CN115194496A - A high-precision vertical lathe workbench and its processing method - Google Patents

A high-precision vertical lathe workbench and its processing method Download PDF

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Publication number
CN115194496A
CN115194496A CN202210751072.4A CN202210751072A CN115194496A CN 115194496 A CN115194496 A CN 115194496A CN 202210751072 A CN202210751072 A CN 202210751072A CN 115194496 A CN115194496 A CN 115194496A
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horizontal moving
fixedly connected
vertical lathe
collection
rod
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朱振强
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Wuxi Jinghua Heavy Industry Equipment Manufacturing Co Ltd
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Wuxi Jinghua Heavy Industry Equipment Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/44Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/46Movable or adjustable work or tool supports using particular mechanisms with screw pairs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/34Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
    • B23Q5/38Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
    • B23Q5/40Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种高精度立车工作台及其加工方法,包括底座,底座顶部一端设有收集机构,收集机构顶部一端设有限位机构,限位机构顶部一端设有上下移动机构,上下移动机构上设有水平移动机构,水平移动机构上设有换刀机构,本发明的有益效果是:本发明通过使用两个上下固定轨道上对同一个水平移动轨道进行限位,并通过使用上下移动电机带动第一螺纹杆旋转,使得水平移动轨道进行上下移动,改变加工刀具的位置,通过使用风机带动废料从废料槽中进入到收集槽中,便于废料的收集,通过使用转动杆带动锥齿轮旋转,带动丝杆旋转,使得顶块沿着丝杆移动,挤压车刀进行固定,便于车刀的拆装更换。

Figure 202210751072

The invention discloses a high-precision vertical lathe worktable and a processing method thereof, comprising a base, a collection mechanism is arranged at one end of the top of the base, a limit mechanism is arranged at one end of the top of the collection mechanism, and an up and down movement mechanism is arranged at one end of the top of the limit mechanism to move up and down. A horizontal moving mechanism is arranged on the mechanism, and a tool changing mechanism is arranged on the horizontal moving mechanism. The beneficial effects of the present invention are: the present invention uses two upper and lower fixed rails to limit the position of the same horizontal moving rail, and moves up and down by using two upper and lower fixed rails. The motor drives the first threaded rod to rotate, making the horizontal moving track move up and down, changing the position of the processing tool, and using the fan to drive the waste from the waste slot into the collection slot, which is convenient for the collection of waste, and drives the bevel gear to rotate by using the rotating rod , drive the screw to rotate, make the top block move along the screw, squeeze the turning tool for fixing, which is convenient for the disassembly and replacement of the turning tool.

Figure 202210751072

Description

一种高精度立车工作台及其加工方法A high-precision vertical lathe workbench and its processing method

技术领域technical field

本发明涉及立车设备技术领域,具体为一种高精度立车工作台及其加工方法。The invention relates to the technical field of vertical lathe equipment, in particular to a high-precision vertical lathe workbench and a processing method thereof.

背景技术Background technique

立车是一种机械加工设备,一般是通过使用垂直的主轴对加工刀具进行移动。A vertical lathe is a type of machining equipment that generally moves the machining tool by using a vertical spindle.

现有的立车精度不够高,其一般使用一个上下固定轨道进行限位移动,导致部分水平移动轨道处于悬空状态,加工过程中水平移动轨道由于处于悬空状态,容易发生震动,导致加工精度受到影响。The accuracy of the existing vertical lathe is not high enough. It generally uses an upper and lower fixed rail for limit movement, resulting in part of the horizontal moving rail in a suspended state. During the processing process, the horizontal moving rail is in a suspended state and is prone to vibration, which affects the machining accuracy. .

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种高精度立车工作台及其加工方法,通过使用两个上下固定轨道上对同一个水平移动轨道进行限位,并通过使用上下移动电机带动第一螺纹杆旋转,使得水平移动轨道进行上下移动,改变加工刀具的位置,通过使用风机带动废料从废料槽中进入到收集槽中,便于废料的收集,通过使用转动杆带动锥齿轮旋转,带动丝杆旋转,使得顶块沿着丝杆移动,挤压车刀进行固定,便于车刀的拆装更换,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-precision vertical lathe table and a processing method thereof. By using two upper and lower fixed rails to limit the position of the same horizontal moving rail, and by using an up and down moving motor to drive the first threaded rod to rotate, Make the horizontal moving track move up and down, change the position of the processing tool, use the fan to drive the waste from the waste slot into the collection slot, and facilitate the collection of waste. The block moves along the screw rod, and the turning tool is squeezed to be fixed, so as to facilitate the disassembly, assembly and replacement of the turning tool, so as to solve the problems raised in the above-mentioned background art.

为实现上述目的,本发明提供如下技术方案:一种高精度立车工作台,包括底座,所述底座顶部一端设有收集机构,便于对碎屑进行收集和回收,所述收集机构顶部一端设有限位机构,可以方便快捷的对工件进行限位和固定,所述限位机构顶部一端设有上下移动机构,便于改变车刀的上下位置,便于进行下刀加工,所述上下移动机构上设有水平移动机构,便于改变车刀的水平位置,方便加工的进行,所述水平移动机构上设有换刀机构,便于更换不同的车刀进行加工。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-precision vertical lathe workbench, including a base, one end of the top of the base is provided with a collection mechanism, which is convenient for collecting and recycling debris, and one end of the top of the collection mechanism is provided with a collection mechanism. The limit mechanism can limit and fix the workpiece conveniently and quickly. The top end of the limit mechanism is provided with an up and down moving mechanism, which is convenient for changing the upper and lower positions of the turning tool and facilitating the cutting tool processing. There is a horizontal moving mechanism, which is convenient to change the horizontal position of the turning tool and facilitate processing. The horizontal moving mechanism is provided with a tool changing mechanism, which is convenient for changing different turning tools for processing.

所述上下移动机构包括上下固定轨道,所述上下固定轨道数量为两个,其中一个所述上下固定轨道顶部一端通过螺丝固定连接有上下移动电机,所述上下移动电机输出端穿过上下固定轨道一端固定连接有第一螺纹杆,所述上下移动电机输出端通过皮带套在另一个第一螺纹杆上,两个所述第一螺纹杆上螺纹连接有同一个水平移动轨道,通过使用两个上下固定轨道上对同一个水平移动轨道进行限位,并通过使用上下移动电机带动第一螺纹杆旋转,使得水平移动轨道进行上下移动,改变加工刀具的位置。The up-and-down movement mechanism includes upper and lower fixed rails, and the number of the upper and lower fixed rails is two, of which one end of the upper and lower fixed rails is fixedly connected to an up and down movement motor by screws, and the output end of the up and down movement motor passes through the upper and lower fixed rails. One end is fixedly connected with a first threaded rod, the output end of the up-and-down motor is sleeved on another first threaded rod through a belt, and the two first threaded rods are threadedly connected with the same horizontal moving track, by using two The same horizontal moving rail is limited on the upper and lower fixed rails, and the first threaded rod is rotated by using the up and down moving motor, so that the horizontal moving rail moves up and down, and the position of the processing tool is changed.

在进一步的实施例中,所述收集机构包括收集槽,所述收集槽开设在底座内部,所述收集槽内部安装有风机,所述风机输出端固定连接有收集管道,所述收集管道远离风机一端固定连接有固定板,所述固定板上开设有废料槽,通过使用风机带动废料从废料槽中进入到收集槽中,便于废料的收集。In a further embodiment, the collection mechanism includes a collection groove, the collection groove is opened inside the base, a fan is installed inside the collection groove, a collection pipe is fixedly connected to the output end of the fan, and the collection pipe is far away from the fan One end is fixedly connected with a fixing plate, the fixing plate is provided with a waste trough, and the waste is driven from the waste trough into the collection trough by a fan, so as to facilitate the collection of the waste.

在进一步的实施例中,所述底座上焊接有四个斜杆,所述风机数量为两个,两个所述风机分别处于收集槽内部两端,所述固定板顶部一端开设有凹槽,所述固定板顶部固定连接在上下固定轨道底部,便于废料的抽取。In a further embodiment, four inclined rods are welded on the base, the number of the fans is two, and the two fans are respectively located at two ends of the inner part of the collecting tank, and one end of the top of the fixing plate is provided with a groove, The top of the fixing plate is fixedly connected to the bottom of the upper and lower fixed rails to facilitate the extraction of waste materials.

在进一步的实施例中,所述限位机构包括旋转伺服电机,所述旋转伺服电机固定连接在底座内腔顶部,所述旋转伺服电机顶部输出端固定连接有转动板,所述转动板开设有活动槽,所述转动板顶部固定连接有两个液压杆,两个所述液压杆输出端均固定连接有限位板,通过使用液压杆带动输出端固定连接的限位板移动,便于对工件进行夹持和限位,便于工件的拆装。In a further embodiment, the limiting mechanism includes a rotary servo motor, the rotary servo motor is fixedly connected to the top of the inner cavity of the base, the output end of the top of the rotary servo motor is fixedly connected with a rotating plate, and the rotating plate is provided with The movable groove, the top of the rotating plate is fixedly connected with two hydraulic rods, and the output ends of the two hydraulic rods are fixedly connected to the limit plate. Clamping and limiting, easy to disassemble and assemble the workpiece.

在进一步的实施例中,所述旋转伺服电机固定连接在收集槽顶部一端,所述活动槽转动连接在固定板上凹槽中,两个所述限位板之间卡接有待加工工件,通过活动槽转动连接在凹槽中,便于转动板的旋转。In a further embodiment, the rotary servo motor is fixedly connected to one end of the top of the collecting groove, the movable groove is rotatably connected to the groove on the fixed plate, the workpiece to be processed is clamped between the two limit plates, The movable groove is rotatably connected in the groove to facilitate the rotation of the rotating plate.

在进一步的实施例中,所述水平移动机构包括水平移动轨道,所述水平移动轨道螺纹连接在第一螺纹杆上,所述水平移动轨道一端通过螺丝固定连接有水平移动电机,所述水平移动电机穿过水平移动轨道一端固定连接有第二螺纹杆,所述第二螺纹杆上螺纹连接有活动块,通过使用水平移动电机带动第二螺纹杆旋转,便于活动块沿着第二螺纹杆移动。In a further embodiment, the horizontal moving mechanism includes a horizontal moving rail, the horizontal moving rail is threadedly connected to the first threaded rod, and one end of the horizontal moving rail is fixedly connected with a horizontal moving motor through screws, and the horizontal moving rail is connected with a horizontal moving motor. A second threaded rod is fixedly connected to one end of the motor through the horizontal movement track, and a movable block is threadedly connected to the second threaded rod. By using the horizontal movement motor to drive the second threaded rod to rotate, it is convenient for the movable block to move along the second threaded rod. .

在进一步的实施例中,所述水平移动轨道内部靠近第二螺纹杆一端固定连接有限位杆,所述限位杆上滑动连接有活动块,便于对活动块沿着限位杆移动,防止第二螺纹杆带动活动块旋转。In a further embodiment, a limit rod is fixedly connected to one end of the horizontal movement track close to the second threaded rod, and a movable block is slidably connected to the limit rod, so as to facilitate the movement of the movable block along the limit rod and prevent the first The second threaded rod drives the movable block to rotate.

在进一步的实施例中,所述换刀机构包括电动推杆和转动刀架,所述转动刀架内部卡接有车刀,所述电动推杆固定连接在活动块上,所述转动刀架转动连接在活动块上,所述转动刀架内部转动连接有转动杆,所述转动杆通过锥齿轮转动连接有丝杆,所述丝杆上螺纹连接有顶块,所述顶块挤压有车刀,通过使用转动杆带动锥齿轮旋转,带动丝杆旋转,使得顶块沿着丝杆移动,挤压车刀进行固定,便于车刀的拆装更换。In a further embodiment, the tool changing mechanism includes an electric push rod and a rotating tool holder, a turning tool is clamped inside the rotating tool holder, the electric push rod is fixedly connected to the movable block, and the rotating tool holder It is rotatably connected to the movable block, a rotating rod is rotatably connected inside the rotating tool holder, the rotating rod is rotatably connected with a screw rod through a bevel gear, and a top block is threadedly connected to the screw rod, and the top block is extruded with The turning tool uses the rotating rod to drive the bevel gear to rotate and the screw to rotate, so that the top block moves along the screw, and the turning tool is squeezed to fix it, which is convenient for the disassembly and replacement of the turning tool.

优选的,基于上述的一种高精度立车工作台及其加工方法,包括如下步骤:Preferably, based on the above-mentioned high-precision vertical lathe workbench and its processing method, the steps include:

A1、首先通过使用通过换刀机构改变所需要的加工刀具;A1. First, change the required machining tool by using the tool changing mechanism;

A2、接着使用上下移动机构改变水平移动机构的上下高度,通过水平移动机构改变活动块水平位置;A2. Then use the up and down moving mechanism to change the up and down height of the horizontal moving mechanism, and change the horizontal position of the movable block through the horizontal moving mechanism;

A3、最后进行加工,同时使用限位机构转动工件,使用收集机构对碎屑进行收集回收。A3. Process at the end, and at the same time use the limit mechanism to rotate the workpiece, and use the collection mechanism to collect and recycle the debris.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明通过使用两个上下固定轨道上对同一个水平移动轨道进行限位,并通过使用上下移动电机带动第一螺纹杆旋转,使得水平移动轨道进行上下移动,改变加工刀具的位置,通过使用风机带动废料从废料槽中进入到收集槽中,便于废料的收集,通过使用转动杆带动锥齿轮旋转,带动丝杆旋转,使得顶块沿着丝杆移动,挤压车刀进行固定,便于车刀的拆装更换。The invention uses two upper and lower fixed rails to limit the position of the same horizontal moving rail, and uses the up and down moving motor to drive the first threaded rod to rotate, so that the horizontal moving rail moves up and down, changing the position of the processing tool, and by using a fan Drive the waste from the waste tank into the collection tank, which is convenient for the collection of waste. By using the rotating rod to drive the bevel gear to rotate, drive the screw to rotate, so that the top block moves along the screw, and the turning tool is squeezed to fix it, which is convenient for the turning tool. disassembly and replacement.

附图说明Description of drawings

图1为本发明正面结构示意图;Fig. 1 is the front structure schematic diagram of the present invention;

图2为本发明的转动板正面结构示意图;Fig. 2 is the front structure schematic diagram of the rotating plate of the present invention;

图3为本发明的固定板立体结构示意图;3 is a schematic diagram of the three-dimensional structure of the fixing plate of the present invention;

图4为本发明的底座剖视结构示意图;Fig. 4 is the base sectional structure schematic diagram of the present invention;

图5为本发明的换刀机构剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the tool changing mechanism of the present invention.

图中:1、底座;2、收集机构;21、收集槽;22、风机;23、收集管道;24、固定板;25、废料槽;3、限位机构;31、旋转伺服电机;32、转动板;33、活动槽;34、液压杆;35、限位板;4、上下移动机构;41、上下固定轨道;42、上下移动电机;43、第一螺纹杆;44、皮带;5、水平移动机构;51、水平移动轨道;52、水平移动电机;53、第二螺纹杆;54、限位杆;55、活动块;6、换刀机构;61、电动推杆;62、转动刀架;63、车刀;64、转动杆;65、锥齿轮;66、顶块。In the figure: 1, base; 2, collection mechanism; 21, collection tank; 22, fan; 23, collection pipe; 24, fixed plate; 25, waste tank; 3, limit mechanism; 31, rotary servo motor; 32, Rotating plate; 33, movable groove; 34, hydraulic rod; 35, limit plate; 4, up and down moving mechanism; 41, up and down fixed track; 42, up and down moving motor; 43, first threaded rod; 44, belt; 5, Horizontal movement mechanism; 51, horizontal movement track; 52, horizontal movement motor; 53, second threaded rod; 54, limit rod; 55, movable block; 6, tool changing mechanism; 61, electric push rod; 62, rotary knife frame; 63, turning tool; 64, rotating rod; 65, bevel gear; 66, top block.

具体实施方式Detailed ways

下面将结合本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例一Example 1

请参阅图1,本实施例提供了一种高精度立车工作台及其加工方法,包括底座1,底座1顶部一端设有收集机构2,便于对碎屑进行收集和回收,收集机构2顶部一端设有限位机构3,可以方便快捷的对工件进行限位和固定,限位机构3顶部一端设有上下移动机构4,便于改变车刀63的上下位置,便于进行下刀加工,上下移动机构4上设有水平移动机构5,便于改变车刀63的水平位置,方便加工的进行,水平移动机构5上设有换刀机构6,便于更换不同的车刀63进行加工。Referring to FIG. 1, this embodiment provides a high-precision vertical lathe workbench and a processing method thereof, including a base 1, and a collection mechanism 2 is provided at one end of the top of the base 1 to facilitate the collection and recovery of debris, and the top of the collection mechanism 2 One end is provided with a limit mechanism 3, which can conveniently and quickly limit and fix the workpiece. One end of the limit mechanism 3 is provided with an up and down moving mechanism 4, which is convenient for changing the upper and lower positions of the turning tool 63, and is convenient for lower tool processing. The up and down moving mechanism 4 is provided with a horizontal moving mechanism 5, which is convenient to change the horizontal position of the turning tool 63 and facilitate the processing.

现有设备中一般使用一个上下固定轨道41进行限位移动,导致部分水平移动轨道51处于悬空状态,加工过程中水平移动轨道51由于处于悬空状态,容易发生震动,导致加工精度受到影响。In the existing equipment, an upper and lower fixed rail 41 is generally used for limited movement, resulting in part of the horizontal moving rail 51 in a suspended state. During processing, the horizontal moving rail 51 is in a suspended state and is prone to vibration, which affects the machining accuracy.

为了使得结构更加稳定,减少加工过程中的震动,导致影响加工精度的问题,通过使用上下移动机构4包括上下固定轨道41,上下固定轨道41数量为两个,其中一个上下固定轨道41顶部一端通过螺丝固定连接有上下移动电机42,上下移动电机42输出端穿过上下固定轨道41一端固定连接有第一螺纹杆43,上下移动电机42输出端通过皮带44套在另一个第一螺纹杆43上,两个第一螺纹杆43上螺纹连接有同一个水平移动轨道51,打开上下移动电机42带动输出端固定连接的第一螺纹杆43旋转,同时使用皮带44带动另一个第一螺纹杆43旋转,两个第一螺纹杆43带动同一个水平移动轨道51沿着上下固定轨道41移动,便于水平移动轨道51上下移动,方便改变车刀63的位置,减少车刀63加工过程中的震动。In order to make the structure more stable and reduce the vibration in the process of processing, which leads to the problem of affecting the processing accuracy, the up and down moving mechanism 4 includes the upper and lower fixed rails 41, and the number of the upper and lower fixed rails 41 is two. The upper and lower moving motor 42 is fixedly connected with the screw, the output end of the upper and lower moving motor 42 is fixedly connected with a first threaded rod 43 through one end of the upper and lower fixed rail 41, and the output end of the up and down moving motor 42 is sleeved on another first threaded rod 43 through a belt 44 , the two first threaded rods 43 are threadedly connected with the same horizontal moving track 51, the up and down movement motor 42 is turned on to drive the first threaded rod 43 fixedly connected to the output end to rotate, and the belt 44 is used to drive another first threaded rod 43 to rotate , the two first threaded rods 43 drive the same horizontal moving rail 51 to move along the upper and lower fixed rails 41, which facilitates the horizontal moving rail 51 to move up and down, facilitates changing the position of the turning tool 63, and reduces the vibration of the turning tool 63 during processing.

实施例二Embodiment 2

请参阅图1-4,在实施例1的基础上做了进一步改进:Please refer to Figure 1-4, further improvements have been made on the basis of Example 1:

为了应对现有技术中,无法快速收集碎屑,影响碎屑回收的效果,通过使用收集机构2包括收集槽21,收集槽21开设在底座1内部,收集槽21内部安装有风机22,风机22输出端固定连接有收集管道23,收集管道23远离风机22一端固定连接有固定板24,固定板24上开设有废料槽25,底座1上焊接有四个斜杆,风机22数量为两个,两个风机22分别处于收集槽21内部两端,固定板24顶部一端开设有凹槽,固定板24顶部固定连接在上下固定轨道41底部,打开风机22带动收集管道23内部空气流动,方便将碎屑抽取到收集槽21内部,便于碎屑的收集再利用。In order to deal with the inability to quickly collect debris in the prior art and affect the effect of debris recovery, the collection mechanism 2 includes a collection tank 21, which is opened inside the base 1, and a fan 22 is installed inside the collection tank 21. The fan 22 The output end is fixedly connected with a collection pipe 23, and one end of the collection pipe 23 away from the fan 22 is fixedly connected with a fixed plate 24, a waste groove 25 is opened on the fixed plate 24, four inclined rods are welded on the base 1, and the number of fans 22 is two, The two fans 22 are located at the two ends of the collection tank 21 respectively. A groove is formed at one end of the top of the fixed plate 24. The top of the fixed plate 24 is fixedly connected to the bottom of the upper and lower fixed rails 41. Turning on the fan 22 drives the air flow inside the collection pipe 23, which is convenient for the crushing of debris. The chips are drawn into the collection groove 21, which facilitates the collection and reuse of the chips.

同时为了方便加工的进行,方便对工件进行夹持固定,通过使用限位机构3包括旋转伺服电机31,旋转伺服电机31固定连接在底座1内腔顶部,旋转伺服电机31顶部输出端固定连接有转动板32,转动板32开设有活动槽33,转动板32顶部固定连接有两个液压杆34,两个液压杆34输出端均固定连接有限位板35,旋转伺服电机31固定连接在收集槽21顶部一端,活动槽33转动连接在固定板24上凹槽中,两个限位板35之间卡接有待加工工件,通过打开旋转伺服电机31电动输出端固定连接的转动板32旋转,便于转动板32上工件旋转,通过打开液压杆34带动输出端固定连接的限位板35,使得限位板35卡接在工件两端,便于工件的拆装和固定。At the same time, in order to facilitate the process of processing and facilitate the clamping and fixing of the workpiece, the limit mechanism 3 includes a rotary servo motor 31, which is fixedly connected to the top of the inner cavity of the base 1, and the output end of the top of the rotary servo motor 31 is fixedly connected with a The rotating plate 32 is provided with a movable groove 33, the top of the rotating plate 32 is fixedly connected with two hydraulic rods 34, the output ends of the two hydraulic rods 34 are fixedly connected to the limit plate 35, and the rotary servo motor 31 is fixedly connected to the collecting groove At one end of the top of 21, the movable groove 33 is rotatably connected to the groove on the fixed plate 24, and the workpiece to be processed is clamped between the two limit plates 35. The workpiece rotates on the rotating plate 32, and the limit plate 35 fixedly connected to the output end is driven by opening the hydraulic rod 34, so that the limit plate 35 is clamped at both ends of the workpiece, which is convenient for disassembly and fixation of the workpiece.

实施例三Embodiment 3

请参阅图1和图5,在实施例1的基础上做了进一步改进:Please refer to Figure 1 and Figure 5, and further improvements have been made on the basis of Embodiment 1:

为了方便改变车刀63的水平位置,通过使用水平移动机构5包括水平移动轨道51,水平移动轨道51螺纹连接在第一螺纹杆43上,水平移动轨道51一端通过螺丝固定连接有水平移动电机52,水平移动电机52穿过水平移动轨道51一端固定连接有第二螺纹杆53,第二螺纹杆53上螺纹连接有活动块55,水平移动轨道51内部靠近第二螺纹杆53一端固定连接有限位杆54,限位杆54上滑动连接有活动块55,通过打开水平移动电机52带动第二螺纹杆53旋转,第二螺纹杆53上螺纹连接的活动块55沿着限位杆54滑动,便于改变车刀63的位置,方便加工的进行。In order to conveniently change the horizontal position of the turning tool 63, the horizontal moving mechanism 5 includes a horizontal moving rail 51, the horizontal moving rail 51 is threadedly connected to the first threaded rod 43, and one end of the horizontal moving rail 51 is fixedly connected with a horizontal moving motor 52 by screws. , the horizontal movement motor 52 is fixedly connected with a second threaded rod 53 through one end of the horizontal movement rail 51, the second threaded rod 53 is threadedly connected with a movable block 55, and the interior of the horizontal movement rail 51 is fixedly connected with one end close to the second threaded rod 53 to limit the position Rod 54, a movable block 55 is slidably connected to the limit rod 54, the second threaded rod 53 is driven to rotate by turning on the horizontal movement motor 52, and the movable block 55 threadedly connected on the second threaded rod 53 slides along the limit rod 54, which is convenient for Changing the position of the turning tool 63 facilitates the processing.

本实施例中,为了方便更换车刀63,通过使用换刀机构6包括电动推杆61和转动刀架62,转动刀架62内部卡接有车刀63,电动推杆61固定连接在活动块55上,转动刀架62转动连接在活动块55上,转动刀架62内部转动连接有转动杆64,转动杆64通过锥齿轮65转动连接有丝杆,丝杆上螺纹连接有顶块66,顶块66挤压有车刀63,通过车刀63一端的梯形块与转动刀架62中的梯形槽进行卡接,通过使用转动杆64带动丝杆上螺纹连接的顶块66移动,便于挤压固定车刀63,同时使用电动推杆61带动输出端卡接在车刀63上,当车刀63旋转改变后,对车刀63进行固定,便于装置的使用。In this embodiment, in order to facilitate the replacement of the turning tool 63, the tool changing mechanism 6 includes an electric push rod 61 and a rotating tool rest 62. The rotating tool rest 62 is internally clamped with a turning tool 63, and the electric push rod 61 is fixedly connected to the movable block. 55, the rotating tool rest 62 is rotatably connected to the movable block 55, the rotating tool rest 62 is rotatably connected with a rotating rod 64, the rotating rod 64 is rotatably connected with a screw rod through a bevel gear 65, and the screw rod is threadedly connected with a top block 66, The top block 66 is extruded with the turning tool 63, and the trapezoidal block at one end of the turning tool 63 is clamped with the trapezoidal groove in the rotary tool holder 62. By using the rotary rod 64 to drive the top block 66 threaded on the screw rod to move, it is easy to squeeze Press and fix the turning tool 63, and at the same time use the electric push rod 61 to drive the output end to be clamped on the turning tool 63. When the turning tool 63 is changed in rotation, the turning tool 63 is fixed to facilitate the use of the device.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种高精度立车工作台,包括底座(1),其特征在于:所述底座(1)顶部一端设有收集机构(2),所述收集机构(2)顶部一端设有限位机构(3),所述限位机构(3)顶部一端设有上下移动机构(4),所述上下移动机构(4)上设有水平移动机构(5),所述水平移动机构(5)上设有换刀机构(6);1. A high-precision vertical lathe workbench, comprising a base (1), characterized in that: one end of the top of the base (1) is provided with a collection mechanism (2), and one end of the top of the collection mechanism (2) is provided with a limit mechanism (3), one end of the top of the limiting mechanism (3) is provided with a vertical moving mechanism (4), the vertical moving mechanism (4) is provided with a horizontal moving mechanism (5), and the horizontal moving mechanism (5) is provided with a horizontal moving mechanism (5). A tool changing mechanism (6) is provided; 所述上下移动机构(4)包括上下固定轨道(41),所述上下固定轨道(41)数量为两个,其中一个所述上下固定轨道(41)顶部一端通过螺丝固定连接有上下移动电机(42),所述上下移动电机(42)输出端穿过上下固定轨道(41)一端固定连接有第一螺纹杆(43),所述上下移动电机(42)输出端通过皮带(44)套在另一个第一螺纹杆(43)上,两个所述第一螺纹杆(43)上螺纹连接有同一个水平移动轨道(51)。The up-and-down movement mechanism (4) includes an upper and lower fixed rail (41), the number of the upper and lower fixed rails (41) is two, and one end of the top of the upper and lower fixed rails (41) is fixedly connected with an up and down moving motor (41). 42), the output end of the upper and lower moving motor (42) is fixedly connected with a first threaded rod (43) through one end of the upper and lower fixed rails (41), and the output end of the upper and lower moving motor (42) is sleeved on the belt (44). On the other first threaded rod (43), the two first threaded rods (43) are threadedly connected with the same horizontal moving rail (51). 2.根据权利要求1所述的一种高精度立车工作台,其特征在于:所述收集机构(2)包括收集槽(21),所述收集槽(21)开设在底座(1)内部,所述收集槽(21)内部安装有风机(22),所述风机(22)输出端固定连接有收集管道(23),所述收集管道(23)远离风机(22)一端固定连接有固定板(24),所述固定板(24)上开设有废料槽(25)。2 . The high-precision vertical lathe workbench according to claim 1 , wherein the collecting mechanism ( 2 ) comprises a collecting groove ( 21 ), and the collecting groove ( 21 ) is opened inside the base ( 1 ). 3 . , a fan (22) is installed inside the collection tank (21), a collection pipe (23) is fixedly connected to the output end of the fan (22), and one end of the collection pipe (23) away from the fan (22) is fixedly connected with a fixed A plate (24) is provided with a waste slot (25) on the fixing plate (24). 3.根据权利要求2所述的一种高精度立车工作台,其特征在于:所述底座(1)上焊接有四个斜杆,所述风机(22)数量为两个,两个所述风机(22)分别处于收集槽(21)内部两端,所述固定板(24)顶部一端开设有凹槽,所述固定板(24)顶部固定连接在上下固定轨道(41)底部。3. A high-precision vertical lathe workbench according to claim 2, characterized in that: the base (1) is welded with four inclined rods, the number of the fans (22) is two, and the two are The fans (22) are located at both ends of the inside of the collecting groove (21) respectively, a groove is formed at one end of the top of the fixing plate (24), and the top of the fixing plate (24) is fixedly connected to the bottom of the upper and lower fixed rails (41). 4.根据权利要求1所述的一种高精度立车工作台,其特征在于:所述限位机构(3)包括旋转伺服电机(31),所述旋转伺服电机(31)固定连接在底座(1)内腔顶部,所述旋转伺服电机(31)顶部输出端固定连接有转动板(32),所述转动板(32)开设有活动槽(33),所述转动板(32)顶部固定连接有两个液压杆(34),两个所述液压杆(34)输出端均固定连接有限位板(35)。4. A high-precision vertical lathe workbench according to claim 1, wherein the limiting mechanism (3) comprises a rotary servo motor (31), and the rotary servo motor (31) is fixedly connected to the base (1) The top of the inner cavity, the top output end of the rotary servo motor (31) is fixedly connected with a rotating plate (32), the rotating plate (32) is provided with a movable groove (33), and the top of the rotating plate (32) Two hydraulic rods (34) are fixedly connected, and the output ends of the two hydraulic rods (34) are fixedly connected to a limit plate (35). 5.根据权利要求4所述的一种高精度立车工作台,其特征在于:所述旋转伺服电机(31)固定连接在收集槽(21)顶部一端,所述活动槽(33)转动连接在固定板(24)上凹槽中,两个所述限位板(35)之间卡接有待加工工件。5. A high-precision vertical lathe workbench according to claim 4, characterized in that: the rotary servo motor (31) is fixedly connected to one end of the top of the collecting tank (21), and the movable groove (33) is rotatably connected In the groove on the fixing plate (24), the workpiece to be processed is clamped between the two limiting plates (35). 6.根据权利要求1所述的一种高精度立车工作台,其特征在于:所述水平移动机构(5)包括水平移动轨道(51),所述水平移动轨道(51)螺纹连接在第一螺纹杆(43)上,所述水平移动轨道(51)一端通过螺丝固定连接有水平移动电机(52),所述水平移动电机(52)穿过水平移动轨道(51)一端固定连接有第二螺纹杆(53),所述第二螺纹杆(53)上螺纹连接有活动块(55)。6. A high-precision vertical lathe workbench according to claim 1, characterized in that: the horizontal moving mechanism (5) comprises a horizontal moving rail (51), and the horizontal moving rail (51) is screwed on the first On a threaded rod (43), one end of the horizontal moving rail (51) is fixedly connected with a horizontal moving motor (52) through screws, and the horizontal moving motor (52) passes through one end of the horizontal moving rail (51) and is fixedly connected with a first Two threaded rods (53), and a movable block (55) is threadedly connected to the second threaded rod (53). 7.根据权利要求6所述的一种高精度立车工作台,其特征在于:所述水平移动轨道(51)内部靠近第二螺纹杆(53)一端固定连接有限位杆(54),所述限位杆(54)上滑动连接有活动块(55)。7. A high-precision vertical lathe workbench according to claim 6, characterized in that: one end of the horizontal moving rail (51) close to the second threaded rod (53) is fixedly connected to the limit rod (54), so A movable block (55) is slidably connected to the limit rod (54). 8.根据权利要求1所述的一种高精度立车工作台,其特征在于:所述换刀机构(6)包括电动推杆(61)和转动刀架(62),所述转动刀架(62)内部卡接有车刀(63),所述电动推杆(61)固定连接在活动块(55)上,所述转动刀架(62)转动连接在活动块(55)上,所述转动刀架(62)内部转动连接有转动杆(64),所述转动杆(64)通过锥齿轮(65)转动连接有丝杆,所述丝杆上螺纹连接有顶块(66),所述顶块(66)挤压有车刀(63)。8. A high-precision vertical lathe workbench according to claim 1, wherein the tool changing mechanism (6) comprises an electric push rod (61) and a rotating tool rest (62), the rotating tool rest (62) A turning tool (63) is clamped inside, the electric push rod (61) is fixedly connected to the movable block (55), and the rotary tool holder (62) is rotatably connected to the movable block (55), so A rotating rod (64) is rotatably connected inside the rotating tool holder (62), and a screw rod (64) is rotatably connected to the rotating rod (64) through a bevel gear (65), and a top block (66) is threadedly connected to the screw rod, The top block (66) is extruded with a turning tool (63). 9.一种高精度立车工作台的生排腌制方法,采用权利要求1所述的一种高精度立车工作台,其特征在于,包括如下步骤:9. A method for pickling raw rafts of a high-precision vertical lathe workbench, adopting a high-precision vertical lathe workbench according to claim 1, characterized in that, comprising the steps: A1、首先通过使用通过换刀机构(6)改变所需要的加工刀具;A1. First, change the required machining tool by using the tool changing mechanism (6); A2、接着使用上下移动机构(4)改变水平移动机构(5)的上下高度,通过水平移动机构(5)改变活动块(55)水平位置;A2, then use the up and down moving mechanism (4) to change the up and down height of the horizontal moving mechanism (5), and change the horizontal position of the movable block (55) through the horizontal moving mechanism (5); A3、最后进行加工,同时使用限位机构(3)转动工件,使用收集机构(2)对碎屑进行收集回收。A3. Finally, the processing is performed, and at the same time, the limit mechanism (3) is used to rotate the workpiece, and the collection mechanism (2) is used to collect and recycle the debris.
CN202210751072.4A 2022-06-28 2022-06-28 A high-precision vertical lathe workbench and its processing method Pending CN115194496A (en)

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CN115194501A (en) * 2022-06-28 2022-10-18 无锡京华重工装备制造有限公司 Novel vertical lathe tool rest slewing mechanism

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