CN115179428A - A kind of preparation process of concrete - Google Patents
A kind of preparation process of concrete Download PDFInfo
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- CN115179428A CN115179428A CN202210897948.6A CN202210897948A CN115179428A CN 115179428 A CN115179428 A CN 115179428A CN 202210897948 A CN202210897948 A CN 202210897948A CN 115179428 A CN115179428 A CN 115179428A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 249
- 238000002156 mixing Methods 0.000 claims abstract description 57
- 239000002994 raw material Substances 0.000 claims abstract description 50
- 238000002955 isolation Methods 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 4
- 239000011398 Portland cement Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 230000002209 hydrophobic effect Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 19
- 230000002708 enhancing effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0818—Charging or discharging gates or chutes; Sealing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本发明公开了一种混凝土的制备工艺,属于混凝土技术领域,与现有技术相比,其中,两个第二搅拌杆会自旋转,且旋转方向相反,故与其连接的搅拌块也会自旋转对堆积的原料搅拌效果强,使原料在混凝土中分布均匀,并且气体从气孔喷出对刮条上堆积的原料进行冲刷搅拌,使堆积的原料在混凝土中上下翻动最终均匀分散在混凝土中,搅拌块在弹簧的弹性推力下能与搅拌桶底部较好的贴合,搅拌效果好,搅拌组件转动时会带动第二搅拌杆旋转,使搅拌块能与搅拌桶底部接触范围更大,从而进一步增强了堆积原料的搅拌强度,提高了搅拌效率和搅拌效果。
The invention discloses a preparation process of concrete, which belongs to the technical field of concrete. Compared with the prior art, the two second stirring rods are self-rotating and the rotation directions are opposite, so the stirring blocks connected to them are also self-rotating. It has a strong stirring effect on the accumulated raw materials, so that the raw materials are evenly distributed in the concrete, and the gas is sprayed from the air holes to wash and stir the accumulated raw materials on the scraper, so that the accumulated raw materials are turned up and down in the concrete and finally evenly dispersed in the concrete. The block can fit well with the bottom of the mixing barrel under the elastic thrust of the spring, and the stirring effect is good. When the stirring component rotates, it will drive the second stirring rod to rotate, so that the stirring block can contact the bottom of the mixing barrel in a larger range, thereby further enhancing the The stirring intensity of the piled raw materials is improved, and the stirring efficiency and the stirring effect are improved.
Description
技术领域technical field
本发明涉及混凝土技术领域,特别是涉及一种混凝土的制备工艺。The invention relates to the technical field of concrete, in particular to a preparation process of concrete.
背景技术Background technique
混凝土是当代最主要的土木工程材料之一。它是由胶凝材料,颗粒状集料,水,以及必要时加入的外加剂和掺合料按一定比例配制,经均匀搅拌,密实成型,养护硬化而成的一种人工石材。Concrete is one of the most important civil engineering materials of our time. It is an artificial stone made of cementitious materials, granular aggregates, water, and admixtures and admixtures added when necessary in a certain proportion, uniformly stirred, compacted, cured and hardened.
混凝土具有原料丰富,价格低廉,生产工艺简单的特点,因而使其用量越来越大。使其使用范围十分广泛,不仅在各种土木工程中使用,就是造船业,机械工业,海洋的开发,地热工程等,混凝土也是重要的材料。Concrete has the characteristics of abundant raw materials, low price and simple production process, so its consumption is increasing. It is widely used, not only in various civil engineering, but also in shipbuilding, machinery industry, marine development, geothermal engineering, etc. Concrete is also an important material.
现有技术中,混凝土搅拌装置通过搅拌叶对混凝土进行搅拌,但混凝土原料中的机制砂和碎石在重力作用下易堆积在水底,导致混凝土原料间混合度差,影响混凝土质量。In the prior art, concrete mixing devices use mixing blades to mix concrete, but machine-made sand and crushed stones in concrete raw materials tend to accumulate at the bottom of the water under the action of gravity, resulting in poor mixing between concrete raw materials and affecting concrete quality.
发明内容SUMMARY OF THE INVENTION
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种混凝土的制备工艺,与现有技术相比,其中,两个第二搅拌杆会自旋转,且旋转方向相反,故与其连接的搅拌块也会自旋转对堆积的原料搅拌效果强,使原料在混凝土中分布均匀,并且气体从气孔喷出对刮条上堆积的原料进行冲刷搅拌,使堆积的原料在混凝土中上下翻动最终均匀分散在混凝土中,搅拌块在弹簧的弹性推力下能与搅拌桶底部较好的贴合,搅拌效果好,搅拌组件转动时会带动第二搅拌杆旋转,使搅拌块能与搅拌桶底部接触范围更大,从而进一步增强了堆积原料的搅拌强度,提高了搅拌效率和搅拌效果。In view of the problems existing in the prior art, the purpose of the present invention is to provide a process for preparing concrete, in which, compared with the prior art, the two second stirring rods will self-rotate and rotate in opposite directions, so the The mixing block will also self-rotate and have a strong stirring effect on the accumulated raw materials, so that the raw materials are evenly distributed in the concrete, and the gas is sprayed from the air holes to wash and stir the accumulated raw materials on the scraper, so that the accumulated raw materials are turned up and down in the concrete. Dispersed in the concrete, the mixing block can fit well with the bottom of the mixing bucket under the elastic thrust of the spring, and the mixing effect is good. When the mixing component rotates, it will drive the second mixing rod to rotate, so that the mixing block can be in contact with the bottom of the mixing bucket. Larger, thus further enhancing the stirring strength of the stacked raw materials, improving the stirring efficiency and stirring effect.
2.技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种混凝土的制备工艺,采用混凝土搅拌装置进行混凝土的制备,所述混凝土包括按照质量份计的以下原料:水50-130份、普通硅酸盐水泥150-220份、河流下游天然砂石30-50份、碎石15-20份、粉煤灰20-25份、5-10份混凝土添加剂;A preparation process of concrete, using a concrete mixing device to prepare concrete, the concrete comprising the following raw materials in parts by mass: 50-130 parts of water, 150-220 parts of ordinary Portland cement, and 30 parts of natural sand and gravel in the downstream of the river. -50 parts, 15-20 parts of crushed stone, 20-25 parts of fly ash, 5-10 parts of concrete additives;
所述制备工艺包括以下步骤:The preparation process comprises the following steps:
S1、将制备混凝土所需的不同原料分别倒入到搅拌桶内;S1. Pour the different raw materials required for preparing concrete into the mixing bucket respectively;
S2、对原料进行分级搅拌;S2, grading and stirring the raw materials;
S21、控制搅拌组件启动,搅拌组件中的第一搅拌杆对搅拌桶中的物料进行初步搅拌;S21, control the stirring component to start, and the first stirring rod in the stirring component performs preliminary stirring on the material in the stirring bucket;
S23、搅拌组件中两个对称分布的第二搅拌杆会带动各自底部的搅拌块自转,且自转方向相反,旋转过程中搅拌块对搅拌桶中沉积的原料进行充分搅拌;S23. The two symmetrically distributed second stirring rods in the stirring assembly will drive the stirring blocks at the bottom of the stirring blocks to rotate in opposite directions, and the stirring blocks will fully stir the raw materials deposited in the stirring tank during the rotation;
S24、将气体输送到第二搅拌杆中的气腔中,气体流入搅拌块中并从搅拌块上的气孔喷出,喷出的气体会将与气孔贴合密封的弹性橡胶条挤压开,对沉积的原料进行二次冲击搅拌;S24, the gas is transported into the air cavity in the second stirring rod, the gas flows into the stirring block and is ejected from the air holes on the stirring block, and the ejected gas will squeeze the elastic rubber strips that fit and seal with the air holes, Secondary impact stirring is performed on the deposited raw materials;
S25、当第二搅拌杆对原料搅拌结束后,第二搅拌杆会带动搅拌块向上移动收缩,直至搅拌块与混凝土浆分离;S25, when the second stirring rod finishes stirring the raw material, the second stirring rod will drive the stirring block to move upward and shrink until the stirring block is separated from the concrete slurry;
S26、搅拌组件上的第三搅拌杆在旋转过程中,通过刮板将粘附在搅拌桶内壁上的原料进行刮除;S26. During the rotation process of the third stirring rod on the stirring assembly, the raw material adhering to the inner wall of the stirring barrel is scraped off by the scraper;
S3、当混凝土搅拌结束后,将搅拌桶的出料口打开,混凝土从出料口送出;S3. When the concrete mixing is finished, open the discharge port of the mixing bucket, and the concrete is sent out from the discharge port;
S4、然后根据需要将混凝土浇筑到需要的模具内,后脱模,得到混凝土成品;S4, and then pour the concrete into the required mold as required, and then demould to obtain the finished concrete;
所述混凝土搅拌装置包括搅拌桶以及位于搅拌桶内部的搅拌组件,所述搅拌桶外端固定连接有L形固定柱,所述L形固定柱上端部延伸至搅拌桶正上方并与搅拌组件转动连接,所述搅拌组件底部转动连接有第一搅拌杆和两个第二搅拌杆,所述第二搅拌杆以第一搅拌杆为中心对称分布,且第二搅拌杆与第一搅拌杆之间设有预设夹角,所述L形固定柱上安装有带动第一搅拌杆旋转的第一电机,所述第一搅拌杆顶部固定连接有定齿轮,所述第二搅拌杆上固定连接有与定齿轮啮合的动齿轮;所述第二搅拌杆底部固定连接有电动推杆,所述电动推杆输出端固定连接有伸缩组件,所述伸缩组件底部铰接有搅拌块,所述搅拌块底部两侧交错固定有刮条,所述刮条表面开设有多个气孔,所述气孔外侧密封贴合有弹性橡胶条,所述弹性橡胶条底部与搅拌块固定连接,所述第二搅拌杆中开凿有与气孔连通的气腔,所述L形固定柱中还安装有通过管道将气体输送到气腔的气泵,所述伸缩组件包括伸缩杆和伸缩筒,所述伸缩杆底部与伸缩筒内壁伸缩滑动连接,且伸缩杆与伸缩筒之间固定连接有弹簧;所述L形固定柱底部固定安装有第二电机,所述第二电机输出端传动连接有驱动齿轮,所述搅拌组件外周开设有与驱动齿轮啮合的齿槽。The concrete mixing device includes a mixing bucket and a mixing component located inside the mixing bucket, an L-shaped fixing column is fixedly connected to the outer end of the mixing bucket, and the upper end of the L-shaped fixing column extends to the top of the mixing bucket and rotates with the mixing component connection, the bottom of the stirring assembly is rotatably connected with a first stirring rod and two second stirring rods, the second stirring rods are symmetrically distributed with the first stirring rod as the center, and the second stirring rod and the first stirring rod There is a preset angle, a first motor that drives the first stirring rod to rotate is installed on the L-shaped fixed column, a fixed gear is fixedly connected to the top of the first stirring rod, and a fixed gear is fixedly connected to the second stirring rod. A moving gear that meshes with the fixed gear; an electric push rod is fixedly connected to the bottom of the second stirring rod, a telescopic assembly is fixedly connected to the output end of the electric push rod, a stirring block is hinged at the bottom of the telescopic assembly, and the bottom of the stirring block is The scraping strips are staggered and fixed on both sides, the surface of the scraping strip is provided with a plurality of air holes, the outer side of the air holes is sealed with an elastic rubber strip, the bottom of the elastic rubber strip is fixedly connected with the stirring block, and the second stirring rod An air cavity communicated with the air hole is excavated, an air pump for transporting gas to the air cavity through a pipeline is also installed in the L-shaped fixed column, the telescopic assembly includes a telescopic rod and a telescopic cylinder, and the bottom of the telescopic rod is connected to the inner wall of the telescopic cylinder Telescopic sliding connection, and a spring is fixedly connected between the telescopic rod and the telescopic cylinder; a second motor is fixedly installed at the bottom of the L-shaped fixed column, the output end of the second motor is driven and connected with a driving gear, and the outer periphery of the stirring assembly is opened There are tooth slots that mesh with the drive gear.
进一步的,所述搅拌组件外周连接有两个对称分布的第三搅拌杆,所述第三搅拌杆朝向搅拌桶内壁的一端固定安装有刮板。Further, two symmetrically distributed third stirring rods are connected to the outer periphery of the stirring assembly, and a scraper is fixedly installed at one end of the third stirring rod facing the inner wall of the stirring barrel.
进一步的,所述搅拌组件上设有容纳第三搅拌杆纵向滑动的导向槽,所述导向槽中安装有驱动第三搅拌杆活动的电动滑轨。Further, the stirring assembly is provided with a guide groove for accommodating the longitudinal sliding of the third stirring rod, and an electric sliding rail for driving the movement of the third stirring rod is installed in the guide groove.
进一步的,所述步骤S24中输入的气体状态包括常规气体和待预热气体,当环境温度高于阈值时输入常规气体,当环境温度低于阈值时输入待预热气体。Further, the gas state input in the step S24 includes normal gas and gas to be preheated. When the ambient temperature is higher than the threshold value, input the normal gas, and when the ambient temperature is lower than the threshold value, input the gas to be preheated.
进一步的,所述刮板与搅拌桶内壁接触的部分固定安装有弹性金属刮片,所述刮板中密封安装有振动马达,所述振动马达输出端与弹性金属刮片连接。Further, an elastic metal scraper is fixedly installed on the part of the scraper in contact with the inner wall of the mixing tank, a vibration motor is sealed in the scraper, and the output end of the vibration motor is connected with the elastic metal scraper.
进一步的,所述预设夹角设置为20°-45°,所述第二搅拌杆和管道之间转动连接,且连接处放置有密封圈。Further, the preset included angle is set to 20°-45°, the second stirring rod and the pipeline are connected in rotation, and a sealing ring is placed at the connection.
进一步的,所述伸缩杆外径小于伸缩筒内径,且二者同圆心设置。Further, the outer diameter of the telescopic rod is smaller than the inner diameter of the telescopic cylinder, and the two are arranged concentrically.
进一步的,所述伸缩组件与电动推杆之间套接有弹力橡胶隔离套,所述隔离套表面呈波浪形分布,所述弹力橡胶隔离套表面涂覆有疏水性涂料。Further, an elastic rubber isolation sleeve is sleeved between the telescopic assembly and the electric push rod, the surface of the isolation sleeve is distributed in a wave shape, and the surface of the elastic rubber isolation sleeve is coated with a hydrophobic paint.
进一步的,所述弹力橡胶隔离套内部还设有多个扰动杆,所述扰动杆一端与电动推杆固定连接,扰动杆另一端活动插入伸缩组件中。Further, a plurality of disturbance rods are also arranged inside the elastic rubber isolation sleeve, one end of the disturbance rod is fixedly connected with the electric push rod, and the other end of the disturbance rod is movably inserted into the telescopic assembly.
进一步的,所述扰动杆朝向弹力橡胶隔离套的一侧间隔分布有多个向外凸起的扰动块,且弹力橡胶隔离套的波谷处与扰动杆之间的距离小于扰动块的半径。Further, a plurality of outwardly protruding disturbance blocks are spaced apart from the side of the disturbance rod toward the elastic rubber isolation sleeve, and the distance between the trough of the elastic rubber isolation sleeve and the disturbance rod is smaller than the radius of the disturbance block.
3.有益效果3. Beneficial effects
相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本方案与现有技术相比,其中,两个第二搅拌杆会自旋转,且旋转方向相反,故与其连接的搅拌块也会自旋转对堆积的原料搅拌效果强,使原料在混凝土中分布均匀,并且气体从气孔喷出对刮条上堆积的原料进行冲刷搅拌,使堆积的原料在混凝土中上下翻动最终均匀分散在混凝土中,提高混凝土的质量,搅拌块在弹簧的弹性推力下能与搅拌桶底部较好的贴合,搅拌效果好,搅拌组件转动时会带动第二搅拌杆旋转,使搅拌块能与搅拌桶底部接触范围更大,从而进一步增强了堆积原料的搅拌强度,提高了搅拌效率和搅拌效果。(1) Compared with the prior art, in this scheme, the two second stirring rods will rotate by themselves, and the rotation directions are opposite, so the stirring blocks connected to them will also self-rotate and have a strong stirring effect on the accumulated raw materials, so that the raw materials are in the The concrete is evenly distributed, and the gas is sprayed from the air holes to wash and mix the raw materials accumulated on the scraper, so that the accumulated raw materials are turned up and down in the concrete and finally evenly dispersed in the concrete, improving the quality of the concrete, and the elastic thrust of the mixing block in the spring The bottom can fit well with the bottom of the mixing tank, and the stirring effect is good. When the stirring component rotates, it will drive the second stirring rod to rotate, so that the stirring block can contact the bottom of the mixing tank in a larger range, thereby further enhancing the stirring intensity of the accumulated raw materials. , improve the stirring efficiency and stirring effect.
(2)弹性橡胶条对气孔起到密封作用,当气泵意外关闭时,可避免混凝土浆倒流,起到防护作用。(2) The elastic rubber strips seal the air holes. When the air pump is accidentally closed, it can prevent the backflow of the concrete slurry and play a protective role.
(3)当第二搅拌杆搅拌结束后,电动推杆带动伸缩组件收缩,使伸缩组件带动搅拌块与混凝土浆分离,使混凝土在后续搅拌中将内部含有的气体排出。(3) When the second stirring rod is finished stirring, the electric push rod drives the telescopic assembly to shrink, so that the telescopic assembly drives the stirring block to separate from the concrete slurry, so that the concrete can discharge the gas contained in the concrete in the subsequent stirring.
(4)搅拌组件旋转时会带动第三搅拌杆转动,使第三搅拌杆不仅能对混凝土进行再次搅拌,还能带动刮板将粘附在搅拌桶内壁上的混凝土刮下来进行搅拌。(4) When the stirring assembly rotates, it will drive the third stirring rod to rotate, so that the third stirring rod can not only stir the concrete again, but also drive the scraper to scrape the concrete adhering to the inner wall of the mixing tank for stirring.
附图说明Description of drawings
图1为本发明的整体剖视立体结构示意图;Fig. 1 is the overall cross-sectional three-dimensional structure schematic diagram of the present invention;
图2为本发明的图1中A部放大结构示意图;Fig. 2 is the enlarged structural schematic diagram of part A in Fig. 1 of the present invention;
图3为本发明的搅拌块和弹性橡胶条侧视连接结构示意图;3 is a schematic diagram of a side view connection structure of a stirring block and an elastic rubber strip of the present invention;
图4为本发明的整体剖视结构示意图;Fig. 4 is the overall sectional structure schematic diagram of the present invention;
图5为本发明的图4中B部放大结构示意图;Fig. 5 is the enlarged structural schematic diagram of part B in Fig. 4 of the present invention;
图6为本发明的第二搅拌杆转动演示结构示意图;Fig. 6 is the second stirring rod rotation demonstration structure schematic diagram of the present invention;
图7为本发明的整体侧视结构示意图;Fig. 7 is the overall side view structure schematic diagram of the present invention;
图8为本发明的整体立体结构示意图;8 is a schematic diagram of the overall three-dimensional structure of the present invention;
图9为本发明的图8中C部放大结构示意图FIG. 9 is a schematic view of the enlarged structure of the C part in FIG. 8 of the present invention
图中标号说明:Description of the labels in the figure:
1、搅拌桶;2、搅拌组件;3、L形固定柱;4、第一搅拌杆;5、第二搅拌杆;6、定齿轮;7、动齿轮;8、电动推杆;9、伸缩组件;10、搅拌块;11、刮条;12、气孔;13、弹性橡胶条;14、弹簧;15、驱动齿轮;16、第三搅拌杆;17、弹性金属刮片;18、弹力橡胶隔离套;19、扰动块。1. Mixing bucket; 2. Mixing components; 3. L-shaped fixed column; 4. The first stirring rod; 5. The second stirring rod; 6. Fixed gear; 7. Moving gear; 8. Electric push rod; 9. Telescopic Components; 10, stirring block; 11, scraper; 12, air hole; 13, elastic rubber strip; 14, spring; 15, driving gear; 16, third stirring rod; 17, elastic metal scraper; 18, elastic rubber isolation set; 19, perturbation block.
具体实施方式Detailed ways
本实施例1将结合公开的附图,对技术方案进行清楚、完整地描述,使本公开实施例的目的、技术方案和有益效果更加清楚。显然,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。In this
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属技术人员所理解的常规意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“上”、“下”、“内”、“外”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in the present disclosure shall have the ordinary meaning as understood by those skilled in the art to which this disclosure belongs. As used in this disclosure, "first," "second," and similar terms do not denote any order, quantity, or importance, but are merely used to distinguish the various components. "Comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things listed after the word and their equivalents, but do not exclude other elements or things. "Up", "down", "inside", "outside", etc. are only used to indicate relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
实施例:Example:
请参阅图1-2,一种混凝土的制备工艺,采用混凝土搅拌装置进行混凝土的制备,混凝土包括按照质量份计的以下原料:水50-130份、普通硅酸盐水泥150-220份、河流下游天然砂石30-50份、碎石15-20份、粉煤灰20-25份、5-10份混凝土添加剂;Please refer to Figure 1-2, a concrete preparation process, using a concrete mixing device to prepare the concrete, the concrete includes the following raw materials in parts by mass: water 50-130 parts, ordinary Portland cement 150-220 parts, river Downstream natural sandstone 30-50 parts, crushed stone 15-20 parts, fly ash 20-25 parts, 5-10 parts concrete additives;
制备工艺包括以下步骤:The preparation process includes the following steps:
S1、将制备混凝土所需的不同原料分别倒入到搅拌桶1内;S1. Pour different raw materials required for preparing concrete into mixing
S2、对原料进行分级搅拌;S2, grading and stirring the raw materials;
S21、控制搅拌组件2启动,搅拌组件2中的第一搅拌杆4对搅拌桶1中的物料进行初步搅拌;S21, control the stirring
S23、搅拌组件2中两个对称分布的第二搅拌杆5会带动各自底部的搅拌块10自转,且自转方向相反,旋转过程中搅拌块10对搅拌桶1中沉积的原料进行充分搅拌;S23. The two symmetrically distributed second stirring
S24、将气体输送到第二搅拌杆5中的气腔中,气体流入搅拌块10中并从搅拌块10上的气孔12喷出,喷出的气体会将与气孔12贴合密封的弹性橡胶条13挤压开,对沉积的原料进行二次冲击搅拌;S24, the gas is transported into the air cavity in the
S25、当第二搅拌杆5对原料搅拌结束后,第二搅拌杆5会带动搅拌块10向上移动收缩,直至搅拌块10与混凝土浆分离;S25. After the
S26、搅拌组件2上的第三搅拌杆16在旋转过程中,通过刮板将粘附在搅拌桶1内壁上的原料进行刮除;S26. During the rotation process of the
S3、当混凝土搅拌结束后,将搅拌桶1的出料口打开,混凝土从出料口送出;S3. When the concrete mixing is finished, the discharge port of the mixing
S4、然后根据需要将混凝土浇筑到需要的模具内,后脱模,得到混凝土成品;S4, and then pour the concrete into the required mold as required, and then demould to obtain the finished concrete;
请参阅图2-4,第二搅拌杆5底部固定连接有电动推杆8,电动推杆8输出端固定连接有伸缩组件9,伸缩组件9底部铰接有搅拌块10,搅拌块10底部两侧交错固定有刮条11,具体的,第二搅拌杆5在搅拌组件2的驱动下会自旋转,故与其连接的搅拌块10也会自旋转,搅拌范围大,搅拌块10在旋转过程中通过交错分布的刮条11能对堆积在底部的原料进行搅拌,使原料在混凝土中分布均匀。刮条11表面开设有多个气孔12,气孔12外侧密封贴合有弹性橡胶条13,弹性橡胶条13底部与搅拌块10固定连接,第二搅拌杆5中开凿有与气孔12连通的气腔,L形固定柱3中还安装有通过管道将气体输送到气腔的气泵,具体的,气泵将气体经管道和气腔输送到搅拌块10中,当搅拌块10中气体的气压大于弹性橡胶条13弹力以及原料堆积的重力时,弹性橡胶条13会发生形变将气孔12打开,此时气体从气孔12喷出对刮条11上堆积的原料进行冲刷搅拌,使原料在混凝土中上下翻动最终均匀分散在混凝土中,其中,弹性橡胶条13对气孔12起到密封作用,当气泵关闭时,可避免混凝土浆倒流,其中,刮条11由弹性金属片制成。步骤S24中输入的气体状态包括常规气体和待预热气体,当环境温度高于阈值时输入常规气体,当环境温度低于阈值时输入待预热气体,其中,该阈值为5°,从而在温度较低时通过输入加热气体提高混凝土搅拌时的混合度。Please refer to Fig. 2-4, the bottom of the
请参阅图4,混凝土搅拌装置包括搅拌桶1以及位于搅拌桶1内部的搅拌组件2,搅拌桶1外端固定连接有L形固定柱3,L形固定柱3上端部延伸至搅拌桶1正上方并与搅拌组件2转动连接,搅拌组件2底部转动连接有第一搅拌杆4和两个第二搅拌杆5,第二搅拌杆5以第一搅拌杆4为中心对称分布,且第二搅拌杆5与第一搅拌杆4之间设有预设夹角,L形固定柱3上安装有带动第一搅拌杆4旋转的第一电机,第一搅拌杆4顶部固定连接有定齿轮6,第二搅拌杆5上固定连接有与定齿轮6啮合的动齿轮7;具体的,第一电机输出端固定连接第一搅拌杆4,故第一搅拌杆4通过自身外侧分布的搅拌叶片对混凝土起到纵向搅拌作用,由于第一搅拌杆4两侧的第二搅拌杆5为倾斜分布,当第二搅拌杆5旋转时对混凝土起到横向搅拌作用,实现混凝土多方位的搅拌,提高搅拌效果;定齿轮6固定在第一搅拌杆4上,故定齿轮6转动时会带动两个啮合的动齿轮7旋转,且两个动齿轮7旋转方向相反,动齿轮7与第二搅拌杆5连接,故带动第二搅拌杆5自旋转,增强搅拌效果,其中,动齿轮7的直径大于定齿轮6的直径,从而降低动齿轮7的转速,进而降低第二搅拌杆5的转速,使第二搅拌杆5在后续搅拌作业中能稳定的工作。预设夹角设置为20°-45°,第二搅拌杆5和管道之间转动连接,且连接处放置有密封圈。具体的,通过旋转密封圈使管道与第二搅拌杆5之间可发生转动,使管道不会因第二搅拌的转动发生缠绕问题。伸缩杆外径小于伸缩筒内径,且二者同圆心设置。从而方便伸缩杆收缩到伸缩筒中,且伸缩杆和伸缩筒之间还安装有橡胶密封圈。Please refer to FIG. 4 , the concrete mixing device includes a mixing
请参阅图4-5,伸缩组件9包括伸缩杆和伸缩筒,伸缩杆底部与伸缩筒内壁伸缩滑动连接,且伸缩杆与伸缩筒之间固定连接有弹簧14。具体的,弹簧14两端分别与伸缩杆和伸缩筒抵接,从而对伸缩筒施加弹性推力,故伸缩筒在带动铰接的搅拌块10旋转时,搅拌块10能与搅拌桶1底部较好的贴合,搅拌效果好,并且当第二搅拌杆5搅拌结束后,电动推杆8带动伸缩组件9收缩,使伸缩组件9带动搅拌块10与混凝土浆分离,使混凝土在后续搅拌中将内部含有的气体排出。伸缩组件9与电动推杆8之间套接有弹力橡胶隔离套18,隔离套表面呈波浪形分布,弹力橡胶隔离套18表面涂覆有疏水性涂料。弹力橡胶隔离套18内部还设有多个扰动杆,扰动杆一端与电动推杆8固定连接,扰动杆另一端活动插入伸缩组件9中。扰动杆朝向弹力橡胶隔离套18的一侧间隔分布有多个向外凸起的扰动块19,且弹力橡胶隔离套18的波谷处与扰动杆之间的距离小于扰动块19的半径。具体的,当电动推杆8带动伸缩组件9收缩时,弹力橡胶隔离套18依靠自身弹性也会形变进行收缩,且弹力橡胶隔离套18在收缩过程中会与多个扰动块19发生碰撞,从而将粘附在自身的混凝土振落。4-5, the
请参阅图6-8,L形固定柱3底部固定安装有第二电机,第二电机输出端传动连接有驱动齿轮15,搅拌组件2外周开设有与驱动齿轮15啮合的齿槽,具体的,当第二电机输出端带动驱动齿轮15旋转时,驱动齿轮15会通过啮合的齿槽带动搅拌组件2旋转,搅拌组件2转动时会带动第二搅拌杆5旋转,使搅拌块10能与搅拌桶1底部接触范围更大,从而进一步增强了原料的搅拌强度,提高了搅拌效率和搅拌效果。Please refer to Fig. 6-8, a second motor is fixedly installed at the bottom of the L-shaped
请参阅图8-9,搅拌组件2外周连接有两个对称分布的第三搅拌杆16,第三搅拌杆16朝向搅拌桶1内壁的一端固定安装有刮板。具体的,搅拌组件2旋转时会带动第三搅拌杆16转动,使第三搅拌杆16不仅能对混凝土进行再次搅拌,还能带动刮板将粘附在搅拌桶1内壁上的混凝土刮下来进行搅拌。搅拌组件2上设有容纳第三搅拌杆16纵向滑动的导向槽,导向槽中安装有驱动第三搅拌杆16活动的电动滑轨。具体的,刮板在电动滑轨的驱动下能垂直移动,使刮板能与搅拌桶1内壁接触范围更大,刮除效果更强。刮板与搅拌桶1内壁接触的部分固定安装有弹性金属刮片17,刮板中密封安装有振动马达,振动马达输出端与弹性金属刮片17连接。具体的,通过弹性金属刮片17在受到外界阻尼时自身可发生弹性形变不易损坏,并且振动马达可使弹性金属刮片17振动,便于快速的将混凝土进行刮除。Referring to FIGS. 8-9 , two symmetrically distributed third stirring
与现有技术相比,其中,两个第二搅拌杆5会自旋转,且旋转方向相反,故与其连接的搅拌块10也会自旋转对堆积的原料搅拌效果强,使原料在混凝土中分布均匀,并且气体从气孔12喷出对刮条11上堆积的原料进行冲刷搅拌,使堆积的原料在混凝土中上下翻动最终均匀分散在混凝土中,搅拌块10在弹簧14的弹性推力下能与搅拌桶1底部较好的贴合,搅拌效果好,搅拌组件2转动时会带动第二搅拌杆5旋转,使搅拌块10能与搅拌桶1底部接触范围更大,从而进一步增强了堆积原料的搅拌强度,提高了搅拌效率和搅拌效果。Compared with the prior art, in which the two
以上,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above are only preferred specific embodiments of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical scope of the present invention, according to the technical solution of the present invention and its improvement concept, equivalently replaces or changes, should be covered within the protection scope of the present invention.
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| CN117981883A (en) * | 2024-04-03 | 2024-05-07 | 荣成市精宜海洋科技股份有限公司 | Centrifugal separation equipment and method for kelp processing |
| CN118807669A (en) * | 2024-09-18 | 2024-10-22 | 内蒙古美力坚科技化工有限公司 | A stirring device for reduction kettle and diaminobenzoic acid reduction method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117981883A (en) * | 2024-04-03 | 2024-05-07 | 荣成市精宜海洋科技股份有限公司 | Centrifugal separation equipment and method for kelp processing |
| CN118807669A (en) * | 2024-09-18 | 2024-10-22 | 内蒙古美力坚科技化工有限公司 | A stirring device for reduction kettle and diaminobenzoic acid reduction method |
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Application publication date: 20221014 |
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