CN115199325A - A device and method for preventing clogging of a grouting pipe for grouting clay on a coal mine floor - Google Patents
A device and method for preventing clogging of a grouting pipe for grouting clay on a coal mine floor Download PDFInfo
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- CN115199325A CN115199325A CN202110396677.1A CN202110396677A CN115199325A CN 115199325 A CN115199325 A CN 115199325A CN 202110396677 A CN202110396677 A CN 202110396677A CN 115199325 A CN115199325 A CN 115199325A
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- 239000004927 clay Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000003245 coal Substances 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000010865 sewage Substances 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000002265 prevention Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005065 mining Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 4
- 239000011435 rock Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/06—Transport of mined material at or adjacent to the working face
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
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- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
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- Mechanical Engineering (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
本发明公开了矿业开采技术领域的一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法,包括机架、伸缩汽缸、注浆管本体、水泵和吸污泵,所述机架的内部固定连接有所述伸缩汽缸,所述伸缩汽缸的内部安装有所述伸缩管,所述伸缩管的一端固定连接有所述安装板,所述安装板的表面固定连接有所述固定器,本发明的有益效果是:本发明通过提供一种注浆管防治淤堵装置对注浆管内部堵塞进行自动疏通代替人工作业,减少了作业成本,同时机械化运作的效率高于人工作业,提高了生产效率;本发明通过提供一种注浆管防治淤堵装置和使用该装置的规范使用方法,使得对注浆管内部进行疏通作业更加安全高效,提高了设备生产的安全性和高效性。
The invention discloses a device and method for preventing clogging of a grouting pipe used for clay grouting on a coal mine floor in the technical field of mining, comprising a frame, a telescopic cylinder, a grouting pipe body, a water pump and a sewage suction pump. The inside of the frame is fixedly connected with the telescopic cylinder, the inside of the telescopic cylinder is installed with the telescopic tube, one end of the telescopic tube is fixedly connected with the mounting plate, and the surface of the mounting plate is fixedly connected with the fixed The beneficial effects of the present invention are as follows: the present invention automatically dredges the internal blockage of the grouting pipe instead of manual operation by providing a grouting pipe blocking prevention device, thereby reducing the operation cost, and at the same time, the efficiency of mechanized operation is higher than that of manual operation. The invention improves the production efficiency by providing a grouting pipe prevention and control device and a standardized use method for using the device, so that the dredging operation inside the grouting pipe is safer and more efficient, and the safety and efficiency of equipment production are improved. Efficiency.
Description
技术领域technical field
本发明涉及矿业开采技术领域,具体为一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法。The invention relates to the technical field of mining and mining, in particular to a device and method for preventing clogging of a grouting pipe used for grouting clay on the floor of a coal mine.
背景技术Background technique
煤层底板是正常层序的含煤地层剖面中,直接伏于煤层下面的岩层,煤层底板则是煤层下伏岩层。由成煤植物生长的土壤形成的、富含植物根化石的底板称根土岩,又称底粘土,煤矿开采过程中往往会通过注浆管对煤矿底板的粘土进行输送,但在输送过程中,由于粘土的特性,使得粘土在注浆管内容易造成堵塞,现有的注浆管在输送的粘土堵塞后需要立即停止工作,对注浆管内部进行疏通,但传统的疏通方式为人工疏通,由于粘土在注浆管内凝固后整体较为稳定,强度较大人工疏通效率过低,并且在疏通过程中使用蛮力容易对注浆管内壁造成损坏,导致设备使用寿命低下,同时清理过程中需要对注浆管的外壁进行清理,放置设备表面被污染,为此,我们提出一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法。The coal seam floor is the rock layer directly under the coal seam in the coal-bearing strata section of the normal sequence, and the coal seam floor is the underburden rock layer. The bottom plate formed by the soil of coal-forming plants and rich in plant root fossils is called root soil rock, also known as bottom clay. In the process of coal mining, the clay on the bottom of the coal mine is often transported through grouting pipes, but during the transportation process , Due to the characteristics of clay, clay is easy to cause blockage in the grouting pipe. The existing grouting pipe needs to stop working immediately after the conveyed clay is blocked, and dredge the inside of the grouting pipe, but the traditional dredging method is manual dredging. Because the clay is relatively stable after solidification in the grouting pipe, the strength of manual dredging is too low, and the use of brute force during the dredging process is easy to damage the inner wall of the grouting pipe, resulting in a low service life of the equipment. The outer wall of the grouting pipe is cleaned, and the surface of the equipment is polluted. Therefore, we propose a silt prevention device and method for the grouting pipe used for clay grouting in the coal mine floor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a grouting pipe silting prevention device and method for clay grouting of coal mine floor, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法,包括机架、伸缩汽缸、注浆管本体、水泵和吸污泵,所述机架的内部固定连接有所述伸缩汽缸,所述伸缩汽缸的内部安装有所述伸缩管,所述伸缩管的一端固定连接有所述安装板,所述安装板的表面固定连接有所述固定器,所述固定器的表面固定连接有所述疏通器,所述安装板的表面固定连接有所述疏通辅助结构,所述固定器活动连接有所述注浆管本体,所述机架的表面固定连接有所述限位插块,所述机架的表面固定连接有所述第一固定板,所述第一固定板的表面固定连接有所述水泵,所述水泵的内部安装有所述进水管,所述进水管的一端固定连接有所述水箱,所述机架的表面固定连接有所述第二固定板,所述第二固定板的表面固定连接有所述吸污泵,所述吸污泵的内部安装有所述排污管,所述排污管的一端固定连接有所述污水箱。In order to achieve the above purpose, the present invention provides the following technical solutions: a grouting pipe silt prevention device and method for clay grouting of coal mine floor, comprising a frame, a telescopic cylinder, a grouting pipe body, a water pump and a sewage suction pump, The inside of the frame is fixedly connected with the telescopic cylinder, the inside of the telescopic cylinder is installed with the telescopic tube, one end of the telescopic tube is fixedly connected with the mounting plate, and the surface of the mounting plate is fixedly connected with a The fixing device, the surface of the fixing device is fixedly connected with the dredging device, the surface of the mounting plate is fixedly connected with the dredging auxiliary structure, the fixing device is movably connected with the grouting pipe body, the The limit insert block is fixedly connected to the surface of the frame, the first fixing plate is fixedly connected to the surface of the frame, and the water pump is fixedly connected to the surface of the first fixing plate. The water inlet pipe is installed, one end of the water inlet pipe is fixedly connected with the water tank, the surface of the rack is fixedly connected with the second fixing plate, and the surface of the second fixing plate is fixedly connected with the suction The sewage pump is provided with the sewage pipe inside of the sewage suction pump, and one end of the sewage pipe is fixedly connected with the sewage tank.
优选的,所述安装板由安装座、限位板、连接杆、固定杆、刮板和刮板组成,所述安装板的表面固定连接有所述安装座,所述安装板的表面固定连接有所述限位板,所述安装板的底端表面固定连接有所述连接杆,所述连接杆的一端固定连接有所述固定杆,所述固定杆的一端固定连接有所述刮板,所述刮板的表面固定连接有所述打磨垫。Preferably, the mounting plate is composed of a mounting seat, a limit plate, a connecting rod, a fixing rod, a scraper and a scraper, the mounting seat is fixedly connected to the surface of the mounting plate, and the surface of the mounting plate is fixedly connected There is the limit plate, the bottom surface of the mounting plate is fixedly connected with the connecting rod, one end of the connecting rod is fixedly connected with the fixing rod, and one end of the fixing rod is fixedly connected with the scraper , the surface of the scraper is fixedly connected with the polishing pad.
优选的,所述安装板的内壁设置有俩组对称分布的滑槽,所述安装板内部设置的俩组滑槽内壁设置有限位槽,所述安装座固定连接在所述伸缩管的一端,所述限位板设置为俩组呈对称分布在所述安装板的俩侧,所述限位板的内壁设置有T形限位槽,所述刮板设置为俩组呈对称分布,所述刮板设置为弧形结构,俩组所述刮板可以组成个圆环型结构,俩组所述刮板组成的圆环形结构内径大小等于所述注浆管本体的外径大小,所述刮板的一端设置为圆锥形结构,所述刮板的内部设置有缺口,所述打磨垫固定连接在所述刮板内部设置的缺口内。Preferably, the inner wall of the mounting plate is provided with two groups of symmetrically distributed chutes, the inner walls of the two groups of chutes arranged inside the mounting plate are provided with limiting grooves, and the mounting seat is fixedly connected to one end of the telescopic tube, The limit plates are arranged in two groups symmetrically distributed on both sides of the mounting plate, the inner wall of the limit plate is provided with a T-shaped limit groove, and the scrapers are arranged in two groups distributed symmetrically. The scraper is arranged in an arc-shaped structure, and two groups of the scrapers can form a ring-shaped structure. The inner diameter of the annular structure composed of the two groups of scrapers is equal to the outer diameter of the grouting pipe body. One end of the scraper is provided with a conical structure, a notch is provided inside the scraper, and the polishing pad is fixedly connected in the notch provided inside the scraper.
优选的,所述固定器由插杆、调节板、卡合板和固定螺丝组成,所述固定器的表面固定连接有所述插杆,所述固定器的内部插设有所述调节板,所述调节板的一端固定连接有所述卡合板,所述固定器的表面插设有所述固定螺丝。Preferably, the fixer is composed of an insertion rod, an adjustment plate, a snap plate and a fixing screw, the insertion rod is fixedly connected to the surface of the fixer, and the adjustment plate is inserted into the interior of the fixer. One end of the adjusting plate is fixedly connected with the engaging plate, and the fixing screw is inserted on the surface of the fixing device.
优选的,所述固定器的表面设置有俩组对称分布的孔洞,俩组所述固定螺丝分别插设在所述固定器表面设置的俩组对称分布的孔洞内,所述固定器的内部设置有滑槽,所述插杆的一端安装于安装座内,所述调节板设置为俩组,俩组所述调节板插设在固定器内部设置的滑槽内呈镜像分布,所述调节板的表面设置有等距离分布的限位孔,所述调节板表面设置的限位孔尺寸大小与所述固定螺丝的尺寸大小相配适,所述卡合板设置为弧形结构,所述卡合板设置的弧度与所述注浆管本体的内径弧度相同,所述卡合板的表面设置有橡胶垫。Preferably, the surface of the holder is provided with two groups of symmetrically distributed holes, the two groups of the fixing screws are respectively inserted into the two groups of symmetrically distributed holes provided on the surface of the holder, and the inside of the holder is provided with There is a chute, one end of the insertion rod is installed in the mounting seat, the adjustment plates are arranged in two groups, and the adjustment plates of the two groups are inserted into the chute arranged inside the holder in a mirror image distribution. The surface of the adjusting plate is provided with limit holes distributed at equal distances, and the size of the limit holes provided on the surface of the adjustment plate is matched with the size of the fixing screw. The radian of the grouting pipe is the same as the radian of the inner diameter of the grouting pipe body, and the surface of the snap plate is provided with a rubber pad.
优选的,所述疏通器由第一电机、第一转动轴、清洗器、破碎叶、喷洒口、滤网和环形限位块组成,所述疏通器的内部固定连接有所述第一电机,所述第一电机的内部安装有所述第一转动轴,所述第一转动轴的一端固定连接有所述清洗器,所述清洗器的一端固定连接有所述破碎叶,所述清洗器的内部插设有所述喷洒口,所述清洗器的表面固定连接有所述滤网,所述清洗器的表面固定连接有所述环形限位块。Preferably, the dredge is composed of a first motor, a first rotating shaft, a washer, a crushing leaf, a spray port, a filter screen and an annular limit block, and the first motor is fixedly connected to the interior of the dredge, The first rotating shaft is installed inside the first motor, one end of the first rotating shaft is fixedly connected with the washer, and one end of the washer is fixedly connected with the crushing blade, the washer The spray port is inserted into the inside of the washer, the filter screen is fixedly connected to the surface of the washer, and the annular limit block is fixedly connected to the surface of the washer.
优选的,所述疏通器垂直插设与注浆管本体的内部,所述疏通器的内部设置为镂空状,所述疏通器的内壁设置有环形滑槽,所述疏通器的表面设置有孔洞,所述清洗器的内部设置为镂空状,所述清洗器的表面设置有孔洞,所述喷洒口插设在所述清洗器表面设置的孔洞内,所述环形限位块插设在疏通器内壁设置的环形滑槽内。Preferably, the clearer is vertically inserted into the inside of the grouting pipe body, the interior of the clearer is hollowed out, the inner wall of the clearer is provided with an annular chute, and the surface of the clearer is provided with holes , the interior of the washer is set in a hollow shape, the surface of the washer is provided with holes, the spray port is inserted in the holes provided on the surface of the washer, and the annular limit block is inserted in the dredge. Inside the annular chute provided on the inner wall.
优选的,所述疏通辅助结构由第二电机、第二转动轴、控制齿轮、齿条、滑杆、敲壁板、矩形限位块和复位弹簧组成,所述第二电机的内部安装有所述第二转动轴,所述第二转动轴的一端固定连接有所述控制齿轮,所述控制齿轮的表面啮合连接有所述齿条,所述齿条的一端固定连接所述滑杆,所述滑杆的一端固定连接有所述敲壁板,所述滑杆的表面固定连接有所述矩形限位块,所述矩形限位块的表面固定连接有所述复位弹簧。Preferably, the dredging auxiliary structure is composed of a second motor, a second rotating shaft, a control gear, a rack, a sliding rod, a knock-on plate, a rectangular limit block and a return spring, and the second motor is internally installed with some The second rotating shaft, one end of the second rotating shaft is fixedly connected to the control gear, the surface of the control gear is meshed with the rack, and one end of the rack is fixedly connected to the sliding rod, so One end of the sliding rod is fixedly connected with the knocking plate, the surface of the sliding rod is fixedly connected with the rectangular limit block, and the surface of the rectangular limit block is fixedly connected with the return spring.
优选的,所述第二电机固定连接在安装板的表面,所述控制齿轮的表面尺纹长度设置为控制齿轮周长的二分之一,所述齿条设置为俩组呈镜像发布,俩组所述滑杆插设在安装板内部开设的俩组对称分布的滑槽内,所述敲壁板设置为弧形结构,俩组所述矩形限位块插设在所述安装板内部设置的滑槽内壁开设的限位槽内,所述复位弹簧的一端固定连接在所述安装板内部设置的滑槽内壁开设的限位槽内壁上。Preferably, the second motor is fixedly connected to the surface of the mounting plate, the surface ruler length of the control gear is set to be half of the circumference of the control gear, and the racks are set to be issued in two groups in a mirror image. The sliding rods are inserted into two sets of symmetrically distributed chutes opened inside the mounting plate, the knock-out plates are set in an arc-shaped structure, and the two sets of the rectangular limit blocks are inserted into the mounting plate and set inside the mounting plate. One end of the return spring is fixedly connected to the inner wall of the limit slot opened on the inner wall of the chute provided inside the mounting plate.
优选的,所述限位插块设置为T形结构插设在限位板内部设置的T形限位槽内,所述进水管的一端插设在疏通器表面设置的孔洞内,所述排污管的一端插设在注浆管本体的内部。Preferably, the limit insert block is configured as a T-shaped structure inserted in a T-shaped limit groove provided inside the limit plate, one end of the water inlet pipe is inserted into a hole provided on the surface of the dredge, the sewage discharge One end of the pipe is inserted inside the grouting pipe body.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明通过提供一种注浆管防治淤堵装置对注浆管内部堵塞进行自动疏通代替人工作业,减少了作业成本,同时机械化运作的效率高于人工作业,提高了生产效率;(1) The present invention reduces the operation cost by providing a grouting pipe clogging prevention device to automatically clear the internal blockage of the grouting pipe instead of manual operation, and at the same time, the efficiency of mechanized operation is higher than that of manual operation, and the production efficiency is improved. ;
(2)本发明通过提供一种注浆管防治淤堵装置和使用该装置的规范使用方法,使得对注浆管内部进行疏通作业更加安全高效,提高了设备生产的安全性和高效性;(2) The present invention provides a grouting pipe prevention and control device and a standardized use method for using the device, which makes the dredging operation inside the grouting pipe safer and more efficient, and improves the safety and efficiency of equipment production;
(3)本发明通过提供一种注浆管防治淤堵装置对注浆管内部堵塞进行疏通,通过机械化运作使得疏通工作更加全面,在疏通过程中对注浆管的保护更加安全。(3) The present invention dredges the internal blockage of the grouting pipe by providing a device for preventing clogging of the grouting pipe. The mechanized operation makes the dredging work more comprehensive, and the protection of the grouting pipe is safer during the dredging process.
附图说明Description of drawings
图1为本发明结构正视剖面示意图;Fig. 1 is a schematic cross-sectional view of the structure of the present invention;
图2为本发明结构三维示意图;Fig. 2 is a three-dimensional schematic diagram of the structure of the present invention;
图3为本发明结构三维示意图;3 is a three-dimensional schematic diagram of the structure of the present invention;
图4为本发明结构三维示意图;4 is a three-dimensional schematic diagram of the structure of the present invention;
图5为本发明结构三维示意图;5 is a three-dimensional schematic diagram of the structure of the present invention;
图6为本发明结构三维示意图;6 is a three-dimensional schematic diagram of the structure of the present invention;
图7为本发明结构俯视剖面示意图;7 is a schematic top view cross-sectional view of the structure of the present invention;
图8为本发明结构俯视剖面示意图;8 is a schematic top view cross-sectional view of the structure of the present invention;
图9为本发明结构后视剖面示意图;Figure 9 is a schematic diagram of a rear cross-sectional view of the structure of the present invention;
图10为本发明结构三维示意图;Figure 10 is a three-dimensional schematic diagram of the structure of the present invention;
图11为本发明图1中A处结构放大示意图;Figure 11 is an enlarged schematic view of the structure at A in Figure 1 of the present invention;
图12为本发明图1中B处结构放大示意图;12 is an enlarged schematic view of the structure at B in FIG. 1 of the present invention;
图13为本发明图1中C处结构放大示意图。FIG. 13 is an enlarged schematic view of the structure at C in FIG. 1 of the present invention.
图中:1、机架;2、伸缩汽缸;3、伸缩管;4、安装板;401、安装座;402、限位板;403、连接杆;404、固定杆;405、刮板;406、打磨垫;5、固定器;501、插杆;502、调节板;503、卡合板;504、固定螺丝;6、疏通器;601、第一电机;602、第一转动轴;603、清洗器;604、破碎叶;605、喷洒口;606、滤网;607、环形限位块;7、疏通辅助结构;701、第二电机;702、第二转动轴;703、控制齿轮;704、齿条;705、滑杆;706、敲壁板;707、矩形限位块;708、复位弹簧;8、注浆管本体;9、限位插块;10、第一固定板;11、水泵;12、进水管;13、水箱;14、第二固定板;15、吸污泵;16、排污管;17、污水箱。In the figure: 1. frame; 2. telescopic cylinder; 3. telescopic tube; 4. mounting plate; 401, mounting seat; 402, limit plate; 403, connecting rod; 404, fixing rod; 405, scraper; 406 , polishing pad; 5, fixer; 501, plunger; 502, adjusting plate; 503, snap plate; 504, fixing screw; 6, dredge; 601, first motor; 602, first rotating shaft; 603, cleaning device; 604, broken leaf; 605, spray port; 606, filter screen; 607, annular limit block; 7, dredging auxiliary structure; 701, second motor; 702, second rotating shaft; 703, control gear; 704, Rack; 705, sliding rod; 706, knocking plate; 707, rectangular limit block; 708, return spring; 8, grouting pipe body; 9, limit insert; 10, first fixing plate; 11, water pump ; 12, the water inlet pipe; 13, the water tank; 14, the second fixed plate; 15, the sewage suction pump; 16, the sewage pipe; 17, the sewage tank.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-13,本发明提供一种技术方案:一种用于煤矿底板粘土注浆的注浆管防治淤堵装置及方法,包括机架1、伸缩汽缸2、注浆管本体8、水泵11和吸污泵15,机架1的内部固定连接有伸缩汽缸2,伸缩汽缸2的内部安装有伸缩管3,伸缩管3的一端固定连接有安装板4,安装板4的表面固定连接有固定器5,固定器5的表面固定连接有疏通器6,安装板4的表面固定连接有疏通辅助结构7,固定器5活动连接有注浆管本体8,机架1的表面固定连接有限位插块9,机架1的表面固定连接有第一固定板10,第一固定板10的表面固定连接有水泵11,水泵11的内部安装有进水管12,进水管12的一端固定连接有水箱13,机架1的表面固定连接有第二固定板14,第二固定板14的表面固定连接有吸污泵15,吸污泵15的内部安装有排污管16,排污管16的一端固定连接有污水箱17。1-13, the present invention provides a technical solution: a grouting pipe silting prevention device and method for clay grouting of coal mine floor, comprising a
安装板4由安装座401、限位板402、连接杆403、固定杆404、刮板405和刮板405组成,安装板4的表面固定连接有安装座401,安装板4的表面固定连接有限位板402,安装板4的底端表面固定连接有连接杆403,连接杆403的一端固定连接有固定杆404,固定杆404的一端固定连接有刮板405,刮板405的表面固定连接有打磨垫406,通过安装板4的结构组成,使得伸缩汽缸2可以驱动安装板4在注浆管本体8的表面上下滑动,使得安装板4上安装的固定器5、疏通器6、疏通辅助结构7同步运行,对注浆管本体8的内部进行疏通工作同时,可以对注浆管本体8的表面进行维护,通过机械结构的作业减少了人工作业的工作强度和生产成本,同时提高了工作效率和工作效果;The
安装板4的内壁设置有俩组对称分布的滑槽,安装板4内部设置的俩组滑槽内壁设置有限位槽,安装座401固定连接在伸缩管3的一端,限位板402设置为俩组呈对称分布在安装板4的俩侧,限位板402的内壁设置有T形限位槽,刮板405设置为俩组呈对称分布,刮板405设置为弧形结构,俩组刮板405可以组成个圆环型结构,俩组刮板405组成的圆环形结构内径大小等于注浆管本体8的外径大小,刮板405的一端设置为圆锥形结构,刮板405的内部设置有缺口,打磨垫406固定连接在刮板405内部设置的缺口内,通过俩组滑杆705在安装板4内部设置的滑槽内滑动,使得滑杆705上固定连接的敲壁板706可以对注浆管本体8的外侧表面进行敲击,使得注浆管本体8整体发生震动,使注浆管本体8内壁上粘附的粘土被震动松散,容易被疏通器6运行清理下来,同时矩形限位块707连接着复位弹簧708在安装板4内部设置的限位槽内滑动,使得控制齿轮703啮合齿条704滑动时,矩形限位块707可以在复位弹簧708的作用下进行复位,实现往复滑动敲击,提高工作效率,并且俩组刮板405组成圆环结构套在注浆管本体8表面随着安装板4向下滑动过程中,可以对注浆管本体8表面粘附的粘土进行清理,同时打磨垫406可以对注浆管本体8表面进行打磨,提高注浆管本体8表面的整洁度;The inner wall of the mounting
固定器5由插杆501、调节板502、卡合板503和固定螺丝504组成,固定器5的表面固定连接有插杆501,固定器5的内部插设有调节板502,调节板502的一端固定连接有卡合板503,固定器5的表面插设有固定螺丝504,通过固定器5结构组成,使得固定器5上安装的俩组卡合板503可以对疏通器6进行卡合固定,使得疏通器6可以在注浆管本体8内运行,并且疏通器6可以随着安装板4在注浆管本体8的表面下滑插入注浆管本体8内,对注浆管本体8内部的堵塞部分进行疏通;The
固定器5的表面设置有俩组对称分布的孔洞,俩组固定螺丝504分别插设在固定器5表面设置的俩组对称分布的孔洞内,固定器5的内部设置有滑槽,插杆501的一端安装于安装座401内,调节板502设置为俩组,俩组调节板502插设在固定器5内部设置的滑槽内呈镜像分布,调节板502的表面设置有等距离分布的限位孔,调节板502表面设置的限位孔尺寸大小与固定螺丝504的尺寸大小相配适,卡合板503设置为弧形结构,卡合板503设置的弧度与注浆管本体8的内径弧度相同,卡合板503的表面设置有橡胶垫,通过固定器5的结构组成,使得固定器5可以随着安装板4在注浆管本体8表面的向下滑动插入注浆管本体8内,同时固定器5的长度大小可以进行调节,使得固定器5可以卡合固定在不同内径大小的注浆管本体8内,提高装置使用的适用性;The surface of the
疏通器6由第一电机601、第一转动轴602、清洗器603、破碎叶604、喷洒口605、滤网606和环形限位块607组成,疏通器6的内部固定连接有第一电机601,第一电机601的内部安装有第一转动轴602,第一转动轴602的一端固定连接有清洗器603,清洗器603的一端固定连接有破碎叶604,清洗器603的内部插设有喷洒口605,清洗器603的表面固定连接有滤网606,清洗器603的表面固定连接有环形限位块607,通过疏通器6的结构组成,可以对注浆管本体8内部堵塞部分的粘土进行破碎处理,使得注浆管本体8内被疏通,同时疏通器6的运行可以带动喷洒口605在注浆管本体8内转动,通过喷洒口605将水泵11输送的水喷洒到注浆管本体8内,对注浆管本体8内的粘土进行软化,提高疏通效率。The dredge 6 is composed of a
疏通器6垂直插设与注浆管本体8的内部,疏通器6的内部设置为镂空状,疏通器6的内壁设置有环形滑槽,疏通器6的表面设置有孔洞,清洗器603的内部设置为镂空状,清洗器603的表面设置有孔洞,喷洒口605插设在清洗器603表面设置的孔洞内,环形限位块607插设在疏通器6内壁设置的环形滑槽内,通过第一电机601运行驱动破碎叶604转动对注浆管本体8内部堵塞的粘土进行破碎疏通,同时疏通器6的运行可以带动喷洒口605在注浆管本体8内转动,通过喷洒口605将水泵11输送的水喷洒到注浆管本体8内,对注浆管本体8内的粘土进行软化,提高疏通效率。The dredge 6 is vertically inserted into the interior of the
疏通辅助结构7由第二电机701、第二转动轴702、控制齿轮703、齿条704、滑杆705、敲壁板706、矩形限位块707和复位弹簧708组成,第二电机701的内部安装有第二转动轴702,第二转动轴702的一端固定连接有控制齿轮703,控制齿轮703的表面啮合连接有齿条704,齿条704的一端固定连接滑杆705,滑杆705的一端固定连接有敲壁板706,滑杆705的表面固定连接有矩形限位块707,矩形限位块707的表面固定连接有复位弹簧708,通过疏通辅助结构7结构组成可以在注浆管本体8外壁往复敲击,对疏通器6在注浆管本体8内部进行疏通工作进行辅助,使得注浆管本体8内壁上粘附的粘土被震动下来,方便疏通清理。The dredging
第二电机701固定连接在安装板4的表面,控制齿轮703的表面尺纹长度设置为控制齿轮703周长的二分之一,齿条704设置为俩组呈镜像发布,俩组滑杆705插设在安装板4内部开设的俩组对称分布的滑槽内,敲壁板706设置为弧形结构,俩组矩形限位块707插设在安装板4内部设置的滑槽内壁开设的限位槽内,复位弹簧708的一端固定连接在安装板4内部设置的滑槽内壁开设的限位槽内壁上,通过第二电机701运行驱动第二转动轴702带动控制齿轮703啮合俩组齿条704滑动,齿条704滑动过程中会连接着滑杆705带动敲壁板706敲击注浆管本体8的外侧表面,同时在控制齿轮703的尺纹结构设置下,使得控制齿轮703无法啮合齿条704时,齿条704会在滑杆705上安装的矩形限位块707和复位弹簧708作用下,被拉动复位,实现往复运作,提高工作效率。The second motor 701 is fixedly connected to the surface of the mounting
限位插块9设置为T形结构插设在限位板402内部设置的T形限位槽内,进水管12的一端插设在疏通器6表面设置的孔洞内,排污管16的一端插设在注浆管本体8的内部,通过水泵11运行将水箱13内的水通过进水管12输送到注浆管本体8内,可以对注浆管本体8内的堵塞粘土进行软化处理,同时吸污泵15运行可以将注浆管本体8内的软化后粘土和污水进行抽出,使得注浆管本体8内的疏通工作更加方便运行。The
实施例一:Example 1:
S1:通过调节俩组调节板502在固定器5内的长度,再通过固定螺丝504对调节板502进行固定,使得调节板502上安装的卡合板503可以插入注浆管本体8内进行卡合固定,使疏通器6可以插入注浆管本体8内运行;S1: Adjust the lengths of the two sets of
S2:当固定器5固定完成后,开启第一电机601运行,第一电机601连接着第一转动轴602带动清洗器603转动,使得清洗器603上安装的破碎叶604可以对注浆管本体8内部堵塞的粘土进行破碎处理;S2: After the fixing of the
S3:在疏通器6运行过程中,开启水泵11运行,通过水泵11运行将水箱13内的水通过进水管12输送到疏通器6内,水在疏通器6内通过滤网606流入清洗器603内,再通过清洗器603上安装的喷洒口605将清洗器603内的水喷洒到注浆管本体8内部,对注浆管本体8内部堵塞的粘土进行软化,使得破碎叶604喷洒更加方便;S3: During the operation of the dredge 6, the
S4:在水泵11输送水对粘土进行软化时,开启吸污泵15通过排污管16将注浆管本体8内的污水及时排出到污水箱17内;S4: When the
S4:疏通器6运行同时开启疏通辅助结构7运行,通过第二电机701连接着第二转动轴702带动控制齿轮703啮合俩组齿条704转动,使得齿条704上安装的滑杆705连接着敲壁板706敲击注浆管本体8的外侧表面,使得注浆管本体8内壁上粘附的粘土被震动下来,方便疏通清理,同时在控制齿轮703的尺纹结构设置下,使得控制齿轮703无法啮合齿条704时,齿条704会在滑杆705上安装的矩形限位块707和复位弹簧708作用下,被拉动复位,实现往复运作,提高工作效率;S4: The dredge 6 is running and the dredging
S5:在疏通器6对注浆管本体8内部堵塞的粘土的一部分进行疏通后,开启伸缩汽缸2驱动伸缩管3向下滑动,使得伸缩管3连接着安装板4在注浆管本体8的表面向下滑动,安装板4在向下滑动过程中,安装板4上安装的连接杆403连接着固定杆404带动刮板405对注浆管本体8外侧表面粘附的粘土铲除下来,同时打磨垫406可以对注浆管本体8表面进行打磨,提高注浆管本体8表面的整洁度;S5: After the dredge 6 clears a part of the clogged clay inside the
S6:并且安装板4在注浆管本体8的表面上下滑动,使得安装板4上安装的固定器5、疏通器6、疏通辅助结构7同步向下滑动运行,可以对注浆管本体8内部进行完整的疏通工作,并且可以对注浆管本体8的表面进行维护,通过机械结构的作业减少了人工作业的工作强度和生产成本,同时提高了工作效率和工作效果。S6: and the mounting
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120444056A (en) * | 2025-07-10 | 2025-08-08 | 中交一公局绿建(厦门)科技有限公司 | A dense pressure grouting equipment for tunnel construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120444056A (en) * | 2025-07-10 | 2025-08-08 | 中交一公局绿建(厦门)科技有限公司 | A dense pressure grouting equipment for tunnel construction |
| CN120444056B (en) * | 2025-07-10 | 2025-10-17 | 中交一公局绿建(厦门)科技有限公司 | A dense pressure grouting equipment for tunnel construction |
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Application publication date: 20221018 |
