CN115213861A - Leveling device and leveling method for multistage pump rotor - Google Patents
Leveling device and leveling method for multistage pump rotor Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/08—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for attachment of work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
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Abstract
本发明属于核电工程技术领域,公开了多级泵转子调平装置及调平方法,该多级泵转子调平装置包括底座、立柱和支撑机构,底座上设有凸起,立柱位于底座的上方,立柱的顶部和底部分别开设有第一通孔和第二通孔,凸起穿设于第二通孔并与立柱转动连接,支撑机构包括夹紧组件和支撑座,夹紧组件连接于支撑座的上方,将转子吊起并放置于支撑座的上方,通过夹紧组件夹持转子,支撑座位于立柱上,且支撑座的杆部与第一通孔螺纹连接,支撑座在立柱的转动下能够相对于立柱沿竖直方向移动,以使转子能够处于水平状态,实现转子的快速调平,避免由于转子倾斜而造成零件之间卡涩,同时能够降低作业人员拆卸转子过程中的安全风险。
The invention belongs to the technical field of nuclear power engineering, and discloses a multi-stage pump rotor leveling device and a leveling method. The multi-stage pump rotor leveling device includes a base, a column and a support mechanism. The base is provided with a protrusion, and the column is located above the base. , the top and bottom of the column are respectively provided with a first through hole and a second through hole, the protrusion penetrates through the second through hole and is rotatably connected with the column, the supporting mechanism includes a clamping assembly and a supporting seat, and the clamping assembly is connected to the support Above the seat, the rotor is lifted and placed above the support seat, and the rotor is clamped by the clamping assembly. The lower part can move in the vertical direction relative to the column, so that the rotor can be in a horizontal state, realize the rapid leveling of the rotor, avoid the jamming between parts due to the tilt of the rotor, and reduce the safety risk when the operator disassembles the rotor. .
Description
技术领域technical field
本发明涉及核电工程技术领域,尤其涉及多级泵转子调平装置及调平方法。The invention relates to the technical field of nuclear power engineering, in particular to a multistage pump rotor leveling device and a leveling method.
背景技术Background technique
大型多级泵是核电站重要的核动力设备,大体可分为转子总成和定子总成,其中转子总成的作用是通过自身旋转而产生离心力,进而向外界输出动力。转子总成主要包括叶轮、导轴承、轴套、联轴器等,为了保证多级泵的正常运行,需要定期进行维修检查,因此将多级泵的转子总成从泵坑中抽出,并运至检修场地对转子总成进行分解工作。Large-scale multi-stage pumps are important nuclear power equipment in nuclear power plants. They can be roughly divided into rotor assemblies and stator assemblies. The function of the rotor assembly is to generate centrifugal force through its own rotation, and then output power to the outside world. The rotor assembly mainly includes the impeller, guide bearing, shaft sleeve, coupling, etc. In order to ensure the normal operation of the multi-stage pump, regular maintenance and inspection are required. Therefore, the rotor assembly of the multi-stage pump is extracted from the pump pit and transported. Go to the maintenance site to disassemble the rotor assembly.
通常情况下将转子横向放置于枕木上,再测量转子总成水平度的测量值,利用千斤顶调整转子总成上不同位置枕木的高度,以使转子总成呈水平状态,从而保证拆卸过程中的安全性以及检测质量的精准度,然后搭配手拉葫芦、吊带等工具依次拆卸转子总成的各个部件。但是,在拆卸过程中转子发生打滑或者转动而导致转子总成整体倾斜,使得在拆装叶轮、轴套等各个部件时发生卡涩,从而损伤泵轴等其他零件。Usually, the rotor is placed horizontally on the sleeper, and then the measured value of the levelness of the rotor assembly is measured, and the height of the sleeper at different positions on the rotor assembly is adjusted by a jack, so that the rotor assembly is in a horizontal state, so as to ensure the smoothness of the rotor assembly during the disassembly process. Safety and the accuracy of testing quality, and then disassemble each part of the rotor assembly in turn with tools such as chain hoists and slings. However, during the disassembly process, the rotor slips or rotates, resulting in the overall inclination of the rotor assembly, which causes jamming when disassembling and assembling the impeller, shaft sleeve and other components, thereby damaging other parts such as the pump shaft.
因此,亟需多级泵转子调平装置及调平方法,以解决上述问题。Therefore, a multi-stage pump rotor leveling device and a leveling method are urgently needed to solve the above problems.
发明内容SUMMARY OF THE INVENTION
根据本发明的一个方面,本发明提供多级泵转子调平装置,用于调整多级泵的转子水平度,在拆卸转子的过程中随时调整转子的水平度,避免由于转子倾斜而造成零件之间卡涩,同时能够降低作业人员拆卸转子过程中的安全作业风险。According to one aspect of the present invention, the present invention provides a multi-stage pump rotor leveling device, which is used to adjust the level of the rotor of the multi-stage pump, and adjust the level of the rotor at any time during the process of disassembling the rotor, so as to avoid the inclination of the rotor. Intermittent jamming, and at the same time, it can reduce the safety operation risk of the operator during the process of disassembling the rotor.
为了解决现有技术存在的上述问题,本发明采用以下技术方案:In order to solve the above-mentioned problems existing in the prior art, the present invention adopts the following technical solutions:
多级泵转子调平装置,用于调整多级泵的转子水平度,包括:The multistage pump rotor leveling device is used to adjust the rotor levelness of the multistage pump, including:
底座,所述底座上设有凸起;a base, the base is provided with a protrusion;
立柱,位于所述底座的上方,所述立柱的顶部和底部分别开设有第一通孔和第二通孔,所述凸起穿设于所述第二通孔并与所述立柱转动连接;a column, located above the base, the top and the bottom of the column are respectively provided with a first through hole and a second through hole, the protrusion penetrates the second through hole and is rotatably connected with the column;
支撑机构,包括夹紧组件和支撑座,所述夹紧组件连接于所述支撑座的上方,所述夹紧组件用于夹持所述转子,所述支撑座位于所述立柱上,且所述支撑座的杆部与所述第一通孔螺纹连接,所述支撑座在所述立柱的转动下能够相对于所述立柱沿竖直方向移动,以使所述转子能够处于水平状态。The supporting mechanism includes a clamping assembly and a supporting seat, the clamping assembly is connected above the supporting seat, the clamping assembly is used for clamping the rotor, the supporting seat is located on the upright column, and the The rod portion of the support seat is threadedly connected to the first through hole, and the support seat can move in a vertical direction relative to the vertical column under the rotation of the vertical column, so that the rotor can be in a horizontal state.
优选地,所述夹紧组件包括挡板和支撑板,所述支撑板可拆卸连接于所述支撑座的顶部,所述挡板连接于所述支撑板,所述挡板沿所述转子的轴线方向延伸设置,所述挡板用于阻挡所述转子。Preferably, the clamping assembly includes a baffle plate and a support plate, the support plate is detachably connected to the top of the support base, the baffle plate is connected to the support plate, and the baffle plate is along the direction of the rotor. Extending in the axial direction, the baffle plate is used to block the rotor.
优选地,所述挡板的数量有两个,两个所述挡板相对且间隔设置,所述支撑板连接于两个所述挡板之间,所述支撑板用于支撑所述转子。Preferably, the number of the baffles is two, the two baffles are arranged opposite and spaced apart, the support plate is connected between the two baffles, and the support plate is used to support the rotor.
优选地,所述多级泵转子调平装置还包括连接件,所述支撑板开设有安装孔,所述安装孔为腰型孔,所述挡板开设有螺纹孔,所述连接件穿过所述安装孔并螺纹连接于所述螺纹孔。Preferably, the multistage pump rotor leveling device further includes a connecting piece, the support plate is provided with a mounting hole, the mounting hole is a waist-shaped hole, the baffle is provided with a threaded hole, and the connecting piece passes through The mounting hole is threadedly connected to the threaded hole.
优选地,所述多级泵转子调平装置还包括锁紧螺母,所述锁紧螺母活动套设于所述支撑座的杆部,所述锁紧螺母能够抵紧于所述立柱,以使所述支撑座和所述立柱的相对位置锁定。Preferably, the multistage pump rotor leveling device further comprises a locking nut, the locking nut is movably sleeved on the rod portion of the support seat, and the locking nut can be pressed against the upright column, so that the The relative positions of the support base and the upright column are locked.
优选地,所述多级泵转子调平装置还包括手持杆,所述立柱还开设有第三通孔,所述手持杆能够穿过所述第三通孔并转动所述立柱,以使所述支撑座能够相对于所述立柱沿竖直方向移动。Preferably, the multi-stage pump rotor leveling device further includes a hand-held rod, the upright column is further provided with a third through hole, and the hand-held rod can pass through the third through hole and rotate the upright column, so that all the The support base can move in a vertical direction relative to the upright column.
优选地,所述多级泵转子调平装置还包括防滑垫,由橡胶材料制成,所述防滑垫设置于所述夹紧组件上,所述防滑垫用于防止所述转子打滑。Preferably, the multi-stage pump rotor leveling device further comprises an anti-skid pad, which is made of rubber material, the anti-skid pad is arranged on the clamping assembly, and the anti-skid pad is used to prevent the rotor from slipping.
根据本发明的另一个方面,提供多级泵转子调平方法,通过上述的多级泵转子调平装置的实施,所述多级泵转子调平装置设置有多个,所述多级泵转子调平方法包括:According to another aspect of the present invention, a method for leveling a rotor of a multi-stage pump is provided. Through the implementation of the above-mentioned multi-stage pump rotor leveling device, the multi-stage pump rotor leveling device is provided with a plurality of Leveling methods include:
S100:多个所述底座做好标记并呈一字型排布,使用直尺或者直梁将多个所述支撑座一一对准所述底座的标记摆放并处于一条直线上;S100: A plurality of the bases are marked and arranged in a straight line, and a ruler or a straight beam is used to align the plurality of the support bases with the marks of the base and place them on a straight line;
S200:将除所述底座和所述支撑座以外的所有部件进行组装;S200: Assemble all components except the base and the support;
S300:将所述转子吊起并放置在所述支撑座的上方,通过所述夹紧组件夹持所述转子;S300: Lift and place the rotor above the support base, and clamp the rotor through the clamping assembly;
S400:在外力的作用下转动所述立柱,所述立柱与所述支撑座传动配合,使所述支撑座能够相对于所述立柱沿竖直方向上下移动,调整所述转子处于水平状态。S400: Rotate the upright column under the action of an external force, and the upright column and the support seat are driven and cooperated, so that the support seat can move up and down in a vertical direction relative to the upright column, and the rotor is adjusted to be in a horizontal state.
优选地,所述多级泵转子调平装置还包括锁紧螺母,所述锁紧螺母活动套设于所述支撑座的杆部,所述锁紧螺母能够抵紧于所述立柱,以使所述支撑座和所述立柱的相对位置锁定;Preferably, the multistage pump rotor leveling device further comprises a locking nut, the locking nut is movably sleeved on the rod portion of the support seat, and the locking nut can be pressed against the upright column, so that the The relative positions of the support base and the upright column are locked;
所述多级泵转子调平方法中S400具体为:S400 in the multi-stage pump rotor leveling method is specifically:
S401:当需要调整所述转子的水平度时,拧松所述锁紧螺母,所述锁紧螺母相对于所述支撑座沿竖直方向向上移动,所述锁紧螺母逐渐远离所述立柱,在外力的作用下转动所述立柱,所述立柱与所述支撑座传动配合,使所述支撑座能够相对于所述立柱沿竖直方向上下移动,调整所述转子处于水平状态;S401: When the level of the rotor needs to be adjusted, loosen the lock nut, the lock nut moves upward relative to the support seat in the vertical direction, and the lock nut gradually moves away from the upright column, Rotating the upright column under the action of external force, the upright column and the support seat are driven and cooperated, so that the support seat can move up and down relative to the upright column in the vertical direction, and the rotor is adjusted to be in a horizontal state;
S402:拧紧所述锁紧螺母,所述锁紧螺母相对于所述支撑座沿竖直方向向下移动,直至所述锁紧螺母抵紧于所述立柱,使得所述支撑座与所述立柱的相对位置锁定。S402: Tighten the lock nut, and the lock nut moves downward relative to the support seat in the vertical direction until the lock nut is pressed against the upright column, so that the support seat and the upright column relative position lock.
优选地,所述多级泵转子调平装置还包括防滑垫,由橡胶材料制成,所述防滑垫设置于所述夹紧组件上,所述防滑垫用于防止所述转子打滑;Preferably, the multi-stage pump rotor leveling device further comprises an anti-skid pad, which is made of rubber material, the anti-skid pad is arranged on the clamping assembly, and the anti-skid pad is used to prevent the rotor from slipping;
所述多级泵转子调平方法还包括位于S200和S300之间的:The method for leveling the rotor of the multistage pump further includes: between S200 and S300:
S210:所述多级泵转子调平装置组装完成后,将所述防滑垫设置于所述夹紧组件和所述支撑座之间,所述防滑垫用于防止所述转子在拆卸过程中打滑和旋转。S210: After the multi-stage pump rotor leveling device is assembled, the anti-skid pad is arranged between the clamping assembly and the support base, and the anti-skid pad is used to prevent the rotor from slipping during the disassembly process and rotate.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供的多级泵转子调平装置,用于调整多级泵的转子水平度,立柱位于底座的上方,夹紧组件连接于支撑座的上方,将转子吊起并放置于支撑座的上方,通过夹紧组件夹持转子,支撑座位于立柱上,且支撑座的杆部与立柱的第一通孔螺纹连接,在外力的作用下转动立柱,立柱与支撑座传动配合,此时支撑座相对于立柱沿竖直方向上下移动,调整转子至合适的高度,以使转子处于水平状态,在拆卸转子的过程中随时调整转子的水平度,实现转子的快速调平,避免由于转子倾斜而造成零件之间卡涩,对泵轴其他零件起到保护的作用,同时能够降低作业人员拆卸转子过程中的安全风险。The multi-stage pump rotor leveling device provided by the present invention is used to adjust the rotor level of the multi-stage pump. The column is located above the base, the clamping assembly is connected above the support base, and the rotor is hoisted and placed above the support base. , the rotor is clamped by the clamping assembly, the support seat is located on the column, and the rod part of the support seat is threadedly connected with the first through hole of the column. Move up and down in the vertical direction relative to the column, adjust the rotor to a suitable height, so that the rotor is in a horizontal state, adjust the level of the rotor at any time during the process of disassembling the rotor, realize the rapid leveling of the rotor, and avoid the inclination of the rotor. The jamming between the parts protects other parts of the pump shaft, and at the same time can reduce the safety risk when the operator disassembles the rotor.
本发明提供的多级泵转子调平方法,通过多级泵转子调平装置的实施,多个多级泵转子调平装置组装好后处于一条直线上,转子吊起并放置在支撑座的上方,夹紧组件夹持转子,在拆卸过程中根据转子的水平度情况调整各个多级泵转子调平装置的高度,通过外力转动立柱逆时针或者顺时针旋转,此时支撑座能够相对于立柱沿竖直方向向上或者向下移动,以使转子调整至水平状态,实现转子的快速调平。The multi-stage pump rotor leveling method provided by the present invention is implemented through the implementation of the multi-stage pump rotor leveling device. After the multi-stage pump rotor leveling devices are assembled, they are placed in a straight line, and the rotors are lifted and placed above the support base. , the clamping assembly clamps the rotor, adjust the height of each multi-stage pump rotor leveling device according to the level of the rotor during the disassembly process, and rotate the column counterclockwise or clockwise by external force, at this time the support seat can be relative to the column along the edge Move up or down in the vertical direction to adjust the rotor to a horizontal state and realize the rapid leveling of the rotor.
附图说明Description of drawings
图1为本发明实施例中多级泵转子调平装置的结构示意图一;Fig. 1 is the structural schematic diagram 1 of the rotor leveling device of the multi-stage pump in the embodiment of the present invention;
图2为本发明实施例中多级泵转子调平装置的结构示意图二;Fig. 2 is the second structural schematic diagram of the multi-stage pump rotor leveling device in the embodiment of the present invention;
图3为本发明实施例中多级泵转子调平方法的流程图。FIG. 3 is a flowchart of a method for leveling a rotor of a multistage pump in an embodiment of the present invention.
附图标记:Reference number:
1、底座;1. Base;
2、立柱;2. Column;
3、支撑座;3. Support seat;
4、挡板;4. Baffle;
5、支撑板;5. Support plate;
6、连接件;6. Connectors;
7、锁紧螺母;7. Lock nut;
8、轴承;8. Bearing;
9、防滑垫;9. Anti-slip mat;
10、螺栓。10. Bolts.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other azimuth or positional relationships are based on the azimuth or positional relationship shown in the accompanying drawings, which are only for the convenience of description and simplifying operations. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
将转子横向放置于枕木上,再测量转子总成水平度的测量值,利用千斤顶调整转子总成上不同位置枕木的高度,以使转子总成呈水平状态,从而保证拆卸过程中的安全性以及检测质量的精准度,然后搭配手拉葫芦、吊带等工具依次拆卸转子总成的各个部件。但是,在拆卸过程中转子发生打滑或者转动而导致转子总成整体倾斜,使得在拆装叶轮、轴套等各个部件时发生卡涩,从而损伤泵轴等其他零件。对此,本实施例提供了一种多级泵转子调平装置,用于调整多级泵的转子水平度,在拆卸转子的过程中随时调整转子的水平度,避免由于转子倾斜而造成零件之间卡涩,同时能够降低作业人员拆卸转子过程中的安全作业风险。Place the rotor horizontally on the sleeper, then measure the level of the rotor assembly, and use the jack to adjust the height of the sleeper at different positions on the rotor assembly, so that the rotor assembly is in a horizontal state, so as to ensure the safety and safety of the disassembly process. Check the accuracy of the quality, and then disassemble each part of the rotor assembly in turn with tools such as chain hoists and slings. However, during the disassembly process, the rotor slips or rotates, resulting in the overall inclination of the rotor assembly, which causes jamming when disassembling and assembling the impeller, shaft sleeve and other components, thereby damaging other parts such as the pump shaft. In this regard, this embodiment provides a multi-stage pump rotor leveling device, which is used to adjust the level of the rotor of the multi-stage pump, and adjust the level of the rotor at any time during the process of disassembling the rotor, so as to avoid the inclination of the rotor. Intermittent jamming, and at the same time, it can reduce the safety operation risk of the operator during the process of disassembling the rotor.
如图1-图2所示,在本实施例中,多级泵转子调平装置的数量设置有多个,多个多级泵转子调平装置设置于多级泵转子的下方,用于调整多级泵的转子水平度,该多级泵转子调平装置包括底座1、立柱2和支撑机构。其中,底座1上设有凸起,立柱2位于底座1的上方,立柱2的顶部和底部分别开设有第一通孔和第二通孔,凸起穿设于第二通孔并与立柱2转动连接。支撑机构包括夹紧组件和支撑座3,夹紧组件连接于支撑座3的上方,夹紧组件用于夹持转子,支撑座3位于立柱2上,且支撑座3的杆部与第一通孔螺纹连接,支撑座3在立柱2的转动下能够相对于立柱2沿竖直方向移动,以使转子能够处于水平状态。具体地,由于多级泵的转子重量较大,约10吨左右,将转子吊起并放置于支撑座3的上方,通过夹紧组件夹持转子,在外力的作用下转动立柱2,立柱2与支撑座3传动配合,此时支撑座3相对于立柱2沿竖直方向上下移动,调整转子至合适的高度,以使转子处于水平状态,在拆卸转子的过程中随时调整转子的水平度,实现转子的快速调平,避免由于转子倾斜而造成零件之间卡涩,对泵轴其他零件起到保护的作用,同时能够降低作业人员拆卸转子过程中的安全作业风险。As shown in FIG. 1-FIG. 2, in this embodiment, there are multiple multi-stage pump rotor leveling devices, and multiple multi-stage pump rotor leveling devices are arranged below the multi-stage pump rotor for adjusting The level of the rotor of the multi-stage pump, the multi-stage pump rotor leveling device includes a
进一步地,继续参照图1-图2,夹紧组件包括挡板4和支撑板5,支撑板5可拆卸连接于支撑座3的顶部,挡板4连接于支撑板5,挡板4沿转子的轴线方向延伸设置,挡板4用于阻挡转子。具体地,支撑板5与支撑座3通过螺栓10可拆卸连接,便于拆卸及更换,挡板4与转子接触,防止转子从支撑板5上掉落,对转子起到很好的限位作用。Further, with continued reference to FIGS. 1-2 , the clamping assembly includes a
进一步地,继续参照图1-图2,挡板4的数量有两个,两个挡板4相对且间隔设置,支撑板5连接于两个挡板4之间,支撑板5用于支撑转子。具体地,两个挡板4均沿转子的轴线方向延伸设置,转子放置在两个挡板4之间的支撑板5上,进一步提高对转子起到限位作用,完全能够避免转子从支撑板5上滚落。Further, referring to FIGS. 1-2, there are two
进一步地,继续参照图1-图2,多级泵转子调平装置还包括连接件6,支撑板5开设有安装孔,安装孔为腰型孔,挡板4开设有螺纹孔,连接件6穿过安装孔并螺纹连接于螺纹孔。具体地,连接件6可以为挡板4锁紧螺栓,腰型孔沿垂直于转子的轴线方向延伸设置,连接件6能够在腰型孔内滑动,从而能够适应不同尺寸大小的转子,将转子放置在支撑板5上之后,通过调整两个挡板4之间的间距,以使两个挡板4能够分别抵紧于转子的两侧,然后使用连接件6穿过安装孔并螺纹连接于挡板4的螺纹孔内,使得挡板4与支撑板5的相对位置锁定,转子不易晃动且不会从支撑板5上掉落。Further, continue to refer to FIG. 1-FIG. 2, the multistage pump rotor leveling device also includes a connecting piece 6, the
进一步地,继续参照图1-图2,多级泵转子调平装置还包括锁紧螺母7,锁紧螺母7活动套设于支撑座3的杆部,锁紧螺母7能够抵紧于立柱2,以使支撑座3和立柱2的相对位置锁定。具体地,将转子放置在支撑板5上之后,通过两个挡板4夹紧转子,当需要调整转子的水平度时,拧松锁紧螺母7,锁紧螺母7相对于支撑座3沿竖直方向向上移动,锁紧螺母7与立柱2分离,然后逆时针或者顺时针转动立柱2,此时支撑座3相对于立柱2沿竖直方向向上或者向下移动,调整转子至合适的高度,即转子处于水平状态,拧紧锁紧螺母7,锁紧螺母7相对于支撑座3沿竖直方向向下移动,直至锁紧螺母7抵紧于立柱2,从而使得支撑座3与立柱2的相对位置锁定。Further, continuing to refer to FIGS. 1-2 , the multi-stage pump rotor leveling device also includes a
进一步地,继续参照图1-图2,多级泵转子调平装置还包括手持杆,立柱2还开设有第三通孔,手持杆能够穿过第三通孔并转动立柱2,以使支撑座3能够相对于立柱2沿竖直方向移动。具体地,手持杆可以为撬棍,立柱的侧壁开设有第三通孔,通过手持杆插入第三通孔,逆时针或顺时针转动立柱2,立柱2相对于底座1转动,支撑座3相对于立柱2沿竖直方向向上或者向下移动,从而能够调整转子各个位置的水平度。Further, referring to Fig. 1-Fig. 2, the multi-stage pump rotor leveling device also includes a hand-held rod, the
进一步地,继续参照图1-图2,多级泵转子调平装置还包括轴承8,轴承8套设于凸起上,轴承8的外圈与立柱2固定连接。具体地,立柱2与底座1通过轴承8转动配合,防止立柱2在转动过程中卡住不动,保证立柱2转动顺畅。Further, with continued reference to FIGS. 1-2 , the multi-stage pump rotor leveling device further includes a
进一步地,继续参照图1-图2,底座1为“十”字形结构。具体地,十字形中心两端的载重一致,受力对称,便于安装,且更为稳固,不易晃动,从而保证转子在支撑座3的稳定性。可选地,底座1可以为X形结构。Further, referring to FIGS. 1-2 , the
进一步地,继续参照图1-图2,多级泵转子调平装置还包括防滑垫9,由橡胶材料制成,防滑垫9设置于夹紧组件上,防滑垫9用于防止转子打滑。具体地,防滑垫9采用橡胶材料,柔软且具有弹性,耐磨耐压,防滑效果好,避免转子转动打滑,同时可以直接用水清洗防滑垫9表面的灰尘,可以反复使用。Further, with continued reference to FIGS. 1-2 , the multi-stage pump rotor leveling device further includes a non-slip pad 9 made of rubber material. The anti-slip pad 9 is provided on the clamping assembly, and the anti-skid pad 9 is used to prevent the rotor from slipping. Specifically, the anti-skid pad 9 is made of rubber material, which is soft and elastic, wear-resistant and pressure-resistant, has a good anti-skid effect, prevents the rotor from rotating and slips, and can directly clean the dust on the surface of the anti-skid pad 9 with water, which can be used repeatedly.
进一步地,继续参照图1-图2,多级泵转子调平装置还包括设置于支撑板5上的支架和设置于支架上的弯曲度测量仪,支架为“V”型结构,支架用于放置泵轴,弯曲度测量仪用于测量泵轴的弯曲度。具体地,选取多个支架,将V型支架放置于支撑板5上,将拆卸下来的泵轴吊装至V型支架上,此时泵轴的重力由支架进行支撑,在调整泵轴水平后,将弯曲度测量仪架设在支架上,表针指向泵轴,手动盘轴,可以进行轴弯曲度的测量工作,从而能够有效提升作业效率。Further, continue to refer to Fig. 1-Fig. 2, the multi-stage pump rotor leveling device also includes a bracket arranged on the
多级泵转子调平装置的操作过程如下:The operation process of the multistage pump rotor leveling device is as follows:
首先,将多个底座呈一字型排列;然后将轴承8、立柱2、支撑座3、支撑板5组装好,拧松连接件6,调整两个挡板4之间的间距以能够适应转子的大小,将防滑垫9塞入挡板4与支撑板5之间,防止转子在拆卸过程中打滑旋转,拧紧连接件6;将转子横向起吊并放置于两个挡板4之间的支撑板5上,根据转子的水平度情况进行调整,拧松锁紧螺母7,使用手持杆插入立柱2的第三通孔进行转动,此时支撑座3会相对于立柱2沿竖直方向上下移动,调整至合适高度后,拧紧锁紧螺母7,最后对转子的各个部件依次拆卸,在拆卸过程中可以随时调整转子的水平度。First, arrange the multiple bases in a line; then assemble the
本实施例还提供了多级泵转子调平方法,如图3所示,通过上述多级泵转子调平装置的实施,多级泵转子调平装置设置有多个,该多级泵转子调平方法包括:This embodiment also provides a multi-stage pump rotor leveling method. As shown in FIG. 3, through the implementation of the above-mentioned multi-stage pump rotor leveling device, there are multiple multi-stage pump rotor leveling devices. Flat methods include:
S100:多个底座1做好标记并呈一字型排布,使用直尺或者直梁将多个支撑座3一一对准底座1的标记摆放并处于一条直线上。S100: Mark the
使用记号笔对若干个底座1做好标记,然后通过上面的标记依次将若干个底座1一一对准并呈一字型排布,使用直尺等工具的一侧对齐底座1上的标记,支撑座3与底座1的数量相同,多个支撑座3以直尺的另一侧为标准直线一一对齐,保证所有的支撑座3均处于一条直线上,便于转子能够直接放置在支撑座3上。Use a marker to mark
S200:将除底座1和支撑座3以外的所有部件进行组装。S200: Assemble all parts except the
将轴承8、支撑板5以及挡板4组装,由于结构比较简单,因此在组装过程中较为方便快捷。The assembly of the
S210:多级泵转子调平装置组装完成后,将防滑垫9设置于夹紧组件和支撑座3之间,防滑垫9用于防止转子在拆卸过程中打滑和旋转。S210: After the multi-stage pump rotor leveling device is assembled, the anti-skid pad 9 is arranged between the clamping assembly and the
防滑垫9采用橡胶材料,柔软且具有弹性,耐磨耐压,防滑效果好,具体设置在挡板4和支撑板5之间,防滑垫9能够用于支撑转子,避免转子转动打滑,同时可以直接用水清洗防滑垫9表面的灰尘,可以反复使用。The anti-skid pad 9 is made of rubber material, which is soft and elastic, wear-resistant and pressure-resistant, and has a good anti-skid effect. The dust on the surface of the anti-skid pad 9 is directly washed with water, and can be used repeatedly.
S300:将转子吊起并放置在支撑座3的上方,通过夹紧组件夹持转子。S300: Lift the rotor and place it above the
通过行车吊带捆绑转子并横向吊起放置在支撑座3上,夹紧组件具有能够容纳转子的空间以夹持转子,保证转子不易从支撑座3上掉落。The rotor is bundled with a traveling sling and placed on the
S400:在外力的作用下转动立柱2,立柱2与支撑座3传动配合,使支撑座3能够相对于立柱2沿竖直方向上下移动,调整转子处于水平状态。S400: Rotate the
S400具体为:The S400 is specifically:
S401:当需要调整转子的水平度时,拧松锁紧螺母7,锁紧螺母7相对于支撑座3沿竖直方向向上移动,锁紧螺母7逐渐远离立柱2,在外力的作用下转动立柱2,立柱2与支撑座3传动配合,使支撑座3能够相对于立柱2沿竖直方向上下移动,调整转子处于水平状态。S401: When the level of the rotor needs to be adjusted, loosen the
根据转子此时的水平度情况调整若干个多级泵转子调平装置的高度,如果转子在拆卸过程中处于倾斜状态,首先拧松锁紧螺母7,使用手持杆插入立柱2进行逆时针或者顺时针旋转,此时支撑座3能够相对于立柱2向上或者向下移动直至调整到合适的高度后,转子处于水平状态。Adjust the height of several multi-stage pump rotor leveling devices according to the level of the rotor at this time. If the rotor is in a tilted state during the disassembly process, first loosen the
S402:拧紧锁紧螺母7,锁紧螺母7相对于支撑座3沿竖直方向向下移动,直至锁紧螺母7抵紧于立柱2,使得支撑座3与立柱2的相对位置锁定。S402: Tighten the
当转子处于水平状态后,拧紧锁紧螺母7,具体地,转动锁紧螺母7,使锁紧螺母7能够相对于支撑座3的杆部沿竖直方向向下移动,直至锁紧螺母7靠近并最终抵紧于立柱2,此时支撑座3和立柱2的相对位置固定不动,保证转子始终处于水平状态。When the rotor is in a horizontal state, tighten the
本实施例提供的多级泵转子调平方法,通过多级泵转子调平装置的实施,多个多级泵转子调平装置组装好后处于一条直线上,转子吊起并放置在支撑座3的上方,夹紧组件夹持转子,在拆卸过程中根据转子的水平度情况调整各个多级泵转子调平装置的高度,通过外力转动立柱2逆时针或者顺时针旋转,此时支撑座3能够相对于立柱2沿竖直方向向上或者向下移动,以使转子调整至水平状态。在拆卸转子的过程中能够随时调整转子的水平度,实现转子的快速调平,避免由于转子倾斜而造成零件之间卡涩,对泵轴其他零件起到保护的作用,同时能够降低作业人员拆卸转子过程中的安全风险。In the multi-stage pump rotor leveling method provided in this embodiment, through the implementation of the multi-stage pump rotor leveling device, the multi-stage pump rotor leveling devices are assembled in a straight line, and the rotors are lifted and placed on the
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
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KR19990047680A (en) * | 1997-12-05 | 1999-07-05 | 윤종용 | Leveling device |
CN204148918U (en) * | 2014-10-24 | 2015-02-11 | 青岛海西重工有限责任公司 | Axle journal bracing or strutting arrangement |
CN207122732U (en) * | 2017-09-07 | 2018-03-20 | 北京市常青市政工程有限公司 | Pump motor installation levelling device |
CN210469070U (en) * | 2019-10-18 | 2020-05-05 | 大工电机(上海)有限公司 | Cleaning support for motor rotor |
CN210464793U (en) * | 2019-10-22 | 2020-05-05 | 大工电机(上海)有限公司 | Roller supporting device of rotor dynamic balancing machine |
CN111702722A (en) * | 2020-06-28 | 2020-09-25 | 江苏核电有限公司 | Nuclear-grade plunger pump check valve seat dismounting device and dismounting method |
CN214643318U (en) * | 2021-04-30 | 2021-11-09 | 曲阜金升电机有限公司 | Motor bearing installation tool |
CN218226536U (en) * | 2022-08-16 | 2023-01-06 | 国核示范电站有限责任公司 | Leveling device for multistage pump rotor |
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2022
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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KR19990047680A (en) * | 1997-12-05 | 1999-07-05 | 윤종용 | Leveling device |
CN204148918U (en) * | 2014-10-24 | 2015-02-11 | 青岛海西重工有限责任公司 | Axle journal bracing or strutting arrangement |
CN207122732U (en) * | 2017-09-07 | 2018-03-20 | 北京市常青市政工程有限公司 | Pump motor installation levelling device |
CN210469070U (en) * | 2019-10-18 | 2020-05-05 | 大工电机(上海)有限公司 | Cleaning support for motor rotor |
CN210464793U (en) * | 2019-10-22 | 2020-05-05 | 大工电机(上海)有限公司 | Roller supporting device of rotor dynamic balancing machine |
CN111702722A (en) * | 2020-06-28 | 2020-09-25 | 江苏核电有限公司 | Nuclear-grade plunger pump check valve seat dismounting device and dismounting method |
CN214643318U (en) * | 2021-04-30 | 2021-11-09 | 曲阜金升电机有限公司 | Motor bearing installation tool |
CN218226536U (en) * | 2022-08-16 | 2023-01-06 | 国核示范电站有限责任公司 | Leveling device for multistage pump rotor |
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