CN115166273A - Buckled sample cell sampling system - Google Patents
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Abstract
本发明公开了一种扣合式样品管取样系统,包括样管架、管架放置台、管架抓取装置、信息识别机构、深度检测机构、脱扣盖机构以及取样机构。脱扣盖机构设置在管架放置台一侧。管架抓取装置设置在管架放置台和脱扣盖机构的上方。信息识别机构和深度检测机构设置在管架放置台上方,并位于管架放置台和管架抓取装置之间。取样机构设置在脱扣盖机构一侧。通过以单排样品管作为最低取样单元,并在样品管排移动过程中实现对其信息以及液位深度的检测并反馈至取样机构,继而实现多样品管差异化同时取样的目的,具有取样效率高,取样精度高的特点。
The invention discloses a snap-fit sample tube sampling system, comprising a sample tube rack, a tube rack placing table, a pipe rack grabbing device, an information identification mechanism, a depth detection mechanism, a tripping cover mechanism and a sampling mechanism. The tripping cover mechanism is arranged on the side of the pipe rack placing table. The pipe rack grabbing device is arranged above the pipe rack placing table and the tripping cover mechanism. The information identification mechanism and the depth detection mechanism are arranged above the pipe rack placing table and between the pipe rack placing table and the pipe rack grabbing device. The sampling mechanism is arranged on one side of the trip cover mechanism. By taking a single row of sample tubes as the lowest sampling unit, and realizing the detection of its information and the liquid level depth during the movement of the sample tube row and feeding it back to the sampling mechanism, the purpose of differentiating simultaneous sampling of multiple sample tubes is realized, and the sampling efficiency is high. High, high sampling accuracy characteristics.
Description
技术领域technical field
本发明涉及生物样品检测设备,具有涉及一种扣合式样品管取样系统,属于体外医疗检测技术领域。The invention relates to biological sample detection equipment, and relates to a snap-fit sample tube sampling system, which belongs to the technical field of in vitro medical detection.
背景技术Background technique
随着对医学诊断需求的增加,待处理的临床样品容积、数量正逐渐增大。临床样品和标本的处理会涉及到将原始样品或标本传送至适于进行诊断测试的新的贮存器或容器中。生物样品和标本的处理可包括如下步骤:例如通过取下初始贮存器或容器的盖进而进入到初始贮存器或容器的内容物中、然后取走部分内容物、以及将该部分内容物传送至目标贮存器或容器。在一些情况下,所述处理还可包括:使初始贮存器或容器的所述盖复位或者用别的方法来封闭所述初始贮存器或容器,来保存所述剩余内容物,以用于进一步的测试或归档。With the increasing demand for medical diagnosis, the volume and quantity of clinical samples to be processed are gradually increasing. Processing of clinical samples and specimens can involve transferring the original sample or specimen to a new reservoir or container suitable for performing diagnostic testing. The processing of biological samples and specimens may include steps such as accessing the contents of the initial reservoir or container by removing the lid of the initial reservoir or container, then removing a portion of the contents, and transferring the portion to a Target Reservoir or Container. In some cases, the processing may further include resetting the lid of the initial reservoir or container or otherwise closing the initial reservoir or container to preserve the remaining contents for further use test or archive.
大量样品和标本的处理使提供诊断结果的时间增长,使工作人员暴露于重复的运动无序状态以及具有潜在生物危害性材料的可能性增多,使样品或标本制备的一致性降低,且使诊断程序成本增加。随着医学诊断测试容积的增大,要求处理的样品和标本的数量增加。通过减少处理标本所需时间、减少工作人员暴露于重复运动和具有生物危害性材料的可能性、保证样品处理的一致性、以及帮助限制处理样品的成本,用于医学诊断测试的样品制备处理的自动化系统解决了上述问题。Processing of large numbers of samples and specimens increases the time to provide diagnostic results, increases exposure of workers to repetitive motion disorders and potentially biohazardous materials, reduces uniformity of sample or specimen preparation, and reduces diagnostic performance. Program costs increase. As the volume of medical diagnostic tests increases, the number of samples and specimens required to be processed increases. Sample preparation processing for medical diagnostic testing is beneficial by reducing the time required to process specimens, reducing the potential for worker exposure to repetitive motion and biohazardous materials, ensuring consistent sample processing, and helping limit the cost of processing samples. Automated systems solve the above problems.
体外诊断设备如化学发光免疫分析仪采用基于吖啶酯的直接化学发光法,与配套的检测试剂共同使用,在临床上用于对来源于人体体液中的被分析物进行定性或定量检测,包括自身免疫类项目、传染病类项目、激素类项目、肿瘤相关类项目。血清、血浆、尿液、脑脊液等标本装置在样本管中,不同医院有不同型号的样本管。现有技术中,一方面,一般单台化学发光免疫分析仪只能识别一种型号的样本管。不同医院的样本管型号不一致,难以适配,一般采用人工分拣适配的样本管放入对应的体外诊断设备如化学发光免疫分析仪内进行测试,该操作方法易于出错且检测分析成本居高不下;另一方面,现有的自动化处理设备一般在对某个样品进行取样检测的过程中,一般是将该样品先从样品集合中取出,然后脱盖、取样、再盖上盖子、最后再放回样品集合中等一列席操作后才能对样品集合中的下一个样品进行处理;由于针对的样品管往往是螺纹管盖结构,其脱盖、合盖机构相对复杂且体积较大,如果需要同时实现多个样品管的脱盖和合盖操作,样品管和样品管之间的间距较大,进而使得整个处理设备需要做的更大,增大了设备投入和维修成本;另一方面在现有技术中,样品管的数量往往基数较大,为了便于处理和降低存放样品的投资,样品管在存放过程中密度相对较大,即样品管和样品管之间的间隙往往都很小,其次各个样品管内样品的状态也并不完全一致,这也就使得对于该类样品管无论是从设备本身出发还是样品管本身之间存在的差异出发,都使得现有技术中对于样品管的取样处理基本上只能采取逐一取样的方式。In vitro diagnostic equipment such as chemiluminescence immunoassay analyzers use direct chemiluminescence method based on acridine esters, used together with matching detection reagents, and are clinically used for qualitative or quantitative detection of analytes derived from human body fluids, including Autoimmune projects, infectious disease projects, hormone projects, tumor-related projects. Specimens such as serum, plasma, urine, and cerebrospinal fluid are placed in sample tubes, and different hospitals have different types of sample tubes. In the prior art, on the one hand, generally a single chemiluminescence immunoassay analyzer can only identify one type of sample tube. The types of sample tubes in different hospitals are inconsistent and difficult to fit. Generally, manual sorting and fitting of sample tubes are used to put them into corresponding in vitro diagnostic equipment such as chemiluminescence immunoassay analyzers for testing. This operation method is prone to errors and the cost of detection and analysis is high. On the other hand, in the process of sampling and testing a sample in the existing automated processing equipment, the sample is generally taken out from the sample collection, then removed, sampled, covered with a lid, and finally The next sample in the sample collection can be processed only after returning to the sample collection and waiting for a sit-in operation; because the target sample tube is usually a threaded tube cap structure, its capping and capping mechanism is relatively complex and large, if it is necessary to simultaneously The capping and capping operations of multiple sample tubes are realized, and the distance between the sample tubes and the sample tubes is large, which makes the whole processing equipment need to be larger, and increases the equipment investment and maintenance costs; on the other hand, in the existing In technology, the number of sample tubes is often large. In order to facilitate processing and reduce investment in storing samples, the density of sample tubes is relatively high during storage, that is, the gap between sample tubes and sample tubes is often very small. The state of the samples in the sample tube is not completely consistent, which also makes the sampling processing of the sample tube in the prior art basically based on the difference between the device itself and the sample tube itself. can only be sampled one by one.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了一种扣合式样品管取样系统,通过以单排样品管作为最低取样单元,结合单排样品管移动过程中实现其信息以及液位深度的检测,并将检测信息反馈至取样机构,针对不同样品管内的液位深度的不同,对应调节取样枪排中各个取样枪的取样深度,实现多样品管差异化同时取样的目的,具有取样效率高,取样精度高的特点。In view of the deficiencies of the prior art, the present invention provides a snap-fit sample tube sampling system. By using a single-row sample tube as the lowest sampling unit, and combining the single-row sample tube moving process, the detection of its information and liquid level depth can be realized, and Feedback the detection information to the sampling mechanism, and adjust the sampling depth of each sampling gun in the sampling gun row according to the different liquid level depths in different sample tubes, so as to achieve the purpose of simultaneous sampling of multiple sample tubes, with high sampling efficiency and sampling accuracy. high characteristic.
针对现有技术的不足,本发所采用的技术方案具体如下所述:For the deficiencies of the prior art, the technical solution adopted in the present invention is specifically as follows:
一种扣合式样品管取样系统,该取样系统包括样管架、管架放置台、管架抓取装置、信息识别机构、深度检测机构、脱扣盖机构以及取样机构。样管架为单排多槽位结构,多排所述样管架安放在管架放置台上。脱扣盖机构设置在管架放置台一侧。管架抓取装置设置在管架放置台和脱扣盖机构的上方。信息识别机构和深度检测机构设置在管架放置台上方,并位于管架放置台和管架抓取装置之间。取样机构设置在脱扣盖机构一侧。A snap-fit sample tube sampling system includes a sample tube rack, a tube rack placing table, a pipe rack grabbing device, an information identification mechanism, a depth detection mechanism, a trip cover mechanism and a sampling mechanism. The sample tube rack is a single-row multi-slot structure, and multiple rows of the sample tube racks are placed on the tube rack placing table. The tripping cover mechanism is arranged on the side of the pipe rack placing table. The pipe rack grabbing device is arranged above the pipe rack placing table and the tripping cover mechanism. The information identification mechanism and the depth detection mechanism are arranged above the pipe rack placing table and between the pipe rack placing table and the pipe rack grabbing device. The sampling mechanism is arranged on one side of the trip cover mechanism.
作为优选,所述管架抓取装置包括水平移动支架、机械伸缩臂以及夹持器。水平移动支架由横梁纵梁交互组合构成,并固定设置在管架放置台和脱扣盖机构的上方。机械伸缩臂的顶端与水平移动支架活动连接。夹持器通过球阀活动设置在机械伸缩臂的底端端部。机械伸缩臂在水平移动支架上移动带动夹持器在水平面内进行自由移动,机械伸缩臂的伸缩带动夹持器在竖直方向上自由升降。Preferably, the pipe rack grabbing device includes a horizontal moving bracket, a mechanical telescopic arm and a gripper. The horizontal moving bracket is composed of cross beams and longitudinal beams alternately combined, and is fixedly arranged above the pipe rack placing table and the tripping cover mechanism. The top end of the mechanical telescopic arm is movably connected with the horizontal moving bracket. The gripper is movably arranged at the bottom end of the mechanical telescopic arm through the ball valve. The movement of the mechanical telescopic arm on the horizontal moving bracket drives the gripper to move freely in the horizontal plane, and the expansion and contraction of the mechanical telescopic arm drives the gripper to freely move up and down in the vertical direction.
作为优选,所述信息识别机构包括第一红外扫描读取器和第二红外扫描读取器。第一红外扫描读取器和第二红外扫描读取器呈对称式设置在管架放置台两侧的上方,并且第一红外扫描读取器和第二红外扫描读取器的底端均高于管架放置台上安放样管架后的样管高度。第一红外扫描读取器和第二红外扫描读取器的高度均不低于样管的高度,第一红外扫描读取器和第二红外扫描读取器的宽度均不低于样管架的宽度。Preferably, the information identification mechanism includes a first infrared scanning reader and a second infrared scanning reader. The first infrared scanning reader and the second infrared scanning reader are symmetrically arranged above both sides of the tube rack placing table, and the bottom ends of the first infrared scanning reader and the second infrared scanning reader are both high The height of the sample tube after the sample tube rack is placed on the tube rack placing table. The height of the first infrared scanning reader and the second infrared scanning reader are not lower than the height of the sample tube, and the width of the first infrared scanning reader and the second infrared scanning reader are not lower than the sample tube rack width.
作为优选,所述深度检测机构包括光源和光信号检测器。光源和光信号检测器分别设置在管架放置台两侧的上方,并且光源和光信号检测器分别位于第一红外扫描读取器和第二红外扫描读取器的上方。光源和光信号检测器的高度均不低于样管的高度,光源和光信号检测器的宽度均不低于样管架的宽度。Preferably, the depth detection mechanism includes a light source and an optical signal detector. The light source and the light signal detector are respectively arranged above the two sides of the tube rack placing table, and the light source and the light signal detector are respectively positioned above the first infrared scanning reader and the second infrared scanning reader. The height of the light source and the optical signal detector is not lower than the height of the sample tube, and the width of the light source and the optical signal detector is not lower than the width of the sample tube rack.
作为优选,所述脱扣盖机构包括升降立柱、旋转臂、连杆以及夹爪。升降立柱设置在管架放置台一侧,旋转臂的端部固定在升降立柱的顶端。在旋转臂的轴向方向上,多根所述连杆的一端固定在旋转臂上,多根所述连杆的另一端均设置有所述夹爪。升降立柱的升降带动连杆和夹爪在竖直方向上移动,旋转臂的转动带动连杆和夹爪进行翻转运动。Preferably, the trip cover mechanism includes a lifting column, a rotating arm, a connecting rod and a clamping jaw. The lifting column is arranged on one side of the pipe rack placing table, and the end of the rotating arm is fixed on the top of the lifting column. In the axial direction of the rotating arm, one end of the plurality of connecting rods is fixed on the rotating arm, and the other ends of the plurality of connecting rods are provided with the clamping jaws. The lifting of the lifting column drives the connecting rod and the clamping jaw to move in the vertical direction, and the rotation of the rotating arm drives the connecting rod and the clamping jaw to turn over.
作为优选,所述取样机构包括旋转立柱、伸缩吊臂以及取样枪。旋转立柱设置在脱扣盖机构的一侧。伸缩吊臂的顶端通过悬臂与旋转立柱的顶端相连。伸缩吊臂的底端安装有多个所述取样枪,且多个所述取样枪成排设置。旋转立柱的转动带动伸缩吊臂和取样枪在水平面内进行旋转移动,伸缩吊臂的伸缩带动取样枪在竖直方向上移动。Preferably, the sampling mechanism includes a rotating column, a telescopic boom and a sampling gun. The rotating column is arranged on one side of the trip cover mechanism. The top of the telescopic boom is connected with the top of the rotating column through the cantilever. A plurality of the sampling guns are installed at the bottom end of the telescopic boom, and the plurality of the sampling guns are arranged in a row. The rotation of the rotating column drives the telescopic boom and the sampling gun to rotate and move in the horizontal plane, and the telescopic boom drives the sampling gun to move in the vertical direction.
作为优选,所述取样机构还包括有枪排自动更换机构,枪排自动更换机构设置在旋转立柱一侧。枪排自动更换机构和脱扣盖机构之间还设置有取样平台。Preferably, the sampling mechanism further includes an automatic replacement mechanism for the gun platoon, and the automatic replacement mechanism for the gun platoon is arranged on one side of the rotating column. A sampling platform is also arranged between the automatic replacement mechanism of the gun row and the tripping cover mechanism.
作为优选,该取样系统还包括有取样管放置台。所述取样管放置台设置在取样机构一侧,取样管放置台内放置有多排取样管架。Preferably, the sampling system further includes a sampling tube placement table. The sampling tube placement platform is arranged on one side of the sampling mechanism, and multiple rows of sampling tube racks are placed in the sampling tube placement platform.
作为优选,该取样系统还包括有取样管合盖机构。所述取样管合盖机构包括合盖器、合盖双向伸缩吊臂以及管盖盒。合盖双向伸缩吊臂设置在取样管放置台的一侧,合盖器的侧部通过旋转球阀与扣盖伸缩吊臂的上端连接。管盖盒设在合盖器的上方,并与合盖器的内腔相连通。Preferably, the sampling system further includes a sampling tube capping mechanism. The sampling tube cap-closing mechanism includes a cap-closer, a cap-closing two-way telescopic boom and a tube cap box. The cover-closing two-way telescopic boom is arranged on one side of the sampling tube placement platform, and the side of the cover-closer is connected to the upper end of the cover-buckling telescopic boom through a rotating ball valve. The tube cover box is arranged above the cap closer and communicated with the inner cavity of the cap closer.
作为优选,该取样系统还包括有控制单元。所述控制单元包括控制中枢、显示屏以及操控面板。所述控制中枢与管架抓取装置、信息识别机构、深度检测机构、脱扣盖机构、取样机构、取样管合盖机构之间进行有线或无线的电信号连接,并控制它们及它们各个组成部件的启停。Preferably, the sampling system further includes a control unit. The control unit includes a control center, a display screen and a control panel. Wired or wireless electrical signal connections are made between the control center and the pipe rack grabbing device, information identification mechanism, depth detection mechanism, trip cover mechanism, sampling mechanism, and sampling tube cover mechanism, and control them and their respective components Start and stop of components.
在现有技术中,对生物样品的样品进行取样检测往往都是逐一取样的方式,特别是对于具有螺纹式管盖的样品管的取样,由于取盖和合盖相对复杂,导致取盖合盖机构相对体积较大,如果同时对多个样品管进行取盖和合盖时,必须使得样品管和样品管之间具有足够大的间隙,这就要求取样检测设备做的更大,与此同时,现有样品管的存放需要在特殊场所保存,对于大量样品的存放显然不可能做到低密度保存;再次,不同样品管内样品的状态各不相同(例如液位高度、样品量等),使得各个样品管在取样时对取样枪的下入深度要求也各不相同,同时取样容易导致取样失败;因此,使得现有技术的取样检测设备只能对大量样品管采取逐一处理的方式,需要耗费大量的时间。In the prior art, sampling and testing of biological samples are often carried out one by one, especially for the sampling of sample tubes with threaded caps, due to the complexity of taking out and closing the cap, the cap taking and capping mechanism The relative volume is relatively large. If multiple sample tubes are to be capped and closed at the same time, there must be a sufficiently large gap between the sample tubes and the sample tubes, which requires larger sampling and testing equipment. The storage of sample tubes needs to be stored in a special place, and it is obviously impossible to store a large number of samples at low density; again, the states of the samples in different sample tubes are different (such as liquid level height, sample volume, etc.), making each sample When sampling the tubes, the requirements for the depth of the sampling gun are also different, and sampling can easily lead to sampling failure; therefore, the prior art sampling and testing equipment can only process a large number of sample tubes one by one, which requires a large amount of time. time.
在本发明中,通过设置管架抓取装置实现对单排管架的取放,在将管架从管架放置台抓取上升的过程中,设置在管架放置台两侧上方的信息识别机构对整排管架上的样品管进行扫码读取样品信息,之后单排样品管架继续上升,被位于信息识别机构上方的深度检测机构进行检测(优选地,当样品管架通过深度检测机构时,可以临时停留一段时间,以便于检测结果更加精准),根据样品管中不同物质的透光率的不同,确定样品管内各层物质的深度(例如血清层、血浆层),并通过控制系统计算出各个样品管内目标层的深度,进而调节后续取样枪取样针头的下降深度,实现多样品的精准取样。In the present invention, the picking and placing of a single row of pipe racks is realized by arranging a pipe rack grabbing device. During the process of grabbing and ascending the pipe racks from the pipe rack placing table, the information provided on the upper sides of the pipe rack placing table is identified. The mechanism scans the sample tubes on the entire row of tube racks to read the sample information, and then the single-row sample tube racks continue to rise and are detected by the depth detection mechanism located above the information identification mechanism (preferably, when the sample tube racks pass the depth detection mechanism. It can temporarily stay for a period of time in order to make the detection results more accurate), according to the different light transmittances of different substances in the sample tube, determine the depth of each layer of substances in the sample tube (such as serum layer, plasma layer), and control The system calculates the depth of the target layer in each sample tube, and then adjusts the descending depth of the sampling needle of the subsequent sampling gun to achieve accurate sampling of multiple samples.
在本发明中,所述管架(包括样管架)均为单排多槽位式结构,样品管的底端插入至管槽内进行稳固,以便于后续取样、脱盖以及合盖等操作。In the present invention, the tube racks (including the sample tube racks) are of a single-row multi-slot structure, and the bottom ends of the sample tubes are inserted into the tube slots for stabilization, so as to facilitate subsequent operations such as sampling, capping, and capping. .
在本发明中,管架抓取装置水平移动支架、机械伸缩臂以及夹持器,水平移动支架能够实现夹持器在水平面内的双向移动(X向和Y向),机械伸缩臂能够实现夹持器在竖直向的移动(Z向);在水平移动支架、机械伸缩臂的双重作用下,夹持器夹住管架的端部,并向上依次经过信息识别机构和深度检测机构的检测后,再将管架平移至位于其侧部的取样平台上以便于进行下一步操作。In the present invention, the pipe rack grabbing device horizontally moves the bracket, the mechanical telescopic arm and the gripper, the horizontally moving bracket can realize the bidirectional movement (X and Y directions) of the gripper in the horizontal plane, and the mechanical telescopic arm can realize the clamping The holder moves in the vertical direction (Z direction); under the dual action of the horizontal moving bracket and the mechanical telescopic arm, the holder clamps the end of the pipe rack, and passes through the information recognition mechanism and the depth detection mechanism in sequence upwards. Afterwards, the tube rack is moved to the sampling platform on its side for the next step.
在本发明中,当待取样的管架放置在取样平台上后,启动脱扣盖机构对整排样管进行脱盖处理,然后再通过取样机构同时对整排样管进行取样,取样枪排上的各个取样针头的下降深度根据深度检测机构的检测结果进行自适应调整,以便于实现精准取样,取样完成后的取样枪排将抽取的样品转移至新的样管排中,然后更换新的取样枪排后进行下一轮的取样操作。与此同时,经过信息识别机构检测读取的原样管的信息也被对应同步至新的样管排的标签中。In the present invention, after the pipe rack to be sampled is placed on the sampling platform, the trip cover mechanism is activated to decap the entire sample row, and then the entire sample row is simultaneously sampled through the sampling mechanism, and the sampling gun discharges The descending depth of each sampling needle is adjusted adaptively according to the detection results of the depth detection mechanism, so as to achieve accurate sampling. After the sampling gun is arranged, the next round of sampling operation is performed. At the same time, the information of the original sample tube detected and read by the information identification mechanism is also correspondingly synchronized to the label of the new sample tube row.
在本发明中,脱扣盖机构包括升降立柱、设置在升降立柱顶端的旋转臂以及设置在旋转臂上的多根连杆,连杆的另一端设置有夹爪。通过旋转臂自旋转控制多条连杆处于水平位置,然后控制升降立柱下降直至成排的夹爪完全包覆在成排样品管管盖上,然后收紧夹爪,升降立柱控制夹爪将样品管的管盖扣除,升降至一定高度后,旋转臂向远离开盖后的样品管一侧旋转,直至夹有管盖的夹爪均完全离开脱盖后的样品管的正上方(为取样提供操作空间),此时启动位于脱盖后的样品管另一侧的取样装置同时对多个开盖后的样品管进行取样,取样完成后,旋转臂反向旋转使得夹有管盖的夹爪回到水平位置并位于脱盖后的样品管的正上方,然后控制升降立柱下降直至夹爪内的管盖均完全扣合在成排的样品管上,然后松开夹爪,升降立柱和旋转臂控制夹爪离开等待对下一批次样品进行开盖和盖盖处理,依此循环。In the present invention, the trip cover mechanism includes a lifting column, a rotating arm arranged on the top of the lifting column, and a plurality of connecting rods arranged on the rotating arm, and the other end of the connecting rod is provided with a clamping claw. Control the multiple connecting rods in the horizontal position through the self-rotation of the rotating arm, and then control the lifting column to descend until the rows of grippers are completely covered on the rows of sample tube caps, and then tighten the grippers, and the lift column controls the gripper to move the sample. The cap of the tube is deducted, and after lifting to a certain height, the rotating arm rotates to the side of the sample tube away from the cap, until the jaws with the cap are completely removed from the top of the sample tube after the cap is removed (provided for sampling). Operation space), at this time, start the sampling device located on the other side of the uncapped sample tube to sample multiple uncapped sample tubes at the same time. After the sampling is completed, the rotating arm rotates in the reverse direction so that the clamping jaws with the tube caps are clamped. Return to the horizontal position and directly above the uncapped sample tube, then control the lifting column to descend until the tube caps in the clamping jaws are fully snapped on the row of sample tubes, then release the clamping jaws, lift the column and rotate The arm controls the gripper to leave to wait for the next batch of samples to be decapped and capped, and so on.
在本发明中,取样机构设置在脱扣盖机构设置的一侧并位于取样平台和取样管架之间,包括旋转立柱、设置在旋转立柱上端的伸缩吊臂以及设置在吊臂底端的多个取样枪,多个取样枪成排设置(简称为取样枪排);取样时,旋转立柱的旋转带动取样枪排旋转至取样平台的正上方,然后通过伸缩吊臂的伸长使得枪排中的各个取样枪对应进入成排的样品管内进行取样(取样之前,控制系统已经根据深度检测机构检测的数据,调整好了各个取样枪内取样针头的下降深度,各取样枪内的取样针头的下降深度是相互独立的),取样完成后,伸缩吊臂回缩,取样枪排上升离开取样管,然后在旋转立柱的转动下,取样枪排移至空样管的正上方,伸缩吊臂再次伸长,并通过取样枪排将吸取的样品分别注入至对应的样管中。注样完成后的枪排在旋转立柱和伸缩吊臂的作用下,旋转至枪排自动更换机构中更换新的取样枪排,进而开始对下一批次样品进行取样操作,依此循环。In the present invention, the sampling mechanism is arranged on the side where the trip cover mechanism is arranged and between the sampling platform and the sampling pipe rack, and includes a rotating column, a telescopic boom arranged at the upper end of the rotating column, and a plurality of Sampling gun, a plurality of sampling guns are arranged in a row (referred to as sampling gun row); during sampling, the rotation of the rotating column drives the sampling gun row to rotate to the top of the sampling platform, and then the extension of the telescopic boom makes the gun row in the gun row. Each sampling gun enters the rows of sample tubes for sampling (before sampling, the control system has adjusted the descending depth of the sampling needle in each sampling gun according to the data detected by the depth detection mechanism, and the descending depth of the sampling needle in each sampling gun. are independent of each other), after the sampling is completed, the telescopic boom retracts, the sampling gun row rises and leaves the sampling tube, and then under the rotation of the rotating column, the sampling gun row moves to the top of the empty sample tube, and the telescopic boom is extended again. , and inject the sucked samples into the corresponding sample tubes through the sampling gun row. After the sample injection is completed, the gun row is rotated to the automatic replacement mechanism of the gun row under the action of the rotating column and the telescopic boom to replace the new sampling gun row, and then the sampling operation of the next batch of samples is started, and the cycle is repeated.
在本发明中,在取样管架的一侧设置有自动扣盖机构(取样管合盖机构),包括合盖器、合盖双向伸缩吊臂以及管盖盒。合盖器设置在合盖双向伸缩吊臂的端部,管盖盒设置在合盖器的上方并与合盖器内部相连通。合盖双向伸缩吊臂包括在竖直方向上的升降立柱和在水平方向可伸缩的横梁。所述伸缩横梁的一端与升降立柱的顶端连接,合盖器则设置在伸缩横梁的另一端,合盖器的宽度一般不低于单排取样管架的总长度。升降立柱的升降以及伸缩横梁的共同作用,使得合盖器在多排取样管架之间进行移动并将已经完成注样的取样管扣上盖子,与此同时,管盖盒内的管盖持续为合盖器提供新的管盖,进而有助于合盖器的连续性作业。例如可不间歇的将同一批次位于取样管放置台的多排取样管均完成合盖处理,甚至是多批次多排取样管的合盖作业。In the present invention, an automatic capping mechanism (sampling tube capping mechanism) is provided on one side of the sampling tube rack, including a cap closing device, a cap-closing bidirectional telescopic boom and a capping box. The lid closer is arranged at the end of the lid-closing bidirectional telescopic boom, and the tube lid box is arranged above the lid closer and communicated with the inside of the lid closer. The cover-closing two-way telescopic boom includes a vertical lifting column and a horizontally telescopic beam. One end of the telescopic beam is connected to the top end of the lifting column, and the cap closer is arranged at the other end of the telescopic beam, and the width of the cap closer is generally not less than the total length of a single row of sampling pipe racks. The lifting of the lifting column and the combined action of the telescopic beam make the cap closer move between the multiple rows of sampling tube racks and cover the sampling tubes that have been injected. At the same time, the caps in the cap box continue to Provide a new cap for the cap closer, which in turn facilitates the continuous operation of the cap closer. For example, the same batch of multiple rows of sampling tubes located on the sampling tube placement table can be closed non-stop, and even multiple batches of multiple rows of sampling tubes can be closed.
在本发明中,所述扣合式样品管取样系统的各个部件可以通过密封或半密封的壳体进行包覆处理。In the present invention, each component of the snap-fit sample tube sampling system can be covered by a sealed or semi-sealed casing.
与现有技术相比较,本发明的有益技术效果如下:Compared with the prior art, the beneficial technical effects of the present invention are as follows:
1:本发明的扣合式样品管取样系统转为具有扣盖式管盖的样品管设计,能够实现多个样品管同时差异化取样作业,能够克服现有技术中逐一取样耗时长的缺点,极大的提高了样品处理效率,为疾病诊断和治疗更快地提供检测服务。1: The snap-fit sample tube sampling system of the present invention is converted into a sample tube design with a snap-cap type tube cover, which can realize the simultaneous differential sampling operation of multiple sample tubes, and can overcome the disadvantage of taking a long time for sampling one by one in the prior art. It greatly improves the efficiency of sample processing and provides faster detection services for disease diagnosis and treatment.
2:本发明通过在样品管架移动的竖直方向上设有信息识别机构,并通过控制系统将成排的样品管信息同步到对应的成排取样管的标签中,避免了多样管取样时容易出现样品误取或误注现象的发生,有效维护了样品检测的准确性。2: In the present invention, an information identification mechanism is provided in the vertical direction of the movement of the sample tube rack, and the information of the rows of sample tubes is synchronized to the labels of the corresponding rows of sampling tubes through the control system, so as to avoid the easy sampling of multiple tubes. The occurrence of sample mistaking or misinjection has effectively maintained the accuracy of sample detection.
3:本发明还通过在样品管架移动的竖直方向上设有深度检测机构,并通过控制系统将成排的样品管内样品的分层信息同步到对应的取样枪排中并自动调节各个取样枪内取样针头的取样深度,确保取样的精确性和有效性,进一步保障了检测结果的准确性。3: In the present invention, a depth detection mechanism is also provided in the vertical direction of the movement of the sample tube rack, and the layered information of the samples in the rows of sample tubes is synchronized to the corresponding sampling gun row through the control system, and each sampling gun is automatically adjusted. The sampling depth of the inner sampling needle ensures the accuracy and effectiveness of sampling, and further guarantees the accuracy of the test results.
4:本发明还通过特殊设计的脱扣盖机构以及取样管合盖机构能够实现成排样品管的同时取盖和合盖作业以及实现成排取样管的连续性合盖作业,有力地促进和保障了多个样品管同时差异化取样作业的实现和顺利进行。4: The present invention can also realize the simultaneous capping and capping operations of rows of sample tubes and the continuous capping operation of rows of sampling tubes through the specially designed release cap mechanism and sampling tube capping mechanism, which effectively promotes and guarantees The realization and smooth progress of the simultaneous differential sampling of multiple sample tubes.
附图说明Description of drawings
图1为本发明扣合式样品管取样系统的结构简图。FIG. 1 is a schematic diagram of the structure of the snap-fit sample tube sampling system of the present invention.
图2为本发明扣合式样品管取样系统的整体结构示意图。2 is a schematic diagram of the overall structure of the snap-fit sample tube sampling system of the present invention.
图3为本发明扣合式样品管取样系统的俯视结构示意图。FIG. 3 is a schematic top view of the structure of the snap-fit sample tube sampling system of the present invention.
图4为本发明取样机构取样枪排的局部视图。FIG. 4 is a partial view of the sampling gun row of the sampling mechanism of the present invention.
图5为本发明控制单元的控制机制示意图。FIG. 5 is a schematic diagram of the control mechanism of the control unit of the present invention.
附图标记:1:样管架;2:管架放置台;3:管架抓取装置;301:水平移动支架;302:机械伸缩臂;303:夹持器;4:信息识别机构;401:第一红外扫描读取器;402:第二红外扫描读取器;5:深度检测机构;501:光源;502:光信号检测器;6:脱扣盖机构;601:升降立柱;602:旋转臂;603:连杆;604:夹爪;7:取样机构;701:旋转立柱;702:伸缩吊臂;703:取样枪;704:悬臂;705:枪排自动更换机构;706:取样平台;8:取样管放置台;801:取样管架;9:取样管合盖机构;901:合盖器;902:合盖双向伸缩吊臂;903:管盖盒;10:控制单元。Reference numerals: 1: sample pipe rack; 2: pipe rack placing table; 3: pipe rack grabbing device; 301: horizontal moving support; 302: mechanical telescopic arm; 303: gripper; 4: information identification mechanism; 401 : first infrared scanning reader; 402: second infrared scanning reader; 5: depth detection mechanism; 501: light source; 502: light signal detector; 6: tripping cover mechanism; 601: lifting column; 602: Rotary arm; 603: Connecting rod; 604: Gripper; 7: Sampling mechanism; 701: Rotating column; 702: Telescopic boom; 703: Sampling gun; 704: Cantilever; 705: Gun platoon automatic replacement mechanism; 706: Sampling platform ; 8: Sampling tube placement table; 801: Sampling tube rack; 9: Sampling tube capping mechanism; 901: Cap closing device; 902: Cap closing two-way telescopic boom; 903: Tube cap box; 10: Control unit.
具体实施方式Detailed ways
下面对本发明的技术方案进行举例说明,本发明请求保护的范围包括但不限于以下实施例。The technical solutions of the present invention are illustrated below with examples, and the scope of the claimed protection of the present invention includes but is not limited to the following examples.
一种扣合式样品管取样系统,该取样系统包括样管架1、管架放置台2、管架抓取装置3、信息识别机构4、深度检测机构5、脱扣盖机构6以及取样机构7。样管架1为单排多槽位结构,多排所述样管架1安放在管架放置台2上。脱扣盖机构6设置在管架放置台2一侧。管架抓取装置3设置在管架放置台2和脱扣盖机构6的上方。信息识别机构4和深度检测机构5设置在管架放置台2上方,并位于管架放置台2和管架抓取装置3之间。取样机构7设置在脱扣盖机构6一侧。A snap-fit sample tube sampling system, the sampling system includes a
作为优选,所述管架抓取装置3包括水平移动支架301、机械伸缩臂302以及夹持器303。水平移动支架301由横梁纵梁交互组合构成,并固定设置在管架放置台2和脱扣盖机构6的上方。机械伸缩臂302的顶端与水平移动支架301活动连接。夹持器303通过球阀活动设置在机械伸缩臂302的底端端部。机械伸缩臂303在水平移动支架301上移动带动夹持器303在水平面内进行自由移动,机械伸缩臂302的伸缩带动夹持器303在竖直方向上自由升降。Preferably, the pipe
作为优选,所述信息识别机构4包括第一红外扫描读取器401和第二红外扫描读取器402。第一红外扫描读取器401和第二红外扫描读取器402呈对称式设置在管架放置台2两侧的上方,并且第一红外扫描读取器401和第二红外扫描读取器402的底端高均高于管架放置台2上安放样管架1后的样管高度。第一红外扫描读取器401和第二红外扫描读取器402的高度均不低于样管的高度,第一红外扫描读取器401和第二红外扫描读取器402的宽度均不低于样管架1的宽度。Preferably, the
作为优选,所述深度检测机构5包括光源501和光信号检测器502。光源501和光信号检测器502分别设置在管架放置台2两侧的上方,并且光源501和光信号检测器502分别位于第一红外扫描读取器401和第二红外扫描读取器402的上方。光源501和光信号检测器502的高度均不低于样管的高度,光源501和光信号检测器502的宽度均不低于样管架1的宽度。Preferably, the
作为优选,所述脱扣盖机构6包括升降立柱601、旋转臂602、连杆603以及夹爪604。升降立柱601设置在管架放置台2一侧,旋转臂602的端部固定在升降立柱601的顶端。在旋转臂602的轴向方向上,多根所述连杆603的一端固定在旋转臂602上,多根所述连杆603的另一端均设置有所述夹爪604。升降立柱601的升降带动连杆603和夹爪604在竖直方向上移动,旋转臂602的转动带动连杆603和夹爪604进行翻转运动。Preferably, the
作为优选,所述取样机构7包括旋转立柱701、伸缩吊臂702以及取样枪703。旋转立柱701设置在脱扣盖机构6的一侧。伸缩吊臂702的顶端通过悬臂704与旋转立柱701的顶端相连。伸缩吊臂702的底端安装有多个所述取样枪703,且多个所述取样枪703成排设置。旋转立柱701的转动带动伸缩吊臂702和取样枪703在水平面内进行旋转移动,伸缩吊臂702的伸缩带动取样枪703在竖直方向上移动。Preferably, the
作为优选,所述取样机构7还包括有枪排自动更换机构705,枪排自动更换机构705设置在旋转立柱701一侧。枪排自动更换机构705和脱扣盖机构6之间还设置有取样平台706。Preferably, the
作为优选,该取样系统还包括有取样管放置台8。所述取样管放置台8设置在取样机构7一侧,取样管放置台8内放置有多排取样管架801。Preferably, the sampling system further includes a sampling tube placement table 8 . The sampling tube placement table 8 is arranged on one side of the
作为优选,该取样系统还包括有取样管合盖机构9。所述取样管合盖机构9包括合盖器901、合盖双向伸缩吊臂902以及管盖盒903。合盖双向伸缩吊臂902设置在取样管放置台8的一侧,合盖器901的侧部通过旋转球阀与扣盖伸缩吊臂902的上端连接。管盖盒903设在合盖器901的上方,并与合盖器901的内腔相连通。Preferably, the sampling system further includes a sampling
作为优选,该取样系统还包括有控制单元10。所述控制单元10包括控制中枢、显示屏以及操控面板。所述控制中枢与管架抓取装置3、信息识别机构4、深度检测机构5、脱扣盖机构6、取样机构7、取样管合盖机构9之间进行有线或无线的电信号连接,并控制它们及它们各个组成部件的启停。Preferably, the sampling system further includes a
实施例1Example 1
如图1-5所示,一种扣合式样品管取样系统,该取样系统包括样管架1、管架放置台2、管架抓取装置3、信息识别机构4、深度检测机构5、脱扣盖机构6以及取样机构7。样管架1为单排多槽位结构,多排所述样管架1安放在管架放置台2上。脱扣盖机构6设置在管架放置台2一侧。管架抓取装置3设置在管架放置台2和脱扣盖机构6的上方。信息识别机构4和深度检测机构5设置在管架放置台2上方,并位于管架放置台2和管架抓取装置3之间。取样机构7设置在脱扣盖机构6一侧。As shown in Figures 1-5, a snap-fit sample tube sampling system includes a
实施例2Example 2
重复实施例1,只是所述管架抓取装置3包括水平移动支架301、机械伸缩臂302以及夹持器303。水平移动支架301由横梁纵梁交互组合构成,并固定设置在管架放置台2和脱扣盖机构6的上方。机械伸缩臂302的顶端与水平移动支架301活动连接。夹持器303通过球阀活动设置在机械伸缩臂302的底端端部。机械伸缩臂303在水平移动支架301上移动带动夹持器303在水平面内进行自由移动,机械伸缩臂302的伸缩带动夹持器303在竖直方向上自由升降。
实施例3Example 3
重复实施例2,只是所述信息识别机构4包括第一红外扫描读取器401和第二红外扫描读取器402。第一红外扫描读取器401和第二红外扫描读取器402呈对称式设置在管架放置台2两侧的上方,并且第一红外扫描读取器401和第二红外扫描读取器402的底端高均高于管架放置台2上安放样管架1后的样管高度。第一红外扫描读取器401和第二红外扫描读取器402的高度均不低于样管的高度,第一红外扫描读取器401和第二红外扫描读取器402的宽度均不低于样管架1的宽度。
实施例4Example 4
重复实施例3,只是所述深度检测机构5包括光源501和光信号检测器502。光源501和光信号检测器502分别设置在管架放置台2两侧的上方,并且光源501和光信号检测器502分别位于第一红外扫描读取器401和第二红外扫描读取器402的上方。光源501和光信号检测器502的高度均不低于样管的高度,光源501和光信号检测器502的宽度均不低于样管架1的宽度。
实施例5Example 5
重复实施例4,只是所述脱扣盖机构6包括升降立柱601、旋转臂602、连杆603以及夹爪604。升降立柱601设置在管架放置台2一侧,旋转臂602的端部固定在升降立柱601的顶端。在旋转臂602的轴向方向上,多根所述连杆603的一端固定在旋转臂602上,多根所述连杆603的另一端均设置有所述夹爪604。升降立柱601的升降带动连杆603和夹爪604在竖直方向上移动,旋转臂602的转动带动连杆603和夹爪604进行翻转运动。
实施例6Example 6
重复实施例5,只是所述取样机构7包括旋转立柱701、伸缩吊臂702以及取样枪703。旋转立柱701设置在脱扣盖机构6的一侧。伸缩吊臂702的顶端通过悬臂704与旋转立柱701的顶端相连。伸缩吊臂702的底端安装有多个所述取样枪703,且多个所述取样枪703成排设置。旋转立柱701的转动带动伸缩吊臂702和取样枪703在水平面内进行旋转移动,伸缩吊臂702的伸缩带动取样枪703在竖直方向上移动。Example 5 is repeated, except that the
实施例7Example 7
重复实施例6,只是所述取样机构7还包括有枪排自动更换机构705,枪排自动更换机构705设置在旋转立柱701一侧。枪排自动更换机构705和脱扣盖机构6之间还设置有取样平台706。Example 6 is repeated, except that the
实施例8Example 8
重复实施例7,只是该取样系统还包括有取样管放置台8。所述取样管放置台8设置在取样机构7一侧,取样管放置台8内放置有多排取样管架801。Example 7 is repeated, except that the sampling system also includes a sampling tube placement table 8 . The sampling tube placement table 8 is arranged on one side of the
实施例9Example 9
重复实施例8,只是该取样系统还包括有取样管合盖机构9。所述取样管合盖机构9包括合盖器901、合盖双向伸缩吊臂902以及管盖盒903。合盖双向伸缩吊臂902设置在取样管放置台8的一侧,合盖器901的侧部通过旋转球阀与扣盖伸缩吊臂902的上端连接。管盖盒903设在合盖器901的上方,并与合盖器901的内腔相连通。Example 8 is repeated, except that the sampling system also includes a sampling
实施例10Example 10
重复实施例9,只是该取样系统还包括有控制单元10。所述控制单元10包括控制中枢、显示屏以及操控面板。所述控制中枢与管架抓取装置3、信息识别机构4、深度检测机构5、脱扣盖机构6、取样机构7、取样管合盖机构9之间进行无线的电信号连接,并控制它们及它们各个组成部件的启停。Example 9 is repeated, except that the sampling system also includes a
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