CN115193687B - Screening device for valve fitting machining - Google Patents
Screening device for valve fitting machining Download PDFInfo
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- CN115193687B CN115193687B CN202211125498.5A CN202211125498A CN115193687B CN 115193687 B CN115193687 B CN 115193687B CN 202211125498 A CN202211125498 A CN 202211125498A CN 115193687 B CN115193687 B CN 115193687B
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- 238000012216 screening Methods 0.000 title claims abstract description 126
- 238000003754 machining Methods 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 238000000227 grinding Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 64
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003082 abrasive agent Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明涉及阀门生产技术领域,具体涉及一种用于阀门配件加工的筛分装置,包括基座、套筒、筛分筒和夹持机构,套筒可转动地设置在基座上;筛分筒可转动地设置在套筒上,筛分筒上设置有用以排出工件上附着的打磨材料的连接通道,连接通道连通筛分筒和外部环境;夹持机构可转动地设置在筛分筒上,夹持机构具有第一工作位置和第二工作位置,第二工作位置在筛分筒上的位置高于第一工作位置,处于第一工作位置时,夹持机构用以夹持工件,处于第二工件位置时,夹持机构用以释放工件;通过设置套筒、筛分筒和夹持机构,使得工件被定点夹持和释放,在套筒和筛分筒的共同运动下,使得工件上附着的打磨材料被筛分下来,便于工件的后续加工。
The invention relates to the technical field of valve production, in particular to a screening device for processing valve fittings, including a base, a sleeve, a screening cylinder and a clamping mechanism. The sleeve is rotatably arranged on the base; The cylinder is rotatably arranged on the sleeve, and the screening cylinder is provided with a connecting channel for discharging the grinding material attached to the workpiece, and the connecting channel is connected to the screening cylinder and the external environment; the clamping mechanism is rotatably arranged on the screening cylinder , the clamping mechanism has a first working position and a second working position. The second working position is higher than the first working position on the screening cylinder. When it is in the first working position, the clamping mechanism is used to clamp the workpiece. When the workpiece is in the second position, the clamping mechanism is used to release the workpiece; by setting the sleeve, the screening cylinder and the clamping mechanism, the workpiece is clamped and released at a fixed point, and under the joint movement of the sleeve and the screening cylinder, the workpiece The grinding material attached to the surface is screened out, which is convenient for the subsequent processing of the workpiece.
Description
技术领域technical field
本发明涉及阀门生产技术领域,特别是涉及一种用于阀门配件加工的筛分装置。The invention relates to the technical field of valve production, in particular to a screening device for processing valve fittings.
背景技术Background technique
阀门是流体输送系统中的控制部件,具有截止、调节、导流、防止逆流、稳压、分流或溢流泄压等功能。用于流体控制系统的阀门,从最简单的截止阀到极为复杂的自控系统中所用的各种阀门,其品种和规格相当繁多。阀门可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动。工业用阀门类型多种多样,广泛应用于化工、食品、水、电等行业,主要起到流体介质的流量调节与截止作用。The valve is a control component in the fluid delivery system, which has functions such as cut-off, adjustment, flow diversion, reverse flow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems range from the simplest cut-off valves to various valves used in extremely complex automatic control systems, with a wide variety of varieties and specifications. Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. There are various types of industrial valves, which are widely used in chemical industry, food, water, electricity and other industries, and mainly play the role of flow regulation and cut-off of fluid medium.
例如,中国专利CN207385927U公开了一种蝶阀阀体加工用振动筛分装置,所述装置包括振动筛分设备、支撑架和多个物料输送设备,所述支撑架设置于振动筛分设备的水平一侧的物料输入端的外部一侧,该支撑架包括支撑架体和转轴支撑座,所述支撑架体的顶部沿纵向对称间隔设置两个转轴支撑座,该转轴支撑座上能够放置旋转轴;所述物料输送设备可拆卸设置于振动筛分设备的出料端的下方。For example, Chinese patent CN207385927U discloses a vibrating screening device for butterfly valve body processing. The device includes vibrating screening equipment, a support frame and a plurality of material conveying equipment. On the outer side of the material input end on the side, the support frame includes a support frame body and a rotating shaft support seat, and two rotating shaft support seats are arranged symmetrically at intervals along the longitudinal direction on the top of the support frame body, and a rotating shaft can be placed on the rotating shaft support seat; The above-mentioned material conveying equipment is detachably arranged below the discharge end of the vibrating screening equipment.
为了保证阀门的密封性,阀门配件的精度有较高的要求,且阀门配件的形状各异,采用振动打磨的方式进行处理使其满足使用要求。在经过振动打磨后,打磨的材料容易卡在阀门配件的缝隙中,需要进行人工清除,工作繁琐、劳动强度大,工作效率较低。In order to ensure the tightness of the valve, the precision of the valve fittings has high requirements, and the shapes of the valve fittings are different, and the vibration grinding method is used for processing to make it meet the use requirements. After vibrating and grinding, the polished material is easy to get stuck in the gap of the valve fittings and needs to be removed manually, which is cumbersome, labor-intensive, and low-efficiency.
发明内容Contents of the invention
基于此,有必要针对目前的打磨的材料容易卡在阀门配件的缝隙中,需要进行人工清除,工作繁琐、劳动强度大,工作效率较低所存在的问题,提供一种用于阀门配件加工的筛分装置。Based on this, it is necessary to provide a method for processing valve fittings in view of the problems that the current grinding materials are easy to get stuck in the gaps of valve fittings, need to be manually removed, the work is cumbersome, labor-intensive, and work efficiency is low. Screening device.
上述目的通过下述技术方案实现:Above-mentioned purpose realizes through following technical scheme:
一种用于阀门配件加工的筛分装置,包括:A screening device for processing valve fittings, comprising:
基座;base;
套筒,可转动地设置在所述基座上;a sleeve rotatably arranged on the base;
筛分筒,可转动地设置在所述套筒上,所述筛分筒上设置有用以排出工件上附着的打磨材料的连接通道,所述连接通道连通所述筛分筒和外部环境;A screening cylinder is rotatably arranged on the sleeve, and the screening cylinder is provided with a connecting channel for discharging the grinding material attached to the workpiece, and the connecting channel is connected to the screening cylinder and the external environment;
夹持机构,可转动地设置在所述筛分筒上,所述夹持机构具有第一工作位置和第二工作位置,所述第二工作位置在所述筛分筒上的位置高于所述第一工作位置,处于所述第一工作位置时,所述夹持机构用以夹持工件,处于所述第二工作位置时,所述夹持机构用以释放所述工件。The clamping mechanism is rotatably arranged on the screening cylinder, the clamping mechanism has a first working position and a second working position, and the position of the second working position on the screening cylinder is higher than the The first working position, when in the first working position, the clamping mechanism is used to clamp the workpiece, and in the second working position, the clamping mechanism is used to release the workpiece.
在其中一个实施例中,所述夹持机构包括第一夹板、第二夹板、弹性件、第一传动件、第二传动件和第三传动件,所述第一夹板和所述第二夹板均可转动地设置在所述筛分筒上,所述弹性件一端固定设置在所述第一夹板上,另一端固定设置在所述第二夹板上,所述弹性件总是驱动所述第一夹板和所述第二夹板之间的夹角变大;所述第一传动件固定设置在所述第一夹板上,所述第二传动件固定设置在所述第二夹板上,所述第三传动件固定设置在所述筛分筒上,所述第一传动件的运动带动所述第三传动件运动,所述第三传动件的运动带动所述第二传动件运动。In one of the embodiments, the clamping mechanism includes a first clamping plate, a second clamping plate, an elastic member, a first transmission member, a second transmission member and a third transmission member, and the first clamping plate and the second clamping plate can be rotatably arranged on the screening cylinder, one end of the elastic member is fixed on the first clamping plate, and the other end is fixed on the second clamping plate, and the elastic member always drives the first The angle between a splint and the second splint becomes larger; the first transmission element is fixedly arranged on the first splint, the second transmission element is fixed on the second splint, and the The third transmission member is fixedly arranged on the screening cylinder, the movement of the first transmission member drives the movement of the third transmission member, and the movement of the third transmission member drives the movement of the second transmission member.
在其中一个实施例中,所述第一夹板上固定设置有引导件,所述套筒上设置有第一引导通道和第二引导通道,所述引导件沿着所述第一引导通道运动时,所述第一夹板和所述第二夹板之间的夹角保持不变;所述引导件沿着所述第二引导通道运动时,所述引导件带动所述第一夹板相对于所述筛分筒运动,所述第一夹板的运动带动所述第二夹板运动,所述第一夹板和所述第二夹板之间的夹角变小。In one of the embodiments, a guide is fixedly arranged on the first splint, a first guide passage and a second guide passage are arranged on the sleeve, and when the guide moves along the first guide passage, , the angle between the first splint and the second splint remains unchanged; when the guide moves along the second guide channel, the guide drives the first splint relative to the The screening cylinder moves, the movement of the first splint drives the movement of the second splint, and the angle between the first splint and the second splint becomes smaller.
在其中一个实施例中,所述筛分筒沿着所述筛分筒轴线方向的内圆周的剖切面为六边形。In one of the embodiments, the sectional plane of the inner circumference of the screening cylinder along the axial direction of the screening cylinder is hexagonal.
在其中一个实施例中,还包括排料件,所述排料件固定设置在所述套筒上,所述夹持机构释放的所述工件进入所述排料件内。In one of the embodiments, a discharge member is further included, the discharge member is fixedly arranged on the sleeve, and the workpiece released by the clamping mechanism enters into the discharge member.
在其中一个实施例中,所述排料件上设置有阻挡件,所述阻挡件用以阻挡所述打磨材料进入所述排料件内。In one of the embodiments, a blocking member is provided on the discharging member, and the blocking member is used to prevent the grinding material from entering the discharging member.
在其中一个实施例中,还包括收集件,所述收集件用以收集所述排料件排出的所述工件。In one of the embodiments, a collector is further included, and the collector is used to collect the workpieces discharged by the discharge member.
在其中一个实施例中,还包括第一驱动件和第二驱动件,所述第一驱动件用以驱动所述套筒运动;所述第二驱动件用以驱动所述筛分筒运动。In one embodiment, it further includes a first driving member and a second driving member, the first driving member is used to drive the sleeve to move; the second driving member is used to drive the screening cylinder to move.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明具体涉及一种用于阀门配件加工的筛分装置,包括基座、套筒、筛分筒和夹持机构,套筒可转动地设置在基座上;筛分筒可转动地设置在套筒上,筛分筒上设置有用以排出工件上附着的打磨材料的连接通道,连接通道连通筛分筒和外部环境;夹持机构可转动地设置在筛分筒上,夹持机构具有第一工作位置和第二工作位置,第二工作位置在筛分筒上的位置高于第一工作位置,处于第一工作位置时,夹持机构用以夹持工件,处于第二工件位置时,夹持机构用以释放工件;通过设置套筒、筛分筒和夹持机构,使得工件被定点夹持和释放,在套筒和筛分筒的共同运动下,使得工件上附着的打磨材料被筛分下来,便于工件的后续加工。The invention specifically relates to a screening device for processing valve fittings, including a base, a sleeve, a screening cylinder and a clamping mechanism. The sleeve is rotatably arranged on the base; the screening cylinder is rotatably arranged on the On the sleeve, the screening cylinder is provided with a connecting channel for discharging the grinding material attached to the workpiece, and the connecting channel communicates with the screening cylinder and the external environment; the clamping mechanism is rotatably arranged on the screening cylinder, and the clamping mechanism has a second One working position and the second working position, the second working position is higher than the first working position on the screening cylinder, when it is in the first working position, the clamping mechanism is used to clamp the workpiece, when it is in the second workpiece position, The clamping mechanism is used to release the workpiece; by setting the sleeve, the screening cylinder and the clamping mechanism, the workpiece is clamped and released at a fixed point, and under the joint movement of the sleeve and the screening cylinder, the abrasive material attached to the workpiece is After sieving, it is convenient for the subsequent processing of the workpiece.
附图说明Description of drawings
图1为本发明一实施例提供的用于阀门配件加工的筛分装置和研磨装置的结构示意图;Fig. 1 is a schematic structural view of a screening device and a grinding device for processing valve fittings provided by an embodiment of the present invention;
图2为本发明一实施例提供的用于阀门配件加工的筛分装置的结构示意图;Fig. 2 is a schematic structural view of a screening device for processing valve fittings provided by an embodiment of the present invention;
图3为本发明一实施例提供的去掉支撑架的用于阀门配件加工的筛分装置的结构示意图;Fig. 3 is a schematic structural view of a screening device for processing valve fittings without a support frame provided by an embodiment of the present invention;
图4为图3所述的去掉支撑架的用于阀门配件加工的筛分装置的A处局部放大结构示意图;Fig. 4 is a schematic diagram of a local enlarged structure at A of the screening device for processing valve accessories described in Fig. 3 ;
图5为本发明一实施例提供的用于阀门配件加工的筛分装置的筛分机构的侧剖视结构示意图;Fig. 5 is a side sectional structural schematic diagram of a screening mechanism of a screening device used for processing valve fittings provided by an embodiment of the present invention;
图6为图5所述的用于阀门配件加工的筛分装置的筛分机构的B处局部放大结构示意图;Fig. 6 is a schematic diagram of a partially enlarged structure at B of the screening mechanism of the screening device for processing valve fittings described in Fig. 5;
图7为本发明一实施例提供的用于阀门配件加工的筛分装置的去掉套筒和连接环的筛分机构的结构示意图;Fig. 7 is a schematic structural view of the screening mechanism of the screening device for processing valve fittings provided by an embodiment of the present invention, with the sleeve and connecting ring removed;
图8为图7所述的用于阀门配件加工的筛分装置的去掉套筒和连接环的筛分机构的C处局部放大结构示意图;Fig. 8 is a schematic diagram of a partially enlarged structure at C of the screening mechanism of the screening device for processing valve fittings described in Fig. 7 with the sleeve and connecting ring removed;
图9为本发明一实施例提供的用于阀门配件加工的筛分装置的筛分机构的正视剖视结构示意图;Fig. 9 is a front view sectional structural schematic diagram of a screening mechanism of a screening device used for processing valve fittings provided by an embodiment of the present invention;
图10为本发明一实施例提供的用于阀门配件加工的筛分装置的去掉套筒的筛分机构的结构示意图;Fig. 10 is a schematic structural view of the screening mechanism with the sleeve removed for the screening device used for processing valve fittings provided by an embodiment of the present invention;
图11为图10所述的去掉套筒的用于阀门配件加工的筛分装置的去掉套筒的筛分机构的D处局部放大结构示意图。FIG. 11 is a schematic diagram of a partial enlarged structure at D of the screening mechanism without the sleeve of the screening device for processing valve fittings described in FIG. 10 .
其中:in:
100、振动研磨机;100. Vibration grinder;
200、第一筛分组件;210、支撑架;220、套筒;221、第一传动轴;222、引导槽;230、第二传动轴;240、进料口;250、固定杆;260、第一连接板;261、出料口;270、进料管;280、第二连接板;200, the first screening assembly; 210, the support frame; 220, the sleeve; 221, the first transmission shaft; 222, the guide groove; 230, the second transmission shaft; 240, the inlet; 250, the fixed rod; 260, The first connecting plate; 261, the discharge port; 270, the feed pipe; 280, the second connecting plate;
300、第二筛分组件;310、第一夹板;311、挡杆;312、第一传动板;320、筛分筒;321、连接环;322、支撑板;323、连接杆;330、齿轮;340、排料筒;341、连接柱;342、挡板;350、第二夹板;351、第二传动板;360、支撑环。300, the second screening assembly; 310, the first splint; 311, the retaining rod; 312, the first transmission plate; 320, the screening cylinder; 321, the connecting ring; 322, the support plate; 323, the connecting rod; 330, the
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下通过实施例,并结合附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail through the following embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本文中为组件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The serial numbers assigned to the components in this document, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequence or technical meaning. The "connection" and "connection" mentioned in this application include direct and indirect connection (connection) unless otherwise specified. In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description , rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
如图1-图11所示,本发明一实施例提供的用于阀门配件加工的筛分装置,包括支撑架210、套筒220、筛分筒320和夹持机构,套筒220通过第一传动轴221可转动地连接在支撑架210上,第一连接板260和第二连接板280均固定连接在套筒220上;筛分筒320可转动地连接在套筒220上,筛分筒320上设置有连接环321、支撑板322和连接杆323,连接环321一端可转动地连接在套筒220上,另一端与支撑板322固定连接,连接环321上设置有连接槽,第二传动轴230可转动地连接在第一连接板260上,支撑环360固定套接在第二传动轴230上,支撑环360一端与支撑板322固定连接,筛分筒320一端可转动地连接在第一连接板260上,另一端可转动地连接在第二连接板280上,筛分筒320上的圆周壁面为筛孔结构,打磨材料通过筛孔落入支撑架210内,便于再次利用;夹持机构可转动地连接在筛分筒320上,夹持机构具有第一工作位置:进料管270在第二连接板280上的开口处,第二工作位置:排料筒340的上方,处于第一工作位置时,夹持机构用以夹持阀门配件,处于第二工作位置时,夹持机构用以释放阀门配件。As shown in Figures 1-11, a screening device for processing valve fittings provided by an embodiment of the present invention includes a
通过设置套筒220、筛分筒320和夹持机构,使得阀门配件被定点夹持和释放,在套筒220和筛分筒320的共同运动下,使得阀门配件上附着的打磨材料被筛分下来,便于阀门配件的后续加工。By setting the
如图5、图6、图7、图8所示,在一些实施例中,夹持机构包括第一夹板310、第二夹板350、涡卷弹簧、固定杆250和齿轮330,第一夹板310和第二夹板350均可转动地套接在连接杆323上,第一夹板310和第二夹板350之间设置有涡卷扭簧,涡卷扭簧使得第一夹板310和第二夹板350之间的夹角变大;第一夹板310上设置第一传动板312,第二夹板350上设置有第二传动板351,第一传动板312和第二传动板351均设置在连接槽内,第一传动板312和第二传动板351上均设置有环形齿条;固定杆250固定套接在连接杆323上,齿轮330可转动地连接在固定杆250上,齿轮330一端与第一传动板312上的环形齿条啮合,另一端与第二传动板351上的环形齿条啮合。As shown in Fig. 5, Fig. 6, Fig. 7, and Fig. 8, in some embodiments, the clamping mechanism includes a
如图3、图4所示,在一些实施例中,第一夹板310上设置有挡杆311,套筒220上设置有引导槽222,引导槽222起始于排料筒340的上方,终止于进料管270在第二连接板280上的开口处;引导槽222的设置使得挡杆311在引导槽222内运动时,涡卷扭簧使得第一夹板310和第二夹板350张开,挡杆311到达进料管270在第二连接板280上的开口处时,挡杆311与套筒220内部抵接,使得第一夹板310转动,第一夹板310的转动带动第二夹板350反向转动使得第一夹板310和第二夹板350之间的夹角变小,从而夹住阀门配件。As shown in Fig. 3 and Fig. 4, in some embodiments, the
如图5所示,在一些实施例中,筛分筒320沿着自身轴线方向的内圆周的剖切面为六边形。As shown in FIG. 5 , in some embodiments, the sectional plane of the inner circumference of the
可以理解的是,除筛分筒320沿着自身轴线方向的内圆周的剖切面为六边形外,筛分筒320沿着自身轴线方向的内圆周的剖切面为也可以是五边形、七边形和八边形等多边形。It can be understood that, except that the sectional plane of the inner circumference of the
如图3、图5、图10所示,在一些实施例中,排料筒340一端与支撑环360可转动连接,另一端通过连接柱341与第二连接板280固定连接,挡杆311到达排料筒340的上方时,涡卷扭簧使得第一夹板310和第二夹板350张开,从而将阀门配件放入排料筒340内,随着套筒220的摆动,阀门配件从出料口261排出。As shown in Figure 3, Figure 5, and Figure 10, in some embodiments, one end of the
可以理解的是,若一个周期内,阀门配件上附着的打磨材料没有震动干净,可以通过将阀门配件再次投入到筛分筒320内进行再次筛分,也可以去掉排料筒340,使得一批阀门配件通过进料管270进入筛分筒320后,随着筛分筒320一方面绕着第一传动轴221的轴线转动,另一方面绕着第二传动轴230的轴线转动,第一夹板310和第二夹板350之间的阀门配件上的打磨材料被抖动下来,落在筛分筒320内,由于筛分筒320上均为筛孔结构,打磨材料通过筛孔落入支撑架210内,便于再次利用。在筛分筒320内没有被第一夹板310和第二夹板350夹住的阀门配件随着第二传动轴230的转动,会在下一组第一夹板310和第二夹板350来到后,被夹紧,然后经过抖动筛分掉其中的打磨材料;通过多次的夹紧和释放后,阀门配件上的打磨材料被充分抖落,此时关闭第一电机和第二电机,将阀门配件从筛分筒320内取出,便于后续的加工处理。It can be understood that if the grinding material attached to the valve fittings is not vibrated cleanly within one cycle, the valve fittings can be re-screened by putting the valve fittings into the
如图5所示,在一些实施例中,排料筒340上设置有挡板342,挡板342阻挡阀门配件上的打磨材料掉入排料筒340内,在避免资源浪费的同时,防止打磨材料再次落在阀门配件上。As shown in Figure 5, in some embodiments, a
在一些实施例中,还包括收集篮,收集篮设置在出料口261的下方,便于收集排料筒340排出的阀门配件。In some embodiments, a collection basket is also included, and the collection basket is arranged under the
在一些实施例中,第一电机固定连接在支撑架210上,第一电机带动套筒220沿着第一传动轴221的轴线方向转动;第二电机固定连接在第一连接板260上,第二电机带动第二传动轴230沿着自身轴线发生转动,进而带动筛分筒320转动;筛分筒320在绕着第一传动轴221的轴线转动的同时,绕着第二传动轴230的轴线转动,一方面使得阀门配件内的打磨材料更容易被抖动出来,另一方面使得阀门配件均匀的分布在筛分筒320的轴线方向上,筛分更高效。In some embodiments, the first motor is fixedly connected to the
结合上述实施例,本发明实施例的使用原理和工作过程如下:In combination with the above-mentioned embodiments, the usage principle and working process of the embodiments of the present invention are as follows:
用于阀门配件加工的筛分装置包括振动研磨机100和筛分机构,筛分机构包括第一筛分组件200和第二筛分组件300。The screening device for processing valve fittings includes a
为了保证阀门配件的精度,需要用到振动研磨机100打磨阀门配件的表面,使得阀门配件满足使用要求,经振动研磨机100打磨抛光后的阀门配件进入筛分机构中去除其中的打磨材料(打磨粉)。In order to ensure the accuracy of the valve fittings, it is necessary to use a vibrating
第一筛分组件200包括支撑架210、套筒220、第二传动轴230、进料口240、固定杆250、第一连接板260、进料管270和第二连接板280,经振动研磨机100打磨抛光后的阀门配件通过进料口240进入筛分机构中;套筒220通过第一传动轴221可转动地连接在支撑架210上,第一电机固定连接在支撑架210上,第一电机带动套筒220沿着第一传动轴221的轴线方向转动;第二传动轴230可转动地连接在第一连接板260上,第二电机固定连接在第一连接板260上,第二电机带动第二传动轴230沿着自身轴线发生转动;第一连接板260和第二连接板280均固定连接在套筒220上;进料管270一端与进料口240连通,一端与第二连接板280连通且设置在第二连接板280的右下部,阀门配件通过进料管270进入到筛分筒320内。The
第二筛分组件300包括第一夹板310、筛分筒320、齿轮330、排料筒340、第二夹板350和支撑环360,筛分筒320上设置有连接环321、支撑板322和连接杆323,连接环321一端可转动地连接在套筒220上,另一端与支撑板322固定连接,连接环321上设置有连接槽,筛分筒320一端可转动地连接在第一连接板260上,另一端可转动地连接在第二连接板280上;支撑环360固定套接在第二传动轴230上,支撑环360一端与支撑板322固定连接,第二电机带动第二传动轴230转动,第二传动轴230的转动带动筛分筒320转动;第一夹板310和第二夹板350均可转动地套接在连接杆323上,第一夹板310和第二夹板350之间设置有涡卷扭簧,涡卷扭簧使得第一夹板310和第二夹板350之间的夹角变大,第一夹板310上设置有挡杆311和第一传动板312,第二夹板350上设置有第二传动板351,第一传动板312和第二传动板351均设置在连接槽内,第一传动板312和第二传动板351上均设置有环形齿条;固定杆250固定套接在连接杆323上,齿轮330可转动地连接在固定杆250上,齿轮330一端与第一传动板312上的环形齿条啮合,另一端与第二传动板351上的环形齿条啮合;排料筒340上设置有连接柱341和挡板342,排料筒340一端与支撑环360可转动连接,另一端通过连接柱341与第二连接板280固定连接。The
经振动研磨机100打磨抛光后的阀门配件通过进料口240进入筛分机构中,进料管270设置在第二连接板280的右下部且筛分筒320内部为六边形结构,便于第一夹板310和第二夹板350夹紧阀门配件。通过第一电机带动套筒220沿着第一传动轴221的轴线方向转动和第二电机带动筛分筒320沿着第二传动轴230的轴线方向转动,使得阀门工件被第一夹板310和第二夹板350夹持后,便于震动掉阀门配件中的打磨材料(打磨粉)。The valve fittings polished by the
引导槽222起始于排料筒340的上方,终止于进料管270在第二连接板280上的开口处;使得挡杆311在引导槽222内运动时,涡卷扭簧使得第一夹板310和第二夹板350张开,挡杆311到达进料管270在第二连接板280上的开口处时,挡杆311与套筒220内部抵接,使得第一夹板310转动,第一夹板310的转动带动第二夹板350反向转动使得第一夹板310和第二夹板350之间的夹角变小,从而夹住阀门配件;挡杆311到达排料筒340的上方时,涡卷扭簧使得第一夹板310和第二夹板350张开,从而将阀门配件放入排料筒340内,随着套筒220的摆动,阀门配件从出料口261排出。The
准备阶段,经振动研磨机100打磨抛光后的阀门配件通过进料口240进入筛分机构中,继而从进料管270进入筛分筒320内部。In the preparation stage, the valve fittings polished by the vibrating
筛分阶段,第一电机带动套筒220沿着第一传动轴221的轴线转动,第二电机带动筛分筒320转动(套筒220往复转动,筛分筒320顺时针转动)。阀门配件在重力的作用下集中在筛分筒320底部,挡杆311到达进料管270在第二连接板280上的开口处时,挡杆311与套筒220内部抵接,使得第一夹板310转动,第一夹板310的转动带动第二夹板350反向转动使得第一夹板310和第二夹板350之间的夹角变小,从而夹住阀门配件,(第一夹板310和第二夹板350为具有一定弹性的筛网结构),且在套筒220往复转动的过程中,阀门配件可以更好的分布在套筒220轴线方向上的第一夹板310和第二夹板350之间,在保证夹紧力的同时合理分配阀门配件的位置。In the screening stage, the first motor drives the
随着筛分筒320一方面绕着第一传动轴221的轴线转动,另一方面绕着第二传动轴230的轴线转动,第一夹板310和第二夹板350之间的阀门配件上的打磨材料被抖动下来,落在筛分筒320内,由于筛分筒320上均为筛孔结构,打磨材料通过筛孔落入支撑架210内,便于再次利用。在筛分筒320内没有被第一夹板310和第二夹板350夹住的阀门配件随着第二传动轴230的转动,会在下一组第一夹板310和第二夹板350来到后,被夹紧,然后经过抖动筛分掉其中的打磨材料。As the
挡杆311到达排料筒340的上方时,此时挡杆311处于引导槽222内,在涡卷扭簧的作用下使得第一夹板310和第二夹板350张开,从而将阀门配件放开,使得阀门配件掉入排料筒340内,随着套筒220的摆动,阀门配件从出料口261排出。When the blocking
筛分筒320内部为六边形结构,使得阀门配件更容易集中在六边形的交点处,更容易被夹紧;筛分筒320在绕着第一传动轴221的轴线转动的同时,绕着第二传动轴230的轴线转动,一方面使得阀门配件内的打磨材料更容易被抖动出来,另一方面使得阀门配件均匀的分布在筛分筒320的轴线方向上,筛分更高效。The interior of the
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be It is considered to be within the range described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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| CN115193687A (en) | 2022-10-18 |
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Effective date of registration: 20241223 Address after: 223900 Machinery Manufacturing Industrial Park, Sihong Economic Development Zone, Sihong County, Suqian City, Jiangsu Province, China. South of Yongkang Road and West of Ningbo Road Patentee after: Jiangsu Chengtai Hydraulic Technology Co.,Ltd. Country or region after: China Address before: 223900 No.1, north side of Changshu Road, industrial park, Meihua Town, Sihong County, Suqian City, Jiangsu Province Patentee before: Sihong Xingyao Manufacturing Co.,Ltd. Country or region before: China |
