CN115182959A - A spring suspension damping system - Google Patents
A spring suspension damping system Download PDFInfo
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- CN115182959A CN115182959A CN202210251596.7A CN202210251596A CN115182959A CN 115182959 A CN115182959 A CN 115182959A CN 202210251596 A CN202210251596 A CN 202210251596A CN 115182959 A CN115182959 A CN 115182959A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
- F16F15/085—Use of both rubber and metal springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/022—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using dampers and springs in combination
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/03—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using magnetic or electromagnetic means
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- Aviation & Aerospace Engineering (AREA)
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- Combustion & Propulsion (AREA)
- Electromagnetism (AREA)
- Vibration Prevention Devices (AREA)
Abstract
本发明公开了一种弹簧悬挂式减震系统,包括:支撑管,用于对电机的保护,减震阻尼部件,设于支撑管的顶端外壁处,其中:减震阻尼部件包括电机、法兰盘、主弹簧、卡扣、重力辅助支撑组件和摆动辅助限位组件,法兰盘通过螺栓安装设置与电机的外壁顶部处,卡扣共设置有八组,每组卡扣分别固定设置于法兰盘与支撑管的外壁顶部处。所开发的悬挂式减震方案可以有效地吸收由于旋转工件的质心与电机主轴的旋转轴线不重合所造成的机械振动,利用重力弹簧,和侧橡胶杆,可以实现对电机的横向震动进行辅助缓冲,且利用永磁铁对电机进行相互排斥力,对电机产生纵向震动进行缓冲,保证震动的稳定吸收。
The invention discloses a spring suspension type shock absorption system, comprising: a support tube for protecting a motor, a shock absorption damping component, which is arranged at the outer wall of the top end of the support tube, wherein the shock absorption damping component includes a motor, a flange Disk, main spring, clip, gravity auxiliary support component and swing auxiliary limit component, the flange is installed and installed on the top of the outer wall of the motor through bolts, there are eight sets of clips, and each set of clips is respectively fixed on the flange. At the top of the outer wall of the blue plate and the support tube. The developed suspension damping scheme can effectively absorb the mechanical vibration caused by the misalignment of the center of mass of the rotating workpiece and the rotation axis of the motor spindle. The use of gravity springs and side rubber rods can realize auxiliary buffering of the lateral vibration of the motor. , and the use of permanent magnets to repel the motor to each other, buffer the longitudinal vibration of the motor, and ensure the stable absorption of vibration.
Description
技术领域technical field
本发明属于减震技术领域,具体为一种弹簧悬挂式减震系统。The invention belongs to the technical field of shock absorption, in particular to a spring suspension type shock absorption system.
背景技术Background technique
减震器(Absorber) ,是用来抑制弹簧吸震后反弹时的震荡,广泛用于机械设备。Shock absorber is used to restrain the vibration of the spring when it rebounds after shock absorption, and is widely used in mechanical equipment.
如专利20120564740.9提出了双调节弹簧配套减震器组合方案,专利200920119139.2提出的电控可变阻尼式减震器,专利201721502594.1提出了带减震液的减震衬套总成,这些专利采用了气、液及弹簧等多种方式实现了方法,中提及的减震阻尼元件的功能实现,实际上,仅靠减震机构作用,而忽视机构的整体布局以及与减震相关的外围设计,会大大降低减震机构能力的发挥,这也就是造成很多机械设备的震动噪声无法得到有效的削弱的主要原因。For example, patent 20120564740.9 proposes a combination scheme of double-adjusting springs supporting shock absorbers, patent 200920119139.2 proposes an electronically controlled variable damping shock absorber, and patent 201721502594.1 proposes a shock-absorbing bushing assembly with shock-absorbing fluid. These patents use pneumatic The method is realized by various methods such as liquid and spring. In fact, the function of the shock absorption and damping elements mentioned in the realization, in fact, only depends on the action of the shock absorption mechanism, ignoring the overall layout of the mechanism and the peripheral design related to shock absorption. It greatly reduces the ability of the shock absorption mechanism, which is the main reason why the vibration noise of many mechanical equipment cannot be effectively weakened.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:提供一种弹簧悬挂式减震系统,所开发的悬挂式减震方案可以有效地吸收由于旋转工件的质心与电机主轴的旋转轴线不重合所造成的机械振动,利用重力弹簧,和侧橡胶杆,可以实现对电机的横向震动进行辅助缓冲,且利用永磁铁对电机进行相互排斥力,对电机产生纵向震动进行缓冲,保证震动的稳定吸收。The purpose of the present invention is to provide a spring suspension type damping system, the developed suspension type damping scheme can effectively absorb the mechanical vibration caused by the misalignment of the center of mass of the rotating workpiece and the rotation axis of the motor main shaft, using the gravity spring , and the side rubber rod, which can realize auxiliary buffering of the lateral vibration of the motor, and use the permanent magnet to carry out the mutual repulsion force of the motor, buffer the longitudinal vibration of the motor, and ensure the stable absorption of vibration.
本发明采用的技术方案如下:一种弹簧悬挂式减震系统,包括:The technical scheme adopted in the present invention is as follows: a spring suspension type shock absorption system, comprising:
支撑管,用于对电机的保护;Support tube, used to protect the motor;
减震阻尼部件,设于支撑管的顶端外壁处,其中:所述减震阻尼部件包括电机、法兰盘、主弹簧、卡扣、重力辅助支撑组件和摆动辅助限位组件,所述法兰盘通过螺栓安装设置与电机的外壁顶部处,所述卡扣共设置有八组,每组所述卡扣分别固定设置于法兰盘与支撑管的外壁顶部处,所述主弹簧的两端缠绕设置于卡扣的顶端外壁处,所述重力辅助支撑组件共设置有四个,每个所述摆动辅助限位组件均包括辅助壳、重力弹簧与侧橡胶杆,每个所述辅助壳固定设置于支撑管的内壁处,所述重力弹簧嵌设于辅助壳的内壁中心处,所述侧橡胶杆的一端嵌设于辅助壳的内壁处,所述摆动辅助限位组件共设置有四个,每个所述摆动辅助限位组件均设于支撑管的内壁底部处,每个所述重力辅助支撑组件均包括缓冲壳、缓冲弹簧与永磁铁,所述缓冲壳固定设置于支撑管的内壁底部中心处,所述缓冲弹簧嵌设于缓冲壳的内壁处,所述永磁铁滑动嵌设于缓冲壳的内壁处。The shock-absorbing and damping component is arranged at the top outer wall of the support tube, wherein: the shock-absorbing and damping component includes a motor, a flange, a main spring, a buckle, a gravity auxiliary support component and an auxiliary swing limit component, and the flange The disc is installed on the top of the outer wall of the motor by bolts. There are eight sets of said buckles, and each set of said buckles is respectively fixed at the top of the outer wall of the flange plate and the support tube. The two ends of the main spring It is wound around the top outer wall of the buckle. There are four gravity auxiliary support components in total. Each swing auxiliary limit component includes an auxiliary shell, a gravity spring and a side rubber rod. Each auxiliary shell is fixed It is arranged on the inner wall of the support tube, the gravity spring is embedded in the center of the inner wall of the auxiliary shell, and one end of the side rubber rod is embedded in the inner wall of the auxiliary shell. , each of the swing auxiliary limit components is arranged at the bottom of the inner wall of the support tube, each of the gravity auxiliary support components includes a buffer shell, a buffer spring and a permanent magnet, and the buffer shell is fixedly arranged on the inner wall of the support tube At the bottom center, the buffer spring is embedded in the inner wall of the buffer shell, and the permanent magnet is slidably embedded in the inner wall of the buffer shell.
进一步的,所述电机的输出端固定设置有工件。Further, the output end of the motor is fixedly provided with a workpiece.
进一步的,每个所述主弹簧的内壁滑动嵌设有橡胶环。Further, a rubber ring is slidably embedded in the inner wall of each of the main springs.
进一步的,所述永磁铁处于电机的外壁底部中心处。Further, the permanent magnet is located at the bottom center of the outer wall of the motor.
进一步的,所述卡扣的顶端外壁开设有卡接槽,且卡接槽的横截面呈半圆状。Further, the top outer wall of the buckle is provided with a clamping groove, and the cross-section of the clamping groove is semicircular.
进一步的,所述卡接槽与主弹簧的两端相互匹配。Further, the engaging grooves are matched with both ends of the main spring.
进一步的,所述侧橡胶杆相互靠近的一端外壁凸起设置,所述侧橡胶杆相互靠近的一端外壁贴合于电机的外壁处。Further, the outer wall of one end of the side rubber rods close to each other is protrudingly arranged, and the outer wall of one end of the side rubber rods close to each other is attached to the outer wall of the motor.
进一步的,所述重力弹簧的一端固定设置于侧 橡胶杆的一端处,所述重力弹簧的另一端固定设置于辅助块的内壁中心处。Further, one end of the gravity spring is fixedly arranged at one end of the side rubber rod, and the other end of the gravity spring is fixedly arranged at the center of the inner wall of the auxiliary block.
进一步的,所述缓冲弹簧的一端固定设置于永磁铁的底端处,所述缓冲弹簧的另一端固定设置于缓冲壳的内壁底部中心处。Further, one end of the buffer spring is fixedly arranged at the bottom end of the permanent magnet, and the other end of the buffer spring is fixedly arranged at the bottom center of the inner wall of the buffer shell.
进一步的,工件的外壁顶部一侧设置有配重。Further, the top side of the outer wall of the workpiece is provided with a counterweight.
综上所述,由于采用了上述技术方案,本发明的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present invention are:
所开发的悬挂式减震方案可以有效地吸收由于旋转工件的质心与电机主轴的旋转轴线不重合所造成的机械振动,利用重力弹簧,和侧橡胶杆,可以实现对电机的横向震动进行辅助缓冲,且利用永磁铁对电机进行相互排斥力,对电机产生纵向震动进行缓冲,保证震动的稳定吸收。The developed suspension damping scheme can effectively absorb the mechanical vibration caused by the misalignment of the center of mass of the rotating workpiece and the rotation axis of the motor spindle. The use of gravity springs and side rubber rods can realize auxiliary buffering of the lateral vibration of the motor. , and use permanent magnets to repel the motor to each other, buffer the longitudinal vibration of the motor, and ensure the stable absorption of vibration.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的局部半剖立体图;3 is a partial half-section perspective view of the present invention;
图4为本实用新型辅助壳的立体图;Fig. 4 is the perspective view of the utility model auxiliary shell;
图5为本实用新型的剖视图。FIG. 5 is a cross-sectional view of the utility model.
图中标记:1、支撑管;2、电机;3、法兰盘;4、主弹簧;5、卡扣;6、工件;7、辅助壳;8、重力弹簧;9、侧橡胶杆;10、缓冲壳;11、缓冲弹簧;12、永磁铁;13、橡胶环。Markings in the figure: 1. Support tube; 2. Motor; 3. Flange plate; 4. Main spring; 5. Buckle; 6. Workpiece; 7. Auxiliary shell; 8. Gravity spring; 9. Side rubber rod; 10 , buffer shell; 11, buffer spring; 12, permanent magnet; 13, rubber ring.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例一Example 1
参照图1-图3:一种弹簧悬挂式减震系统,包括:支撑管1,用于对电机2的保护,减震阻尼部件,设于支撑管1的顶端外壁处,其中:减震阻尼部件包括电机2、法兰盘3、主弹簧4、卡扣5、重力辅助支撑组件和摆动辅助限位组件,法兰盘3通过螺栓安装设置与电机2的外壁顶部处,卡扣5共设置有八组,每组卡扣5分别固定设置于法兰盘3与支撑管1的外壁顶部处,主弹簧4的两端缠绕设置于卡扣5的顶端外壁处,重力辅助支撑组件共设置有四个,每个摆动辅助限位组件均包括辅助壳7、重力弹簧8与侧橡胶杆9,每个辅助壳7固定设置于支撑管1的内壁处,重力弹簧8嵌设于辅助壳7的内壁中心处,侧橡胶杆9的一端嵌设于辅助壳7的内壁处,摆动辅助限位组件共设置有四个,每个摆动辅助限位组件均设于支撑管1的内壁底部处,每个重力辅助支撑组件均包括缓冲壳10、缓冲弹簧11与永磁铁12,缓冲壳10固定设置于支撑管1的内壁底部中心处,缓冲弹簧11嵌设于缓冲壳10的内壁处,永磁铁12滑动嵌设于缓冲壳10的内壁处,法兰盘3通过8组减震阻尼部件2的弹簧与支撑管1的框架主体连接,通过计算,电机2未启动时,主弹簧4的拉伸变形量约为不受力弹簧长度的25%,安装在电机2轴上的旋转工件6,值得注意的是,该旋转工件6上一侧为固定质量的配重,而另外一侧为规定了质量范围的执行工件6,本例中配重的重量为240g,执行工件6的重量范围在1620g范围内变化,在工作转速2800rpm时,弹簧的伸长量变化约为22%-28%,经试验测试,该范围内,主弹簧4的弹性变形系数基本为常数,满足本发明对弹簧的设计选型要求,在图中可以进一步明确,法兰盘3通过减震阻尼结构的弹簧、支撑管1与卡扣5连接相连接,值得注意的是,该卡扣5与减震阻尼结构2的弹簧要避免金属接触,可以使用聚四氟乙烯等相对硬质的弹性体材料作为阻隔介质,此外,图中工作部分重力辅助支撑结构采用的圆周布置的同性永磁铁12,由于电机本身就存在绕旋转轴线的质量分布不均的现象,比如电机壳体上安装有接线盒,所以永磁铁12磁力分布要充分考虑局部工作部分的重量分布。Referring to Figures 1 to 3: a spring suspension type shock absorption system, comprising: a
参照图1-图3:电机2的输出端固定设置有工件6,每个主弹簧4的内壁滑动嵌设有橡胶环13,永磁铁12处于电机2的外壁底部中心处,永磁体分为上永磁体和下永磁体,上永磁体设置于电机2的外壁底部处,采用同性永磁铁12,可以保证相互排斥缓冲,卡扣5的顶端外壁开设有卡接槽,且卡接槽的横截面呈半圆状,卡接槽与主弹簧4的两端相互匹配,侧橡胶杆9相互靠近的一端外壁凸起设置,侧橡胶杆9相互靠近的一端外壁贴合于电机2的外壁处,重力弹簧8的一端固定设置于侧橡胶杆9的一端处,重力弹簧8的另一端固定设置于辅助壳7的内壁中心处,缓冲弹簧11的一端固定设置于永磁铁12的底端处,缓冲弹簧11的另一端固定设置于缓冲壳10的内壁底部中心处,工件6的外壁顶部一侧设置有配重,其中工作部分由电机2、法兰盘3组成、以及安装在电机2轴上的旋转工件6组成,值得注意的是,旋转工件6结构灵活多样,负载也会在一定范围内变化,在实际工作过程中,旋转工件6的质心与电机2主轴的旋转轴线很难做到完全重合,从而导致了由于偏心所造成的机械振动,电机2为旋转工件6的转动提供了动力,法兰盘3与电机2形成一体,其上加工或安装有均匀布置的连接结构,用于工作部分与减震阻尼部件的连接,减震阻尼部件由弹簧和橡胶环13组成,在本发明提及方案中以大于二组的方式在圆周进行均匀布置,其中主弹簧4的设计和选型要考虑到其弹性系数并非为常数的本质,以拉伸弹簧为例,在其承受拉力变长的过程中,在初始阶段其弹性系数是最大的,随后逐渐减小,而弹性系数的变化梯度呈现先变小后增大的规律,减震阻尼部件弹簧的弹性系数变化存在弹性系数基本呈现不变的范围,为此,减震阻尼部件弹簧预紧需要达到该范围内的相对中间位置,在工作部分旋转工作过程中,由于偏心转动惯量的作用,离心力会使得一次发生增加拉伸的作用的同时,使得另外一侧减震阻尼部件弹簧发生拉伸量减少,值得注意的是,为此本发明对减震阻尼部件弹簧的要求是让其始终处于弹性系数基本呈现常数的范围内进行工作,弹簧变形量变化的过程,就是在吸收工作部分偏心转动所带来的震动,与此同时,由于弹簧本身为钢丝材质,在工作过程中还要采用柔性橡胶环13来吸收钢丝传递的震荡波,橡胶环13处于弹簧的芯部,也要有预紧膨胀的要求,预紧膨胀的方向,要与弹簧的工作方向垂直,橡胶环13采用橡胶等弹性体材质,减震阻尼部件包括电机2、法兰盘3、主弹簧4、卡扣5、重力辅助支撑组件和摆动辅助限位组件作为一个整体,其震动模态频率要远离电机2转速所导致的震动频率,支撑管1要有足够的刚性,设计、制造和装配过程中要保证必要的形位公差,保证工作部分法兰平面的水平度,此外,卡扣5用于支撑管1与减震阻尼部件的连接,工作部分重力辅助支撑组件安装在框架主体的底平面,主要起辅助支撑工作部分重力的作用,以减少减震阻尼部分中弹簧由于工作部分的重力所造成的变形,其结构可以采用主弹簧4和橡胶环13的组合结构,或减震弹簧结构,或磁场结构,工作部分重力辅助支撑组件使用多点支撑布局,还起到调节工作部分法兰盘3水平度的作用,此外,工作部分摆动辅助限位机构安装在主体框架上,主要作用是限制工作部分摆动,该机构要与电机2发生接触,所以在接触部分要采用弹性材质,如橡胶,不仅如此,安装减震部件的作用是减少本发明提及减震结构与外部安装环境之间的震动传递,从而产生接触震动和噪声。1-3: the output end of the
以下对本发明实施例提供的一种弹簧悬挂式减震系统的使用方法进行详细说明,其使用方法包括以下步骤:首先电机2在旋转中因为工件6和电机2转子轴产生偏差,产生振动,在法兰盘3和电机2的自重,使得靠近法兰盘3的主弹簧4的一端下沉,通过主弹簧4和卡扣5的卡接,完成初步的减震,利用橡胶环13,消除弹簧产生振动,随后利用辅助壳7、重力弹簧8和侧橡胶杆9,实现对电机2的横向震动,且利用永磁铁12,对电机2的底部进行缓冲,缓冲纵向振动。A method of using a spring-suspended damping system provided by an embodiment of the present invention will be described in detail below. The method of using the system includes the following steps: firstly, during the rotation of the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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