CN115216859A - Production method of colored high-strength nylon industrial yarn - Google Patents
Production method of colored high-strength nylon industrial yarn Download PDFInfo
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- CN115216859A CN115216859A CN202210974850.6A CN202210974850A CN115216859A CN 115216859 A CN115216859 A CN 115216859A CN 202210974850 A CN202210974850 A CN 202210974850A CN 115216859 A CN115216859 A CN 115216859A
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- industrial yarn
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- nylon industrial
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- 239000004677 Nylon Substances 0.000 title claims abstract description 170
- 229920001778 nylon Polymers 0.000 title claims abstract description 170
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 229920005989 resin Polymers 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 21
- 238000004040 coloring Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000001291 vacuum drying Methods 0.000 claims abstract description 4
- 238000004043 dyeing Methods 0.000 claims description 77
- 239000002184 metal Substances 0.000 claims description 74
- 229910052751 metal Inorganic materials 0.000 claims description 74
- 238000003756 stirring Methods 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 26
- 238000002791 soaking Methods 0.000 claims description 21
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 9
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 7
- 238000009987 spinning Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 3
- 239000004595 color masterbatch Substances 0.000 description 36
- 230000000694 effects Effects 0.000 description 33
- 239000000975 dye Substances 0.000 description 10
- 239000000049 pigment Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 241000883990 Flabellum Species 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000009970 yarn dyeing Methods 0.000 description 2
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- 241001233242 Lontra Species 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 208000032400 Retinal pigmentation Diseases 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000018747 cerebellar ataxia with neuropathy and bilateral vestibular areflexia syndrome Diseases 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017059 organic montmorillonite Inorganic materials 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D06B23/042—Perforated supports
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/08—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as hanks
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Coloring (AREA)
Abstract
The invention belongs to the field of nylon industrial yarn production, and particularly relates to a production method of a colored high-strength nylon industrial yarn, which comprises the following steps: firstly, carrying out vacuum drying on all raw materials for manufacturing nylon resin by using a dryer, wherein the drying time is 5-10 hours, the drying temperature is 80-120 ℃, mixing the dried raw materials into a mixed material by using a mixer, adding the mixed material into an extruder, and setting the temperature to be 200-300 ℃ to extrude master batches; through the arranged production method of the colored high-strength nylon industrial yarn, when a novice technician produces the colored high-strength nylon industrial yarn, the production method can be gradually operated according to the production method steps, so that the resource waste caused by the preparation of the colored high-strength nylon industrial yarn by the novice technician is reduced, the production of products which are not up to standard in coloring is reduced, and the efficiency of the novice technician in producing the colored rigid-strength nylon industrial yarn is further improved.
Description
Technical Field
The invention belongs to the field of nylon industrial yarn production, and particularly relates to a production method of a colored high-strength nylon industrial yarn.
Background
The nylon industrial yarn has the characteristics of high strength and high temperature resistance, and is widely used in the fields of canvases, conveyor belts, yarns and ropes for safety airbags and the like.
A Chinese patent with publication number CN103160949B discloses a nanometer flame-retardant nylon 66 fiber and a preparation method thereof, the method adopts nylon 66 resin powder, organic montmorillonite, nanometer silicon dioxide, melamine, ammonium polyphosphate and zinc oxide as raw materials to be blended, the raw materials are blended and granulated at a certain temperature through a double screw extruder, and the obtained master batch and nylon 66 resin are blended and spun in a weight ratio of 1: 6-9 to obtain the nanometer flame-retardant nylon 66 fiber with flame retardant property, and the patent mainly can prepare nylon 66POY, FDY, BCF and high-strength industrial yarn.
Among the prior art at present, when preparing colored high strength nylon industrial yarn, need relapse to color nylon industrial yarn, just make nylon industrial yarn color and luster even, when nylon industrial yarn was colored repeatedly, neglected the accuse of temperature and time easily to the influence effect of coloring, lead to the finished product not up to standard, cause the waste of resource even.
Therefore, the invention provides a production method of the colored high-strength nylon industrial yarn.
Disclosure of Invention
To remedy the deficiencies of the prior art, at least one of the technical problems set forth in the background is addressed.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a production method of colored high-strength nylon industrial yarn, which comprises the following steps:
s1: firstly, carrying out vacuum drying on all raw materials for manufacturing nylon resin by using a dryer, wherein the drying time is 5-10 hours, the drying temperature is 80-120 ℃, mixing the dried raw materials into a mixed material by using a mixer, adding the mixed material into an extruder, and setting the temperature to be 200-300 ℃ to extrude master batches;
s2: and then placing the extruded master batch in a storage box for standing for 1-3 hours, and after standing, mixing the master batch with nylon 66 resin in a proportion of 1:4-6, and adding the proportioned materials into a spinning machine for blending and spinning to prepare the nylon industrial yarn;
s3: then standing the nylon industrial yarn for 3-5 hours, bundling the nylon industrial yarn, pouring the bundled nylon industrial yarn into dyeing equipment, then pouring hot water and the colored master batch for soaking, controlling the temperature of the hot water at 30-40 ℃, the soaking time to be 3-5 hours, and the soaking times to be 2-4 times, finally drying the soaked nylon industrial yarn, detecting the strength of the nylon industrial yarn, and obtaining the colored high-strength nylon industrial yarn after detection; in the prior art, when the colored high-strength nylon industrial yarn is prepared, the nylon industrial yarn needs to be colored repeatedly, so that the color of the nylon industrial yarn is uniform, but when the nylon industrial yarn is colored repeatedly, the temperature and the time are easily ignored, the coloring effect is influenced, the finished product is not up to standard, and even the resource waste is caused.
Preferably, the dyeing equipment in the S3 consists of a soaking structure and a coloring structure, and is used for uniformly coloring the nylon industrial yarn; when the dyeing equipment is used for dyeing the nylon industrial yarn, in order to make the color of the nylon industrial yarn more pure and thick, the nylon industrial yarn is repeatedly dyed by using the soaking structure, and the nylon industrial yarn is forked by matching with the coloring structure, so that the color of the nylon industrial yarn is improved.
Preferably, the dyeing apparatus in S3 comprises a dyeing tank; the bottom end of the dyeing barrel is fixedly connected with a base; a servo motor is fixedly connected inside the base; the output end of the servo motor is fixedly connected with a connecting shaft; the side wall of the connecting shaft is fixedly connected with a stirring blade; the top end of the stirring blade is fixedly connected with a magnetic rod; the side wall of the magnetic rod is connected with a metal screen plate in a sliding manner; bundle the inside of putting into the dyeing bucket after nylon industrial yarn, and place in metal mesh plate's top position, pour into hot water and color masterbatch and soak nylon industrial yarn, start servo motor when soaking and slowly drive the stirring leaf and rotate, the stirring leaf sees through the hole stirring of metal mesh plate with the inside water of dyeing bucket, the magnetic pole drives metal mesh plate and rotates along with the output of stirring leaf, rock the nylon industrial yarn on the metal mesh plate, reduce the pigment of the inside color masterbatch of dyeing bucket and deposit, and make rivers slowly roll on nylon industrial yarn, play the effect to nylon industrial yarn dyeing, servo motor's output can the antiport simultaneously, the multi-angle can stir the inside pigment water of dyeing bucket.
Preferably, the side wall of the dyeing barrel is connected with a filter screen frame in a sliding manner; the side wall of the filter screen frame is fixedly connected with a filter screen plate, and the filter screen plate is connected to the side wall of the magnetic rod in a sliding manner; the top end of the filter screen plate is fixedly connected with a magnetic sliding sleeve; the filter screen plate is utilized to isolate resin in the color master batches, the filter screen frame is matched with the filter screen frame to slide down in the dyeing barrel, the magnetic sliding sleeve and the magnetic rod are attracted magnetically to play a role in limiting the filter screen plate, the high-strength nylon industrial yarn is blocked between the filter screen plate and the metal screen plate, the nylon industrial yarn is soaked by pigment water, the resin is reduced from being attached to the nylon industrial yarn, meanwhile, the stirring blades are utilized to rotate to pump water, the dye on the color master batches on the filter screen plate can be pumped to the nylon industrial yarn to be dyed, and the dyeing effect is improved.
Preferably, a storage box is fixedly connected to the top end of the magnetic sliding sleeve; the bottom end of the storage box is provided with a leak hole; the bottom end of the storage box is connected with a magnetic sliding block in a sliding mode and is positioned at the position of the leakage hole; the top end of the storage box is provided with a cover plate; the top end of the filter screen frame is fixedly connected with a fence plate; the top end of the filter screen plate is rotatably connected with a mixing fan blade; add a large amount of all kinds of colored master batches into the internal storage of storing box, and use the apron to cover the storage with the colored master batch, cooperation magnetic slide block and magnetic pole magnetism attract mutually, play the effect to the sealed storage of colored master batch, when adding colored master batch entering dyeing bucket inside, slip magnetic slide block, the colored master batch falls from small opening department, fall to on filtering screen board, and block through the fence board, play the effect of being convenient for add and throw the material, can drive filtering screen board when the magnetic pole rotates and rotate, mixed flabellum stirs thereupon because of centrifugal force, can play the effect of dissolving with higher speed the colored master batch.
Preferably, the inner side wall of the dyeing barrel is fixedly connected with a metal plate; the metal plate is L-shaped; the inner side wall of the filter screen frame is rotationally connected with a winding shaft through a torsional spring; a lifting rope is fixedly connected to the side wall of the winding shaft, and the bottom end of the lifting rope is fixedly connected to the top end of the metal screen plate; when the metal mesh plate slides and is placed, the metal plate is fixed in the dyeing barrel, the metal mesh plate can slide to the upper limit of the metal plate, the metal mesh plate is prevented from being attached to the stirring blade She Shangying to rotate, and the metal mesh plate rubs with the metal plate to generate heat energy when rotating, so that nylon industrial yarns on the metal mesh plate can be dyed more easily.
Preferably, a plurality of groups of top columns are fixedly connected to the top end of the metal mesh plate; a plurality of groups of connecting rods are fixedly connected to the side wall of the top column; the top end of the top column is trapezoidal; a plurality of groups of matching blocks are fixedly connected to the bottom end of the filter screen plate; the inner side wall of the matching block is connected with a sliding pressing plate in a sliding mode, and the sliding pressing plate corresponds to the top column; the side wall of the matching block is provided with a bifurcation component which is used for coloring the nylon industrial yarn; utilize the multiunit connecting rod of fore-set and fore-set lateral wall, play the spacing effect to nylon industrial yarn, reduce rocking that nylon industrial yarn produced to utilize fore-set extrusion sliding pressure plate to slide in the inside of cooperation piece, the cooperation is forked the subassembly and is further spacing and the bifurcation with nylon industrial yarn, the reinforcing is to nylon industrial yarn's the effect of coloring.
Preferably, an air guide channel is formed in the matching block; the bifurcation component comprises an elastic pull rope, a sliding plate and a separating plate; the elastic pull rope is fixedly connected to the inner side wall of the matching block; the sliding plate is connected to the inner side wall of the matching block in a sliding mode and is fixedly connected with the side wall of the elastic pull rope; the separation plate is fixedly connected to the side wall of the sliding plate, and a plurality of groups of fork rods are fixedly connected to the side wall of the separation plate; when the inside gas of sliding plate extrusion cooperation piece was slided, gaseous through gas guide channel extrusion sliding plate slip, the elasticity stay cord atress is tensile, and the separator plate of sliding plate front end is inserted in the nylon industrial yarn of bundling, and the bifurcation pole makes and produces the gap between the many nylon industrial yarns, utilizes the dyestuff to attach on the nylon industrial yarn, improves the dyeing effect of nylon industrial yarn.
Preferably, the inner side wall of the dyeing barrel is connected with a trapezoidal sliding rod in a sliding manner; the side wall of the trapezoidal sliding rod is sleeved with an elastic piece; a first power connection piece is fixedly connected to the bottom end of the trapezoidal sliding rod; a second power connection piece is fixedly connected inside the dyeing barrel and is positioned at the first power connection piece; the side wall of the dyeing barrel is provided with a timer and is connected with a second electric connecting piece through a cable; the timer can be electrified when the first power connection piece is attached to the second power connection piece; when the filter screen frame extrudees trapezoidal slide bar, no. one connects the electric piece and keeps away from No. two and connects the electric piece, the time-recorder does not circular telegram, if filter screen frame gliding cooperation metal mesh board surrounds nylon industrial yarn when dyeing, the trapezoidal slide bar of elastic component extrusion slides, no. one connects the electric piece and laminates No. two and connects the electric piece and make the time-recorder circular telegram, the time-recorder begins to time for three hours, also can set for three to five hours, when nylon industrial yarn soaks the time length and arrives, the time-recorder can send out the police dispatch newspaper, remind the workman to go to look over and operate on next step, play the warning effect, reduce the influence that the soaking time overlength caused nylon industrial yarn quality.
Preferably, a plurality of groups of scrapers are fixedly connected to the side wall of the mixing fan blade; a screen is fixedly connected to the side wall of the scraper; utilize the magnetic pole to rotate and drive the colored master batch that filters on the otter board and rock, rely on centrifugal force to drive and mix the flabellum and stir colored master batch, utilize and mix the flabellum and rotate the time-spent scraper blade of driving and scrape to the colored master batch and sweep, improve the dissolving effect of pigment on the colored master batch to rely on the mesh of screen cloth, reduce the scraper blade and scrape when sweeping and water between the resistance.
The invention has the following beneficial effects:
1. according to the method for producing the colored high-strength nylon industrial yarn, provided by the invention, when a novice technician produces the colored high-strength nylon industrial yarn, the operation can be performed step by step according to the steps of the production method, so that the resource waste caused by the preparation of the colored high-strength nylon industrial yarn by the novice technician is reduced, the production of products which are not up to standard in coloring is reduced, and the efficiency of the novice technician in producing the colored rigid-strength nylon industrial yarn is further improved.
2. The invention relates to a production method of a colored high-strength nylon industrial yarn, which is characterized in that a metal screen plate is arranged in a dyeing barrel, the nylon industrial yarn to be dyed is placed on the metal screen plate, hot water and colored master batches are added for soaking, she Jiaodong dye water is stirred in a matching manner, the soaking effect of the nylon industrial yarn is improved, the nylon industrial yarn is limited by utilizing a filter screen plate to press and match the metal screen plate downwards, so that resin in the falling colored master batches in a storage box is blocked by the filter screen plate, the resin is reduced to be attached to the nylon industrial yarn, finally, the metal screen plate is limited by utilizing the metal plate, heat is generated by friction between the metal screen plate and the metal plate, and the coloring effect of the nylon industrial yarn at the metal screen plate is enhanced.
3. The invention relates to a production method of a colored high-strength nylon industrial yarn, which is characterized in that a filter screen frame is driven to be pressed on a metal screen plate through the gliding of an arranged magnetic sliding sleeve, the top end of a top column is clamped into the matching block, a separation plate is driven to be inserted into a bundled nylon industrial yarn by extrusion, a plurality of nylon industrial yarns are separated by a bifurcation rod on the separation plate, the dyeing effect on the nylon industrial yarn is further realized, when the filter screen frame slides away from a trapezoidal sliding rod, a first electric connecting piece is attached to a second electric connecting piece to electrify a timer, the timer starts to time, and an alarm is given after a preset time is reached, so that the function of warning workers to check the operation is realized.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of the production method of the colored high-strength nylon industrial yarn of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a structural cross-sectional view of the present invention;
FIG. 4 is an enlarged view at A of FIG. 3;
FIG. 5 is an enlarged view at B of FIG. 3;
FIG. 6 is an enlarged view at C of FIG. 3;
FIG. 7 is a schematic view of a hybrid fan blade according to the present invention.
In the figure: 1. a base; 11. a dyeing barrel; 12. a servo motor; 13. stirring blades; 14. a magnetic rod; 15. a metal mesh plate; 2. a screen frame; 21. a filter screen plate; 22. a magnetic sliding sleeve; 3. a storage box; 31. a magnetic slider; 32. a cover plate; 4. a fence panel; 41. mixing fan blades; 5. a metal plate; 51. a winding shaft; 52. a lifting rope; 6. a top pillar; 7. a matching block; 71. a sliding platen; 8. an elastic pull rope; 81. a sliding plate; 82. a separation plate; 9. a trapezoidal sliding rod; 91. an elastic member; 92. a signal connecting piece; 93. the second number is connected with the power strip; 94. a timer; 95. a squeegee; 96. and (4) screening.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, the production method of the colored high-strength nylon industrial yarn according to the embodiment of the invention comprises the following steps:
s1: firstly, carrying out vacuum drying on all raw materials for manufacturing nylon resin by using a dryer, wherein the drying time is 5-10 hours, the drying temperature is 80-120 ℃, mixing the dried raw materials into a mixed material by using a mixer, adding the mixed material into an extruder, and setting the temperature to be 200-300 ℃ to extrude master batches;
s2: and then placing the extruded master batch in a storage box for standing for 1-3 hours, and after standing, mixing the master batch with nylon 66 resin in a proportion of 1:4-6, and adding the proportioned materials into a spinning machine for blending and spinning to prepare the nylon industrial yarn;
s3: then standing the nylon industrial yarn for 3-5 hours, bundling the nylon industrial yarn, pouring the bundled nylon industrial yarn into dyeing equipment, then pouring hot water and the colored master batch for soaking, controlling the temperature of the hot water at 30-40 ℃, the soaking time to be 3-5 hours, and the soaking times to be 2-4 times, finally drying the soaked nylon industrial yarn, detecting the strength of the nylon industrial yarn, and obtaining the colored high-strength nylon industrial yarn after detection; the nylon industrial yarn is a nylon yarn used for industry, in the prior art, when the colored high-strength nylon industrial yarn is prepared, the nylon industrial yarn needs to be repeatedly colored, so that the color of the nylon industrial yarn is uniform, but when the nylon industrial yarn is repeatedly colored, the control of temperature and time is easily ignored, so that the coloring effect is influenced, the finished product is not up to standard, and even the resource waste is caused.
The dyeing equipment in the S3 consists of a soaking structure and a coloring structure and is used for uniformly coloring the nylon industrial yarn; when the dyeing equipment is used for dyeing the nylon industrial yarn, in order to make the color of the nylon industrial yarn more pure and thick, the nylon industrial yarn is repeatedly dyed by using the soaking structure, and the nylon industrial yarn is forked by matching with the coloring structure, so that the color of the nylon industrial yarn is improved.
Example one
As shown in fig. 2 to 3, the dyeing apparatus in S3 includes a dyeing tub 11; the bottom end of the dyeing barrel 11 is fixedly connected with a base 1; a servo motor 12 is fixedly connected inside the base 1; the output end of the servo motor 12 is fixedly connected with a connecting shaft; the side wall of the connecting shaft is fixedly connected with a stirring blade 13; the top end of the stirring blade 13 is fixedly connected with a magnetic rod 14; the side wall of the magnetic rod 14 is connected with a metal mesh plate 15 in a sliding manner; when dyeing high strength nylon industrial yarn, base 1 is used for supporting dyeing bucket 11, put into dyeing bucket 11 after tying up nylon industrial yarn, and place in the top position of metal mesh board 15, pour into hot water and color masterbatch and soak nylon industrial yarn, start servo motor 12 and slowly drive stirring leaf 13 and rotate when soaking, stirring leaf 13 permeates the hole stirring of metal mesh board 15 with the inside water of dyeing bucket 11, magnetic pole 14 drives metal mesh board 15 and rotates along with the output of stirring leaf 13, rock the nylon industrial yarn on the metal mesh board 15, reduce the pigment of the inside color masterbatch of dyeing bucket 11 and precipitate, and make rivers slowly roll on nylon industrial yarn, play the effect to nylon industrial yarn dyeing, servo motor 12's output can the counter-rotation simultaneously, can the inside pigment water of multi-angle stirring dyeing bucket 11.
The side wall of the dyeing barrel 11 is connected with a filter screen frame 2 in a sliding way; the side wall of the filter screen frame 2 is fixedly connected with a filter screen plate 21, and the filter screen plate 21 is connected with the side wall of the magnetic rod 14 in a sliding manner; the top end of the filter screen plate 21 is fixedly connected with a magnetic sliding sleeve 22; when a large amount of color master batches are added into the dyeing barrel 11 for mixing, as the color master batches contain resin, part of the resin can not be dissolved in water, the resin in the color master batches is isolated by the filter screen plate 21 and slides downwards in the dyeing barrel 11 by using the filter screen frame 2 in a matching way, the magnetic sliding sleeve 22 and the magnetic rod 14 are magnetically attracted to play a role in limiting the filter screen plate 21, the high-strength nylon industrial yarn is blocked between the filter screen plate 21 and the metal screen plate 15, the nylon industrial yarn is soaked by pigment water, the resin is reduced from being attached to the nylon industrial yarn, meanwhile, the stirring blade 13 is used for rotating to pump water, dye on the color master batches on the filter screen plate 21 can be pumped to the nylon industrial yarn for dyeing, and the dyeing effect is improved.
As shown in fig. 2 to 4, the top end of the magnetic sliding sleeve 22 is fixedly connected with the storage box 3; the bottom end of the storage box 3 is provided with a leak hole; the bottom end of the storage box 3 is connected with a magnetic slide block 31 in a sliding way and is positioned at the position of the leakage hole; the top end of the storage box 3 is provided with a cover plate 32; the top end of the filter screen frame 2 is fixedly connected with a fence plate 4; the top end of the filter screen plate 21 is rotatably connected with a mixing fan blade 41; when depositing the color master batch, be not convenient for take at any time and throw the material, so add the inside storage of a large amount of all kinds of color master batches into storage box 3, and use apron 32 to cover the color master batch and save, cooperation magnetic slide 31 attracts with magnetic pole 14 magnetism mutually, play the effect of the sealed storage of color master batch, when adding the color master batch and get into dyeing bucket 11 inside, slip magnetic slide 31, the color master batch falls from the small opening department, fall to filter plate 21 on, and block through rail plate 4, play the effect of being convenient for to throw the material, can drive filter plate 21 when magnetic pole 14 rotates and rotate, mixing fan blade 41 stirs thereupon because of centrifugal force, can play the effect of accelerating the dissolution of color master batch.
As shown in fig. 2 to 5, the inner side wall of the dyeing barrel 11 is fixedly connected with a metal plate 5; the metal plate 5 is L-shaped; the inner side wall of the filter screen frame 2 is rotatably connected with a winding shaft 51 through a torsion spring; a lifting rope 52 is fixedly connected to the side wall of the winding shaft 51, and the bottom end of the lifting rope 52 is fixedly connected to the top end of the metal mesh plate 15; when the metal mesh plate 15 is placed in a sliding mode, the metal plate 5 is fixed inside the dyeing barrel 11, the metal mesh plate 15 can slide to the metal plate 5 to be limited, the metal mesh plate 15 is prevented from being attached to the stirring blades 13 to influence the rotation of the stirring blades 13, and the metal mesh plate 15 is rubbed with the metal plate 5 to generate heat energy when rotating, so that nylon industrial yarns on the metal mesh plate 15 can be dyed more easily, after the dyeing of the nylon industrial yarns is completed, the storage box 3 can be dragged to slide upwards, the filter screen frame 2 is driven to slide upwards, the lifting ropes 52 fixed on the winding shaft 51 are dragged to slide on the metal mesh plate 15 to float out of the water surface, the water control effect on the color nylon industrial yarns is achieved, and when the filter screen frame 2 slides downwards to be attached to the metal mesh plate 15, the winding shaft 51 can wind the lifting ropes 52 along with the torsion springs, so that the lifting ropes 52 are prevented from being wound with the nylon industrial yarns.
A plurality of groups of top posts 6 are fixedly connected to the top end of the metal mesh plate 15; a plurality of groups of connecting rods are fixedly connected to the side wall of the top column 6; the top end of the top column 6 is trapezoidal; the bottom end of the filter screen plate 21 is fixedly connected with a plurality of groups of matching blocks 7; the inner side wall of the matching block 7 is connected with a sliding pressing plate 71 in a sliding manner, and the sliding pressing plate 71 corresponds to the top column 6; the side wall of the matching block 7 is provided with a bifurcation component which is used for coloring the nylon industrial yarn; when nylon industrial yarn placed metal mesh board 15 and gone up the dyeing, nylon industrial yarn along with magnetic pole 14 rotates and drives on the metal mesh board 15 rocks the dyeing, utilize the multiunit connecting rod of fore-set 6 and the 6 lateral walls of fore-set, play the spacing effect to nylon industrial yarn, reduce rocking that nylon industrial yarn produced, and utilize 6 extrusion sliding pressure plate 71 of fore-set to slide in the inside of cooperation piece 7, the cooperation fork subassembly is further spacing and the fork with nylon industrial yarn, the reinforcing is to the effect of coloring of nylon industrial yarn.
As shown in fig. 2 to 6, an air guide channel is formed inside the matching block 7; the bifurcating component comprises an elastic pull rope 8, a sliding plate 81 and a separating plate 82; the elastic pull rope 8 is fixedly connected to the inner side wall of the matching block 7; the sliding plate 81 is connected to the inner side wall of the matching block 7 in a sliding manner and is fixedly connected with the side wall of the elastic pull rope 8; the separation plate 82 is fixedly connected to the side wall of the sliding plate 81, and a plurality of groups of fork rods are fixedly connected to the side wall of the separation plate 82; when the sliding pressing plate 71 extrudes the gas in the matching block 7 to slide upwards, the gas extrudes the sliding plate 81 through the gas guide channel to slide, the elastic pull rope 8 is stressed and stretched, the separating plate 82 at the front end of the sliding plate 81 is inserted into the bundled nylon industrial yarns, the fork rods enable gaps to be formed among the nylon industrial yarns, and the dye is attached to the nylon industrial yarns, so that the dyeing effect of the nylon industrial yarns is improved.
The inner side wall of the dyeing barrel 11 is connected with a trapezoidal sliding rod 9 in a sliding manner; the side wall of the trapezoidal sliding rod 9 is sleeved with an elastic part 91; a first signal connecting piece 92 is fixedly connected to the bottom end of the trapezoidal sliding rod 9; a second power connection piece 93 is fixedly connected inside the dyeing barrel 11 and is positioned at the first power connection piece 92; a timer 94 is arranged on the side wall of the dyeing barrel 11 and is connected with a second electric connecting piece 93 through a cable; the first power receiving piece 92 can be used for electrifying the timer 94 when being attached to the second power receiving piece 93; when the filter screen frame 2 extrudes the trapezoid sliding rod 9, the first power receiving sheet 92 is far away from the second power receiving sheet 93, the timer 94 is not powered on, if the filter screen frame 2 slides downwards to be matched with the metal screen plate 15 to dye the nylon industrial yarn in a surrounding mode, the elastic piece 91 extrudes the trapezoid sliding rod 9 to slide, the first power receiving sheet 92 is attached to the second power receiving sheet 93 to enable the timer 94 to be powered on, the timer 94 starts to time for three hours, or three to five hours can be set, when the length of the nylon industrial yarn is up to the end when the nylon industrial yarn is soaked, the timer 94 can give an alarm to remind workers of checking and carrying out the next operation, the warning effect is achieved, and the influence of too long soaking time on the quality of the nylon industrial yarn is reduced.
Example two
As shown in fig. 7, a first comparative example, in which another embodiment of the present invention is: a plurality of groups of scrapers 95 are fixedly connected to the side wall of the mixing fan blade 41; a screen 96 is fixedly connected to the side wall of the scraper 95; when a large amount of color master batches are added to the filter screen plate 21, the magnetic rod 14 rotates to drive the color master batches on the filter screen plate 21 to shake, the mixing fan blade 41 is driven by means of centrifugal force to stir the color master batches, the scraper blade 95 is driven to scrape the color master batches when the mixing fan blade 41 rotates, the dissolving effect of pigments on the color master batches is improved, and the resistance between the scraper blade 95 and water during scraping is reduced by means of meshes of the screen 96.
The working principle is that when high-strength nylon industrial yarns are dyed, the base 1 is used for supporting the dyeing barrel 11, the nylon industrial yarns are bundled and then placed in the dyeing barrel 11 and placed above the metal screen plate 15, hot water and color master batches are poured to soak the nylon industrial yarns, the servo motor 12 is started to slowly drive the stirring blade 13 to rotate when the nylon industrial yarns are soaked, the stirring blade 13 enables water in the dyeing barrel 11 to penetrate through holes of the metal screen plate 15 to stir, the magnetic rod 14 drives the metal screen plate 15 to rotate along with the output end of the stirring blade 13, the nylon industrial yarns on the metal screen plate 15 are shaken, pigment precipitation of the color master batches in the dyeing barrel 11 is reduced, water flow slowly rolls on the nylon industrial yarns, the effect of dyeing the nylon industrial yarns is achieved, meanwhile, the output end of the servo motor 12 can rotate reversely, and pigment water in the dyeing barrel 11 can be stirred at multiple angles; when a large amount of color master batches are added into the dyeing barrel 11 for mixing, as the color master batches contain resin, and part of the resin can not be dissolved in water, the resin in the color master batches is isolated by utilizing the filter screen plate 21, the filter screen frame 2 is matched and slides downwards in the dyeing barrel 11, the magnetic sliding sleeve 22 and the magnetic rod 14 are magnetically attracted to play a role in limiting the filter screen plate 21, high-strength nylon industrial yarns are blocked between the filter screen plate 21 and the metal screen plate 15, the nylon industrial yarns are soaked by pigment water, the resin is reduced from being attached to the nylon industrial yarns, and meanwhile, the stirring blade 13 is utilized to rotate to pump water, so that dye on the color master batches on the filter screen plate 21 can be pumped to the nylon industrial yarns for dyeing, and the dyeing effect is improved; when the color master batches are stored, the color master batches are inconvenient to take and feed at any time, so that a large number of various color master batches are added into the storage box 3 for storage, the cover plate 32 is used for covering and storing the color master batches, the magnetic slide block 31 is matched with the magnetic attraction of the magnetic rod 14 to play a role in sealing and storing the color master batches, when the color master batches are added into the dyeing barrel 11, the magnetic slide block 31 is slid, the color master batches fall from the leakage holes to the filter screen plate 21 and are blocked by the fence plate 4 to play a role in facilitating feeding, when the magnetic rod 14 rotates, the filter screen plate 21 can be driven to rotate, and the mixing fan blades 41 are stirred along with the magnetic rod due to centrifugal force, so that the role in accelerating the dissolution of the color master batches can be played; when the metal mesh plate 15 is placed in a sliding manner, the metal plate 5 is fixed in the dyeing barrel 11, the metal mesh plate 15 can slide to the metal plate 5 for limiting, the metal mesh plate 15 is prevented from being attached to the stirring blades 13 to influence the rotation of the stirring blades 13, and the metal mesh plate 15 is rubbed with the metal plate 5 to generate heat energy when rotating, so that nylon industrial yarns on the metal mesh plate 15 can be dyed more easily; when the nylon industrial yarn is placed on the metal mesh plate 15 for dyeing, the nylon industrial yarn on the metal mesh plate 15 is driven to shake and dye along with the rotation of the magnetic rod 14, the nylon industrial yarn is limited by the jack post 6 and the multiple groups of connecting rods on the side wall of the jack post 6, the shake generated by the nylon industrial yarn is reduced, the jack post 6 is used for extruding the sliding pressing plate 71 to slide in the matching block 7, the nylon industrial yarn is further limited and forked by matching with the forked component, and the coloring effect of the nylon industrial yarn is enhanced; when the sliding pressing plate 71 extrudes the gas in the matching block 7 to slide upwards, the gas extrudes the sliding plate 81 to slide through the gas guide channel, the elastic pull rope 8 is stressed and stretched, the separating plate 82 at the front end of the sliding plate 81 is inserted into the bundled nylon industrial yarns, the fork rods enable a plurality of nylon industrial yarns to form gaps, and the nylon industrial yarns are attached to the dyes, so that the dyeing effect of the nylon industrial yarns is improved; when the filter screen frame 2 extrudes the trapezoidal slide bar 9, the first electric connection piece 92 is far away from the second electric connection piece 93, the timer 94 is not powered on, if the filter screen frame 2 slides downwards to be matched with the metal screen plate 15 to dye the nylon industrial yarns, the elastic piece 91 extrudes the trapezoidal slide bar 9 to slide, the first electric connection piece 92 is attached to the second electric connection piece 93 to enable the timer 94 to be powered on, the timer 94 starts to time for three hours, or three to five hours can be set, when the length of the nylon industrial yarns is reached when the nylon industrial yarns are soaked, the timer 94 gives an alarm to remind workers of checking and carrying out next operation, the warning effect is achieved, and the influence of the overlong soaking time on the quality of the nylon industrial yarns is reduced.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A production method of colored high-strength nylon industrial yarn is characterized by comprising the following steps: the production method comprises the following steps:
s1: firstly, carrying out vacuum drying on all raw materials for manufacturing nylon resin by using a dryer, wherein the drying time is 5-10 hours, the drying temperature is 80-120 ℃, mixing the dried raw materials into a mixed material by using a mixer, adding the mixed material into an extruder, and setting the temperature to be 200-300 ℃ to extrude master batches;
s2: and then placing the extruded master batch in a storage box for standing for 1-3 hours, and after standing, mixing the master batch with nylon 66 resin in a proportion of 1:4-6, and adding the proportioned materials into a spinning machine for blending and spinning to prepare the nylon industrial yarn;
s3: and then standing the nylon industrial yarn for 3-5 hours, bundling the nylon industrial yarn, pouring the bundled nylon industrial yarn into dyeing equipment, then pouring hot water and the colored master batch for soaking, controlling the temperature of the hot water to be 30-40 ℃, the soaking time to be 3-5 hours, and the soaking times to be 2-4 times, finally drying the soaked nylon industrial yarn, detecting the strength of the nylon industrial yarn, and obtaining the colored high-strength nylon industrial yarn after detection.
2. The method for producing colored high-strength nylon industrial yarn according to claim 1, wherein the method comprises the following steps: and the dyeing equipment in the S3 is composed of a soaking structure and a coloring structure and is used for uniformly coloring the nylon industrial yarn.
3. The method for producing colored high-strength nylon industrial yarn according to claim 2, wherein the method comprises the following steps: the dyeing apparatus in S3 comprises a dyeing tub (11); the bottom end of the dyeing barrel (11) is fixedly connected with a base (1); a servo motor (12) is fixedly connected inside the base (1); the output end of the servo motor (12) is fixedly connected with a connecting shaft; the side wall of the connecting shaft is fixedly connected with a stirring blade (13); the top end of the stirring blade (13) is fixedly connected with a magnetic rod (14); the side wall of the magnetic rod (14) is connected with a metal mesh plate (15) in a sliding way.
4. The method for producing colored high-strength nylon industrial yarn according to claim 3, wherein the method comprises the following steps: the side wall of the dyeing barrel (11) is connected with a filter screen frame (2) in a sliding way; the side wall of the filter screen frame (2) is fixedly connected with a filter screen plate (21), and the filter screen plate (21) is connected to the side wall of the magnetic rod (14) in a sliding manner; the top end of the filter screen plate (21) is fixedly connected with a magnetic sliding sleeve (22).
5. The method for producing colored high-strength nylon industrial yarn according to claim 4, wherein the method comprises the following steps: the top end of the magnetic sliding sleeve (22) is fixedly connected with a storage box (3); the bottom end of the storage box (3) is provided with a leak hole; the bottom end of the storage box (3) is connected with a magnetic sliding block (31) in a sliding manner and is positioned at the position of the leakage hole; a cover plate (32) is arranged at the top end of the storage box (3); the top end of the filter screen frame (2) is fixedly connected with a fence plate (4); the top end of the filter screen plate (21) is rotationally connected with a mixing fan blade (41).
6. The method for producing colored high-strength nylon industrial yarn according to claim 4, wherein the method comprises the following steps: the inner side wall of the dyeing barrel (11) is fixedly connected with a metal plate (5); the metal plate (5) is L-shaped; the inner side wall of the filter screen frame (2) is rotatably connected with a winding shaft (51) through a torsion spring; the side wall of the winding shaft (51) is fixedly connected with a lifting rope (52), and the bottom end of the lifting rope (52) is fixedly connected with the top end of the metal mesh plate (15).
7. The method for producing colored high-strength nylon industrial yarn according to claim 6, wherein the method comprises the following steps: a plurality of groups of top columns (6) are fixedly connected to the top end of the metal mesh plate (15); a plurality of groups of connecting rods are fixedly connected to the side wall of the top column (6); the top end of the top column (6) is trapezoidal; a plurality of groups of matching blocks (7) are fixedly connected to the bottom end of the filter screen plate (21); the inner side wall of the matching block (7) is connected with a sliding pressing plate (71) in a sliding mode, and the sliding pressing plate (71) corresponds to the top column (6); the lateral wall of cooperation piece (7) is provided with the bifurcation subassembly, and the bifurcation subassembly is used for making nylon industrial yarn color.
8. The method for producing colored high-strength nylon industrial yarn according to claim 7, wherein the method comprises the following steps: an air guide channel is arranged inside the matching block (7); the fork assembly comprises an elastic pull rope (8), a sliding plate (81) and a separating plate (82); the elastic pull rope (8) is fixedly connected to the inner side wall of the matching block (7); the sliding plate (81) is connected to the inner side wall of the matching block (7) in a sliding manner and is fixedly connected with the side wall of the elastic pull rope (8); the separating plate (82) is fixedly connected to the side wall of the sliding plate (81), and a plurality of groups of fork rods are fixedly connected to the side wall of the separating plate (82).
9. The method for producing colored high-strength nylon industrial yarn according to claim 6, wherein the method comprises the following steps: the inner side wall of the dyeing barrel (11) is connected with a trapezoidal sliding rod (9) in a sliding manner; an elastic piece (91) is sleeved on the side wall of the trapezoidal sliding rod (9); a signal connecting piece (92) is fixedly connected to the bottom end of the trapezoidal sliding rod (9); a second power connection piece (93) is fixedly connected inside the dyeing barrel (11) and is positioned at the first power connection piece (92); a timer (94) is installed on the side wall of the dyeing barrel (11) and is connected with a second electric connecting piece (93) through a cable; the first power receiving piece (92) can be used for electrifying the timer (94) when being attached to the second power receiving piece (93).
10. The method for producing colored high-strength nylon industrial yarn according to claim 5, wherein the method comprises the following steps: a plurality of groups of scrapers (95) are fixedly connected to the side wall of the mixing fan blade (41); and a screen (96) is fixedly connected to the side wall of the scraper (95).
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Application publication date: 20221021 |