CN115229530A - Tool for milling key groove - Google Patents
Tool for milling key groove Download PDFInfo
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- CN115229530A CN115229530A CN202210928169.8A CN202210928169A CN115229530A CN 115229530 A CN115229530 A CN 115229530A CN 202210928169 A CN202210928169 A CN 202210928169A CN 115229530 A CN115229530 A CN 115229530A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
- B23C3/30—Milling straight grooves, e.g. keyways
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Abstract
本发明提供了一种铣键槽用工装,涉及工装夹具技术领域,包括支撑底板、支撑座和夹持组件;所述支撑座设有两个,两个支撑座分别设置在支撑底板的两端,所述两个支撑座相对的一侧均水平固接有放置板;所述夹持组件设有两个,两个夹持组件分别设置在两个支撑座上,所述夹持组件包括两个夹板,两个夹板分别设置在放置板两端的上方,夹板水平滑动连接在支撑座上且两个夹板的滑动方向相反;所述支撑底板上还设有对曲轴中部进行压紧的压紧组件,所述压紧组件设置在两个支撑座之间。其解决了现有技术中存在的输出轴很容易在铣键槽的过程中发生转动导致生产效率低的问题。
The invention provides a tool for milling a keyway, which relates to the technical field of tooling and fixtures, and comprises a support base plate, a support seat and a clamping assembly; the support base is provided with two, and the two support seats are respectively arranged at both ends of the support base plate, The two opposite sides of the two support bases are horizontally fixed with placing plates; two clamping assemblies are provided, and the two clamping assemblies are respectively arranged on the two supporting bases, and the clamping assemblies include two The splint, the two splints are respectively arranged above the two ends of the placing plate, the splint is horizontally slidably connected to the support seat, and the sliding directions of the two splints are opposite; the support base plate is also provided with a pressing component for compressing the middle of the crankshaft, The pressing assembly is arranged between the two support seats. It solves the problem in the prior art that the output shaft is easily rotated during the keyway milling process, resulting in low production efficiency.
Description
技术领域technical field
本发明涉及工装夹具技术领域,尤其涉及一种铣键槽用工装。The invention relates to the technical field of tooling and fixtures, in particular to a tooling for milling key grooves.
背景技术Background technique
键槽是在轴上或孔内加工出一条与键相配的槽,用来安装键,以传递扭矩。曲轴是发动机中最重要的部件,它承受连杆传来的力,并将其转变为转矩通过曲轴输出并驱动发动机上其他附件工作,在曲轴的铣键槽过程中,对曲轴的装夹要求很高,当工装夹具对曲轴的夹持力度不够大时,曲轴很容易在铣键槽的过程中发生转动,曲轴转动使得加工精度较低,生产效率低下。The keyway is a groove that matches the key on the shaft or in the hole, which is used to install the key to transmit torque. The crankshaft is the most important part in the engine. It bears the force from the connecting rod and converts it into torque through the crankshaft to drive other accessories on the engine to work. During the keyway milling process of the crankshaft, the clamping requirements of the crankshaft are required. Very high, when the clamping force of the fixture on the crankshaft is not strong enough, the crankshaft is easy to rotate during the milling of the keyway, and the rotation of the crankshaft makes the machining accuracy low and the production efficiency low.
发明内容SUMMARY OF THE INVENTION
针对现有技术中所存在的不足,本发明提供了一种铣键槽用工装,其解决了现有技术中存在的输出轴很容易在铣键槽的过程中发生转动导致生产效率低的问题。In view of the deficiencies in the prior art, the present invention provides a tool for milling a keyway, which solves the problem in the prior art that the output shaft easily rotates during the keyway milling process, resulting in low production efficiency.
为实现上述目的,本发明采用了如下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:
一种铣键槽用工装,包括支撑底板、支撑座和夹持组件;A tool for milling keyway, comprising a support base plate, a support seat and a clamping component;
所述支撑座设有两个,两个支撑座分别设置在支撑底板的两端,所述两个支撑座相对的一侧均水平固接有放置板;There are two support bases, the two support bases are respectively arranged at both ends of the support base plate, and the two support bases are horizontally fixed with placing plates on the opposite sides;
所述夹持组件设有两个,两个夹持组件分别设置在两个支撑座上,所述夹持组件包括两个夹板,两个夹板分别设置在放置板两端的上方,夹板水平滑动连接在支撑座上且两个夹板的滑动方向相反;The clamping assembly is provided with two, and the two clamping assemblies are respectively arranged on the two support bases. The clamping assembly includes two clamping plates, which are respectively arranged above the two ends of the placing plate, and the clamping plates are horizontally slidably connected. On the support base and the sliding directions of the two splints are opposite;
所述支撑底板上还设有对曲轴中部进行压紧的压紧组件,所述压紧组件设置在两个支撑座之间。The support base plate is also provided with a pressing component for pressing the middle of the crankshaft, and the pressing component is arranged between the two support seats.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
设置了放置板,用于放置曲轴;两个夹持组件的夹板滑动可分别对曲轴的两端进行夹紧;并且在两个夹持组件之间设置了压紧组件,使曲轴在铣键槽使更加稳定,避免曲轴在铣键槽的过程中发生转动,提高生产效率。A placing plate is arranged to place the crankshaft; the clamping plates of the two clamping assemblies can slide to clamp both ends of the crankshaft respectively; It is more stable, avoiding the rotation of the crankshaft in the process of milling the keyway, and improving the production efficiency.
优选地,两个所述夹板背离的一侧固接有连接板,所述支撑座内水平设有转动杆,所述转动杆沿其自身轴线转动连接在支撑座上,转动杆的轴线与夹板的滑动方向平行,所述转动杆的两端伸出支撑座外,两个所述连接板分别与转动杆的两端螺纹连接,所述转动杆两端的螺纹旋向相反。Preferably, a connecting plate is fixed on the side away from the two splints, a rotating rod is horizontally arranged in the support base, the rotating rod is connected to the support base along its own axis in rotation, and the axis of the rotating rod is connected to the splint. The two ends of the rotating rod protrude out of the support seat, the two connecting plates are respectively connected with the two ends of the rotating rod, and the two ends of the rotating rod have opposite screw threads.
优选地,所述支撑座内设有空腔,所述转动杆中部穿过所述空腔,所述支撑底板上固设有第一驱动电机,所述第一驱动电机的输出轴同轴固接有第一传动杆,所述第一传动杆一端穿过所述空腔转动连接在所述支撑座内,所述第一传动杆和所述转动杆传动连接。Preferably, a cavity is provided in the support base, the middle part of the rotating rod passes through the cavity, a first drive motor is fixed on the support base plate, and the output shaft of the first drive motor is fixed coaxially. A first transmission rod is connected, one end of the first transmission rod is rotatably connected in the support seat through the cavity, and the first transmission rod and the rotation rod are in transmission connection.
优选地,所述压紧组件包括底座和压板,所述底座设置在支撑底板上且位于两个支撑座之间,所述压板沿竖直方向弹性连接在所述底座上方,所述底座上还设有固定压板的固定结构。Preferably, the pressing assembly includes a base and a pressure plate, the base is arranged on the support bottom plate and is located between the two support bases, the pressure plate is elastically connected above the base in a vertical direction, and the base is also There is a fixing structure for fixing the pressing plate.
优选地,所述底座上竖直固接有外杆,外杆内竖直滑动连接有内杆,内杆的上端与所述压板固接,所述内杆上套设有第一弹簧,所述第一弹簧的两端分别与外杆的上端、压板的底端固接,所述固定结构包括螺杆和螺母,所述螺杆一端竖直固接在所述底座上设有外杆的一端,所述压板上设有供螺杆穿过的孔,所述螺母螺纹连接在所述螺杆的上端用于限制压板向上移动。Preferably, an outer rod is vertically fixed on the base, an inner rod is vertically slidably connected to the outer rod, the upper end of the inner rod is fixedly connected with the pressing plate, and a first spring is sleeved on the inner rod, so The two ends of the first spring are respectively fixed with the upper end of the outer rod and the bottom end of the pressing plate, the fixing structure includes a screw rod and a nut, and one end of the screw rod is vertically fixed on the base with one end of the outer rod, The pressing plate is provided with a hole for the screw rod to pass through, and the nut is screwed on the upper end of the screw rod to limit the upward movement of the pressing plate.
优选地,所述底座和其中一个所述支撑座均沿向另一个支撑座移动的方向滑动连接在所述支撑底板上。Preferably, the base and one of the support bases are both slidably connected to the support base plate along the direction of moving toward the other support base.
优选地,所述支撑底板上位于所述两个支撑座之间设有滑槽,所述底座和其中一个所述支撑座均水平滑动连接在所述滑槽内,所述底座一侧的底部设有可与所述支撑底板固定的固定板,所述支撑底板上设有竖板,竖板上设有气压缸,所述气压缸的输出端同轴固接有第二传动杆,所述第二传动杆与其中一个所述支撑座固接。Preferably, a chute is provided on the support base plate between the two support bases, the base and one of the support bases are both horizontally slidably connected in the chute, and the bottom of one side of the base is connected to the chute horizontally. There is a fixed plate that can be fixed with the support bottom plate, a vertical plate is arranged on the support bottom plate, a pneumatic cylinder is arranged on the vertical plate, and the output end of the pneumatic cylinder is coaxially fixed with a second transmission rod. The second transmission rod is fixedly connected with one of the support bases.
优选地,所述滑槽底部设有接料腔,接料腔内设有接料箱,所述接料腔侧壁设有开口,接料箱一侧设有伸出开口外的固定块,所述支撑底板侧壁上设有定位板,所述固定块上设有限位槽,所述定位板上竖直穿设有竖杆,所述限位板上设有与竖杆螺纹连接的螺纹通孔,所述竖杆下端可伸入所述限位槽内以限制所述接料箱移动。Preferably, the bottom of the chute is provided with a material receiving cavity, the material receiving cavity is provided with a material receiving box, the side wall of the material receiving cavity is provided with an opening, and one side of the material receiving box is provided with a fixing block extending out of the opening, A positioning plate is arranged on the side wall of the supporting bottom plate, a limiting groove is arranged on the fixing block, a vertical rod is vertically penetrated on the positioning plate, and a thread is provided on the limiting plate for threaded connection with the vertical rod. A through hole, the lower end of the vertical rod can extend into the limiting slot to limit the movement of the receiving box.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2为本发明实施例的其中一个支撑座结构示意图。FIG. 2 is a schematic structural diagram of one of the support bases according to the embodiment of the present invention.
图3为本发明实施例的其中一个底座的剖视示意图。3 is a schematic cross-sectional view of one of the bases according to the embodiment of the present invention.
图4为本发明实施例的整体结构部分剖视示意图。FIG. 4 is a schematic partial cross-sectional view of the overall structure of the embodiment of the present invention.
图5为本发明实施例的接料箱与支撑底板连接侧视结构示意图。FIG. 5 is a schematic structural diagram of a side view of the connection between the material receiving box and the supporting bottom plate according to the embodiment of the present invention.
图6为图5的A处放大示意图。FIG. 6 is an enlarged schematic diagram of part A of FIG. 5 .
图7为本发明实施例的接料箱结构俯视示意图。FIG. 7 is a schematic top view of the structure of the receiving box according to the embodiment of the present invention.
图8为本发明实施例的夹持组件与支撑底板连接结构部分剖视示意图。FIG. 8 is a partial cross-sectional schematic diagram of the connection structure between the clamping assembly and the supporting bottom plate according to an embodiment of the present invention.
图9为本发明另一实施例的支撑座结构示意图。FIG. 9 is a schematic structural diagram of a support seat according to another embodiment of the present invention.
图10为本发明另一实施例的夹持组件结构示意图。FIG. 10 is a schematic structural diagram of a clamping assembly according to another embodiment of the present invention.
上述附图中:1、支撑底板;11、第一驱动电机;111、第一传动杆;12、接料腔;13、竖板;14、气压缸;141、第二传动杆;2、支撑座;21、空腔;3、放置板;41、夹板;42、连接板;43、转动杆;51、底座;512、固定板;52、压板;531、外杆;532、内杆;54、第一弹簧;61、螺杆;62、螺母;7、接料箱;81、固定块;811、限位槽;82、定位板;83、竖杆。In the above drawings: 1. Supporting bottom plate; 11. First driving motor; 111. First transmission rod; 12. Material receiving cavity; 13. Vertical plate; 14. Pneumatic cylinder; Seat; 21, cavity; 3, placing plate; 41, splint; 42, connecting plate; 43, rotating rod; 51, base; 512, fixing plate; 52, pressing plate; 531, outer rod; 532, inner rod; 54 , the first spring; 61, the screw; 62, the nut; 7, the receiving box; 81, the fixed block; 811, the limit groove; 82, the positioning plate; 83, the vertical rod.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与作用更加清楚及易于了解,下面结合附图及实施例对本发明中的技术方案进一步说明。In order to make the technical means realized by the present invention, the creation features, the achievement of the purpose and the function more clear and easy to understand, the technical solutions in the present invention are further described below with reference to the accompanying drawings and embodiments.
如图1至图10所示,本发明实施例提出了一种铣键槽用工装,包括支撑底板1、支撑座2和夹持组件;所述支撑座2设有两个,两个支撑座2分别设置在支撑底板1的两端,所述两个支撑座2相对的一侧均水平固接有放置板3;所述夹持组件设有两个,两个夹持组件分别设置在两个支撑座2上,所述夹持组件包括两个夹板41,两个夹板41分别设置在放置板3两端的上方,夹板41水平滑动连接在支撑座2上且两个夹板41的滑动方向相反;所述支撑底板1上还设有对曲轴中部进行压紧的压紧组件,所述压紧组件设置在两个支撑座2之间。As shown in FIG. 1 to FIG. 10 , an embodiment of the present invention proposes a tool for milling a keyway, including a
所述支撑底板1两侧设有固定条,可通过在固定条上设置固定螺栓的方式将支撑底板1固定在带有与固定螺栓螺纹连接的螺纹孔的工作台上,对曲轴进行固定时,使曲轴的两端分别放置在支撑座2上的两个放置板3上,然后控制两个夹板41向曲轴的方向夹紧,为了使得夹板41更好地与曲轴的端部进行夹紧,可将夹板41与曲轴接触的一侧设置成与曲轴端部表面贴合的弧形,弧形表面设置橡胶垫,可以适应曲轴直径的变化,随着曲轴直径变化更好的对其进行包裹。设置了放置板3,用于放置曲轴;两个夹持组件的夹板41滑动可分别对曲轴的两端进行夹紧;并且在两个夹持组件之间设置了压紧组件,使曲轴在铣键槽使更加稳定,避免曲轴在铣键槽的过程中发生转动,提高生产效率。There are fixing strips on both sides of the supporting
如图1至图3所示,两个所述夹板41背离的一侧固接有连接板42,所述支撑座2内水平设有转动杆43,所述转动杆43沿其自身轴线转动连接在支撑座2上,转动杆43的轴线与夹板41的滑动方向平行,所述转动杆43的两端伸出支撑座2外,两个所述连接板42分别与转动杆43的两端螺纹连接,所述转动杆43两端的螺纹旋向相反。由于夹板41滑动连接在支撑座2上,在转动杆43转动的过程中,两个连接板42可带动夹板41滑动,控制转动杆43转动,使得两个连接板42向相反的方向移动,以使得两个连接板42带动夹板41对曲轴端部进行夹紧或松开。As shown in FIG. 1 to FIG. 3 , a connecting
如图3所示,所述支撑座2内设有空腔21,所述转动杆43中部穿过所述空腔21,所述支撑底板1上固设有第一驱动电机11,所述第一驱动电机11的输出轴同轴固接有第一传动杆111,所述第一传动杆111一端穿过所述空腔21转动连接在所述支撑座2内,所述第一传动杆111和所述转动杆43传动连接。通过第一驱动电机11来驱动第一传动杆111转动,从而通过传动连接带动转动杆43转动。As shown in FIG. 3 , the
如图1和图8所示,所述压紧组件包括底座51和压板52,所述底座51设置在支撑底板1上且位于两个支撑座2之间,所述压板52沿竖直方向弹性连接在所述底座51上方,所述底座51上还设有固定压板52的固定结构。放置曲轴时,由于压板52弹性连接在底座51上,便于将曲轴放入底座51和压板52之间;设置固定结构,使得压板52与底座51之间的距离可以控制,以便于压紧曲轴。As shown in FIG. 1 and FIG. 8 , the pressing assembly includes a
进一步地,压紧组件地具体结构如图8所示,所述底座51上竖直固接有外杆531,外杆531内竖直滑动连接有内杆532,内杆532的上端与所述压板52固接,所述内杆532上套设有第一弹簧54,所述第一弹簧54的两端分别与外杆531的上端、压板52的底端固接,所述固定结构包括螺杆61和螺母62,所述螺杆61一端竖直固接在所述底座51上设有外杆531的一端,所述压板52上设有供螺杆61穿过的孔,所述螺母62螺纹连接在所述螺杆61的上端用于限制压板52向上移动。通过螺母62和螺杆61配合以调节压板52与底座51之间地距离。在不设置螺杆61的情况下,第一弹簧54的弹力使得内杆532向上移动,内杆532向上举起压板52,使得压板52与底座51的距离足以便于从侧边放入曲轴;放入曲轴后,旋转螺母62在螺杆61上向下移动,推动压板52向下移动,从而对曲轴中间部分进行压紧。Further, the specific structure of the pressing assembly is shown in FIG. 8 , an
所述底座51和其中一个所述支撑座2均沿向另一个支撑座2移动的方向滑动连接在所述支撑底板1上。通过调节支撑座2之间的距离、底座51的位置来适应对不同长度的曲轴压紧并铣键槽。The
具体地,如图1、图4和图8所示,所述支撑底板1上位于所述两个支撑座2之间设有滑槽,所述底座51和其中一个所述支撑座2均水平滑动连接在所述滑槽内,底座51底部固接有底座滑块,底座滑块滑动连接在滑槽内,所述底座51一侧的底部设有可与所述支撑底板1固定的固定板512,所述支撑底板1上设有竖板13,竖板13上设有气压缸14,所述气压缸14的输出端同轴固接有第二传动杆141,所述第二传动杆141与其中一个所述支撑座2固接。如图8所示,支撑底板1一侧设有支撑固板,固定板512和支撑固板通过螺栓连接。如图1和图4所示,其中一个所述支撑座2底部固接滑板,滑板底部固接支撑滑块,支撑滑块滑动连接在滑槽内,滑块支撑座2和第一驱动电机11均设置在滑板上,通过气压缸14推动其中一个支撑座2,使得支撑滑块带动滑板移动,改变可支撑固定曲轴的长度。Specifically, as shown in FIG. 1 , FIG. 4 and FIG. 8 , the
如图4至图8所示,所述滑槽底部设有接料腔12,接料腔12内设有接料箱7,所述接料腔12侧壁设有开口,接料箱7一侧设有伸出开口外的固定块81,所述支撑底板1侧壁上设有定位板82,所述固定块81上设有限位槽811,所述定位板82上竖直穿设有竖杆83,所述定位板82上设有与竖杆83螺纹连接的螺纹通孔,所述竖杆83下端可伸入所述限位槽811内以限制所述接料箱7移动。设置接料箱7,用于接收铣键槽后掉落入滑槽的碎屑,碎屑不会堆积在滑槽的底部,避免对底座51和支撑座2的滑动产生影响;接料箱7一侧的两端均设有固定块81,接料箱7通过竖杆83伸入与接料箱7连接的固定块81的限位槽811中,以固定接料箱7,固定接料箱7时,转动竖杆83,使得竖杆83向下移动,直到竖杆83下端抵住限位槽811底部,避免了接料箱7从接料腔12中滑出。As shown in FIG. 4 to FIG. 8 , the bottom of the chute is provided with a
进一步地,如图9和图10所示,为了避免在放置曲轴后,曲轴掉落,将放置板3和底座51均设置成向中部倾斜的斜面。Further, as shown in FIG. 9 and FIG. 10 , in order to prevent the crankshaft from falling after the crankshaft is placed, both the
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
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| CN202210928169.8A CN115229530A (en) | 2022-08-03 | 2022-08-03 | Tool for milling key groove |
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Cited By (1)
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| CN119566887A (en) * | 2024-11-11 | 2025-03-07 | 西安鑫垚陶瓷复合材料股份有限公司 | Machining tool and method for butt joint shaft of ceramic matrix composite airfoil product component |
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