposed below the sheet feeding conveyor 11 and in front of the vehicle edge mechanism 2 . The dust collecting box 131 is provided with a dust collecting box opening 13101 directly below the two sets of sheet feeding conveyor belts 11 , and enclosures 13102 are provided on both sides of the dust collecting box opening 13101 . One end or both ends of the dust collecting box 131 is provided with a dust collecting box pipe interface 13103, and the dust collecting box pipe interface 13103 is connected with a suction and dust collecting device.

在两个集尘盒131敞开口处分别设置所述清洁滚轮组件132。所述清洁滚轮组件132包括两个清洁滚轮1321、滚轮旋转电机1322、滚轮安装架1323、滚轮安装架平移气缸1324。两个清洁滚轮1321转动连接在所述滚轮安装架1323上并通过所述滚轮旋转电机1322驱动旋转。清洁滚轮1321与送片输送带11的下表面接触。所述滚轮安装架平移气缸1324连接所述滚轮安装架1323并驱动所述滚轮安装架1323沿垂直于所述送片输送带11的方向作往复平移运动。The cleaning roller assemblies 132 are respectively disposed at the openings of the two dust collecting boxes 131 . The cleaning roller assembly 132 includes two cleaning rollers 1321 , a roller rotating motor 1322 , a roller mounting frame 1323 , and a roller mounting frame translation cylinder 1324 . The two cleaning rollers 1321 are rotatably connected to the roller mounting frame 1323 and are driven to rotate by the roller rotation motor 1322 . The cleaning roller 1321 is in contact with the lower surface of the sheet feeding conveyor 11 . The roller mounting frame translation cylinder 1324 is connected to the roller mounting frame 1323 and drives the roller mounting frame 1323 to reciprocate and translate in a direction perpendicular to the sheet feeding conveyor belt 11 .

所述车边机构2设置在一车边箱7内,所述车边箱7仅在前后侧设有供所述送片输送带11通过的开口。所述车边箱7连接有将车边箱7内部气体抽吸到外部的车边箱集尘管8。车边箱集尘管8设置在车边箱7后部位于送片输送带11下方。The side mechanism 2 is arranged in a side box 7 , and the side box 7 is provided with openings for the sheet feeding conveyor belt 11 to pass through only on the front and rear sides. The side box 7 is connected with a side box dust collecting pipe 8 for sucking the gas inside the side box 7 to the outside. The side box dust collecting pipe 8 is arranged at the rear of the side box 7 and below the sheet feeding conveyor belt 11 .

所述车边机构2包括:刀架组件21、倒角组件22、下主轴组件23、镜片定位组件24、上旋转座25。The turning mechanism 2 includes: a tool holder assembly 21 , a chamfering assembly 22 , a lower spindle assembly 23 , a lens positioning assembly 24 , and an upper rotating seat 25 .

所述刀架组件21设置在所述下主轴组件23、所述镜片定位组件24的后方。所述刀架组件21包括刀架上支板211、刀架后支板212、车边刀头213和进刀电机214。所述刀架上支板211水平设置,所述进刀电机214固定设置在所述刀架上支板211上。所述刀架后支板212竖直设置在所述刀架上支板211的后方。所述进刀电机214的输出轴通过联轴器固定连接有进刀螺杆215,所述进刀螺杆215螺纹连接有进刀螺母216,所述进刀螺母216固定设置在所述刀架后支板212上。因此,所述进刀电机214驱动所述刀架后支板212相对于所述刀架上支板211前后平移。所述车边刀头213安装在车边刀杆217上,所述车边刀杆217安装在所述刀架后支板212上。所述刀架后支板212上固定设有刀杆导向座220,所述车边刀杆217和所述刀杆导向座220滑动连接,所述车边刀杆217连接有车边刀杆前后调节机构218,以调节所述车边刀头213相对于所述刀架后支板212的距离。所述刀架上支板211的左右两端设有刀架上支板升降机构219,刀架上支板升降机构219包括纵向丝杆和纵向直线轴承。纵向丝杆连接刀架上支板211和所述车边箱7的顶板72,使得所述刀架上支板211相对于所述车边箱7的顶板72上下升降。The tool holder assembly 21 is disposed behind the lower spindle assembly 23 and the lens positioning assembly 24 . The tool holder assembly 21 includes a tool holder upper support plate 211 , a tool holder rear support plate 212 , a turning tool head 213 and a tool feed motor 214 . The upper support plate 211 of the tool rest is horizontally arranged, and the feed motor 214 is fixedly arranged on the upper support plate 211 of the tool rest. The rear support plate 212 of the tool rest is vertically arranged behind the upper support plate 211 of the tool rest. The output shaft of the feed motor 214 is fixedly connected with a feed screw 215 through a coupling, the feed screw 215 is threadedly connected with a feed nut 216, and the feed nut 216 is fixedly arranged on the rear support of the tool holder. on board 212. Therefore, the feed motor 214 drives the rear support plate 212 of the tool rest to translate back and forth relative to the upper support plate 211 of the tool rest. The turning tool head 213 is installed on the turning tool bar 217, and the turning tool bar 217 is installed on the rear support plate 212 of the tool rest. The tool holder rear support plate 212 is fixedly provided with a tool bar guide seat 220, the turning tool bar 217 is slidably connected with the tool bar guide seat 220, and the turning tool bar 217 is connected with the front and rear of the turning tool bar. The adjusting mechanism 218 is used to adjust the distance of the turning tool head 213 relative to the rear support plate 212 of the tool rest. The left and right ends of the tool rest upper support plate 211 are provided with a tool rest upper support plate lifting mechanism 219, and the tool rest upper support plate lifting mechanism 219 includes a longitudinal screw rod and a longitudinal linear bearing. The longitudinal screw rod connects the upper support plate 211 of the tool rest and the top plate 72 of the saddle box 7 , so that the upper support plate 211 of the tool rest moves up and down relative to the top plate 72 of the saddle box 7 .

所述倒角组件22设置在所述下主轴组件23、所述镜片定位组件24的前方。所述倒角组件22包括倒角砂轮221、倒角马达222、倒角马达安装座223、倒角马达旋转气缸224。所述倒角马达旋转气缸224安装在所述车边箱7上,所述倒角马达旋转气缸224连接所述倒角马达安装座223并驱动所述倒角马达安装座223旋转。所述倒角马达222安装在所述倒角马达安装座223上,所述倒角马达的输出轴与所述倒角砂轮221固定连接。倒角砂轮221用于镜片边缘倒角。The chamfering assembly 22 is disposed in front of the lower spindle assembly 23 and the lens positioning assembly 24 . The chamfering assembly 22 includes a chamfering grinding wheel 221 , a chamfering motor 222 , a chamfering motor mounting seat 223 , and a chamfering motor rotating cylinder 224 . The chamfering motor rotating cylinder 224 is mounted on the saddlebag 7 , and the chamfering motor rotating cylinder 224 is connected to the chamfering motor mounting seat 223 and drives the chamfering motor mounting seat 223 to rotate. The chamfering motor 222 is mounted on the chamfering motor mounting seat 223 , and the output shaft of the chamfering motor is fixedly connected to the chamfering grinding wheel 221 . The chamfering grinding wheel 221 is used for chamfering the edge of the lens.

所述下主轴组件23设置在所述车边箱7的底板71的下方。所述下主轴组件23包括:镜片顶升气缸231、镜片顶升部件232、镜片顶升部件安装架233。镜片顶升气缸231顶端的驱动轴与所述镜片顶升部件安装架233连接以驱动所述镜片顶升部件安装架233升降。The lower spindle assembly 23 is disposed below the bottom plate 71 of the saddlebag 7 . The lower spindle assembly 23 includes: a lens lifting cylinder 231 , a lens lifting component 232 , and a lens lifting component mounting bracket 233 . The driving shaft at the top of the lens lifting cylinder 231 is connected with the lens lifting component mounting frame 233 to drive the lens lifting component mounting frame 233 to go up and down.

镜片顶升部件232包括镜片顶升杆2321和镜片顶升座2322。镜片顶升杆2321固定安装在镜片顶升部件安装架233上并随镜片顶升部件安装架233升降。镜片顶升座2322内设有轴承,镜片顶升座2322通过轴承与镜片顶升杆2321转动连接。上旋转座25驱动镜片旋转时,镜片顶升座2322受到与镜片的摩擦力,跟随镜片同步转动。车边箱7的底板71上开设有供镜片顶升部件232伸出的通孔。镜片顶升部件安装架233两侧设有镜片顶升导向杆234,用于镜片顶升部件安装架233升降时的导向。The lens lifting part 232 includes a lens lifting rod 2321 and a lens lifting seat 2322 . The lens lifting rod 2321 is fixedly mounted on the lens lifting member mounting frame 233 and ascends and descends with the lens lifting member mounting frame 233 . The lens jacking seat 2322 is provided with a bearing, and the lens jacking seat 2322 is rotatably connected with the lens jacking rod 2321 through the bearing. When the upper rotating seat 25 drives the lens to rotate, the lens jacking seat 2322 receives the frictional force with the lens, and rotates synchronously with the lens. The bottom plate 71 of the saddle box 7 is provided with a through hole for extending the lens lifting member 232 . The lens lifting guide rods 234 are provided on both sides of the lens lifting component mounting frame 233 for guiding when the lens lifting component mounting frame 233 is raised and lowered.

镜片定位组件24设置在所述镜片顶升部件232的正上方。镜片定位组件24包括两个定位夹爪241和定位夹爪手指气缸242。所述定位夹爪手指气缸242安装在所述车边箱7上,所述定位夹爪手指气缸242连接两个定位夹爪241并控制两个定位夹爪241沿垂直于所述送片输送带11的方向张开和夹紧。所述定位夹爪241包括定位夹臂2411和两个竖直设置的定位夹爪手指2412,所述定位夹臂2411的内侧呈弧形。镜片定位组件24通过驱动定位夹爪241夹紧镜片对镜片进行第二次中心定位。The lens positioning assembly 24 is disposed just above the lens lifting member 232 . The lens positioning assembly 24 includes two positioning jaws 241 and a finger cylinder 242 for the positioning jaws. The positioning gripper finger cylinder 242 is installed on the side case 7 , and the positioning gripper finger cylinder 242 connects the two positioning grippers 241 and controls the two positioning grippers 241 to move perpendicularly to the film feeding conveyor belt. 11 for opening and clamping. The positioning gripper 241 includes a positioning gripper arm 2411 and two vertically arranged positioning gripper fingers 2412, and the inner side of the positioning gripper arm 2411 is arc-shaped. The lens positioning assembly 24 performs the second center positioning of the lens by driving the positioning clamping jaws 241 to clamp the lens.

上旋转座25设置在两个定位夹爪241中间,上旋转座25连接有上旋转座旋转装置26。The upper swivel base 25 is arranged between the two positioning jaws 241 , and the upper swivel base 25 is connected with the upper swivel base rotating device 26 .

所述车边箱7的下部设有两组挡尘罩6,两组挡尘罩6分别罩设在两组送片输送带11上方。挡尘罩6的前端和后端分别伸出所述车边箱7前后侧的开口。所述挡尘罩6包括前罩61和后罩62。前罩61和后罩62分别设置在所述镜片定位组件24、所述下主轴组件23的前侧和后侧,使得车边过程中产生的粉尘被阻隔在前罩61和后罩62的上方,保持送片输送带11的洁净。两组前罩61和后罩62连接有挡尘罩平移气缸63。挡尘罩平移气缸63的前后两端均伸出两根活塞杆,挡尘罩平移气缸63前端的活塞杆与两组前罩61固定连接,挡尘罩平移气缸63后端的活塞杆与两组后罩62固定连接。挡尘罩平移气缸63驱动前罩61和后罩62相对收拢和张开。前罩61和后罩62上设有半圆形缺口,前罩61和后罩62收拢后,前罩61和后罩62上的半圆形缺口卡装在镜片顶升部件232的外周,使得挡尘罩6位于镜片下方阻隔车边过程中产生的粉尘。The lower part of the side box 7 is provided with two sets of dust shields 6 , and the two sets of dust shields 6 are respectively covered above the two sets of sheet feeding conveyor belts 11 . The front end and the rear end of the dust cover 6 respectively protrude from the openings on the front and rear sides of the saddle box 7 . The dust cover 6 includes a front cover 61 and a rear cover 62 . The front cover 61 and the rear cover 62 are respectively disposed on the front side and the rear side of the lens positioning assembly 24 and the lower spindle assembly 23 , so that the dust generated during the vehicle edge process is blocked above the front cover 61 and the rear cover 62 , keep the film feeding conveyor belt 11 clean. The two sets of front cover 61 and the rear cover 62 are connected with a dust cover translation cylinder 63 . Two piston rods protrude from the front and rear ends of the dust shield translation cylinder 63. The piston rod at the front end of the dust shield translation cylinder 63 is fixedly connected with the two sets of front covers 61. The rear end of the dust shield translation cylinder 63 is connected with the two sets of The rear cover 62 is fixedly connected. The dust cover translation cylinder 63 drives the front cover 61 and the rear cover 62 to retract and open relative to each other. The front cover 61 and the rear cover 62 are provided with semicircular notches. After the front cover 61 and the rear cover 62 are folded, the semicircular notches on the front cover 61 and the rear cover 62 are clamped on the outer circumference of the lens lifting member 232, so that the The dust shield 6 is located under the lens to block the dust generated during the process of the vehicle side.

所述吸尘机构包括吸尘管250、吸尘增强器252。所述吸尘管250固定连接在刀架后支板26上,所述吸尘管250的前端一体设有前部敞开的吸尘罩253,所述吸尘罩253罩设在车边刀头的外周,所述吸尘管250的后端连接吸尘增强器252和吸尘器,吸尘增强器252用于增加吸尘器的吸力作用。The dust suction mechanism includes a dust suction pipe 250 and a dust suction booster 252 . The dust suction pipe 250 is fixedly connected to the rear support plate 26 of the tool holder. The front end of the dust suction pipe 250 is integrally provided with a dust suction cover 253 with an open front, and the dust suction cover 253 is covered on the cutting edge of the car. The rear end of the vacuum pipe 250 is connected to the vacuum cleaner 252 and the vacuum cleaner, and the vacuum cleaner 252 is used to increase the suction effect of the vacuum cleaner.

所述出片机构4包括出片输送带41和出片分隔板42。所述出片输送带41设置在且两组送片机构1的后方用于承接四组送片输送带11送出的成品镜片。所述出片输送带41垂直于所述送片输送带11设置。所述出片分隔板42设置在所述出片输送带41的中间,所述出片分隔板42的前端折弯并侧抵接在出片输送带41的边缘处且位于两组送片机构1之间。一组送片机构1送出的镜片成品经过出片输送带41的内侧输出,另一组送片机构1送出的镜片成品经过出片输送带41的外侧输出。通过此结构,使得同一出片输送带41能够输送两组不同型号规格的镜片。The sheet discharging mechanism 4 includes a sheet discharging conveyor belt 41 and a sheet discharging separating plate 42 . The film feeding conveyor belt 41 is arranged behind the two groups of film feeding mechanisms 1 for receiving the finished lenses sent out by the four groups of film feeding conveyor belts 11 . The sheet feeding conveyor belt 41 is arranged perpendicular to the sheet feeding conveyor belt 11 . The sheet-feeding separator 42 is arranged in the middle of the sheet-feeding conveyor belt 41, and the front end of the sheet-feeding separator 42 is bent and abuts on the edge of the sheet-feeding conveyor belt 41 and is located in the two sets of feeders. between slice bodies 1. The finished lens products sent by one group of film feeding mechanisms 1 are output through the inner side of the film output conveyor belt 41 , and the finished lens products sent by the other group of film feeding mechanisms 1 are output through the outer side of the film output conveyor belt 41 . Through this structure, the same film feeding conveyor belt 41 can transport two groups of lenses of different models and specifications.

本全自动镜片车边机的工作流程如下:The working process of this automatic lens edger is as follows:

1、送片输送带11对放置在送片输送带11上的镜片毛坯进行输送;1. The film feeding conveyor belt 11 transports the lens blanks placed on the film feeding conveyor belt 11;

2、镜片冷却装置12对镜片毛坯进行冷却定型;2. The lens cooling device 12 cools and shapes the lens blank;

3、镜片预检测机构5的预检测夹爪组件通过驱动预检测夹爪52夹紧镜片对镜片进行第一次中心定位,镜片预检测机构5的预检测座组件对镜片进行车边前厚度检测,车边机构根据镜片厚度数据调整车边刀头213的高度,使得车边刀头213恰好位于镜片的边缘处;3. The pre-detection jaw assembly of the lens pre-detection mechanism 5 clamps the lens by driving the pre-detection jaw 52 to perform the first center positioning of the lens, and the pre-detection seat assembly of the lens pre-detection mechanism 5 performs the thickness detection before the edge of the lens. , the turning mechanism adjusts the height of the turning cutter head 213 according to the lens thickness data, so that the turning cutting head 213 is just located at the edge of the lens;

4、镜片毛坯被输送至车边机构2处,下主轴组件23的镜片顶升部件232顶升镜片毛坯,镜片毛坯升至超出挡尘罩6的高度后,挡尘罩平移气缸63驱动前罩61和后罩62相对收拢,镜片定位组件24通过驱动定位夹爪241夹紧镜片对镜片进行第二次中心定位;4. The lens blank is transported to the side mechanism 2, and the lens lifter 232 of the lower spindle assembly 23 lifts the lens blank. After the lens blank rises beyond the height of the dust cover 6, the dust cover translation cylinder 63 drives the front cover 61 and the rear cover 62 are relatively folded, and the lens positioning assembly 24 performs the second center positioning of the lens by driving the positioning clamp 241 to clamp the lens;

5、上旋转座25和镜片顶升座2322将镜片毛坯夹紧固定,上旋转座旋转装置26驱动上旋转座25旋转,使得镜片转动,同时车边刀头213进行镜片车边工作;5. The upper rotating seat 25 and the lens jacking seat 2322 clamp and fix the lens blank, and the upper rotating seat rotating device 26 drives the upper rotating seat 25 to rotate, so that the lens rotates, and at the same time, the edge cutter head 213 performs the lens trimming work;

6、镜片车边结束后,倒角组件22进行镜片倒角工作;6. After the edge of the lens is finished, the chamfering component 22 performs the lens chamfering work;

7、下主轴组件23的镜片顶升部件232下降,镜片成品回落到送片输送带11上,被送至出片机构4送出。7. The lens lifter 232 of the lower spindle assembly 23 descends, and the finished lens falls back to the film feeding conveyor belt 11, and is sent to the film output mechanism 4 for delivery.

除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明作出各种改变和变形,只要不脱离本发明的精神,均应属于本发明所附权利要求所定义的范围。In addition to the above-mentioned preferred embodiments, the present invention also has other embodiments, and those skilled in the art can make various changes and modifications according to the present invention, as long as they do not depart from the spirit of the present invention, they shall all belong to the definitions of the appended claims of the present invention scope.

Claims (10)

1.全自动镜片车边机,其特征在于,包括送片机构、车边机构和出片机构,所述车边机构设置在所述送片机构后部的上方,所述出片机构设置在所述送片机构的后方,所述送片机构包括送片输送带和输送带清洁装置,输送带清洁装置包括集尘盒以及清洁滚轮组件,所述集尘盒设置在送片输送带的下方、车边机构的前方,所述集尘盒在两组送片输送带的正下方设有集尘盒敞开口,所述集尘盒的一端或两端设有集尘盒管接口,所述集尘盒管接口连接有抽吸集尘装置,在两个集尘盒敞开口处分别设置所述清洁滚轮组件,所述清洁滚轮组件包括两个清洁滚轮、滚轮旋转电机、滚轮安装架、滚轮安装架平移气缸,两个清洁滚轮转动连接在所述滚轮安装架上并通过所述滚轮旋转电机驱动旋转,所述滚轮安装架平移气缸连接所述滚轮安装架并驱动所述滚轮安装架沿垂直于所述送片输送带的方向作往复平移运动。1. A fully automatic lens edger, which is characterized in that it includes a film feeding mechanism, a car edge mechanism and a film discharge mechanism, the car edge mechanism is arranged above the rear of the film feeding mechanism, and the film discharge mechanism is arranged at Behind the film feeding mechanism, the film feeding mechanism includes a film feeding conveyor belt and a conveyor belt cleaning device. The conveyor belt cleaning device includes a dust collecting box and a cleaning roller assembly, and the dust collecting box is arranged below the film feeding conveyor belt. , In front of the car side mechanism, the dust box is provided with a dust box opening directly below the two sets of sheet feeding conveyor belts, and one end or both ends of the dust box is provided with a dust box pipe interface. The dust-collecting box pipe interface is connected with a suction and dust-collecting device, and the cleaning roller assemblies are respectively arranged at the open openings of the two dust collecting boxes. The cleaning roller assemblies include two cleaning rollers, a roller rotating motor, a roller mounting frame, and a roller. The mounting frame translation cylinder, two cleaning rollers are rotatably connected to the roller mounting frame and are driven to rotate by the roller rotation motor, the roller mounting frame translation cylinder is connected to the roller mounting frame and drives the roller mounting frame along the vertical direction. A reciprocating translation movement is performed in the direction of the sheet feeding conveyor belt. 2.根据权利要求1所述的全自动镜片车边机,其特征在于,所述送片机构还包括若干组沿所述送片输送带的输送方向设置镜片冷却装置。2 . The fully automatic lens edger according to claim 1 , wherein the film feeding mechanism further comprises several groups of lens cooling devices arranged along the conveying direction of the film feeding conveyor belt. 3 . 3.根据权利要求1所述的全自动镜片车边机,其特征在于,所述全自动镜片车边机还包括镜片预检测机构,所述镜片预检测机构设置在所述送片输送带上并位于所述车边机构的前方,所述镜片预检测机构包括检测支架、夹爪组件和预检测座组件,夹爪组件包括两个夹爪和夹爪手指气缸,所述夹爪手指气缸固定设置在所述检测支架上,所述夹爪手指气缸连接两个夹爪并控制两个夹爪沿垂直于所述送片输送带的方向张开和夹紧,所述预检测座组件包括预检测座、预检测座安装架和预检测座升降气缸,预检测座位于所述送片输送带的上方且固定安装在所述预检测座安装架上,所述预检测座升降气缸固定设置在所述检测支架上,所述预检测座升降气缸连接所述预检测座安装架并控制所述预检测座安装架升降。3 . The fully automatic lens edger according to claim 1 , wherein the fully automatic lens edger further comprises a lens pre-detection mechanism, and the lens pre-detection mechanism is arranged on the film feeding conveyor belt. 4 . and located in front of the vehicle edge mechanism, the lens pre-detection mechanism includes a detection bracket, a gripper assembly and a pre-detection seat assembly, the gripper assembly includes two grippers and a gripper finger cylinder, and the gripper finger cylinder is fixed Set on the detection bracket, the gripper finger cylinder connects the two grippers and controls the two grippers to open and clamp along the direction perpendicular to the sheet feeding conveyor belt, and the pre-detection seat assembly includes a pre-test seat assembly. A test seat, a pre-test seat mounting frame and a pre-test seat lifting cylinder, the pre-test seat is located above the film feeding conveyor belt and is fixedly installed on the pre-test seat mounting frame, and the pre-test seat lifting cylinder is fixedly arranged on the On the detection bracket, the pre-detection seat lifting cylinder is connected to the pre-detection seat mounting frame and controls the pre-detection seat mounting frame to rise and fall. 4.根据权利要求1所述的全自动镜片车边机,其特征在于,所述车边机构包括刀架组件,所述刀架组件包括刀架上支板、刀架后支板、车边刀头和进刀电机,所述刀架上支板水平设置,所述进刀电机固定设置在所述刀架上支板上,所述刀架后支板竖直设置在所述刀架上支板的后方,所述进刀电机的连接所述刀架后支板并驱动所述刀架后支板相对于所述刀架上支板前后平移,所述车边刀头安装在所述刀架后支板上,所述刀架上支板连接有刀架上支板升降机构。4 . The fully automatic lens edger according to claim 1 , wherein the edger mechanism comprises a tool holder assembly, and the tool holder assembly comprises a tool holder upper support plate, a tool holder rear support plate, and a turning edge. 5 . The tool head and the tool feed motor, the upper support plate of the tool rest is horizontally arranged, the tool feed motor is fixedly arranged on the upper support plate of the tool rest, and the rear support plate of the tool rest is vertically arranged on the tool rest At the rear of the support plate, the feed motor is connected to the rear support plate of the tool rest and drives the rear support plate of the tool rest to translate back and forth relative to the upper support plate of the tool rest, and the edge cutter head is installed on the On the rear support plate of the tool rest, the upper support plate of the tool rest is connected with a lifting mechanism of the upper support plate of the tool rest. 5.根据权利要求4所述的全自动镜片车边机,其特征在于,所述全自动镜片车边机还包括吸尘机构,所述吸尘机构包括吸尘管和吸尘器,所述吸尘管固定设置在所述刀架后支板上,所述吸尘管的前端罩设在所述车边刀头的外周,所述吸尘管的后端与所述吸尘器连接。5 . The fully automatic lens edger according to claim 4 , wherein the fully automatic lens edger further comprises a vacuuming mechanism, and the vacuuming mechanism comprises a vacuuming pipe and a vacuum cleaner, and the vacuuming The pipe is fixedly arranged on the rear support plate of the tool holder, the front end cover of the dust suction pipe is arranged on the outer periphery of the edge cutter head, and the rear end of the dust suction pipe is connected with the vacuum cleaner. 6.根据权利要求4所述的全自动镜片车边机,其特征在于,所述车边机构还包括镜片定位组件、下主轴组件和上旋转座,镜片定位组件和下主轴组件上下对应设置,镜片定位组件包括两个定位夹爪和定位夹爪手指气缸,所述定位夹爪手指气缸连接两个定位夹爪并控制两个定位夹爪沿垂直于所述送片输送带的方向张开和夹紧,所述下主轴组件包括镜片顶升气缸、镜片顶升部件和镜片顶升部件安装架,镜片顶升气缸顶端的驱动轴与所述镜片顶升部件安装架连接以驱动所述镜片顶升部件安装架升降,镜片顶升部件安装在镜片顶升部件安装架上并随镜片顶升部件安装架升降,上旋转座设置在两个定位夹爪中间,上旋转座连接有上旋转座旋转装置。6. The fully automatic lens edger according to claim 4, wherein the edge mechanism further comprises a lens positioning assembly, a lower spindle assembly and an upper rotating seat, and the lens positioning assembly and the lower spindle assembly are arranged correspondingly up and down, The lens positioning assembly includes two positioning grippers and a positioning gripper finger cylinder. The positioning gripper finger cylinder connects the two positioning grippers and controls the two positioning grippers to open and close along the direction perpendicular to the film feeding conveyor belt. Clamping, the lower spindle assembly includes a lens lifting cylinder, a lens lifting part and a lens lifting part mounting bracket, and the drive shaft at the top of the lens lifting cylinder is connected with the lens lifting part mounting bracket to drive the lens top The lifting component mounting frame is lifted and lowered, and the lens lifting component is installed on the lens lifting component mounting frame and rises and falls with the lens lifting component mounting frame. The upper rotating seat is arranged between the two positioning jaws. device. 7.根据权利要求4所述的全自动镜片车边机,其特征在于,所述车边机构还包括倒角组件,所述倒角组件包括倒角砂轮、倒角马达、倒角马达安装座、倒角马达旋转气缸,所述倒角马达旋转气缸连接所述倒角马达安装座并驱动所述倒角马达安装座旋转,所述倒角马达安装在所述倒角马达安装座上,所述倒角马达的输出轴与所述倒角砂轮固定连接。7 . The automatic lens edger according to claim 4 , wherein the edge mechanism further comprises a chamfering assembly, and the chamfering assembly includes a chamfering grinding wheel, a chamfering motor, and a chamfering motor mounting seat. 8 . , Chamfering motor rotating cylinder, the chamfering motor rotating cylinder is connected to the chamfering motor mounting seat and drives the chamfering motor mounting seat to rotate, the chamfering motor is installed on the chamfering motor mounting seat, so The output shaft of the chamfering motor is fixedly connected with the chamfering grinding wheel. 8.根据权利要求4所述的全自动镜片车边机,其特征在于,所述全自动镜片车边机还包括挡尘罩,所述挡尘罩罩设在所述送片输送带上,所述挡尘罩包括前罩和后罩,前罩和后罩分别设置在所述车边机构的前部和后部,前罩和后罩连接有挡尘罩平移气缸,挡尘罩平移气缸驱动前罩和后罩相对收拢和张开。8 . The fully automatic lens edger according to claim 4 , wherein the fully automatic lens edger further comprises a dust shield, and the dust shield is provided on the film feeding conveyor belt, 9 . The dust cover includes a front cover and a rear cover, the front cover and the rear cover are respectively arranged on the front part and the rear part of the vehicle side mechanism, the front cover and the rear cover are connected with a dust cover translation cylinder, and the dust cover translation cylinder The driving front cover and the rear cover are relatively closed and opened. 9.根据权利要求1所述的全自动镜片车边机,其特征在于,所述送片机构、车边机构设有两组,两组送片机构、车边机构并排设置,所述出片机构包括出片输送带和出片分隔板,所述出片输送带设置在且两组送片机构的后方承接送片输送带送出的成品镜片,所述出片输送带垂直于所述送片输送带设置,所述出片分隔板设置在所述出片输送带的中间,所述出片分隔板的前端折弯并抵接在出片输送带的侧边缘处且位于两组送片机构之间。9 . The fully automatic lens edger according to claim 1 , wherein the film feeding mechanism and the car edge mechanism are provided with two groups, and the two groups of film feeding mechanisms and the car edge mechanism are arranged side by side. The mechanism includes a film-feeding conveyor belt and a film-feeding separation plate. The film-feeding conveyor belt is arranged at the rear of the two sets of film-feeding mechanisms to receive the finished lenses sent by the film-feeding conveyor belt. The film-feeding conveyor belt is perpendicular to the The sheet conveyor belt is arranged, the sheet discharge separator plate is arranged in the middle of the sheet discharge conveyor belt, and the front end of the sheet discharge separator plate is bent and abuts at the side edge of the sheet discharge conveyor belt and is located in two groups of between film feeding mechanisms. 10.根据权利要求1或3或4或5或6或7或8所述的全自动镜片车边机,其特征在于,所述车边机构设置在一车边箱内,所述车边箱仅在前后侧设有供所述送片输送带通过的开口,所述车边箱连接有将车边箱内部气体抽吸到外部的车边箱集尘管。10. The fully automatic lens trimming machine according to claim 1 or 3 or 4 or 5 or 6 or 7 or 8, wherein the trim mechanism is arranged in a saddle box, and the saddle box is Only the front and rear sides are provided with openings for the sheet feeding conveyor belt to pass through, and the saddle box is connected with a saddle box dust collecting pipe that sucks the gas inside the saddle box to the outside.
CN202210996181.2A 2022-08-19 2022-08-19 Fully automatic lens trimming machine Pending CN115229889A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116117183A (en) * 2023-01-17 2023-05-16 临海市劳尔机械有限公司 Full-automatic edge turning machine

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US20090067940A1 (en) * 2004-10-25 2009-03-12 Michio Arai Device and method for measuring and machining spectacle lens, spectacle lens manufacturing method, and spectacles manufacturing method
CN110653719A (en) * 2019-10-08 2020-01-07 彩虹(合肥)液晶玻璃有限公司 Polishing apparatus and polishing line
CN211968878U (en) * 2020-03-23 2020-11-20 新昌县艺力机械有限公司 Conduction band dust removal cleaning device
CN112222846A (en) * 2020-06-09 2021-01-15 临海市劳尔机械有限公司 Full-automatic edge turning chamfering machine and working method thereof
CN113580265A (en) * 2021-07-14 2021-11-02 泰州億达彩印包装有限公司 Die cutting machine for package printing and die cutting process thereof
CN218226930U (en) * 2022-08-19 2023-01-06 临海市劳尔机械有限公司 Full-automatic lens edge turning machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090067940A1 (en) * 2004-10-25 2009-03-12 Michio Arai Device and method for measuring and machining spectacle lens, spectacle lens manufacturing method, and spectacles manufacturing method
CN110653719A (en) * 2019-10-08 2020-01-07 彩虹(合肥)液晶玻璃有限公司 Polishing apparatus and polishing line
CN211968878U (en) * 2020-03-23 2020-11-20 新昌县艺力机械有限公司 Conduction band dust removal cleaning device
CN112222846A (en) * 2020-06-09 2021-01-15 临海市劳尔机械有限公司 Full-automatic edge turning chamfering machine and working method thereof
CN113580265A (en) * 2021-07-14 2021-11-02 泰州億达彩印包装有限公司 Die cutting machine for package printing and die cutting process thereof
CN218226930U (en) * 2022-08-19 2023-01-06 临海市劳尔机械有限公司 Full-automatic lens edge turning machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116117183A (en) * 2023-01-17 2023-05-16 临海市劳尔机械有限公司 Full-automatic edge turning machine

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