CN115199826A - Corrosion-resistant PVC pipe - Google Patents

Corrosion-resistant PVC pipe Download PDF

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Publication number
CN115199826A
CN115199826A CN202210597972.8A CN202210597972A CN115199826A CN 115199826 A CN115199826 A CN 115199826A CN 202210597972 A CN202210597972 A CN 202210597972A CN 115199826 A CN115199826 A CN 115199826A
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layer
corrosion
resistant
pvc pipe
wall
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吕琴花
杨衡艳
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/02Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/04Protection of pipes or objects of similar shape against external or internal damage or wear against fire or other external sources of extreme heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/10Coatings characterised by the materials used by rubber or plastics
    • F16L58/1054Coatings characterised by the materials used by rubber or plastics the coating being placed outside the pipe
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a corrosion-resistant PVC pipe which comprises a corrosion-resistant pipe body, wherein the corrosion-resistant pipe body comprises a PVC pipe base layer, an inner waterproof layer, a stretching layer, a side compression-resistant layer, an anticorrosive layer, a drying layer and a wear-resistant outer layer. The stretching layer is arranged, so that the opening of the corrosion-resistant pipe body has good opening or condensation performance, and the pipe fitting is prevented from being torn when being installed; the lateral compression resistant layer is arranged, so that the lateral compression resistant performance of the buffer is good; the corrosion resistance of the corrosion-resistant pipe body is improved by arranging the corrosion-resistant layer; the drying layer is arranged, so that the flame-retardant effect on the pipeline can be achieved, the heat insulation and the heat preservation can be performed on the water source in the pipeline, the influence on the water quality in the pipeline caused by outdoor exposure can be avoided, and meanwhile, the moisture can be effectively absorbed to achieve the moisture-proof effect; the rigidity and the compressive strength of the outer surface of the corrosion-resistant pipe body are improved, the wear resistance is good, and the wear is not easy to wear.

Description

一种耐腐蚀PVC管A corrosion-resistant PVC pipe

技术领域technical field

本发明涉及PVC管技术领域,尤其涉及一种耐腐蚀PVC管。The invention relates to the technical field of PVC pipes, in particular to a corrosion-resistant PVC pipe.

背景技术Background technique

随着科技的发展,PVC材料也随之广泛应用于诸多领域,如产品的外壳包装及相应的疏通管道、下水管道大部分的PVC管道,在长时间的使用过程中,导致PVC管道表面出现磨损,影响PVC 管道的使用寿命,且在恶劣的使用环境下容易腐蚀变烂,会严重影响管道的使用安全性。With the development of science and technology, PVC materials are also widely used in many fields, such as the shell packaging of products and the corresponding dredging pipes, most of the PVC pipes in the sewer pipes. During the long-term use process, the surface of the PVC pipes is worn out. , affecting the service life of the PVC pipe, and it is easy to corrode and rot in the harsh use environment, which will seriously affect the safety of the pipeline.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提出一种耐腐蚀PVC管,以更加确切地解决上述所述问题。In order to solve the above-mentioned problems, the present invention proposes a corrosion-resistant PVC pipe to more precisely solve the above-mentioned problems.

本发明通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

本发明提出一种耐腐蚀PVC管,包括耐腐蚀管本体,所述耐腐蚀管本体包括PVC管基层,所述PVC管基层的内壁设有内防水层,所述内防水层优选为丙烯酸防水涂料,紧贴PVC管基层的外壁设有拉伸层,紧贴拉伸层的外壁设有侧抗压层,紧贴侧抗压层的外壁设有防腐层,紧贴防腐层的外壁设有干燥层,紧贴干燥层的外壁设有耐磨外层,所述拉伸层的管壁为“S”型弯曲的皱褶型管壁,所述侧抗压层内部设有多道缓冲气道,且多道缓冲气道沿耐腐蚀管本体的轴心呈环形阵列设置。The present invention provides a corrosion-resistant PVC pipe, including a corrosion-resistant pipe body, the corrosion-resistant pipe body includes a PVC pipe base layer, and an inner wall of the PVC pipe base layer is provided with an inner waterproof layer, and the inner waterproof layer is preferably an acrylic waterproof coating , the outer wall of the PVC pipe base is provided with a tensile layer, the outer wall of the tensile layer is provided with a side compression layer, the outer wall of the side compression layer is provided with an anti-corrosion layer, and the outer wall of the anti-corrosion layer is provided with a drying The outer wall of the drying layer is provided with a wear-resistant outer layer, the tube wall of the tensile layer is an "S"-shaped curved corrugated tube wall, and there are multiple buffer air channels inside the side compression layer. , and the multiple buffer air passages are arranged in an annular array along the axis of the corrosion-resistant pipe body.

进一步的,所述拉伸层的皱褶管壁内凹槽中嵌设有弹性线芯,弹性线芯优选为为聚合物高分子芯线,含油聚合物高分子芯线选用尼龙-66、尼龙-6、聚丙烯等其中任意一种。Further, an elastic core is embedded in the inner groove of the wrinkled tube wall of the stretching layer, the elastic core is preferably a polymer polymer core, and the oil-containing polymer polymer core is nylon-66, nylon -6. Any one of polypropylene, etc.

进一步的,所述拉伸层的皱褶管壁外凹槽中嵌设有抗拉线芯,抗拉线芯为直径0.5-1mm的铜丝细线。Further, a tensile wire core is embedded in the outer groove of the corrugated tube wall of the stretching layer, and the tensile wire core is a thin copper wire with a diameter of 0.5-1 mm.

进一步的,所述PVC管基层对应拉伸层的皱褶管壁内凹槽位置一体成型有第一补充条,第一补充条与弹性线芯紧密贴触。Further, the PVC pipe base layer is integrally formed with a first supplementary strip at the position of the inner groove of the corrugated pipe wall corresponding to the tensile layer, and the first supplementary strip is in close contact with the elastic core.

进一步的,所述侧抗压层的内壁对应拉伸层的皱褶管壁外凹槽位置一体成型有第二补充条,且第二补充条与抗拉线芯紧密贴触。Further, a second supplementary strip is integrally formed on the inner wall of the side compression layer corresponding to the outer groove of the corrugated tube wall of the tensile layer, and the second supplementary strip is in close contact with the tensile core.

进一步的,所述防腐层由弹性纤编织网层与聚四氟乙烯复合而成,至少由两层以上的弹性纤编织网层浸渍于聚四氟乙烯材料复合构成防腐层。Further, the anti-corrosion layer is composed of an elastic fiber woven mesh layer and polytetrafluoroethylene, and at least two or more elastic fiber woven mesh layers are impregnated with a polytetrafluoroethylene material to form an anti-corrosion layer.

进一步的,所述干燥层由石棉网层与合成树脂乳液复合而成,至少由两层以上的石棉网层浸渍于合成树脂乳液型防潮防霉涂料中复合构成干燥层。Further, the drying layer is composed of an asbestos mesh layer and a synthetic resin emulsion, and at least two or more asbestos mesh layers are dipped in a synthetic resin emulsion type moisture-proof and mildew-proof coating to form a drying layer.

进一步的,所述耐磨外层优选为石英砂橡胶复合层,由耐磨橡胶中混入10-18%的石英砂复合而成,石英砂粒度大小为100-200目。Further, the wear-resistant outer layer is preferably a composite layer of quartz sand rubber, which is formed by mixing 10-18% quartz sand into the wear-resistant rubber, and the particle size of the quartz sand is 100-200 mesh.

进一步的,所述缓冲气道的切口形状优选为圆形、椭圆形或卵圆形其中一种或两种以上组合,缓冲气道优选为沿侧抗压层呈螺旋盘绕开设。Further, the shape of the incision of the buffer airway is preferably one or a combination of two or more of circle, ellipse or oval, and the buffer airway is preferably spirally wound along the side pressure-resistant layer.

进一步的,所述PVC管基层与拉伸层之间、拉伸层与侧抗压层之间、侧抗压层与防腐层之间、防腐层与干燥层之间、干燥层与耐磨外层之间均设有乙烯共聚物粘合层,乙烯共聚物粘合层优选为乙烯-醋酸乙烯共聚粘合层、乙烯-丙烯酸乙酯共聚粘合层、乙烯-丙烯酸共聚粘合层等其中任意一种。Further, between the PVC pipe base layer and the tensile layer, between the tensile layer and the side compression layer, between the side compression layer and the anti-corrosion layer, between the anti-corrosion layer and the drying layer, between the drying layer and the wear-resistant outer layer. There is an ethylene copolymer adhesive layer between the layers, and the ethylene copolymer adhesive layer is preferably an ethylene-vinyl acetate copolymer adhesive layer, an ethylene-ethyl acrylate copolymer adhesive layer, an ethylene-acrylic acid copolymer adhesive layer, etc. any of them A sort of.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明中设有拉伸层使得耐腐蚀管本体的管口具有良好的张开或缩合性能,管件安装时避免管口撕裂;设有侧抗压层具有良好的缓冲抗侧压性能;设有防腐层提高耐腐蚀管本体的耐腐蚀性能;设有干燥层能够对管道起到阻燃的作用,同时对管道内的水源进行隔热保温,避免在户外暴晒而影响管内的水质,同时能够有效吸收水分达到防潮的作用;设有提高了耐腐蚀管本体外表面的刚性和耐压强度,耐磨性良好,不易磨损;1. In the present invention, a tensile layer is provided so that the nozzle of the corrosion-resistant pipe body has good opening or condensation performance, and the nozzle is prevented from tearing when the pipe is installed; the side compression layer is provided with good buffering and anti-side compression performance. ; The anti-corrosion layer is provided to improve the corrosion resistance of the corrosion-resistant pipe body; the drying layer can play a flame retardant role in the pipeline, and at the same time, the water source in the pipeline can be insulated to avoid outdoor exposure and affect the water quality in the pipe. At the same time, it can effectively absorb moisture to achieve the effect of moisture resistance; the rigidity and compressive strength of the outer surface of the corrosion-resistant pipe body are improved, and the wear resistance is good and not easy to wear;

2、本发明在PVC管基层外壁设有与拉伸层的皱褶管壁内凹槽配合的第一补充条,在侧抗压层内壁设有与拉伸层的皱褶管壁外凹槽配合的,保证耐腐蚀管本体内部结构紧密,同时提高其接触面积,使层间不易发生脱胶裂开的现象;2. In the present invention, the outer wall of the PVC pipe base layer is provided with a first supplementary strip that matches the inner groove of the corrugated pipe wall of the tensile layer, and the inner wall of the side compression layer is provided with the outer groove of the corrugated pipe wall of the tensile layer. It can ensure that the internal structure of the corrosion-resistant pipe body is tight, and at the same time increase its contact area, so that the phenomenon of degumming and cracking between layers is not easy to occur;

3、本发明在侧抗压层中所开设的缓冲气道切口形状采用弧面形状,在侧抗压层受到挤压的过程中,缓冲气道内壁不易开裂,且具有良好的弹性复位性能,保证侧抗压层的抗缓冲效果,缓冲气道优选为沿侧抗压层呈螺旋盘绕开设,相比传统沿管轴向开设的长条状孔槽结构,呈螺旋盘绕开设的缓冲气道,在应对耐腐蚀管本体一侧的挤压力时,可同时由多道缓冲气道受力,具有更为良好的抗缓冲性能。3. The shape of the buffer airway incision in the side compression layer of the present invention adopts an arc shape. During the extrusion process of the side compression layer, the inner wall of the buffer airway is not easy to crack, and has good elastic reset performance. To ensure the anti-buffering effect of the side compression layer, the buffer air channel is preferably spirally wound along the side compression layer. When dealing with the extrusion force on one side of the corrosion-resistant pipe body, it can be stressed by multiple buffer air passages at the same time, which has better anti-buffer performance.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明结构的剖视图;Fig. 2 is the sectional view of the structure of the present invention;

图3为图2中A处的放大图。FIG. 3 is an enlarged view of A in FIG. 2 .

图中:1、耐腐蚀管本体;101、PVC管基层;1011、第一补充条;102、内防水层;103、拉伸层;1031、弹性线芯;1032、抗拉线芯;104、侧抗压层;1041、缓冲气道;1042、第二补充条;105、防腐层;106、干燥层;107、耐磨外层。In the figure: 1. Corrosion-resistant pipe body; 101, PVC pipe base layer; 1011, First supplementary strip; 102, Inner waterproof layer; 103, Tensile layer; 1031, Elastic core; 1032, Tensile core; 104, Side compression layer; 1041, buffer airway; 1042, second supplementary strip; 105, anti-corrosion layer; 106, drying layer; 107, wear-resistant outer layer.

具体实施方式Detailed ways

为了更加清楚完整的说明本发明的技术方案,下面结合附图对本发明作进一步说明。In order to describe the technical solutions of the present invention more clearly and completely, the present invention is further described below with reference to the accompanying drawings.

请参考图1-图3,本发明提出一种耐腐蚀PVC管,包括耐腐蚀管本体1,耐腐蚀管本体1包括PVC管基层101,PVC管基层101的内壁设有内防水层102,内防水层102优选为丙烯酸防水涂料,有效防止耐腐蚀管本体1内部运送水液渗出。Please refer to FIG. 1 to FIG. 3 , the present invention proposes a corrosion-resistant PVC pipe, which includes a corrosion-resistant pipe body 1, and the corrosion-resistant pipe body 1 includes a PVC pipe base layer 101. The inner wall of the PVC pipe base layer 101 is provided with an inner waterproof layer 102. The waterproof layer 102 is preferably an acrylic waterproof paint, which can effectively prevent the leakage of the transported water inside the corrosion-resistant pipe body 1 .

紧贴PVC管基层101的外壁设有拉伸层103,拉伸层103的管壁为“S”型弯曲的皱褶型管壁,使得耐腐蚀管本体1的管口具有良好的张开或缩合性能,在于法兰或者一些插头件安装连接时,避免管口撕裂,拉伸层103的皱褶管壁内凹槽中嵌设有弹性线芯1031,弹性线芯1031优选为为聚合物高分子芯线,含油聚合物高分子芯线选用尼龙-66、尼龙-6、聚丙烯等其中任意一种,使耐腐蚀管本体1具有良好的抗弯和抗拉弹性性能,拉伸层103的皱褶管壁外凹槽中嵌设有抗拉线芯1032,抗拉线芯1032为直径0.5-1mm的铜丝细线,提高耐腐蚀管本体1的抗断裂性能,如图3所示,PVC管基层101对应拉伸层103的皱褶管壁内凹槽位置一体成型有第一补充条1011,第一补充条1011与弹性线芯1031紧密贴触,保证耐腐蚀管本体1内部结构紧密,同时提高PVC管基层101与拉伸层103的接触面积,PVC管基层101与拉伸层103之间不易发生脱胶裂开的现象。A tensile layer 103 is provided close to the outer wall of the PVC pipe base layer 101, and the pipe wall of the tensile layer 103 is an "S"-shaped curved corrugated pipe wall, so that the nozzle of the corrosion-resistant pipe body 1 has a good opening or The condensation performance is to avoid tearing of the nozzle when the flange or some plugs are installed and connected. The elastic core 1031 is embedded in the inner groove of the corrugated pipe wall of the tensile layer 103, and the elastic core 1031 is preferably a polymer Polymer core wire, oil-containing polymer polymer core wire is selected from any one of nylon-66, nylon-6, polypropylene, etc., so that the corrosion-resistant pipe body 1 has good bending and tensile elastic properties, and the tensile layer 103 A tensile wire core 1032 is embedded in the outer groove of the corrugated tube wall, and the tensile wire core 1032 is a thin copper wire with a diameter of 0.5-1mm, which improves the fracture resistance of the corrosion-resistant tube body 1, as shown in Figure 3 , the PVC pipe base layer 101 is integrally formed with a first supplementary strip 1011 in the groove position of the corrugated pipe wall corresponding to the tensile layer 103, and the first supplementary strip 1011 is in close contact with the elastic core 1031 to ensure the internal structure of the corrosion-resistant pipe body 1 At the same time, the contact area between the PVC pipe base layer 101 and the tensile layer 103 is increased, and the phenomenon of degumming and cracking between the PVC pipe base layer 101 and the tensile layer 103 is not easy to occur.

紧贴拉伸层103的外壁设有侧抗压层104,侧抗压层104内部设有多道缓冲气道1041,且多道缓冲气道1041沿耐腐蚀管本体1的轴心呈环形阵列设置,缓冲气道1041内部储存有一定空气,进而使得侧抗压层104具有良好的缓冲抗侧压性能,如图2所示,其中缓冲气道1041的切口形状优选为圆形、椭圆形或卵圆形其中一种或两种以上组合,缓冲气道1041的切口形状采用弧面形状,在侧抗压层104受到挤压的过程中,缓冲气道1041内壁不易开裂,且具有良好的弹性复位性能,保证侧抗压层104的抗缓冲效果,缓冲气道1041优选为沿侧抗压层104呈螺旋盘绕开设,相比传统沿管轴向开设的长条状孔槽结构,呈螺旋盘绕开设的缓冲气道1041,在应对耐腐蚀管本体1一侧的挤压力时,可同时由多道缓冲气道1041受力,具有更为良好的抗缓冲性能,侧抗压层104的内壁对应拉伸层103的皱褶管壁外凹槽位置一体成型有第二补充条1042,且第二补充条1042与抗拉线芯1032紧密贴触,同时提高侧抗压层104与拉伸层103的接触面积,侧抗压层104与拉伸层103之间不易发生脱胶裂开的现象。A side compressive layer 104 is provided close to the outer wall of the tensile layer 103 , and a plurality of buffer air passages 1041 are arranged inside the side compressive layer 104 , and the multiple buffer air passages 1041 are arranged in an annular array along the axis of the corrosion-resistant pipe body 1 . A certain amount of air is stored in the buffer air channel 1041, so that the lateral pressure-resistant layer 104 has good buffering and anti-side pressure performance, as shown in FIG. 2, wherein the shape of the incision of the buffer air channel 1041 One or more combinations of the oval shape, the shape of the incision of the buffer airway 1041 adopts an arc shape, and the inner wall of the buffer airway 1041 is not easy to crack during the extrusion process of the side pressure-resistant layer 104, and has good elasticity The reset performance ensures the anti-buffering effect of the side pressure-resistant layer 104. The buffer air channel 1041 is preferably spirally wound along the side pressure-resistant layer 104. Compared with the traditional elongated hole and groove structure opened along the pipe axis, the buffer airway 1041 is spirally wound. The opened buffer air channel 1041 can be stressed by multiple buffer air channels 1041 at the same time when dealing with the extrusion force on one side of the corrosion-resistant pipe body 1, and has better anti-buffer performance. The inner wall of the side compression layer 104 A second supplementary strip 1042 is integrally formed at the position of the outer groove of the corrugated tube wall corresponding to the tensile layer 103, and the second supplementary strip 1042 is in close contact with the tensile core 1032, while improving the side compression layer 104 and the tensile layer. Due to the contact area of 103 , the phenomenon of debonding and cracking is not easy to occur between the side compression layer 104 and the tensile layer 103 .

紧贴侧抗压层104的外壁设有防腐层105,防腐层105由弹性纤编织网层与聚四氟乙烯复合而成,至少由两层以上的弹性纤编织网层浸渍于聚四氟乙烯材料复合构成防腐层105,提高耐腐蚀管本体1的耐腐蚀性能。An anti-corrosion layer 105 is provided on the outer wall of the close-contact side compression layer 104. The anti-corrosion layer 105 is composed of an elastic fiber woven mesh layer and polytetrafluoroethylene, and at least two or more elastic fiber woven mesh layers are impregnated in the polytetrafluoroethylene. The anti-corrosion layer 105 is formed by composite materials, which improves the corrosion resistance of the corrosion-resistant pipe body 1 .

紧贴防腐层105的外壁设有干燥层106,干燥层106由石棉网层与合成树脂乳液复合而成,至少由两层以上的石棉网层浸渍于合成树脂乳液型防潮防霉涂料中复合构成干燥层106,石棉具有高度耐火性、电绝缘性和绝热性,能够对管道起到阻燃的作用,同时对管道内的水源进行隔热保温,避免在户外暴晒而影响管内的水质,而树脂乳液型防潮防霉涂料能够有效吸收水分达到防潮的作用。A drying layer 106 is provided close to the outer wall of the anti-corrosion layer 105. The drying layer 106 is composed of an asbestos mesh layer and a synthetic resin emulsion. Drying layer 106, asbestos has high fire resistance, electrical insulation and thermal insulation, which can play a flame retardant role in the pipeline, and at the same time, it can insulate the water source in the pipeline, so as to avoid outdoor exposure and affect the water quality in the pipeline. Emulsion type moisture-proof and mildew-proof coating can effectively absorb moisture to achieve moisture-proof effect.

紧贴干燥层106的外壁设有耐磨外层107,耐磨外层107优选为石英砂橡胶复合层,由耐磨橡胶中混入10-18%的石英砂复合而成,石英砂粒度大小为100-200目,提高了耐腐蚀管本体1外表面的刚性和耐压强度,耐磨性良好,不易磨损。A wear-resistant outer layer 107 is provided close to the outer wall of the drying layer 106. The wear-resistant outer layer 107 is preferably a composite layer of quartz sand and rubber, which is compounded by mixing 10-18% quartz sand into the wear-resistant rubber. The particle size of the quartz sand is 100-200 mesh, which improves the rigidity and compressive strength of the outer surface of the corrosion-resistant pipe body 1, has good wear resistance and is not easy to wear.

PVC管基层101与拉伸层103之间、拉伸层103与侧抗压层104之间、侧抗压层104与防腐层105之间、防腐层105与干燥层106之间、干燥层106与耐磨外层107之间均设有乙烯共聚物粘合层,乙烯共聚物粘合层优选为乙烯-醋酸乙烯共聚粘合层、乙烯-丙烯酸乙酯共聚粘合层、乙烯-丙烯酸共聚粘合层等其中任意一种。PVC管基层101与拉伸层103之间、拉伸层103与侧抗压层104之间均采用乙烯-醋酸乙烯共聚物粘合,乙烯-醋酸乙烯共聚物具有粘黏性、柔软性和加热流动性料良好的特点,侧抗压层104与防腐层105之间、防腐层105与干燥层106之间均采用乙烯-丙烯酸共聚物粘合,乙烯-丙烯酸共聚物具有粘合性好,使用温度围较宽、热稳定性好的特点、干燥层106与耐磨外层107之间采用乙烯-丙烯酸共聚物粘合,乙烯-丙烯酸共聚物的低温热封性、低温粘合性均较为优越。Between the PVC pipe base layer 101 and the tensile layer 103, between the tensile layer 103 and the side compression layer 104, between the side compression layer 104 and the anti-corrosion layer 105, between the anti-corrosion layer 105 and the drying layer 106, between the drying layer 106 An ethylene copolymer adhesive layer is provided between the wear-resistant outer layer 107, and the ethylene copolymer adhesive layer is preferably an ethylene-vinyl acetate copolymerized adhesive layer, an ethylene-ethyl acrylate copolymerized adhesive layer, and an ethylene-acrylic acid copolymerized adhesive layer. Any of these layers, etc. The PVC pipe base layer 101 and the tensile layer 103 and between the tensile layer 103 and the side compression layer 104 are all bonded by ethylene-vinyl acetate copolymer, and the ethylene-vinyl acetate copolymer has viscosity, flexibility and heating properties. The fluidity of the material is good, between the side compression layer 104 and the anti-corrosion layer 105, and between the anti-corrosion layer 105 and the drying layer 106, ethylene-acrylic acid copolymer is used for bonding, and the ethylene-acrylic acid copolymer has good adhesion. Wide temperature range and good thermal stability, the drying layer 106 and the wear-resistant outer layer 107 are bonded by ethylene-acrylic acid copolymer, and the ethylene-acrylic acid copolymer has superior low temperature heat sealability and low temperature adhesion .

本发明中设有拉伸层103使得耐腐蚀管本体1的管口具有良好的张开或缩合性能,管件安装时避免管口撕裂;设有侧抗压层104具有良好的缓冲抗侧压性能;设有防腐层105提高耐腐蚀管本体1的耐腐蚀性能;设有干燥层106能够对管道起到阻燃的作用,同时对管道内的水源进行隔热保温,避免在户外暴晒而影响管内的水质,同时能够有效吸收水分达到防潮的作用;设有提高了耐腐蚀管本体1外表面的刚性和耐压强度,耐磨性良好,不易磨损;In the present invention, the tensile layer 103 is provided so that the nozzle of the corrosion-resistant pipe body 1 has good opening or condensation performance, and the nozzle can be prevented from tearing when the pipe is installed; performance; the anti-corrosion layer 105 is provided to improve the corrosion resistance of the corrosion-resistant pipe body 1; the drying layer 106 can play a flame retardant role in the pipeline, and at the same time, the water source in the pipeline can be insulated to avoid the influence of outdoor exposure. The water quality in the pipe can effectively absorb moisture to achieve the effect of moisture resistance; the rigidity and compressive strength of the outer surface of the corrosion-resistant pipe body 1 are improved, and the wear resistance is good and not easy to wear;

本发明在PVC管基层101外壁设有与拉伸层103的皱褶管壁内凹槽配合的第一补充条1011,在侧抗压层104内壁设有与拉伸层103的皱褶管壁外凹槽配合的第二补充条1042,保证耐腐蚀管本体1内部结构紧密,同时提高其接触面积,使层间不易发生脱胶裂开的现象;In the present invention, the outer wall of the PVC pipe base layer 101 is provided with a first supplementary strip 1011 which is matched with the groove in the corrugated pipe wall of the tensile layer 103, and the inner wall of the side compression layer 104 is provided with a corrugated pipe wall of the tensile layer 103. The second supplementary strip 1042 matched with the outer groove ensures that the internal structure of the corrosion-resistant pipe body 1 is tight, and at the same time increases its contact area, so that the phenomenon of degumming and cracking between layers is not easy to occur;

缓冲气道1041的切口形状采用弧面形状,在侧抗压层104受到挤压的过程中,缓冲气道1041内壁不易开裂,且具有良好的弹性复位性能,保证侧抗压层104的抗缓冲效果,缓冲气道1041优选为沿侧抗压层104呈螺旋盘绕开设,相比传统沿管轴向开设的长条状孔槽结构,呈螺旋盘绕开设的缓冲气道1041,在应对耐腐蚀管本体1一侧的挤压力时,可同时由多道缓冲气道1041受力,具有更为良好的抗缓冲性能。The incision shape of the buffer air channel 1041 adopts an arc shape. During the extrusion process of the side compression layer 104, the inner wall of the buffer air channel 1041 is not easy to crack, and has good elastic reset performance, ensuring the anti-buffering of the side compression layer 104. As a result, the buffer air passage 1041 is preferably spirally wound along the side pressure-resistant layer 104. Compared with the traditional elongated hole-groove structure opened along the pipe axis, the buffer air passage 1041 formed in the form of a helical coil is better in dealing with corrosion-resistant pipes. When the pressing force on one side of the main body 1 is pressed, the multiple buffer air passages 1041 can bear the force at the same time, which has better anti-buffer performance.

当然,本发明还可有其它多种实施方式,基于本实施方式,本领域的普通技术人员在没有做出任何创造性劳动的前提下所获得其他实施方式,都属于本发明所保护的范围。Of course, the present invention may also have other various embodiments. Based on the present embodiment, other embodiments obtained by those of ordinary skill in the art without any creative work, all fall within the protection scope of the present invention.

Claims (10)

1.一种耐腐蚀PVC管,包括耐腐蚀管本体(1),其特征在于,所述耐腐蚀管本体(1)包括PVC管基层(101),所述PVC管基层(101)的内壁设有内防水层(102),所述内防水层(102)优选为丙烯酸防水涂料,紧贴PVC管基层(101)的外壁设有拉伸层(103),紧贴拉伸层(103)的外壁设有侧抗压层(104),紧贴侧抗压层(104)的外壁设有防腐层(105),紧贴防腐层(105)的外壁设有干燥层(106),紧贴干燥层(106)的外壁设有耐磨外层(107),所述拉伸层(103)的管壁为“S”型弯曲的皱褶型管壁,所述侧抗压层(104)内部设有多道缓冲气道(1041),且多道缓冲气道(1041)沿耐腐蚀管本体(1)的轴心呈环形阵列设置。1. A corrosion-resistant PVC pipe, comprising a corrosion-resistant pipe body (1), characterized in that the corrosion-resistant pipe body (1) comprises a PVC pipe base layer (101), and the inner wall of the PVC pipe base layer (101) is provided with There is an inner waterproof layer (102), the inner waterproof layer (102) is preferably an acrylic waterproof paint, and a tensile layer (103) is provided close to the outer wall of the PVC pipe base layer (101), and the outer wall of the inner waterproof layer (103) is close to The outer wall is provided with a side compressive layer (104), the outer wall close to the side compressive layer (104) is provided with an anti-corrosion layer (105), and the outer wall close to the anti-corrosion layer (105) is provided with a drying layer (106), which is close to the drying layer (106). The outer wall of the layer (106) is provided with a wear-resistant outer layer (107), the tube wall of the tensile layer (103) is an "S"-shaped curved corrugated tube wall, and the side compression layer (104) is inside Multiple buffer air passages (1041) are provided, and the multiple buffer air passages (1041) are arranged in an annular array along the axis of the corrosion-resistant pipe body (1). 2.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述拉伸层(103)的皱褶管壁内凹槽中嵌设有弹性线芯(1031),弹性线芯(1031)优选为为聚合物高分子芯线,含油聚合物高分子芯线选用尼龙-66、尼龙-6、聚丙烯等其中任意一种。2. The corrosion-resistant PVC pipe according to claim 1, characterized in that an elastic wire core (1031) is embedded in the inner groove of the corrugated pipe wall of the tensile layer (103), and the elastic wire core (1031) is preferably a polymer polymer core wire, and the oil-containing polymer polymer core wire is any one of nylon-66, nylon-6, polypropylene and the like. 3.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述拉伸层(103)的皱褶管壁外凹槽中嵌设有抗拉线芯(1032),抗拉线芯(1032)为直径0.5-1mm的铜丝细线。3. A corrosion-resistant PVC pipe according to claim 1, characterized in that a tensile core (1032) is embedded in the outer groove of the corrugated pipe wall of the tensile layer (103), The wire core (1032) is a thin copper wire with a diameter of 0.5-1mm. 4.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述PVC管基层(101)对应拉伸层(103)的皱褶管壁内凹槽位置一体成型有第一补充条(1011),第一补充条(1011)与弹性线芯(1031)紧密贴触。4. The corrosion-resistant PVC pipe according to claim 1, characterized in that, a first supplement is integrally formed at the position of the groove in the corrugated pipe wall of the PVC pipe base layer (101) corresponding to the tensile layer (103). The strip (1011), the first supplementary strip (1011) is in close contact with the elastic core (1031). 5.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述侧抗压层(104)的内壁对应拉伸层(103)的皱褶管壁外凹槽位置一体成型有第二补充条(1042),且第二补充条(1042)与抗拉线芯(1032)紧密贴触。The corrosion-resistant PVC pipe according to claim 1, characterized in that, the inner wall of the side compression layer (104) corresponding to the outer groove of the corrugated pipe wall of the tensile layer (103) is integrally formed with The second supplementary strip (1042) is in close contact with the tensile core (1032). 6.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述防腐层(105)由弹性纤编织网层与聚四氟乙烯复合而成,至少由两层以上的弹性纤编织网层浸渍于聚四氟乙烯材料复合构成防腐层(105)。6 . The corrosion-resistant PVC pipe according to claim 1 , wherein the anti-corrosion layer ( 105 ) is composed of an elastic fiber braided mesh layer and polytetrafluoroethylene, and at least two or more layers of elastic fiber The woven mesh layer is impregnated with a polytetrafluoroethylene material to form an anti-corrosion layer (105). 7.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述干燥层(106)由石棉网层与合成树脂乳液复合而成,至少由两层以上的石棉网层浸渍于合成树脂乳液型防潮防霉涂料中复合构成干燥层(106)。7. The corrosion-resistant PVC pipe according to claim 1, wherein the drying layer (106) is composed of an asbestos mesh layer and a synthetic resin emulsion, and at least two or more asbestos mesh layers are impregnated in the asbestos mesh. The synthetic resin emulsion type moisture-proof and mildew-proof paint is compounded to form a drying layer (106). 8.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述耐磨外层(107)优选为石英砂橡胶复合层,由耐磨橡胶中混入10-18%的石英砂复合而成,石英砂粒度大小为100-200目。8 . The corrosion-resistant PVC pipe according to claim 1 , wherein the wear-resistant outer layer ( 107 ) is preferably a quartz sand-rubber composite layer, and 10-18% quartz sand is mixed into the wear-resistant rubber. 9 . It is compounded, and the particle size of quartz sand is 100-200 mesh. 9.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述缓冲气道(1041)的切口形状优选为圆形、椭圆形或卵圆形其中一种或两种以上组合,缓冲气道(1041)优选为沿侧抗压层104呈螺旋盘绕开设。9. The corrosion-resistant PVC pipe according to claim 1, characterized in that, the shape of the incision of the buffer air channel (1041) is preferably one or a combination of two or more of circle, ellipse or oval , the buffer air channel (1041) is preferably opened along the side compression layer 104 in a spiral coil. 10.根据权利要求1所述的一种耐腐蚀PVC管,其特征在于,所述PVC管基层(101)与拉伸层(103)之间、拉伸层(103)与侧抗压层(104)之间、侧抗压层(104)与防腐层(105)之间、防腐层(105)与干燥层(106)之间、干燥层(106)与耐磨外层(107)之间均设有乙烯共聚物粘合层,乙烯共聚物粘合层优选为乙烯-醋酸乙烯共聚粘合层、乙烯-丙烯酸乙酯共聚粘合层、乙烯-丙烯酸共聚粘合层等其中任意一种。The corrosion-resistant PVC pipe according to claim 1, characterized in that, between the PVC pipe base layer (101) and the tensile layer (103), the tensile layer (103) and the side compression layer ( 104), between the side compression layer (104) and the anti-corrosion layer (105), between the anti-corrosion layer (105) and the drying layer (106), between the drying layer (106) and the wear-resistant outer layer (107) All are provided with an ethylene copolymer adhesive layer, and the ethylene copolymer adhesive layer is preferably any one of an ethylene-vinyl acetate copolymerized adhesive layer, an ethylene-ethyl acrylate copolymerized adhesive layer, an ethylene-acrylic acid copolymerized adhesive layer, and the like.
CN202210597972.8A 2022-05-30 2022-05-30 Corrosion-resistant PVC pipe Pending CN115199826A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118499584A (en) * 2024-05-10 2024-08-16 浙江诚烽电气设备有限公司 Oil-stain-resistant corrosion-resistant PVC-U pipe for chemical industry, processing equipment and processing technology thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118499584A (en) * 2024-05-10 2024-08-16 浙江诚烽电气设备有限公司 Oil-stain-resistant corrosion-resistant PVC-U pipe for chemical industry, processing equipment and processing technology thereof

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Application publication date: 20221018