CN115211456B - Poultry carcass chest meat boning deep processing integrated production system and method - Google Patents
Poultry carcass chest meat boning deep processing integrated production system and method Download PDFInfo
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- CN115211456B CN115211456B CN202210878022.2A CN202210878022A CN115211456B CN 115211456 B CN115211456 B CN 115211456B CN 202210878022 A CN202210878022 A CN 202210878022A CN 115211456 B CN115211456 B CN 115211456B
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- 235000013372 meat Nutrition 0.000 title claims abstract description 99
- 238000012545 processing Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 22
- 244000144977 poultry Species 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 188
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 210000000038 chest Anatomy 0.000 claims description 180
- 239000000463 material Substances 0.000 claims description 45
- 230000001360 synchronised effect Effects 0.000 claims description 45
- 238000005520 cutting process Methods 0.000 claims description 36
- 210000000988 bone and bone Anatomy 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 27
- 238000000605 extraction Methods 0.000 claims description 20
- 210000001562 sternum Anatomy 0.000 claims description 20
- 230000009194 climbing Effects 0.000 claims description 19
- 238000000926 separation method Methods 0.000 claims description 19
- 210000000845 cartilage Anatomy 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 12
- 210000003195 fascia Anatomy 0.000 claims description 11
- 230000000670 limiting effect Effects 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 3
- 235000015277 pork Nutrition 0.000 claims description 3
- 244000144972 livestock Species 0.000 abstract description 2
- 206010040844 Skin exfoliation Diseases 0.000 description 61
- 210000000481 breast Anatomy 0.000 description 13
- 230000009471 action Effects 0.000 description 9
- 210000003813 thumb Anatomy 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000013016 damping Methods 0.000 description 4
- 150000002576 ketones Chemical class 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 241000287828 Gallus gallus Species 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000763 evoking effect Effects 0.000 description 3
- 241000272525 Anas platyrhynchos Species 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0069—Deboning poultry or parts of poultry
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
The invention discloses an integrated production system and method for deep processing of poultry carcass chest meat. The production system comprises a guide rail arranged in a closed loop, a carrier slidably mounted on the guide rail, a conveying driving mechanism for driving the carrier to move along the guide rail, an auxiliary locking mechanism, an auxiliary reversing mechanism, processing mechanisms and auxiliary discharging mechanisms which are mounted on different stations in a distributed manner along the track of the guide rail. According to the invention, the feeding locking of the product to be processed, the processing of different product parts at different stations and the unloading operation of the residual chest skeleton after the processing are finished are automatically finished on the guide rail assembly line, so that the automation degree is high, the labor cost is greatly saved, the production efficiency is improved, the method is suitable for wide popularization and application of livestock and poultry processing enterprises, and the method has great market value and social value.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to an integrated production system and method for deep processing of poultry carcass chest meat.
Background
After the front half ketone body or chest cap of poultry (such as chicken and duck) is cut off from the automatic parting line, the working procedures of peeling, removing sternum, picking chest meat and the like are needed to be carried out so as to be deeply processed into various products such as chest skin, chest and shoulder oil, V-shaped bone, large chest meat, small chest meat, keel meat, minced meat, chest cartilage and chest skeleton.
At present, a single-machine operation method is adopted to process various products, the production efficiency is low, the labor cost is high, and no special integrated production system suitable for an automatic high-speed assembly line is available.
Disclosure of Invention
The invention aims to solve the technical problem of providing an integrated production system for deep processing of poultry carcass and chest meat, which can automatically complete the processing of the front half ketone body or chest cover of poultry in each process and greatly improve the production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
poultry carcass chest meat boning deep processing integrated production system includes:
the guide rail is arranged in a closed loop;
the carrier is slidably mounted on the guide rail and used for bearing a product to be processed, and the carrier has an initial receiving state and a locking state;
the conveying driving mechanism is used for driving the carrier to move along the guide rail;
the auxiliary locking mechanism is used for assisting in realizing that the carrier moving along the guide rail is converted from an initial receiving state to a locking state;
the processing mechanisms are arranged on different stations in a distributed manner along the track of the guide rail and are used for processing different parts of the product to be processed borne on the carrier;
the auxiliary unloading mechanism is used for assisting in realizing that the carrier moving along the guide rail is changed from a material locking state to an initial material receiving state, and unloading the rest sternum frames after processing from the carrier.
As a preferred technical scheme, the conveying driving mechanism comprises a synchronous belt arranged along the track of the guide rail, and the synchronous belt is in transmission connection with the driving motor.
As a preferred technical solution, the carrier includes:
the bearing seat is slidably arranged on the guide rail through the sliding piece;
the synchronous belt pressing plate is arranged on the bearing seat and is used for being combined and connected with the synchronous belt, and teeth meshed with the synchronous belt are formed on the combining surface of the synchronous belt pressing plate;
the steering block is rotatably arranged on the bearing seat, and a reversing groove is formed in the periphery of the steering block;
the limiter is arranged between the steering block and the bearing seat;
the material locking device comprises a material locking seat fixedly arranged on the steering block and a material locking hook slidably arranged on the material locking seat, an initial material receiving state is formed when the hook body end of the material locking hook is far away from the material locking seat, and a material locking state is formed when the hook body end of the material locking hook is close to the material locking seat; the locking wheel is arranged on the hook arm of the material locking hook.
As a preferable technical scheme, the production system further comprises auxiliary reversing mechanisms which are arranged on different stations along the track of the guide rail in a distributed manner, and the auxiliary reversing mechanisms are used for forcing the carriers moving along the guide rail to change the directions.
As a preferable technical solution, the auxiliary reversing mechanism includes:
the unlocking driving wheel is arranged on the running track of the carrier, and when the carrier passes through the unlocking driving wheel, the unlocking driving wheel touches and drives a limiter on the carrier to complete unlocking;
the reversing deflector rod is also arranged on the running track of the carrier, is arranged corresponding to the unlocking deflector wheel and is positioned at the downstream of the unlocking deflector wheel, the carrier passes through the reversing deflector rod after unlocking, and the reversing deflector rod touches and dials a steering block on the carrier to complete azimuth conversion.
As a preferred technical solution, the auxiliary locking mechanism includes:
the climbing rail is arranged on the running track of the carrier and gradually rises from low along the moving direction of the carrier;
the pressing wheels are arranged below the inner side of the climbing rail;
and the outer baffle is arranged above the outer side of the climbing track.
As a preferred technical solution, the auxiliary discharging mechanism includes:
the unlocking plate is arranged at the lower side of the running track of the carrier and is provided with an inclined plane which gradually rises from low to high along the moving direction of the carrier;
the stripper plate is arranged on the upper side of the moving track of the carrier and positioned at the downstream of the unlocking plate, and gradually rises from low to high along the moving direction of the carrier;
The striker plate is arranged at the tail end of the stripper plate.
As an optimal technical scheme, the processing mechanism comprises a pork skin separating and peeling mechanism, a chest and shoulder oil removing mechanism, a V-shaped bone picking and two-side chest meat separating mechanism, a large chest meat pre-cutting and separating mechanism, a chest meat fascia breaking mechanism, a large chest meat automatic picking mechanism, a small chest meat pre-cutting and separating mechanism, a small chest meat automatic picking mechanism, a keel meat strip peeling mechanism, a sternum crushed meat scraping mechanism and a chest cartilage cutting mechanism which are sequentially arranged along the track of the guide rail.
As a preferable technical solution, the V-shaped bone extraction and two-side chest meat separation mechanism includes:
the fixing frame is fixedly provided with a central shaft;
the upper cam is arranged on the central shaft, an upper cam channel of a closed loop is concavely arranged on the outer wall of the upper cam along the circumferential direction, and the upper cam channel is provided with a low-point running position and a high-point running position;
the upper slide bar fixing plate is fixedly connected with a plurality of upper slide bars along the circumferential direction;
the V-shaped bone extraction unit is slidably mounted on the upper slide rod and is provided with an upper sliding piece which can move along the track of the upper cam channel;
The lower cam is arranged on the central shaft, a closed-loop lower cam channel is concavely arranged on the outer wall of the lower cam along the circumferential direction, and the lower cam channel is provided with a low-point running position and a high-point running position;
the lower slide bar fixing plate is fixedly connected with a plurality of lower slide bars along the circumferential direction;
two sides chest meat separating units which are arranged on the lower slide rod in a sliding way, wherein lower sliding pieces which can move along the track of the lower cam channel are arranged on the two sides chest meat separating units;
and the fixed disc driving mechanism drives the upper slide bar fixed disc and the lower slide bar fixed disc to synchronously rotate.
The invention also provides a processing method adopting the poultry carcass chest meat deboning deep processing integrated production system, which comprises the following steps:
s1, mounting a carrier on a guide rail of a production line, wherein the carrier is in an initial receiving state, and manually hanging a product to be processed on the carrier;
s2, the conveying driving mechanism drives the carrier hung with the product to be processed to move along the guide rail;
s3, after the carrier moving along the guide rail passes through the auxiliary locking mechanism, the carrier is automatically converted from an initial receiving state to a locking state, and a product to be processed is locked on the carrier;
S4, sequentially enabling the products to be processed carried by the carrier to reach different processing mechanisms along the guide rail, carrying out online processing on the products to be processed by the processing mechanisms, and respectively stripping the products to be processed to obtain chest skin, chest shoulder oil, V-shaped bones, large chest meat, small chest meat, keel meat strips, minced meat and chest cartilage, wherein the rest sternum frames after processing are carried by the carrier to move along the guide rail;
s5, after the carrier moving along the guide rail passes through the auxiliary unloading mechanism, the carrier is automatically changed from a material locking state to an initial material receiving state, and the auxiliary unloading mechanism unloads the rest sternum frames after processing from the carrier along with the movement of the carrier, so that the next cycle is continued.
Due to the adoption of the technical scheme, the invention has at least the following beneficial effects:
(1) After the first half ketone body or the chest cap of poultry (such as chicken and duck) waits for processing products to be off line from the automatic parting line, the products to be processed are only required to be manually hung on the carrier, the carrier moves along the guide rail under the driving action of the conveying driving mechanism, the carrier sequentially passes through different processing mechanisms, and then the working procedures of peeling, removing chest and shoulder oil, removing V-shaped bones, picking up large and small chest meats, peeling dragon bone meat strips, peeling sternum broken meats, cutting chest cartilages and the like can be completed.
(2) The carrier structure design is ingenious, under the cooperation of auxiliary reversing mechanism, the carrier can realize corotation, reversal and rotation in different angles, can satisfy the processing requirement of different positions of carcasses after rotating to different positions, has solved the technical problem that exists when adopting the assembly line to process different processing positions of product.
Drawings
The following drawings are only for purposes of illustration and explanation of the present invention and are not intended to limit the scope of the invention. Wherein:
FIG. 1 is a schematic perspective view of an integrated production system according to an embodiment of the present invention;
FIG. 2 is a schematic top view of an integrated production system according to an embodiment of the present invention;
FIG. 3 is a schematic view of a part of the structure of a guide rail and a synchronous belt according to an embodiment of the present invention;
fig. 4 is a schematic diagram showing a state that a synchronous belt pressing plate on a carrier is combined with a synchronous belt according to an embodiment of the present invention;
FIG. 5 is a schematic view of a carrier according to an embodiment of the invention;
FIG. 6 is a schematic perspective view of an auxiliary locking mechanism according to an embodiment of the present invention;
FIG. 7 is a state reference diagram when the carrier reaches the auxiliary locking mechanism;
FIG. 8 is a schematic diagram of a front view of an auxiliary locking mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of an auxiliary reversing mechanism in an embodiment of the invention;
FIG. 10 is a schematic perspective view of a skin separating and peeling mechanism according to an embodiment of the present invention;
FIG. 11 is a schematic perspective view of another view of a skin separating and peeling mechanism according to an embodiment of the present invention;
FIG. 12 is a schematic perspective view of a chest and shoulder oil removal mechanism according to an embodiment of the present invention;
FIG. 13 is a schematic perspective view of a V-shaped bone extraction and two-sided chest meat separation mechanism according to an embodiment of the present invention;
FIG. 14 is a schematic cross-sectional view of a V-shaped bone extraction and two-sided chest separation mechanism according to an embodiment of the present invention;
FIG. 15 is a schematic view showing the structure of a V-shaped bone extraction unit according to an embodiment of the present invention;
FIG. 16 is a schematic view showing the structure of a chest meat separation unit on both sides in the embodiment of the present invention;
FIG. 17 is a schematic view of the structure of the upper cam in an embodiment of the invention;
FIG. 18 is a schematic view of the structure of the lower cam in an embodiment of the invention;
FIG. 19 is a schematic view of the structure of the large chest meat precutting and separating mechanism according to the embodiment of the invention;
FIG. 20 is a schematic view of the structure of a chest fascia severing mechanism in an embodiment of the invention;
fig. 21 is a state change reference diagram of the rib-breaking knife;
FIG. 22 is a schematic view of an automatic chest meat picking mechanism in accordance with an embodiment of the present invention;
FIG. 23 is a schematic view of a keel and meat strip stripping mechanism in accordance with an embodiment of the invention;
FIG. 24 is a schematic view showing the structure of a sternum crushed meat scraping mechanism in an embodiment of the invention;
FIG. 25 is a schematic view showing the structure of a chest cartilage cutting mechanism in accordance with an embodiment of the present invention;
FIG. 26 is a schematic view of an auxiliary discharge mechanism in accordance with an embodiment of the present invention;
fig. 27 is a state reference diagram when the carrier reaches the auxiliary discharging mechanism.
Detailed Description
The invention is further illustrated in the following, in conjunction with the accompanying drawings and examples. In the following detailed description, certain exemplary embodiments of the present invention are described by way of illustration only. It is needless to say that the person skilled in the art realizes that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive in scope.
As shown in fig. 1 and 2, the integrated production system for deep processing of breast meat of poultry carcass comprises a guide rail 100 in a closed loop arrangement, a plurality of carriers 200 slidably mounted on the guide rail 100, a conveying driving mechanism 300 for driving each carrier 200 to move along the guide rail 100, an auxiliary locking mechanism 400, an auxiliary reversing mechanism 500, processing mechanisms mounted on different stations in a distributed manner along the track of the guide rail 100, and an auxiliary discharging mechanism 1700.
Referring to fig. 1 and 3, the conveying driving mechanism 300 includes a synchronous belt 310 disposed along the track of the guide rail 100, the synchronous belt 310 is in driving connection with a driving motor 320 through a synchronous pulley, and in operation, the driving motor 320 drives the synchronous belt 310 to circularly run along the track of the guide rail 100.
Referring to fig. 4 and 5, a carrier 200 is used for carrying a product to be processed (such as chicken's front half ketone body or chest cap), and the carrier 200 includes a carrying base 210, a synchronous belt pressing plate 220, a steering block 230, a limiter 240 and a locker 250. The bearing seat 210 comprises a frame structure 211 with an opening at one side, and an upper, a middle and a lower groups of pulleys 212 are arranged at one side of the opening, and can be slidably arranged on the guide rail 100 of the processing production line through the pulleys in use. The synchronous belt pressing plate 220 is hinged to the bearing seat 210 and is used for being combined and connected with the synchronous belt 310, and teeth meshed with the synchronous belt 310 are formed on the combining surface of the synchronous belt pressing plate 220; when the synchronous belt 310 runs, the bearing seat 210 is driven to move along the guide rail 100; the steering block 230 is rotatably mounted on the bearing seat 210, and a reversing groove 231 is arranged at the periphery of the steering block 230; the limiter 240 is disposed between the steering block 230 and the bearing seat 210, the limiter 240 includes a limiting portion 241 that can be clamped into the reversing slot 231, an unlocking portion 242 protruding to the outside of the reversing slot 231, and a rotating shaft, where the limiting portion 241 and the unlocking portion 242 are integrally structured, and are rotatably mounted on the bearing seat 210 through the rotating shaft, and the rotating shaft is sleeved with a torsion spring 243. After the limiter 240 is additionally arranged, in normal operation, the limiting part 241 of the limiter 240 is clamped in the reversing groove 231 of the steering block 230 under the action of the torsion spring, so that the steering block 230 is locked and cannot rotate freely. When the steering is required in the traveling process, the unlocking part 242 of the limiter 240 touches the unlocking component fixedly mounted on the traveling track, the limiter 240 rotates under the forcing action of the unlocking component, the limiting part 241 is separated from the reversing groove 231 of the steering block 230 to complete unlocking, and then the reversing groove of the steering block 230 is stirred by the reversing deflector fixedly mounted on the traveling track to complete the rotation; when one rotation is completed, the stopper 240 is again caught in the corresponding reversing groove 231 by the torsion spring to lock the steering block 230 so that it cannot be freely rotated. The locker 250 has an initial receiving state and a locking state, and comprises a locking seat 251 fixedly mounted on the steering block 230 and a locking hook 252 slidably mounted on the locking seat 251, wherein the hook body end of the locking hook 252 forms the initial receiving state when being far away from the locking seat 251, and the hook body end of the locking hook 252 forms the locking state when being close to the locking seat 251; the locking wheel 253 is installed on the hook arm of the locking hook 252.
Referring to fig. 6 to 8, the auxiliary locking mechanism 400 is used for assisting in transferring the carrier 200 moving along the guide rail from the initial receiving state to the locking state; the climbing device comprises a climbing rail 410 arranged on the running track of the carrier 200, wherein the climbing rail 410 gradually rises from low along the moving direction of the carrier; a guide plate 420 is arranged at the upstream of the climbing rail 410; when the vehicle 200 moves along the guide rail 100 to reach the climbing rail 410 in an initial material receiving state, after the locking wheel 253 enters the climbing rail 410, the locking wheel 253 gradually rises along with the climbing rail 410 to drive the material locking hook 252 to rise, and the material locking seat 251 and the bearing seat 210 continue to move along the guide rail according to the original posture, so that along with the operation, the hook body end of the material locking hook 252 gradually approaches the material locking seat 251 under the forcing action of the climbing rail 410, and the material locking state is changed.
In order to improve the working stability and ensure the locking effect, the auxiliary locking mechanism 400 further includes a plurality of pressing wheels 430 sequentially arranged along the running track of the carrier, the pressing wheels 430 are disposed below the inner side of the climbing track 410, and in the lifting process of the locking hook 252, at least a part of the locking seat 251 can be pressed by the pressing wheels 430, so as to ensure that the locking seat 251 does not displace upwards. The outer baffle 440 is arranged along the running track of the carrier, and the outer baffle 440 is preferably made of nylon; the outer baffle 440 is disposed above the outer side of the climbing rail 410, and the outer baffle 440 blocks the outer side of the hook arm of the material locking hook 252 during the lifting process of the material locking hook 252, so as to ensure that the carrier does not displace outwards.
Referring to fig. 9, the auxiliary reversing mechanism 500 is configured to urge the carrier 200 moving along the guide rail to change its attitude and orientation, and may be installed upstream of the corresponding machining mechanism according to the machining requirement, and includes an unlocking thumb wheel 510 disposed on the moving track of the carrier, and a reversing thumb lever 520 disposed corresponding to the unlocking thumb wheel 510 and located downstream of the unlocking thumb wheel 510. When the carrier 200 passes through the unlocking thumb wheel 510, the unlocking thumb wheel 510 touches and dials the limiter 240 on the carrier 200 to complete unlocking; the carrier is unlocked and then passes through the reversing shift lever 520, the reversing shift lever 520 touches and shifts the steering block 230 on the carrier 200 to complete the azimuth conversion, and after the azimuth conversion is completed, the limiter 240 automatically resets under the action of the torsion spring to limit the rotation of the steering block 230, so that the product to be processed is convenient to process the corresponding part in a set gesture. The direction conversion operation of the carrier of 90 degrees clockwise, 90 degrees anticlockwise and 180 degrees clockwise can be automatically realized by different pairing modes of the unlocking thumb wheel and the reversing thumb lever, so that the processing requirements of different parts are met.
The processing mechanism is used for processing different parts of the product to be processed, which are borne on the carrier; referring to fig. 2, in this embodiment, the processing mechanism includes a skin separation peeling mechanism 600, a chest and shoulder oil removal mechanism 700, a V-shaped bone extraction and two-side chest separation mechanism 800, a large chest pre-cutting separation mechanism 900, a chest fascia breaking mechanism 1000, a large chest automatic extraction mechanism 1100, a small chest pre-cutting separation mechanism 1200, a small chest automatic extraction mechanism 1300, a keel meat strip peeling mechanism 1400, a sternum crushed meat scraping mechanism 1500, and a chest cartilage cutting mechanism 1600, which are sequentially installed along the track of the guide rail. Of course, the processing mechanism can be appropriately increased or decreased according to the processing requirement, and all the processing mechanisms are within the protection scope of the invention. The following structures of various processing mechanisms are briefly described in connection with the present embodiment, but they do not limit the scope of the present invention.
Referring to fig. 10 and 11, the skin separating and peeling mechanism 600 includes a main skin removing mechanism 610 and upper and lower sets of side skin removing mechanisms 620. The main chest skin removing mechanism 610 comprises a rotatable main chest skin peeling roller 611 and a main chest skin peeling plate 612 which is fixedly arranged, the main chest skin peeling plate 612 is positioned at the outer side of the main chest skin peeling roller 611, a peeling gap is formed between the main chest skin peeling roller 611 and the main chest skin peeling plate 612, the main chest skin peeling roller is preferably a toothed roller made of metal, and a plurality of peeling teeth are arranged on the surface of the roller body; the output side of the main chest skin peeling roller 611 is provided with a rotatable main chest skin discharging roller 613; the main chest skin peeling roller 611 and the main chest skin discharging roller 613 are connected with a driving mechanism, and the main chest skin peeling roller 611 and the main chest skin discharging roller 613 can be driven to rotate through the driving mechanism. The main chest skin removing mechanism 610 further comprises a skin loosening mechanism positioned at the upstream of the main chest skin peeling roller 611, the skin loosening mechanism comprises a rotatable skin loosening Pi Chigun, the skin loosening toothed roller is unpowered, the skin loosening toothed roller is provided with a unidirectional damping block in a matched manner, the chest belt moves the toothed roller to rotate, and the chest skin can be subjected to the effect of pre-loosening skin due to damping, so that the subsequent peeling is facilitated.
The main chest skin removing mechanism 610 is arranged on the support 618, the support 618 is movably arranged on the frame 630, a jacking cylinder 619 is arranged between the support 618 and the frame 630, and when the main chest skin removing mechanism is operated, the whole set of main chest skin removing mechanism 610 is ejected to a position close to a product to be processed through the cylinder, the cylinder is provided with a certain pressure, a spring effect is achieved, the mechanism can be guaranteed to be always contacted with and tightly press the product to be processed, and the peeling effect is guaranteed.
The two sets of side chest skin removing mechanisms 620 are vertically symmetrical, and a gap for the product to be processed to pass through is formed between the two sets of side chest skin removing mechanisms 620; each group of side chest skin removing mechanisms 620 comprises rotatable side chest skin peeling rollers 621 and side chest skin peeling plates 622 fixedly arranged, the side chest skin peeling plates 622 are positioned on the outer sides of the side chest skin peeling rollers 621, peeling gaps are formed between the side chest skin peeling rollers 621 and the side chest skin peeling plates 622, the side chest skin peeling rollers 621 are preferably toothed rollers made of metal materials, and a plurality of peeling teeth are arranged on the surfaces of roller bodies of the side chest skin peeling rollers 621; the output side of the side chest skin peeling roller 621 is provided with a rotatable side chest skin discharging roller 623, and the side chest skin discharging roller 623 is preferably a toothed roller made of nylon; the side chest skin peeling roller 621 and the side chest skin discharging roller 623 are connected with a driving mechanism.
When a product to be processed clamped on the carrier enters the device along the guide rail, the main chest skin firstly contacts with the skin loosening toothed roller, the toothed roller is provided with a unidirectional damping block, the chest belt moves the toothed roller to rotate, and the chest skin can finish the effect of pre-loosening the skin due to the damping, so that the subsequent stripping is facilitated; after the breast skin contacts the main breast skin peeling roller 611 along with forward running, the breast skin enters the gaps between the main breast skin peeling roller 611 and the main breast skin peeling plate 612 on the outer side of the main breast skin peeling roller 611 under the rotation action of the main breast skin peeling roller 611, the whole main breast skin is peeled along with the rotation of the peeling roller, the breast skin in the gaps rotates to touch the main breast skin discharging roller 613, and the breast skin is discharged along with the rotation of the main breast skin discharging roller 613. In the same principle, after the main chest piece is peeled off, as the product to be processed continues to move forward, the upper and lower chest pieces contact with the side chest piece peeling roller 621 respectively, under the rotation action of the side chest piece peeling roller 621, the chest pieces on the two sides enter into the gaps between the side chest piece peeling roller 621 and the side chest piece peeling plate 622 on the outer side of the side chest piece peeling roller 621, as the peeling roller rotates, the chest pieces on the two sides are peeled off, after rotating out, the chest pieces in the gaps contact with the side chest piece discharging roller 623, and the chest pieces are discharged along with the rotation of the side chest piece discharging roller 623. The main chest skin removing mechanism 610 and the two side chest skin removing mechanisms 620 are matched for peeling, the chest skin is not easy to remain, the peeling effect is good, the peeled chest skin is not easy to cause blockage, the peeling efficiency is high, and the peeling machine is particularly suitable for being used on a high-speed assembly line.
Referring to fig. 12, the chest and shoulder oil removing mechanism 700 includes a knife roller 710 and a stripping plate 720 cooperating with the knife roller 710, the stripping plate 720 is located at the outer side of the knife roller 710, a certain gap is formed between the stripping plate 720 and the knife roller 710, the driving motor 730 drives the knife roller 710 to rotate at a high speed, when a product to be processed clamped on a carrier arrives at the device along a guide rail, the chest and shoulder oil part of the product to be processed contacts with the knife roller 710 rotating at a high speed, under the rotation action of the knife roller 710, oil enters into the gap between the knife roller 710 and the stripping plate 720 at the outer side of the knife roller 710, and the oil is stripped and removed along with the rotation of the knife roller 710, so as to obtain the chest and shoulder oil product. The inclination angle of the knife roller can be adjusted to adapt to different poultry bodies.
Referring to fig. 13, the V-shaped bone extraction and two-sided chest separation mechanism 800 includes a fixed frame 810, an upper cam 820, an upper slide bar fixing plate, a V-shaped bone extraction unit 830, a lower cam 840, a lower slide bar fixing plate, two-sided chest separation units 850, and a fixing plate driving mechanism 860. In operation, the fixed disk driving mechanism 860 drives the upper slide bar fixed disk and the lower slide bar fixed disk to rotate synchronously, and the upper cam 820 and the lower cam 840 are fixed; the product to be processed (such as the front half carcass or the chest cap) is clamped on the carrier and moves along the guide rail 100 along with the conveying mechanism, the guide rail 100 passes through the middle position of the upper cam 820 and the lower cam 840, when the product to be processed moving along the guide rail passes through the device, the V-shaped bone picking unit 830 performs V-shaped bone picking operation on the product, and the two side chest meat separating units 850 perform left and right chest meat separating operation on the product, so that the product is convenient for entering other subsequent processes for processing.
Referring to fig. 14, a central shaft 811 is fixedly mounted on the fixing frame 810, and the upper cam 820 and the lower cam 840 are respectively fixed on the central shaft 811 through a connecting plate 822; referring to fig. 17, a closed-loop upper cam channel 821 is concavely provided on the outer wall of the upper cam 820 along the circumferential direction, and the upper cam channel 821 has a low-point operation position and a high-point operation position; referring to fig. 18, a closed-loop lower cam channel 841 is concavely arranged on the outer wall of the lower cam 840 along the circumferential direction, two lower cam channels 841 are arranged at intervals, and the lower cam channel 841 also has a low-point operation position and a high-point operation position; all the channels are in smooth transition from the low-point operation position to the high-point operation position and then from the high-point operation position to the low-point operation position.
Referring to fig. 14, the upper slide bar fixing plate includes an upper slide bar first fixing plate 871 and an upper slide bar second fixing plate 872 that are disposed at an upper-lower interval, and a plurality of upper slide bars 873 are fixedly connected between the upper slide bar first fixing plate 871 and the upper slide bar second fixing plate 872 along a circumferential direction; the two upper sliding rods 873 are a group, the V-shaped bone extraction units 830 are slidably mounted on each group of upper sliding rods, the V-shaped bone extraction units 830 are mounted with upper sliding members 831 that can move along the track of the upper cam groove 821, and the upper sliding members 831 can be bearings, pulleys, etc. In the present embodiment, the V-shaped bone extraction unit 830 is exemplified by 10 groups, but other numbers are also possible.
Referring to fig. 14, the lower slide bar fixing plate includes a lower slide bar first fixing plate 874 and a lower slide bar second fixing plate 875 that are disposed at an upper-lower interval, and a plurality of lower slide bars 876 are fixedly connected between the lower slide bar first fixing plate and the lower slide bar second fixing plate along the circumferential direction; similarly, two lower sliding rods 876 are provided as a group, each group of lower sliding rods is respectively slidably provided with the two side chest meat separating units 850, the two side chest meat separating units 850 are provided with lower sliding members 851 which can move along the track of the lower cam channel 841, and the lower sliding members 851 can adopt bearings, pulleys and the like. The chest meat separating units 850 on both sides are arranged corresponding to the V-shaped bone extraction unit 830, and in this embodiment, 10 sets are also provided.
Referring to fig. 14, in this embodiment, the fixed disc driving mechanism 860 includes a driving gear 861 connected to a power mechanism (such as a motor) and a driven gear disc 862 rotatably mounted on the central shaft, the driving gear 861 is in driving connection with the driven gear disc 862, the driven gear disc 862 is fixedly connected with the upper sliding rod first fixed disc 871 through a connecting rod 863, and the upper sliding rod second fixed disc 872 is fixedly connected with the lower sliding rod first fixed disc 874 through a connecting sleeve 877, so that when the driving gear 861 rotates, the upper sliding rod first fixed disc 871, the upper sliding rod second fixed disc 872, the lower sliding rod first fixed disc 874 and the lower sliding rod second fixed disc 875 are driven to synchronously rotate with the central shaft 811 as the center.
Referring to fig. 15, in this embodiment, the V-shaped bone extraction unit 830 includes an upper slider 832 slidably mounted on the upper slide rod 873, the back side of the upper slider 832 is fixedly connected to the upper slider 831, a left blade 833, a middle blade 834 and a right blade are slidably mounted on the front side of the upper slider 832, the left blade and the right blade are symmetrical, three blades are respectively connected to the small slide rod 835 of the mechanism through slide blocks, the left blade and the right blade are respectively connected through inclined slide blocks 836, and the middle blade 834 is connected through a straight slide block 837; the upper sliding seat 832 moves up and down along the track of the upper cam groove 821 when in operation, three shovel blades are gradually gathered into one piece (the left shovel blade and the right shovel blade are obliquely and centrally gathered) when in downward operation, the V-shaped bone is shoveled off and wrapped between the three knives, the V-shaped bone is picked up and lifted up again, the three knives are gradually separated along with the upward and downward movement, the V-shaped bone is blown out through high-pressure air after the separation, and the unloading of the V-shaped bone is completed.
Referring to fig. 16, in the present embodiment, the chest meat separating unit 850 includes a first slide 852 and a second slide 853 slidably mounted on the lower slide rod 876, the back sides of the first slide 852 and the second slide 853 are respectively and fixedly connected with a lower sliding member 851, and the lower sliding members 851 are correspondingly disposed in two lower cam grooves 841; the front side of the first sliding seat 852 is hinged with two scrapers 854, the front side of the second sliding seat 853 is provided with a compression bar 855 and two scraper connecting rods 856, and the two scraper connecting rods 856 are respectively hinged with the corresponding scrapers 854. When the device is reached along the guide rail by a product to be processed clamped on the carrier, the first slide 852 and the second slide 853 move upwards first, the second slide 853 moves upwards again, the two scrapers 854 are far away through the left scraper connecting rod 856, the scrapers 854 enter the chest meat to be processed part, the chest is pressed and fixed by the pressure rod 855, the slide moves downwards along the lower cam groove 841, and the left and right chest is scraped by the two scrapers 854, so that the chest meat separation is completed.
Referring to fig. 19, the large chest meat pre-cut separation mechanism 900 includes a hold down mechanism 910 and a pre-cut mechanism 920; the pressing mechanism 910 comprises an upper pressing plate 911 and a lower pressing plate 912 which are arranged in parallel, and when in operation, the upper pressing plate 911 and the lower pressing plate 912 are always contacted and pressed against a product to be processed, so that the product is accurately positioned in the cutting process; the upper and lower pressing plates 911 and 912 can be always contacted and elastically pressed against the product to be processed by an air cylinder or an oil cylinder. The pre-cutting mechanism 920 includes an upper cutter 921 and a lower cutter 922 that are arranged in parallel, a gap corresponding to a position between chest meat on two sides of a product to be processed is formed between the upper cutter 921 and the lower cutter 922, the upper cutter 921 and the lower cutter 922 are located between the upper pressing plate 911 and the lower pressing plate 912, the upper cutter 921 and the lower cutter 922 are preferably disc cutters, the two cutters are mounted on an output shaft of a driving motor, and the two disc cutters protrude out of the upper pressing plate 911 and the lower pressing plate 912 by a certain distance during normal operation. When the device is used, the upper pressing plate 911 and the lower pressing plate 912 are always contacted and pressed under the action of the air cylinders to ensure accurate positioning of the product in the cutting process, and the upper cutter 921 and the lower cutter 922 are used for precutting the part between the chest meat on two sides of the product to be processed, so that the picking and harvesting of the large chest meat in the subsequent process are facilitated after precutting.
Referring to fig. 20, the chest fascia breaking mechanism 1000 includes two breaking blades 1010 disposed opposite to both sides of a running track of a product to be processed, and a synchronous driving mechanism 1020 for synchronously driving the two breaking blades 1010 away from or toward each other; the synchronous driving mechanism 1020 is provided with two groups and is correspondingly connected with two broken rib cutters 1010 respectively, when a product to be processed is about to arrive at the positions of the broken rib cutters, the two groups of synchronous driving mechanism 1020 simultaneously drives the two broken rib cutters 1010 to be away from each other so that the product is convenient to enter between the two broken rib cutters 1010, and when the product to be processed arrives at the positions of the broken rib cutters 1010, the two groups of synchronous driving mechanism simultaneously drive the two broken rib cutters 1010 to be close to each other so as to break fascia, thereby facilitating picking of harvested chest meat in subsequent procedures.
The two sets of synchronous drive mechanisms 1020 are symmetrically disposed, and one set of synchronous drive mechanisms 1020 is described below as an example. Referring to fig. 20 and 21, the synchronous driving mechanism 1020 includes a synchronous plate 1021, the synchronous plate 1021 is disposed on a moving track of a carrier for clamping a product to be processed, the synchronous plate 1021 is fixedly mounted on a first bracket 1022, and the rib breaking knife 1010 is also fixedly mounted on the first bracket 1022; the first bracket 1022 is rotatably mounted on a mounting plate 1023, a driving cylinder 1024 for driving the first bracket 1022 to rotate is mounted on the mounting plate 1023, and a certain pressure is stored in the cylinder during normal operation; when the carrier 200 clamping the product to be processed touches the synchronous plate 1021 along the moving track, the synchronous plate 1021 is rotated and pushed away to the outside under the forcing action of the forward movement of the carrier 200, the synchronous plate 1021 drives the rib breaking knife 1010 on the first bracket 1022 to rotate to the outside, and the other group of synchronous driving mechanisms 1020 also execute the same action, so that the two rib breaking knives 1010 are mutually far away, and the product to be processed (such as a chest body) enters between the two rib breaking knives 1010; as the carrier moves forward, the carrier 200 moves away from the synchronous plate 1021, and then the broken fascia knife 1010 on the first bracket 1022 moves inward instantly under the driving action of the driving cylinder 1024, and the two broken fascia knives 1010 approach each other and then just fall outside fascia, so that the fascia is broken as the carrier moves forward.
Referring to fig. 22, the automatic small chest meat picking mechanism 1300 includes two scrapers 1311 disposed on two sides of a moving track of a product to be processed, two clamping seats 1312 are disposed at the tail portions of the two scrapers 1311, the clamping seats 1312 also serve as mounting seats for the scrapers 1311, and a space for the carrier to pass through is formed between the two clamping seats 1312, wherein an inner profile shape of the clamping seats 1312 is adapted to a profile shape of the carrier clamping the product to be processed. When the product to be processed (such as the chest body left after the large chest meat is picked) reaches the device along with the carrier, the carrier passes through the space formed between the two clamping seats 1312, meanwhile, the two clamping seats 1312 generate a certain clamping and limiting effect on the product to be processed, and the small chest meat on two sides of the rib is scraped by the two scraping plates 1311 along with the forward running of the carrier and the product. The two clamping holders 1312 are correspondingly mounted on two movable holders 1320 that can be moved away from each other or moved closer to each other. In the working state, the two movable supports 1320 can drive the scrapers to approach each other, so that the two scrapers can be guaranteed to scrape the small chest of the product; in the inactive state, the two movable supports 1320 may move the blades away from each other to facilitate cleaning equipment or maintenance operations.
Referring to fig. 23, the keel and meat strip peeling mechanism 1400 includes two mutually meshed meat peeling toothed rollers 1410, wherein teeth which are obliquely arranged, preferably in an inclined 30-degree tooth form, are arranged on the peripheral surfaces of the two meat peeling toothed rollers 1410, one of the meat peeling toothed rollers 1410 is in transmission connection with a toothed roller driving mechanism 1420, the meat peeling toothed rollers 1410 and the toothed roller driving mechanism 1420 are integrally connected with a thrust rod 1440, and the thrust rod 1440 is sleeved with a compression spring 1430. During operation, the middle of the two meat stripping toothed rollers 1410 is contacted with the keel meat strips of a product to be processed, keel meat is separated by the occlusion of the two toothed rollers, the meat stripping toothed rollers can be always abutted against the keel meat through the design of the compression springs 1430 and the thrust rods 1440 by the elasticity of the springs, the influence caused by inconsistent poultry sizes is eliminated, and the meat strip stripping accuracy is improved.
Referring to fig. 24, the sternum crushed meat scraping mechanism 1500 includes two working blades 1510 disposed opposite to both sides of a running track of a product to be processed, and a synchronous driving mechanism for synchronously driving the two working blades 1510 away from or toward each other; the synchronous driving mechanism is provided with two groups and is correspondingly connected with the two working knives 1510 respectively, when a product to be processed is about to reach the positions of the working knives, the two groups of synchronous driving mechanisms simultaneously drive the two working knives 1510 to be away from each other so that the product can conveniently enter between the two working knives 1510, and when the product to be processed reaches the positions of the working knives 1510, the two groups of synchronous driving mechanisms simultaneously drive the two working knives 1510 to be close to each other so as to scrape broken meat attached on a sternum. Of course, the mechanism can also perform different processing functions by replacing different working knives 1510 and matched knife holders, such as large chest pre-cutting or small chest pre-cutting.
Referring to fig. 25, the chest cartilage cutting mechanism 1600 includes a cutting blade 1610 disposed on a moving track of a product to be processed, the cutting blade 1610 includes a blade body 1611 and a blade, a front blade side section of the cutting blade 1610 is a horizontal cutting section 1612, a rear blade side section of the cutting blade 1610 is an inclined cutting section 1613 inclined gradually upwards, and a feed opening 1614 is formed in a rear section of the blade body 1611. When the product reaches the cutter position, the front end of the cutting edge side of the cutting knife 1610 starts cutting from the lower part of the chest cartilage, the front end of the cutting edge side of the cutting knife 1610 gradually cuts the chest cartilage upwards to cut the chest cartilage along with the forward running of the product, and the cut chest cartilage is collected from the blanking opening 1614 in a blanking manner, so that the accurate primary cutting and separation of the chest cartilage are realized on line, and the cutting efficiency is high. A cutting knife 1610 is mounted on the adjusting seat 1620; the adjusting seat 1620 is hinged on the fixed seat 1630, and an adjusting cylinder 1640 is arranged between the adjusting seat 1620 and the fixed seat 1630. During operation, the adjusting seat and the cutting knife are driven to be close to the guide rail to a cutting position through the adjusting cylinder 1640 (the cylinder rod stretches out), and during non-operation, the adjusting seat and the cutting knife are driven to be far away from the guide rail through the adjusting cylinder 1640 (the cylinder rod stretches back), so that the cutting equipment is convenient to clean or maintain in a sanitary mode.
Referring to fig. 26, an auxiliary unloading mechanism 1700 is used to assist in transferring the carrier 200 moving along the rail from the locked state to the initial receiving state and unloading the rest of the sternum frame after processing from the carrier. The auxiliary discharging mechanism 1700 comprises an unlocking plate 1710, a discharging plate 1720 and a striker plate 1730, wherein the unlocking plate 1710 is arranged at the lower side of the moving track of the carrier, and the unlocking plate 1710 is provided with an inclined plane 1711 which gradually rises from low along the moving direction of the carrier; a stripper plate 1720 is disposed above the moving track of the carrier and downstream of the unlocking plate 1710, and the stripper plate 1720 gradually rises from low to high along the moving direction of the carrier; a dam plate 1730 is disposed below the trailing end of the stripper plate 1720. Referring to fig. 27, when a carrier clamping the chest skeleton moves to the device along a guide rail, a locking wheel 253 at the lower end of the carrier contacts an unlocking plate 1710, the unlocking plate 1710 has an inclined surface gradually rising from low along the moving direction of the carrier, and as the carrier advances, the unlocking plate 1710 gradually pushes up a material locking hook 252 to complete unlocking; after unlocking is completed, as the carrier advances, the sternum frame contacts with the unloading plate 1720, the unloading plate 1720 gradually rises from low along the moving direction of the carrier, the chest skeleton is gradually lifted upwards, the tail end of the unloading plate 1720 is provided with a downward baffle 1730, and unloading and discharging are completed after the sternum frame contacts with the baffle 1730. The guide rod 1740 is arranged on the outer side of the moving track of the carrier, and the guide rod 1740 can play a role in guiding and supporting in an auxiliary mode in the unloading process, so that the unloading effect is guaranteed.
The processing method of the system comprises the following steps:
s1, a carrier 200 is arranged on a guide rail 100 of a production line and is in an initial receiving state, and a product to be processed is manually hung on the carrier 200 from a platform;
s2, the conveying driving mechanism 300 drives the carrier 200 to which the product to be processed is connected to move along the guide rail 100;
s3, after the carrier 200 moving along the guide rail 100 passes through the auxiliary locking mechanism 400, the carrier 200 is automatically converted from an initial receiving state to a locking state, and a product to be processed is locked on the carrier 200;
s4, conveying products to be processed carried by the carrier 200 along guide rails, sequentially reaching all processing mechanisms (a pork skin separation peeling mechanism 600, a chest shoulder oil removal mechanism 700, a V-shaped bone extraction and two-side chest meat separation mechanism 800, a large chest meat pre-cutting separation mechanism 900, a chest meat fascia breaking mechanism 1000, a large chest meat automatic extraction mechanism 1100, a small chest meat pre-cutting separation mechanism 1200, a small chest meat automatic extraction mechanism 1300, a keel meat strip peeling mechanism 1400, a sternum crushed meat scraping mechanism 1500 and a chest cartilage cutting mechanism 1600), and automatically realizing clockwise 90-degree, anticlockwise 90-degree or clockwise 180-degree azimuth conversion operation of the carrier by an auxiliary reversing mechanism 500 at the upstream of each processing mechanism in the conveying process, so as to meet the processing requirements of different parts; the processing mechanism carries out online processing on the product to be processed, and the product chest skin, chest shoulder oil, V-shaped bone, large chest meat, small chest meat, keel meat strips, minced meat and chest cartilage are respectively stripped from the product to be processed, and the rest sternum frames after processing continue to be carried by the carrier 200 to move along the guide rail 100;
S5, after the carrier 200 moving along the guide rail 100 passes through the auxiliary unloading mechanism 1700, the carrier 200 automatically changes from a material locking state to an initial material receiving state, and as the carrier 200 moves, the auxiliary unloading mechanism 1700 unloads the rest sternum frames after processing from the carrier, and the next cycle is continued.
In summary, the system automatically completes the unloading operation of the residual chest skeleton after the feeding and locking of the product to be processed, the processing of different product parts at different stations and the processing are completed on the guide rail assembly line, has high automation degree, greatly saves labor cost and improves production efficiency, is suitable for wide popularization and application of livestock and poultry processing enterprises, and has great market value and social value.
The foregoing has shown and described the basic principles, main features and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, which have been described in the foregoing and description merely illustrates the principles of the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention, such as the type of processing means and the specific construction thereof, which changes and modifications fall within the scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The integrated production system for deep processing of the chest meat of the poultry carcass is characterized by comprising a guide rail, a carrier, a conveying driving mechanism, an auxiliary locking mechanism, a processing mechanism, an auxiliary discharging mechanism and an auxiliary reversing mechanism;
the guide rail is arranged in a closed loop;
the carrier is slidably mounted on the guide rail and used for carrying a product to be processed, and the carrier has an initial material receiving state and a material locking state;
the conveying driving mechanism is used for driving the carrier to move along the guide rail; the conveying driving mechanism comprises a synchronous belt arranged along the track of the guide rail, and the synchronous belt is in transmission connection with the driving motor;
the carrier comprises a bearing seat, a synchronous belt pressing plate, a steering block, a limiter and a locker, wherein the bearing seat is slidably arranged on the guide rail through a sliding piece; the synchronous belt pressing plate is arranged on the bearing seat and is used for being combined and connected with the synchronous belt, and teeth meshed with the synchronous belt are formed on the combining surface of the synchronous belt pressing plate; the steering block is rotatably arranged on the bearing seat, and a reversing groove is formed in the periphery of the steering block; the limiter is arranged between the steering block and the bearing seat, the limiter comprises a limiting part which can be clamped into the reversing groove, an unlocking part which protrudes out of the reversing groove and a rotating shaft, the limiting part and the unlocking part are of an integrated structure, the limiting part and the unlocking part are rotatably arranged on the bearing seat through the rotating shaft, and a torsion spring is sleeved on the rotating shaft; the material locking device comprises a material locking seat fixedly arranged on the steering block and a material locking hook slidably arranged on the material locking seat, an initial material receiving state is formed when the hook body end of the material locking hook is far away from the material locking seat, and a material locking state is formed when the hook body end of the material locking hook is close to the material locking seat; a locking wheel is arranged on a hook arm of the material locking hook;
The auxiliary locking mechanism is used for assisting in realizing that the carrier moving along the guide rail is converted from an initial receiving state to a locking state; the auxiliary locking mechanism comprises a climbing rail, a plurality of pressing wheels and an outer baffle, wherein the climbing rail is arranged on the running track of the carrier, the climbing rail gradually rises from low along the moving direction of the carrier, and the locking wheels gradually rise along with the climbing rail so as to drive the locking hooks to rise; the pressing wheels are arranged below the inner side of the climbing rail; the outer baffle plate is arranged above the outer side of the climbing track, and the outer baffle plate blocks the outer side of the hook arm of the material locking hook in the lifting process of the material locking hook, so that the carrier is ensured not to outwards displace;
the processing mechanisms are arranged on different stations along the track of the guide rail in a distributed manner and are used for processing different parts of the product to be processed borne on the carrier;
the auxiliary unloading mechanism is used for assisting in realizing that the carrier moving along the guide rail is converted from a material locking state to an initial material receiving state, and unloading the rest sternum frames after processing from the carrier; the auxiliary discharging mechanism comprises an unlocking plate, a discharging plate and a striker plate, wherein the unlocking plate is arranged on the lower side of the running track of the carrier, a locking wheel at the lower end of the carrier is contacted with the unlocking plate, the unlocking plate is provided with an inclined plane which gradually rises from low along the moving direction of the carrier, and the unlocking plate gradually pushes up a locking hook to unlock along with the advancing of the carrier; the stripper plate is arranged on the upper side of the moving track of the carrier and positioned at the downstream of the unlocking plate, and the stripper plate gradually rises from low to high along the moving direction of the carrier; the baffle plate is arranged at the tail end of the discharge plate;
The auxiliary reversing mechanisms are arranged on different stations in a distributed manner along the track of the guide rail and are used for forcing the carriers moving along the guide rail to change the direction; the auxiliary reversing mechanism comprises a reversing deflector rod and at least one unlocking deflector wheel, the unlocking deflector wheel is arranged on the running track of the carrier, and when the carrier passes through the unlocking deflector wheel, the unlocking deflector wheel touches and dials a limiter on the carrier to complete unlocking; the reversing deflector rod is also arranged on the running track of the carrier, is arranged corresponding to the unlocking deflector wheel and is positioned at the downstream of the unlocking deflector wheel, the carrier passes through the reversing deflector rod after unlocking, and the reversing deflector rod touches and dials a steering block on the carrier to complete azimuth conversion.
2. The integrated production system for deboning poultry carcass chest meat of claim 1, wherein: the processing mechanism comprises a pork skin separating and peeling mechanism, a chest and shoulder oil removing mechanism, a V-shaped bone picking and two-side chest meat separating mechanism, a large chest meat precutting and separating mechanism, a chest meat fascia breaking mechanism, a large chest meat automatic picking mechanism, a small chest meat precutting and separating mechanism, a small chest meat automatic picking mechanism, a keel meat strip peeling mechanism, a sternum crushed meat scraping mechanism and a chest cartilage cutting mechanism which are sequentially arranged along the track of the guide rail.
3. The integrated production system for deboning poultry carcass chest meat according to claim 2, wherein the V-shaped bone extraction and two-sided chest meat separation mechanism comprises:
the fixing frame is fixedly provided with a central shaft;
the upper cam is arranged on the central shaft, an upper cam channel of a closed loop is concavely arranged on the outer wall of the upper cam along the circumferential direction, and the upper cam channel is provided with a low-point running position and a high-point running position;
the upper slide bar fixing plate is fixedly connected with a plurality of upper slide bars along the circumferential direction;
the V-shaped bone extraction unit is slidably mounted on the upper slide rod and is provided with an upper sliding piece which can move along the track of the upper cam channel;
the lower cam is arranged on the central shaft, a closed-loop lower cam channel is concavely arranged on the outer wall of the lower cam along the circumferential direction, and the lower cam channel is provided with a low-point running position and a high-point running position;
the lower slide bar fixing plate is fixedly connected with a plurality of lower slide bars along the circumferential direction;
two sides chest meat separating units which are arranged on the lower slide rod in a sliding way, wherein lower sliding pieces which can move along the track of the lower cam channel are arranged on the two sides chest meat separating units;
And the fixed disc driving mechanism drives the upper slide bar fixed disc and the lower slide bar fixed disc to synchronously rotate.
4. A production method using the integrated production system for boning and deep processing of poultry carcass chest meat according to any one of claims 1 to 3, which is characterized by comprising the following steps:
s1, mounting a carrier on a guide rail of a production line, wherein the carrier is in an initial receiving state, and manually hanging a product to be processed on the carrier;
s2, the conveying driving mechanism drives the carrier hung with the product to be processed to move along the guide rail;
s3, after the carrier moving along the guide rail passes through the auxiliary locking mechanism, the carrier is automatically converted from an initial receiving state to a locking state, and a product to be processed is locked on the carrier;
s4, sequentially enabling the products to be processed carried by the carrier to reach different processing mechanisms along the guide rail, carrying out online processing on the products to be processed by the processing mechanisms, and respectively stripping the products to be processed to obtain chest skin, chest shoulder oil, V-shaped bones, large chest meat, small chest meat, keel meat strips, minced meat and chest cartilage, wherein the rest sternum frames after processing are carried by the carrier to move along the guide rail;
s5, after the carrier moving along the guide rail passes through the auxiliary unloading mechanism, the carrier is automatically changed from a material locking state to an initial material receiving state, and the auxiliary unloading mechanism unloads the rest sternum frames after processing from the carrier along with the movement of the carrier.
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| SU1493223A1 (en) * | 1987-03-02 | 1989-07-15 | Проектно-Конструкторское Бюро Волжского Производственного Объединения Механических Предприятий | Device for removing meat carcasses from overhead conveyers |
| EP1430780A1 (en) * | 2002-12-20 | 2004-06-23 | Stork Pmt B.V. | Method and device for processing a carcass part of slaughtered poultry |
| CN201001364Y (en) * | 2006-08-29 | 2008-01-09 | 北京有色金属研究总院 | 90 DEG corner automatic birds-unloading device |
| KR20140097060A (en) * | 2009-06-10 | 2014-08-06 | 푸드메이트 비.브이. | Method and apparatus for automatic meat processing |
| CN102652515A (en) * | 2011-02-28 | 2012-09-05 | 梅恩食品加工技术有限公司 | Method and apparatus for processing a wing of a poultry carcass while the wing is attached to said poultry carcass |
| CN103826460A (en) * | 2011-09-28 | 2014-05-28 | 马雷尔斯托克家禽加工有限公司 | Carrier for supporting a carcass part of slaughtered poultry |
| CN103027100A (en) * | 2011-09-29 | 2013-04-10 | 梅恩食品加工技术有限公司 | Poultry processing device and method for poultry processing |
| KR20160079819A (en) * | 2013-11-01 | 2016-07-06 | 푸드메이트 비.브이. | Method and system for automatically deboning poultry breast caps containing meat and a skeletal structure to obtain breast fillets therefrom |
| CN106857772A (en) * | 2015-09-23 | 2017-06-20 | 迈因食品加工有限公司 | Pipeline and the carrier for poultry for being used in the pipeline |
| CN107912517A (en) * | 2016-10-06 | 2018-04-17 | (株)泰进 | The thigh for slaughtering chicken removes bone device |
| CN107912512A (en) * | 2016-10-06 | 2018-04-17 | (株)泰进 | The pigeon breast for slaughtering chicken removes bone device |
| CN111432642A (en) * | 2017-08-18 | 2020-07-17 | 马雷尔斯托克家禽加工有限公司 | Carrier for holding poultry carcasses |
| CN110313508A (en) * | 2018-03-28 | 2019-10-11 | 荷兰梅恩食品加工技术公司 | System for being placed on the poultry first half of supply in order on processing line |
| CN109673710A (en) * | 2018-12-27 | 2019-04-26 | 广州富港万嘉智能科技有限公司 | A kind of processing of poultry equipment |
| CN114073268A (en) * | 2021-11-25 | 2022-02-22 | 南京深农智能装备有限公司 | Automatic scutching machine of poultry that suitability is strong |
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| CN115211456A (en) | 2022-10-21 |
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