CN115164666A - Motor shaft tooth jumping checking fixture - Google Patents
Motor shaft tooth jumping checking fixture Download PDFInfo
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- CN115164666A CN115164666A CN202210664123.XA CN202210664123A CN115164666A CN 115164666 A CN115164666 A CN 115164666A CN 202210664123 A CN202210664123 A CN 202210664123A CN 115164666 A CN115164666 A CN 115164666A
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- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 abstract description 27
- 238000001514 detection method Methods 0.000 abstract description 17
- 238000009434 installation Methods 0.000 abstract description 7
- 238000010009 beating Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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Abstract
本发明公开了一种电机轴齿跳动检具,包括底板座、吊环螺钉、平键棒、支撑组件、检具和检测组件,所述底板座上设置有吊环螺钉和平键棒,所述平键棒上固定连接有支撑组件,所述支撑组件上安装有垫圈,所述支撑组件上连接有检具,所述底板座上设置有直线导轨。本发明通过将百分表的触头放置在杠杆表面,杠杆的转动和摆动来检测内齿轮的跳动幅度,比对以往的传统的内齿轮和凸轮的转动来测量跳动幅度来说,杠杆的摆动幅度更能精确和快速的测量读数,以及安装和更换检具能更便利,通过直线导轨和滑动底板的相对移动能使得杠杆主体能轻松的移动到检测范围,不使用时能方便的抽拉出来,节省安装和更换检测零件的时间。
The invention discloses a motor shaft tooth runout inspection tool, which includes a base plate seat, a lifting ring screw, a flat key bar, a support assembly, a checking tool and a detection assembly. The base plate seat is provided with a lifting ring screw and a flat key bar. A support component is fixedly connected to the rod, a washer is installed on the support component, a check tool is connected to the support component, and a linear guide rail is arranged on the base plate seat. The invention detects the beating amplitude of the internal gear by placing the contact of the dial indicator on the surface of the lever, and the lever rotates and swings to detect the beating amplitude of the internal gear. The amplitude can be more accurate and fast to measure and read, and the installation and replacement of the inspection tool can be more convenient. The relative movement of the linear guide and the sliding bottom plate can make the lever body can easily move to the detection range, and can be easily pulled out when not in use. , saving the time of installation and replacement of inspection parts.
Description
技术领域technical field
本发明涉及电机轴齿跳动检具技术领域,具体涉及一种电机轴齿跳动检具。The invention relates to the technical field of a motor shaft tooth runout inspection tool, in particular to a motor shaft tooth runout inspection tool.
背景技术Background technique
电机轴齿就是发电机的转动轴上的齿轮,一般为直线齿轮,检测电机轴齿的跳动幅度就是检测电机轴在高速转动时的稳定性,传统的检测方法是用百分表在匀速转动的轴上安装齿轮之后,触头测量转动轴的摆动幅度,这种方法仅能测量一次,一次测量完成之后需要重新调零和安装更换转动轴上的齿轮,耗费时间和人力,多次测量更是及其不便。The motor shaft tooth is the gear on the rotating shaft of the generator, which is generally a linear gear. To detect the beating amplitude of the motor shaft tooth is to detect the stability of the motor shaft when it rotates at a high speed. The traditional detection method is to use a dial indicator to rotate at a constant speed. After the gear is installed on the shaft, the contact measures the swing amplitude of the rotating shaft. This method can only be measured once. After one measurement is completed, it is necessary to re-zero and install and replace the gear on the rotating shaft, which takes time and manpower, and multiple measurements are even more difficult. and its inconvenience.
现有的电机轴齿跳动检具需要多次安装和更换检测零件,并且在安装和更换检测零件的过程中需要耗费较多时间,例如申请号为20130539871.6公开的轴芯齿轮跳动检具,在使用测量时测量一次需要更换一次检具,并且更换之后要对百分表重新调零,耗费时间。The existing motor shaft tooth runout inspection tool needs to install and replace the detection parts many times, and it takes a lot of time in the process of installing and replacing the inspection parts. When measuring, it is necessary to replace the inspection tool once, and after the replacement, the dial indicator needs to be re-zeroed, which is time-consuming.
因此,发明一种电机轴齿跳动检具来解决上述问题很有必要。Therefore, it is necessary to invent a motor shaft tooth runout inspection tool to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种电机轴齿跳动检具,以解决技术中电机轴齿跳动检具对检测零件的安装和更换不便利的问题。The purpose of the present invention is to provide a motor shaft tooth runout inspection tool, so as to solve the problem of inconvenient installation and replacement of detection parts by the motor shaft tooth runout inspection tool in the art.
为了实现上述目的,本发明提供如下技术方案:一种电机轴齿跳动检具,包括底板座、吊环螺钉、平键棒、支撑组件、检具和检测组件,所述底板座上设置有吊环螺钉和平键棒,所述平键棒上固定连接有支撑组件,所述支撑组件上安装有垫圈,所述支撑组件上连接有检具,所述底板座上设置有直线导轨,使得整个检具的精确度高,一次安装能测量多次。In order to achieve the above purpose, the present invention provides the following technical solutions: a motor shaft tooth runout inspection tool, comprising a base plate seat, a lifting ring screw, a flat key bar, a support assembly, a inspection tool and a detection assembly, and the base plate seat is provided with a lifting ring screw A flat key bar, a support component is fixedly connected to the flat key bar, a washer is installed on the support component, a check tool is connected to the support component, and a linear guide rail is arranged on the base plate base, so that the entire check tool is High accuracy, one installation can measure many times.
优选的,所述吊环螺钉设置有多个,多个所述吊环螺钉均固定连接在底板座上,且所述底板座为矩形金属板,将底板和吊环的固定位置限定在需要检测的轴齿范围内。Preferably, a plurality of the lifting ring screws are provided, and the plurality of the lifting ring screws are fixedly connected to the base plate base, and the base plate base is a rectangular metal plate, and the fixed positions of the base plate and the lifting ring are limited to the shaft teeth that need to be detected. within the range.
优选的,所述平键棒与直线导轨端部相连接,且其与直线导轨连成一条直线,在平键板与导轨之间用来安装和放置需要检测的轴齿。Preferably, the flat key bar is connected with the end of the linear guide rail, and is connected with the linear guide rail in a straight line, and is used to install and place the shaft teeth to be detected between the flat key plate and the guide rail.
优选的,所述支撑组件设置有两组,其两组所述支撑组件的形状和尺寸都相同,且两组所述支撑组件上通过通用型内六角螺栓将平键棒固定在底板座上,在支撑组件的作用下,能对需要被检测轴齿有初步的固定作用。Preferably, the support assemblies are provided with two groups, the shape and size of the support assemblies of the two groups are the same, and the flat key rods are fixed on the base plate seat by universal hexagon socket bolts on the support assemblies of the two groups, Under the action of the support assembly, it can have a preliminary fixing effect on the shaft teeth to be detected.
优选的,所述检具为内齿轮的套筒,且其内齿轮直径适用于直径范围为2-20cm以内的齿轮,所述检具为多层结构,在检具内能放置不同型号的轴齿,便于对不同型号的轴齿的检测。Preferably, the inspection tool is a sleeve of an internal gear, and the diameter of the inner gear is suitable for gears with a diameter ranging from 2 to 20 cm. The inspection tool is a multi-layer structure, and different types of shafts can be placed in the inspection tool. Tooth, easy to detect different types of shaft teeth.
优选的,所述直线导轨上连接有固定座,所述固定座上安装有柱塞和百分表,所述固定座上安装有杠杆座,所述杠杆座上安装有转轴,所述转轴上连接有杠杆主体,在直线导轨的作用下,整个检测的过程都是在直线导轨的反向内完成。Preferably, a fixing seat is connected to the linear guide rail, a plunger and a dial indicator are installed on the fixing seat, a lever seat is installed on the fixing seat, a rotating shaft is installed on the lever seat, and the rotating shaft is installed on the rotating shaft. A lever body is connected, and under the action of the linear guide, the entire detection process is completed in the reverse direction of the linear guide.
优选的,所述杠杆主体的比例为1∶1,所述杠杆座设置在固定座的中间处,在1∶1的杠杆比例的杠杆才能保证左右的摆动幅度相同,以及左右摆动的时间相同。Preferably, the ratio of the main body of the lever is 1:1, and the lever seat is arranged in the middle of the fixed seat. Only a lever with a lever ratio of 1:1 can ensure that the left and right swing amplitudes are the same, and the left and right swing times are the same.
优选的,所述固定座底部连接有滑动底板,所述滑动底板与直线导轨滑动连接,在滑动底板的作用下,能保证整个检测的顺利完成,将直线导轨顺利的在直线范围内滑动。Preferably, the bottom of the fixed seat is connected with a sliding bottom plate, and the sliding bottom plate is slidably connected with the linear guide rail. Under the action of the sliding bottom plate, the entire detection can be successfully completed, and the linear guide rail can be smoothly slid within a linear range.
在上述技术方案中,本发明提供的技术效果和优点:In the above-mentioned technical scheme, the technical effects and advantages provided by the present invention:
1、通过将百分表的触头放置在杠杆表面,杠杆的转动和摆动来检测内齿轮的跳动幅度,比对以往的传统的内齿轮和凸轮的转动来测量跳动幅度来说,杠杆的摆动幅度更能精确和快速的测量读数,以及安装和更换检具能更便利;1. By placing the contact of the dial indicator on the surface of the lever, the rotation and swing of the lever can detect the beating amplitude of the internal gear. Compared with the traditional rotation of the internal gear and the cam to measure the beating amplitude, the swing of the lever Amplitude can be more accurate and fast measurement reading, and installation and replacement of inspection tools can be more convenient;
2、通过直线导轨和滑动底板的相对移动能使得杠杆主体能轻松的移动到检测范围,不使用时能方便的抽拉出来,节省安装和更换检测零件的时间,以及在安装和更换检测零件时,不需要重新调零百分表,大大的缩短了检测的时间和耗费的人力;2. Through the relative movement of the linear guide rail and the sliding bottom plate, the main body of the lever can be easily moved to the detection range, and it can be easily pulled out when not in use, saving the time of installing and replacing the inspection parts, as well as the installation and replacement of the inspection parts. , there is no need to re-zero the dial indicator, which greatly shortens the detection time and labor consumption;
3、通过杠杆的比例1∶1来提高对轴齿的跳动检测的精确度,以及杠杆的摆动幅度最容易受到控制,得出的读数也更精确。3. The ratio of the lever is 1:1 to improve the accuracy of the detection of the runout of the shaft teeth, and the swing amplitude of the lever is most easily controlled, and the resulting reading is also more accurate.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明底板座的俯视图;Fig. 2 is the top view of the base plate seat of the present invention;
图3为本发明检测组件的立体爆炸图;Fig. 3 is the three-dimensional exploded view of the detection assembly of the present invention;
图4为本发明杠杆主体的侧视图;Fig. 4 is the side view of the lever main body of the present invention;
图5为本发明杠杆主体的俯视图Figure 5 is a top view of the lever body of the present invention
图6为本发明整体的实物图。FIG. 6 is a physical diagram of the present invention as a whole.
附图标记说明:Description of reference numbers:
1、底板座;2、吊环螺钉;3、平键棒;4、支撑组件;401、垫圈;5、检具;6、检测组件;601、固定座;602、柱塞;603、百分表;604、直线导轨;605、杠杆座;606、杠杆主体;607、转轴;608、滑动底板。1. Base plate seat; 2. Lifting ring screw; 3. Flat key bar; 4. Supporting component; 401, Washer; 5. Inspection tool; 6. Detection component; 601, Fixing seat; 602, Plunger; ; 604, linear guide rail; 605, lever seat; 606, lever main body; 607, shaft; 608, sliding bottom plate.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
本发明提供了如图1-6所示的一种电机轴齿跳动检具,包括底板座1、吊环螺钉2、平键棒3、支撑组件4、检具5和检测组件6,底板座1上设置有吊环螺钉2和平键棒3,平键棒3上固定连接有支撑组件4,支撑组件4上安装有垫圈401,支撑组件4上连接有检具5,底板座1上设置有直线导轨604。The present invention provides a motor shaft tooth runout inspection tool as shown in Figures 1-6, including a
吊环螺钉2设置有多个,多个吊环螺钉2均固定连接在底板座1上,且底板座1为矩形金属板,平键棒3与直线导轨604端部相连接,且其与直线导轨604连成一条直线,支撑组件4设置有两组,其两组支撑组件4的形状和尺寸都相同,且两组支撑组件4上通过通用型内六角螺栓将平键棒3固定在底板座1上,检具5为内齿轮的套筒,且其内齿轮直径适用于直径范围为2-20cm以内的齿轮,检具5为多层结构。There are a plurality of lifting ring screws 2, and the plurality of lifting ring screws 2 are fixedly connected to the
直线导轨604上连接有固定座601,固定座601上安装有柱塞602和百分表603,固定座601上安装有杠杆座605,杠杆座605上安装有转轴607,转轴607上连接有杠杆主体606,杠杆主体606的比例为1∶1,杠杆座605设置在固定座601的中间处,固定座601底部连接有滑动底板608,滑动底板608与直线导轨604滑动连接。A
本发明工作原理:The working principle of the present invention:
参照说明书附图1-5,在使用本装置时,首先通过底板座1上的平键棒3和内六角螺栓将两组支撑组件4安装到底板座1上,在通过螺栓将检测组件6安装到底板座1上,用柱塞602将固定座601安装到检测组件6上;Referring to Figures 1-5 in the description, when using the device, firstly install the two sets of support assemblies 4 on the
参照说明书附图5-6,在使用本装置时,完成安装之后,将603安装,则能开始正常检测,将需要的电机轴齿连接套在检具5上,将杠杆主体606伸入到检具5内,杠杆主体606的转动和摆动频率在百分表603上显示,完成检测,通过杠杆主体606的转动摆动的检测方式能更直接方便,缩短检测的时间,提高检测效率。Referring to Figures 5-6 in the description, when using the device, after the installation is completed, the 603 can be installed to start the normal inspection, the required motor shaft teeth are connected and sleeved on the inspection tool 5, and the
Claims (8)
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| CN202210664123.XA CN115164666A (en) | 2022-06-13 | 2022-06-13 | Motor shaft tooth jumping checking fixture |
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Cited By (1)
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| CN119803220A (en) * | 2024-12-23 | 2025-04-11 | 北京曙光航空电气有限责任公司 | A device and method for measuring the runout value of spline tooth profile in shaft hole parts |
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