CN115198439A - Antibacterial and warm-keeping fabric and weaving method thereof - Google Patents
Antibacterial and warm-keeping fabric and weaving method thereof Download PDFInfo
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- CN115198439A CN115198439A CN202110383120.4A CN202110383120A CN115198439A CN 115198439 A CN115198439 A CN 115198439A CN 202110383120 A CN202110383120 A CN 202110383120A CN 115198439 A CN115198439 A CN 115198439A
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 106
- 239000004744 fabric Substances 0.000 title claims abstract description 87
- 238000009941 weaving Methods 0.000 title claims description 45
- 238000000034 method Methods 0.000 title claims description 29
- 239000000835 fiber Substances 0.000 claims abstract description 201
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 93
- 238000010438 heat treatment Methods 0.000 claims abstract description 68
- 239000002131 composite material Substances 0.000 claims abstract description 51
- 229920005615 natural polymer Polymers 0.000 claims abstract description 25
- 229920001059 synthetic polymer Polymers 0.000 claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 229920001661 Chitosan Polymers 0.000 claims description 50
- 238000009987 spinning Methods 0.000 claims description 42
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 24
- 239000006185 dispersion Substances 0.000 claims description 21
- 239000003365 glass fiber Substances 0.000 claims description 20
- 229940070527 tourmaline Drugs 0.000 claims description 19
- 229910052613 tourmaline Inorganic materials 0.000 claims description 19
- 239000011032 tourmaline Substances 0.000 claims description 19
- 239000011812 mixed powder Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 15
- 239000012456 homogeneous solution Substances 0.000 claims description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 13
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 13
- 235000014676 Phragmites communis Nutrition 0.000 claims description 12
- 239000002202 Polyethylene glycol Substances 0.000 claims description 12
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims description 12
- 239000003945 anionic surfactant Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 229920001223 polyethylene glycol Polymers 0.000 claims description 12
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 12
- 239000001509 sodium citrate Substances 0.000 claims description 12
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 12
- 238000001179 sorption measurement Methods 0.000 claims description 12
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- 239000004759 spandex Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 210000002268 wool Anatomy 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000002657 fibrous material Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 238000002791 soaking Methods 0.000 claims description 7
- 230000006196 deacetylation Effects 0.000 claims description 6
- 238000003381 deacetylation reaction Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 239000000839 emulsion Substances 0.000 claims description 4
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Polymers OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 3
- 229920000954 Polyglycolide Polymers 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 244000025254 Cannabis sativa Species 0.000 claims description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 2
- 239000004677 Nylon Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 235000009120 camo Nutrition 0.000 claims description 2
- 235000005607 chanvre indien Nutrition 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 239000011487 hemp Substances 0.000 claims description 2
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 2
- 239000004626 polylactic acid Substances 0.000 claims description 2
- -1 polypropylene Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 22
- 241000894006 Bacteria Species 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 16
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- 230000000052 comparative effect Effects 0.000 description 10
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- 230000001954 sterilising effect Effects 0.000 description 4
- 239000003242 anti bacterial agent Substances 0.000 description 3
- 230000003115 biocidal effect Effects 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 231100000053 low toxicity Toxicity 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241000222122 Candida albicans Species 0.000 description 1
- 229920002101 Chitin Polymers 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B39/00—Knitting processes, apparatus or machines not otherwise provided for
- D04B39/06—Knitting processes, apparatus or machines not otherwise provided for adapted for combined knitting and weaving
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/42—Coatings containing inorganic materials
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/465—Coatings containing composite materials
- C03C25/47—Coatings containing composite materials containing particles, fibres or flakes, e.g. in a continuous phase
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/267—Glass
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/30—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/52—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads thermal insulating, e.g. heating or cooling
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
- D10B2321/041—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polyvinyl chloride or polyvinylidene chloride
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- Inorganic Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Composite Materials (AREA)
- Botany (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses an antibacterial and warm-keeping fabric which comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through the middle layer through a double-faced knitted structure and are woven by hollow warm-keeping fibers, heating fibers, nano-silver composite antibacterial fibers and natural or synthetic polymer fibers. Wherein, the warp yarn is made of natural or synthetic polymer fiber, heating fiber and nano-silver composite antibacterial fiber according to the mass ratio of 10-12:4-6:3-5, selecting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the natural or synthetic polymer fibers, the heating fibers and the hollow heat-insulating fibers according to a mass ratio of (9-11): 7-9:2-3 twisted into a plied yarn. According to the invention, the hollow thermal fibers and the heating fibers are selected to improve the thermal effect of the fabric, the nano-silver composite antibacterial fibers are prepared to resist bacteria, and the fiber twists with different mass ratios of the warp yarns and the weft yarns are arranged, so that the functional fiber content is lower, and a better antibacterial thermal effect can be obtained under the condition of reducing the cost of the fabric.
Description
Technical Field
The invention belongs to the technical field of production and manufacturing of garment materials, and mainly relates to an antibacterial and warm-keeping fabric and a weaving method thereof.
Background
The common antibacterial fabric has two antibacterial mechanisms, one is to perform antibacterial after-finishing on the fabric, and the other is to directly weave antibacterial fibers into textiles. The process is relatively simple when the fabric is subjected to antibacterial after-finishing, and the antibacterial agent is more in variety, but the antibacterial effect is difficult to last. Especially, after the antibacterial fabric which is worn frequently is washed for many times, the antibacterial agent gradually disappears, and the antibacterial effect gradually fades away. Some antibacterial agents also have a great influence on the comfort and safety of the fabric, so that the fabric is difficult to be made into high-grade antibacterial clothes.
The heating fibers and the thermal fibers are processed into the thermal fabric, so that the traditional cold-resisting method is changed. The novel heating and warm-keeping fabric absorbs moisture of a human body and converts the moisture into heat, so that the heat loss can be prevented, and the fabric is light, thin and good in comfort. The latter changes the traditional cold-resisting mechanism, so that the light and thin fabric can resist cold and is favored by consumers.
CN1940168 discloses a nano-silver antibacterial medical fiber, a preparation method and an application thereof. The fiber is composed of a natural polymer fiber material or a synthetic polymer fiber material or a combination of the two and nano-silver, and the particle size of the nano-silver ranges from 10 to 80nm. Can be applied to casing fibers or polyglycolide fibers and the like. In particular, it is applied to medical lines or medical dressings. The obtained nano silver antibacterial thread and dressing have the characteristics of long-acting and broad-spectrum antibacterial activity, no toxicity, no stimulation and safety, and are suitable for various medical purposes. The patent technology is applied to medical lines or medical dressings, has good sterilization effect, but does not mention the manufacture of antibacterial and warm-keeping fabrics.
CN106757622A discloses cold-proof antibiotic type knitting wool, including the knitting wool body, the knitting wool body includes self-heating core and parcel layer, the self-heating core comprises for the glass fiber silk that distributes the tourmaline granule, the parcel layer is formed by the glass fiber silk that wool pencil, antistatic wire bundle, antibiotic pencil and fire-retardant pencil use the S type spiral twist as the center pin, closely be provided with a plurality of pile clusters along its length direction on the knitting wool body, all be provided with the bright silk in every pile cluster, the length of bright silk is greater than the length of pile cluster. Tourmaline particles in the self-heating core enable the wool to have self-heating capacity, can permanently radiate far infrared rays and has the effect of protecting cardiovascular and cerebrovascular vessels, and the wrapping layer enables the wool to have multiple functions of static resistance, antibiosis, flame retardance and the like, so that the wool can meet the requirements of people. The warm-keeping antibacterial woolen yarn adopting the patent technology has the advantages of high raw material cost, complex structure of the woolen yarn, high production cost and unsatisfactory warm-keeping and antibacterial effects.
In conclusion, the antibacterial and warm-keeping fabric is researched and developed, a good warm-keeping antibacterial effect is obtained under the condition that the cost is not obviously increased, and the antibacterial and warm-keeping fabric has great market value.
Disclosure of Invention
The invention aims to provide an antibacterial and warm-keeping fabric, which has a good warm-keeping antibacterial effect without obviously increasing the cost, and can correspondingly adjust the skin-friendly property and the comfort of the fabric.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the antibacterial and warm-keeping fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through the middle layer through a double-faced knitted structure; the antibacterial and warm-keeping fabric comprises hollow warm-keeping fibers, heating fibers, nano-silver composite antibacterial fibers and natural or synthetic polymer fibers; the heating fiber is formed by glass fiber yarns distributed with tourmaline particles;
wherein, the warp yarn is made of natural or synthetic polymer fiber, heating fiber and nano-silver composite antibacterial fiber according to the mass ratio of 10-12:4-6:3-5, selecting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the natural or synthetic polymer fibers, the heating fibers and the hollow heat-insulating fibers according to a mass ratio of (9-11): 7-9:2-3 twisted plied yarns;
the preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, adding a nano-silver dispersion solution with the weight being 20% of that of the chitosan spinning solution, stirring and mixing uniformly, filtering, and defoaming under reduced pressure to prepare a composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 2-4wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1-1.5; heating and reacting for 1.0-1.5 hours to obtain nano silver dispersion liquid;
and S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
According to the invention, the antibacterial warm-keeping fabric with better performance is obtained through research and development of the defects, high cost, poor warm-keeping effect, poor comfort and the like of the existing antibacterial warm-keeping fabric in a targeted manner. Firstly, the antibacterial fabric adopts various antibacterial fibers, such as nano-silver fibers, chitin fibers, bamboo charcoal fibers and the like, wherein the nano-silver fibers have a good antibacterial effect. The nano silver fiber is compounded with other fibers, and the nano silver and chitosan are spun into the composite antibacterial fiber by adopting the nano silver composite antibacterial fiber with lower cost under the condition of not influencing the sterilization effect. Chitosan is an alkaline polysaccharide, and has high bactericidal activity and low toxicity. The chitosan and the nano silver are compounded, so that the advantages of the chitosan and the nano silver can be maintained, and the defect of single use of the nano silver can be overcome. The nano silver particles are small in particle size and large in specific surface area, and are easy to agglomerate when in use to influence the use effect, the chitosan can coat the nano silver particles, and the dispersion uniformity of the nano silver particles is obviously improved. Therefore, the obtained nano-silver composite antibacterial fiber has good bactericidal effect and good durability. And secondly, the hollow heat-preservation fibers and the heating fibers are selected to improve the heat-preservation effect of the fabric, the heating fibers and the heat-preservation fibers are combined for use, the advantages of the respective performances of the fibers are exerted, the performance complementation is realized, and a better heat-preservation effect is obtained. Finally, the warp yarns and the weft yarns are twisted by the fibers with different mass ratios, so that the content of the used functional fibers is low, and a good antibacterial and warm-keeping effect can be obtained under the condition of reducing the material cost of the fabric.
In the present invention, it is preferable that the twist of the strands in the warp and weft is 600 to 700 twists/m and the two-for-one twisting speed is 30 to 40 m/min. The twist of the strands affects the softness and comfort of the fabric: the twist is large, the fabric is hard, and the softness is insufficient; the twist is small, the fabric is soft and comfortable, but the hardness is insufficient and stiff and smooth. The fabric is mainly soft and comfortable, and has certain shape retention, so the twist of the arranged folded yarn is not suitable to be large.
In the invention, preferably, the warp yarn is made of natural or synthetic polymer fibers, heating fibers and nano-silver composite antibacterial fibers according to a mass ratio of 11:5:4, the weft yarn is formed by twisting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers according to a mass ratio of 5:4:1 twisted into a plied yarn. The usage amount of the nano-silver composite antibacterial fiber in the fabric is low, the minimum usage amount which does not influence the antibacterial effect is obtained through multiple experimental adjustments by the inventor, the usage amount of the heating fiber accounts for 30%, the heat preservation effect of the fabric is improved, the usage amount of the hollow heat preservation fiber is minimum, but the volume of the hollow heat preservation fiber in the whole fabric accounts for a proper proportion due to light specific gravity and good elasticity. The fiber proportion of warp and weft in the fabric is obtained by theoretical and experimental research adjustment, so that the comfort and shape retention of the fabric reach ideal effects, the cost of the fabric material can be obviously reduced, and better antibacterial and warm-keeping use effects can be achieved.
In the present invention, it is preferable that the nano silver has a particle size ranging from 20 to 60nm. The particle size of the nano silver does not influence the dispersion uniformity of the nano silver in the fiber, and meanwhile, the sterilizing effect is excellent.
In the present invention, preferably, in the preparation of the chitosan spinning solution, chitosan with a molecular weight of more than 10w is selected, the deacetylation degree of chitosan is more than 90%, trifluoroacetic acid is used as a solvent, and the mass percentage of chitosan is 2% -5%. In the chitosan spinning solution, the specification selection of chitosan and the selection of a solvent have great influence on the spinning effect of chitosan, and the inventor selects proper chitosan through a large amount of experiments, adjusts the mass percentages of the solvent and the chitosan, and obtains the spinning solution with good spinning effect.
In the present invention, preferably, the preparation of the heat-generating fiber comprises:
firstly, uniformly mixing tourmaline and a nano porous adsorption material to obtain mixed powder, then adding the mixed powder into a solution, and uniformly stirring to obtain a homogeneous solution; the components of the solution include: the water-soluble emulsion comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1:1-3:3-8; and finally, soaking the glass fiber filaments in the homogeneous solution, dehydrating and drying to obtain the glass fiber filaments. More preferably, the mass ratio of the tourmaline to the nano porous adsorption material is 1:2-4, the mass ratio of the mixed powder to the solution is 1:3-9, and the glass fiber yarn is soaked in the homogeneous solution for 3-4 hours at the temperature of 40-60 ℃. According to the preparation method of the heating fiber, the tourmaline is uniformly dispersed in the solution by optimizing the component selection and the content setting of the solution, more tourmaline can be adsorbed after the glass fiber is soaked, more tourmaline is uniformly loaded on the glass fiber, and the heating effect is good.
In the present invention, natural polymer fiber materials and synthetic polymer fiber materials may be fibers that are conventional in the art, and the present invention is not limited thereto. The natural polymer fiber material includes but is not limited to one or a combination of silk, cotton, hemp and wool fiber. The synthetic polymer fiber material includes, but is not limited to, one or a combination of polyester, nylon, spandex, polypropylene, polyvinyl chloride, polyglycolide fiber, glycolide-lactide copolymer fiber, and polylactic acid fiber. In practical applications, the fiber can be selected according to the characteristics and purposes of the fiber.
Specifically, various other functional components which are conventionally applied to the fabric can be added to the antibacterial and warm-keeping fabric according to actual requirements, and the invention is not limited to the above.
The invention also provides a weaving method of the antibacterial warm-keeping fabric, wherein in the weaving process, the warp yarn is made of natural or synthetic polymer fibers, heating fibers and nano-silver composite antibacterial fibers according to the mass ratio of 10-12:4-6:3-5, selecting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the natural or synthetic polymer fibers, the heating fibers and the hollow heat-insulating fibers according to a mass ratio of (9-11): 7-9:2-3 twisted plied yarns;
weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving circulation;
and finally weaving the middle layer and connecting the inner layer with the outer layer by using the middle layer.
The final finished product specification of the fabric of the invention is as follows: the warp density is 300-330 pieces/10 cm, the weft density is 260-290 pieces/10 cm, and the width is 140-150 cm. The surface material web has shrinkage of 7-8%, length shrinkage of 4.0-4.5%, warp knitting shrinkage of 6.0-6.5% and weft knitting shrinkage of 5.0-5.5%.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the antibacterial warm-keeping fabric with better performance is obtained through research and development of the defects of the existing antibacterial warm-keeping fabric, such as high cost, poor warm-keeping effect, poor comfort and the like, and the aim is fulfilled.
2. The invention adopts the nano-silver composite antibacterial fiber with lower cost, and the nano-silver and the chitosan are spun to form the composite antibacterial fiber. Chitosan is an alkaline polysaccharide, and has high bactericidal activity and low toxicity. The chitosan and the nano silver are compounded, so that the advantages of the chitosan and the nano silver can be maintained, and the defect of single use of the nano silver can be overcome. The nano silver particles are small in particle size and large in specific surface area, and are easy to agglomerate when in use to influence the use effect, the chitosan can coat the nano silver particles, and the dispersion uniformity of the nano silver particles is obviously improved. Therefore, the obtained nano-silver composite antibacterial fiber has good bactericidal effect and good durability.
3. According to the invention, the hollow heat-insulating fibers and the heating fibers are selected to improve the heat-insulating effect of the fabric, the heating fibers and the heat-insulating fibers are combined for use, the advantages of the respective performances of the two fibers are exerted, the performance complementation is realized, and a better heat-insulating effect is obtained.
4. According to the invention, by arranging the fiber twists with different mass ratios of the warp yarns and the weft yarns, the content of the used functional fibers is lower, and a better antibacterial and warm-keeping effect can be obtained under the condition of reducing the material cost of the fabric.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to specific embodiments, but the scope of the present invention is not limited to the embodiments.
The raw materials used in the following examples are all commercially available unless otherwise specified.
Example 1:
an antibacterial and warm-keeping fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through a double-faced knitted structure by the middle layer; according to the weaving method of the antibacterial and warm-keeping fabric, in the weaving process, the warp yarns are made of cotton fibers, heating fibers and nano-silver composite antibacterial fibers according to a mass ratio of 10:4:3, the weft yarn is a twisted yarn, and the polyester fiber, the heating fiber and the hollow heat-insulating fiber are selected from the following components in percentage by mass: 7:2 twisted into a plied yarn.
Weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving circulation; and finally weaving the middle layer, and connecting the inner layer with the outer layer by using the middle layer. In the warp and weft, the twist of the strand is 600 twists/m, and the two-for-one twisting speed is 30 m/min.
The preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, selecting chitosan with the molecular weight of more than 10w, wherein the deacetylation degree of the chitosan is more than 90%, and trifluoroacetic acid is used as a solvent, and the mass percentage of the chitosan is 2%. Then adding nano-silver dispersion liquid with the weight being 20% of the weight of the chitosan spinning solution, stirring and mixing uniformly, filtering, and carrying out vacuum defoaming to obtain a composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 2wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1; heating and reacting for 1.0 hour to obtain nano silver dispersion liquid; the grain size range of the nano silver is 20-60 nm.
And S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
Preparing the heating fiber:
firstly, uniformly mixing tourmaline and a nano porous adsorption material to obtain mixed powder, wherein the mass ratio of the tourmaline to the nano porous adsorption material is 1:2, then adding the mixed powder into a solution, uniformly stirring to obtain a homogeneous solution, the mass ratio of the mixed powder to the solution is 1:3, and the solution comprises the following components: the water-soluble organic solvent comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1; finally, soaking the glass fiber filaments in the homogeneous solution for 3-4 hours at the temperature of 40-60 ℃, dehydrating and drying to obtain the glass fiber filaments.
Example 2:
an antibacterial and warm-keeping fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through a double-faced knitted structure by the middle layer; according to the weaving method of the antibacterial and warm-keeping fabric, in the weaving process, the warp yarns are made of wool fibers, heating fibers and nano-silver composite antibacterial fibers according to the mass ratio of 12:6:5, the weft yarn is a twisted yarn, and the weft yarn is made of nylon fibers, heating fibers and hollow heat-insulating fibers according to the mass ratio of 11:9:3 twisted into a plied yarn.
Weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving circulation; and finally weaving the middle layer, and connecting the inner layer with the outer layer by using the middle layer. In the warp and weft, the twist number of the strand is 700 twist/m, and the two-for-one twisting speed is 40 m/min.
The preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, selecting chitosan with the molecular weight of more than 10w, wherein the deacetylation degree of the chitosan is more than 90%, and trifluoroacetic acid is used as a solvent, and the mass percentage of the chitosan is 5%. Then adding nano-silver dispersion liquid with the weight being 20% of the weight of the chitosan spinning solution, stirring and mixing uniformly, filtering, and carrying out vacuum defoaming to obtain a composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 4wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1.5; heating and reacting for 1.5 hours to obtain nano silver dispersion liquid; the grain size range of the nano silver is 20-60 nm.
And S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
Preparing the heating fiber:
firstly, uniformly mixing tourmaline and a nano porous adsorption material to obtain mixed powder, wherein the mass ratio of the tourmaline to the nano porous adsorption material is 1:4, then adding the mixed powder into a solution, uniformly stirring to obtain a homogeneous solution, the mass ratio of the mixed powder to the solution is 1:9, and the solution comprises the following components: the water-soluble polyurethane emulsion comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1:3: 8; finally, soaking the glass fiber filaments in the homogeneous solution for 3-4 hours at the temperature of 40-60 ℃, dehydrating and drying to obtain the glass fiber filaments.
Example 3:
an antibacterial and warm-keeping fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through a double-faced knitted structure by the middle layer; according to the weaving method of the antibacterial and warm-keeping fabric, in the weaving process, the warp yarns are made of cotton fibers, heating fibers and nano-silver composite antibacterial fibers according to the mass ratio of 11:5:4, selecting spandex fibers, heating fibers and hollow heat-preservation fibers as weft yarns, and mixing the spandex fibers, the heating fibers and the hollow heat-preservation fibers in a mass ratio of 5:4:1 twisted into a plied yarn.
Weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving circulation; and finally weaving the middle layer, and connecting the inner layer with the outer layer by using the middle layer. In the warp and weft, the twist of the strands was 650 twists/m, and the speed of two-for-one twisting was 35m/min.
The preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, selecting chitosan with the molecular weight of more than 10w, wherein the deacetylation degree of the chitosan is more than 90%, and trifluoroacetic acid is used as a solvent, and the mass percentage of the chitosan is 3.5%. Then adding nano-silver dispersion liquid with the weight being 20% of the weight of the chitosan spinning solution, stirring and mixing uniformly, filtering, and carrying out vacuum defoaming to obtain a composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 3wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1.2; heating and reacting for 1.3 hours to obtain nano silver dispersion liquid; the grain size range of the nano silver is 20-60 nm.
And S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
Preparing the heating fiber:
firstly, uniformly mixing tourmaline and a nano porous adsorption material to obtain mixed powder, wherein the mass ratio of the tourmaline to the nano porous adsorption material is 1:3, then adding the mixed powder into a solution, uniformly stirring to obtain a homogeneous solution, the mass ratio of the mixed powder to the solution is 1:6, and the solution comprises the following components: the water-soluble polyvinyl alcohol emulsion comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1; finally, soaking the glass fiber yarns in the homogeneous solution for 3-4 hours at the temperature of 40-60 ℃, dehydrating and drying to obtain the glass fiber yarns.
Example 4:
an antibacterial and warm-keeping fabric comprises an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through the middle layer through a double-faced knitted structure; according to the weaving method of the antibacterial and warm-keeping fabric, in the weaving process, the warp yarns are made of silk fibers, heating fibers and nano-silver composite antibacterial fibers according to the mass ratio of 11:4:3, the weft yarn is formed by twisting cotton fibers, heating fibers and hollow heat-insulating fibers according to the mass ratio of 11:7:2 twisted into a plied yarn.
Weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving circulation; and finally weaving the middle layer and connecting the inner layer with the outer layer by using the middle layer. In the warp yarn and the weft yarn, the twist number of the folded yarn is 680 twists/m, and the two-for-one twisting speed is 37m/min.
The preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, selecting chitosan with the molecular weight of more than 10w, wherein the deacetylation degree of the chitosan is more than 90%, and trifluoroacetic acid is used as a solvent, and the mass percentage of the chitosan is 4%. Then adding nano-silver dispersion liquid with the weight being 20% of the weight of the chitosan spinning solution, stirring and mixing uniformly, filtering, and carrying out vacuum deaeration to obtain composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 3.5wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1.4; heating and reacting for 1.2 hours to obtain nano silver dispersion liquid; the grain size range of the nano silver is 20-60 nm.
And S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
Preparing the heating fiber:
firstly, tourmaline and a nano porous adsorption material are uniformly mixed to obtain mixed powder, the mass ratio of the tourmaline to the nano porous adsorption material is 1:4, then the mixed powder is added into a solution and uniformly stirred to obtain a homogeneous solution, the mass ratio of the mixed powder to the solution is 1:7, and the solution comprises the following components: the water-soluble organic solvent comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1; finally, soaking the glass fiber filaments in the homogeneous solution for 3-4 hours at the temperature of 40-60 ℃, dehydrating and drying to obtain the glass fiber filaments.
Comparative examples 1 to 4
Compared to example 3: the nano silver composite antibacterial fiber of the comparative example 1 is spun without the nano silver being compounded with chitosan, and the specific preparation steps are as follows: extruding and soaking chitosan fiber in nano silver solution, taking out, and performing heat treatment under ventilation condition to obtain the chitosan fiber. The other operations of comparative example 1 were the same as example 3.
Compared to example 3: in the comparative example 2, heating fibers are not adopted, and the warp yarns are cotton fibers and nano-silver composite antibacterial fibers according to the mass ratio of 11:4, selecting spandex fibers and hollow heat-preservation fibers as weft yarns, and twisting the spandex fibers and the hollow heat-preservation fibers into a twisted yarn, wherein the mass ratio of the spandex fibers to the hollow heat-preservation fibers is 5: 1 twisted plied yarn; in the comparative example 3, no thermal fiber is adopted, and the warp yarn is made of cotton fiber, heating fiber and nano-silver composite antibacterial fiber according to the mass ratio of 11:5:4, selecting spandex fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the spandex fibers, the heating fibers and the hollow heat-insulating fibers in a mass ratio of 5:4 twisted into a plied yarn. The weights of the warp and weft yarns of comparative examples 2, 3 and example 3 were the same, and the other operations of comparative examples 2, 3 were the same as example 3.
Compared with the embodiment 3, the warp yarn and the weft yarn of the embodiment 4 have different fiber mass ratios, and the warp yarn is made of cotton fiber, heating fiber and nano-silver composite antibacterial fiber according to the mass ratio of 6:7:7, selecting spandex fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the spandex fibers, the heating fibers and the hollow heat-insulating fibers in a mass ratio of 3:4:4 twisted and plied yarn, the other operations were the same as in example 3. The fiber cost of the fabric of comparative example 4 was greatly increased, and the softness and comfort of the fabric were reduced.
Performance testing
The fabrics prepared in examples 1 to 4 and comparative examples 1 to 3 were tested for their bacteriostatic properties against microorganisms, with reference to KGB15979-1995, hygienic standards for disposable hygienic articles. The prepared fabric samples (each piece has an area of 50 cm) 2 ) Respectively sterilizing by ultraviolet irradiation for 1.5min, and uniformly coating Candida albicans 1.0 × 10 on each piece of antibacterial fabric 5 And (5) testing the bacteria content of each fabric after the fabric is subjected to the action of CFU/piece for 30 minutes.
The thermal resistance values of the fabrics prepared in examples 1 to 4 and comparative examples 1 to 3 are tested by referring to GB/T11048-2018, a test sample is covered on a test board, the test board, a thermal protection ring around the test board and a protection board at the bottom of the test board are kept at constant temperature, the heat of the test board can only dissipate through the test sample, air can flow parallel to the upper surface of the test sample, and the thermal resistance value of the test sample is obtained by subtracting the thermal resistance value of an air layer from the thermal resistance value of the air layer when the surface temperature, the climate chamber temperature, the relative humidity and the heating power of the test board are stabilized and the air flow rate is within a standard range. When testing the thermal resistance, the sample should be representative, the sample should be flat without crease, wrinkle, bubble and deformation, and the sample is naturally placed on the test board without tension, so that no redundant gap is generated between the sample and the test board and between each layer of the multi-layer fabric.
The test results are shown in table 1.
As can be seen from the table 1, the antibacterial and warm-keeping fabric prepared by the invention obtains good warm-keeping antibacterial effect without obviously increasing the cost, wherein the nano-silver composite antibacterial fiber prepared by the invention is more and more uniform in loaded nano-silver, good in bactericidal effect and good in durability; meanwhile, the invention combines the heating fiber and the warming fiber for use, exerts the advantages of the respective performances of the heating fiber and the warming fiber, realizes the performance complementation and obtains better warming effect.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention are also intended to fall within the scope of the appended claims. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (10)
1. The antibacterial and warm-keeping fabric is characterized by comprising an outer layer, a middle layer and an inner layer, wherein the outer layer and the inner layer are connected through the middle layer through a double-faced knitted structure; the antibacterial and warm-keeping fabric comprises hollow warm-keeping fibers, heating fibers, nano-silver composite antibacterial fibers and natural or synthetic polymer fibers; the heating fiber is formed by glass fiber yarns distributed with tourmaline particles;
wherein the warp yarn is made of natural or synthetic polymer fibers, heating fibers and nano-silver composite antibacterial fibers according to the mass ratio of 10-12:4-6:3-5, wherein the weft yarn is natural or synthetic polymer fiber, heating fiber and hollow heat-insulating fiber according to the mass ratio of (9-11): 7-9:2-3 twisted plied yarns;
the preparation method of the nano-silver composite antibacterial fiber comprises the following steps:
s1, preparing a spinning solution containing nano silver;
preparing a chitosan spinning solution, adding a nano-silver dispersion solution with the weight being 20% of that of the chitosan spinning solution, stirring and mixing uniformly, filtering, and defoaming under reduced pressure to prepare a composite spinning solution; preparing the nano silver dispersion liquid: preparing a sodium citrate solution with the concentration of 2-4wt%, and adding a silver nitrate solution, wherein the molar ratio of the sodium citrate to the silver nitrate is 1: 1-1.5; heating and reacting for 1.0-1.5 hours to obtain nano silver dispersion liquid;
and S2, spinning the composite spinning solution by a wet method or a dry-jet wet method, and performing stretching, shaping, drying and oiling treatment to obtain the nano-silver composite antibacterial fiber.
2. The antibacterial and warm-keeping fabric according to claim 1, wherein the warp yarns are natural or synthetic polymer fibers, heating fibers and nano-silver composite antibacterial fibers in a mass ratio of 11:5:4, the weft yarn is formed by twisting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers according to a mass ratio of 5:4:1 twisted into a plied yarn.
3. The antibacterial and warm-keeping fabric according to claim 1, wherein the particle size range of the nano silver is 20-60 nm.
4. The antibacterial and warm-keeping fabric as claimed in claim 1, wherein in the preparation of the chitosan spinning solution, chitosan with molecular weight of more than 10w is selected, the deacetylation degree of chitosan is more than 90%, trifluoroacetic acid is used as a solvent, and the mass percentage of chitosan is 2% -5%.
5. The antibacterial and warm-keeping fabric according to claim 1, wherein the preparation of the heating fibers comprises the following steps:
firstly, uniformly mixing tourmaline and a nano porous adsorption material to obtain mixed powder, then adding the mixed powder into a solution, and uniformly stirring to obtain a homogeneous solution; the components of the solution include: the water-soluble polyurethane emulsion comprises an anionic surfactant, polyethylene glycol and polyvinyl alcohol, wherein the mass ratio of the anionic surfactant to the polyethylene glycol to the polyvinyl alcohol is 1:1-3:3-8; and finally, soaking the glass fiber filaments in the homogeneous solution, dehydrating and drying to obtain the glass fiber filaments.
6. The antibacterial and warm-keeping fabric according to claim 5, wherein the mass ratio of the tourmaline to the nano porous adsorption material is 1:2-4, the mass ratio of the mixed powder to the solution is 1:3-9, and the glass fiber filaments are soaked in the homogeneous solution at 40-60 ℃ for 3-4 hours.
7. The antibacterial and warm-keeping fabric according to claim 1, wherein in the warp and weft, the twist degree of the strands is 600-700 twists/m, and the two-for-one twisting speed is 30-40 m/min.
8. The antibacterial and warm-keeping fabric according to claim 1, wherein the natural polymer fiber material is one or a combination of silk, cotton, hemp and wool fibers.
9. The antibacterial and warm-keeping fabric according to claim 1, wherein the synthetic polymer fiber material is one or a combination of polyester, nylon, spandex, polypropylene, polyvinyl chloride, polyglycolide fiber, glycolide-lactide copolymer fiber and polylactic acid fiber.
10. The weaving method of the antibacterial and warm-keeping fabric as claimed in any one of claims 1 to 9, characterized in that in the weaving process, the warp yarn is made of natural or synthetic polymer fiber, heating fiber, nano-silver composite antibacterial fiber according to the mass ratio of 10-12:4-6:3-5, selecting natural or synthetic polymer fibers, heating fibers and hollow heat-insulating fibers as weft yarns, and mixing the natural or synthetic polymer fibers, the heating fibers and the hollow heat-insulating fibers according to a mass ratio of (9-11): 7-9:2-3 twisted plied yarns;
weaving of the outer layer and the inner layer: on a weaving machine, warp yarns are pulled out from a beam, wound around a back beam, pass through a warp stop sheet, a heddle eye and a reed to reach a cloth fell, and are interwoven with the weft yarns to form a fabric; during interweaving, the two heald frames alternately move up and down to divide the warp yarns passing through the heald eyes into two layers to form a shed, so that weft yarns can be introduced from the shed; after the weft yarn is led through the warp yarn layer, the reed on the sley pushes the weft yarn to a weaving opening to complete weaving cycle;
and finally weaving the middle layer and connecting the inner layer with the outer layer by using the middle layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110383120.4A CN115198439A (en) | 2021-04-09 | 2021-04-09 | Antibacterial and warm-keeping fabric and weaving method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110383120.4A CN115198439A (en) | 2021-04-09 | 2021-04-09 | Antibacterial and warm-keeping fabric and weaving method thereof |
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| Publication Number | Publication Date |
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| CN115198439A true CN115198439A (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110383120.4A Withdrawn CN115198439A (en) | 2021-04-09 | 2021-04-09 | Antibacterial and warm-keeping fabric and weaving method thereof |
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| Country | Link |
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| CN (1) | CN115198439A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117758409A (en) * | 2023-12-22 | 2024-03-26 | 佛山如虹纺织有限公司 | Colored yarn and preparation method thereof |
| CN119036946A (en) * | 2024-09-20 | 2024-11-29 | 波司登羽绒服装有限公司 | Environment-friendly thermal insulation yarn |
-
2021
- 2021-04-09 CN CN202110383120.4A patent/CN115198439A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117758409A (en) * | 2023-12-22 | 2024-03-26 | 佛山如虹纺织有限公司 | Colored yarn and preparation method thereof |
| CN119036946A (en) * | 2024-09-20 | 2024-11-29 | 波司登羽绒服装有限公司 | Environment-friendly thermal insulation yarn |
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Application publication date: 20221018 |
