CN115162402A - A processing device and construction method for a prefabricated pipe trench - Google Patents
A processing device and construction method for a prefabricated pipe trench Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/10—Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
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Abstract
Description
技术领域technical field
本发明涉及工程建设领域,特指一种预制管沟的加工装置。The invention relates to the field of engineering construction, in particular to a processing device for prefabricated pipe trenches.
背景技术Background technique
西安国际会展中心二期展览中心项目总占地约175009㎡,总建筑面积约194951㎡。本展览中心共设展厅6个,其中重型展厅4个、标准展厅2个。通常来说,最常用的一种施工方法为整体浇筑式一体式的管沟结构,即需要对场地开挖并在开挖地点进行整体支模浇筑,但传统的一体式的管沟结构施工周期长,在浇筑过程中,如果出现调制的混凝土不符合强度,整个的管沟结构都需要重新制作,浪费大量的人力和财力;且由于整体的体积过大,在进行振捣的过程中,稍不注意就会出现部分节点蜂窝,麻面等情况,这种情况若要进行补救就有需要大量的人力进行排查并进行修补;由于一体式结构体积过大,所需要的的养护时间也会被大大延长,若养护时间不足,可能会导致一体式的结构开裂或倒塌等。The second-phase exhibition center project of Xi'an International Convention and Exhibition Center covers a total area of about 175,009 square meters and a total construction area of about 194,951 square meters. The exhibition center has a total of 6 exhibition halls, including 4 heavy-duty exhibition halls and 2 standard exhibition halls. Generally speaking, one of the most commonly used construction methods is the integrally poured one-piece trench structure, that is, the site needs to be excavated and the overall formwork pouring at the excavation site, but the traditional one-piece trench structure construction cycle During the pouring process, if the prepared concrete does not meet the strength, the entire pipe trench structure needs to be remade, wasting a lot of manpower and financial resources; If you do not pay attention, there will be some node honeycomb, pockmarked surface, etc. If you want to remedy this situation, a lot of manpower will be needed to check and repair; because the one-piece structure is too large, the required maintenance time will also be shortened. If the curing time is insufficient, it may cause the one-piece structure to crack or collapse.
还有一种方法为砖砌结构,但整体结构较差,易积水且寿命短。Another method is the brick structure, but the overall structure is poor, easy to accumulate water and short life.
整个西安国际会展中心占地面积大,施工时间要求短,若使用一体式的管沟结构将会面临很多风险,。The entire Xi'an International Convention and Exhibition Center covers a large area and requires a short construction time. If the integrated pipe trench structure is used, it will face many risks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺陷,提供一种预制管沟的加工装置,通过使用加工装置进行浇筑部分管沟结构,并通过设置的连接预埋件所形成的对接口,使用连接件插接入相邻两个预制管沟的所述对接口达到快速安装的效果,并减少人工成本。The purpose of the present invention is to overcome the defects of the prior art, and provide a processing device for prefabricated pipe trenches, by using the processing device to pour part of the pipe trench structure, and through the provided connecting parts formed by connecting the embedded parts, the connecting parts are used. The butt joints inserted into two adjacent prefabricated pipe trenches achieve the effect of quick installation and reduce labor costs.
一种预制管沟的加工装置,适用于管沟的浇筑,所述加工装置包括:A processing device for prefabricated pipe trenches, suitable for the pouring of pipe trenches, the processing device comprises:
底板;bottom plate;
转动设置于所述底板边缘的侧板;Rotate the side plate arranged on the edge of the bottom plate;
设置于相邻两个所述侧板间的固定机构;a fixing mechanism arranged between two adjacent side plates;
安装于底板表面的塑性模板,所述塑性模板对应所述管沟的沟截面尺寸设置。A plastic template installed on the surface of the bottom plate, the plastic template is set corresponding to the size of the groove section of the pipe groove.
进一步的,所述侧板的底端与所述底板的侧壁间设置有转动连接件。Further, a rotating connecting piece is provided between the bottom end of the side plate and the side wall of the bottom plate.
进一步的,所述转动连接件在同一边缘设置有多个。Further, a plurality of the rotating connecting pieces are arranged on the same edge.
进一步的,所述侧板包括:第一连接侧板和第二连接侧板;Further, the side plate includes: a first connecting side plate and a second connecting side plate;
所述第一连接侧板设置于所述底板相对的两侧所述第一连接侧板与所述塑性模板相连接;The first connecting side plates are arranged on opposite sides of the bottom plate and the first connecting side plates are connected with the plastic formwork;
所述第二连接侧板设置于所述底板其余两侧。The second connecting side plates are arranged on the remaining two sides of the bottom plate.
进一步的,所述塑性模板为“几”字形结构,所述第一连接侧板对应所述塑性模板设置有开口。Further, the plastic formwork has a "ji"-shaped structure, and the first connecting side plate is provided with an opening corresponding to the plastic formwork.
进一步的,所述第一连接侧板上设置有连接预埋件。Further, the first connection side plate is provided with a connection embedded part.
进一步的,所述第二连接侧板上设置有吊装预埋件。Further, the second connecting side plate is provided with a hoisting embedded part.
进一步的,所述固定机构包括:插接件和接合端;Further, the fixing mechanism includes: a plug connector and a joint end;
所述接合端固定设置于所述侧板的外板面;the joint end is fixedly arranged on the outer plate surface of the side plate;
所述插接件设置于相邻侧板的对应位置,所述插接件活动设置于相邻所述侧板的外板面,The plug connector is arranged at the corresponding position of the adjacent side plate, and the plug connector is movably arranged on the outer surface of the adjacent side plate,
所述插接件的尾端设置有螺纹,且当所述插接件置于所述接合端时,所述插接件的尾端螺纹连接有固定螺栓从而实现相邻两个侧板的固定。The rear end of the plug connector is provided with threads, and when the plug connector is placed on the joint end, the rear end of the plug connector is threadedly connected with fixing bolts so as to realize the fixing of two adjacent side plates .
本发明还提供一种施工方法,包括如下步骤:The present invention also provides a construction method, comprising the following steps:
根据图纸设置展沟尺寸,组装加工装置;Set the size of the exhibition groove according to the drawings, and assemble the processing device;
设置塑性模板;set plastic template;
固定所述加工装置;fixing the processing device;
浇筑混凝土;pouring concrete;
拆模。demoulding.
进一步的,组装加工装置时,在所述侧板上设置多个预埋件。Further, when assembling the processing device, a plurality of embedded parts are arranged on the side plate.
本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过使用加工装置进行浇筑部分管沟结构,并通过设置的连接预埋件所形成的对接口,使用连接件插接入相邻两个预制管沟的所述对接口达到快速安装的效果,并减少人工成本。The present invention achieves the effect of rapid installation by using the processing device to cast part of the pipe trench structure, and using the connecting element to insert the connecting element into the butting port of the two adjacent prefabricated pipe trenches through the connecting port formed by the connecting embedded parts. , and reduce labor costs.
附图说明Description of drawings
图1为本发明一种预制管沟的加工装置的结构示意图。FIG. 1 is a schematic structural diagram of a processing device for prefabricating trenches according to the present invention.
图2为图1中A处的结构示意图。FIG. 2 is a schematic diagram of the structure at A in FIG. 1 .
图3为图1中B处的结构示意图。FIG. 3 is a schematic diagram of the structure at B in FIG. 1 .
图4为本发明一种预制管沟的加工装置的组装效果图。FIG. 4 is an assembly effect diagram of a processing device for prefabricating pipe trenches according to the present invention.
图5为本发明一种预制管沟的加工装置的实际使用图Fig. 5 is the actual use diagram of a processing device for prefabricated pipe trenches according to the present invention
图例说明:1、塑性模板;2、第一连接侧板;3、第二连接侧板;4、转动连接件;5、插接件;6、接合端;7、底板;8、连接预埋件;111、管沟;112、吊装口。Legend description: 1. Plastic formwork; 2. The first connecting side plate; 3. The second connecting side plate; parts; 111, pipe trench; 112, hoisting port.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
参阅图1,一种预制管沟的加工装置,适用于管沟的浇筑,所述加工装置包括:底板7;转动设置于所述底板7边缘的侧板;设置于相邻两个所述侧板间的固定机构;安装于底板7表面的塑性模板1,所述塑性模板1对应所述管沟的沟截面尺寸设置。Referring to FIG. 1, a processing device for prefabricated pipe trenches, suitable for the pouring of pipe trenches, the processing device includes: a
在本发明中,一种较佳的实施方式是:所述底板7和所述侧板使用厚度为1cm的钢板,所述侧板的外侧设置5cm的厚肋板,所述厚肋板可以提升侧模的整体强度,所述固定机构设置于相邻的两个所述侧板的的角边,在本发明中,一种实施方式是:根据图纸设计所述塑性模板1,支座所述塑性模板1,将制作好的所述塑性模板1放置于所述底板7上,将所述侧板朝向放置有所述塑性模板1的一面翻折,使用所述固定机构将所述侧板进行固定。In the present invention, a preferred embodiment is: the
进一步的,参阅图2,所述侧板的底端与所述底板7的侧壁间设置有转动连接件。在本发明中,一种较佳的实施方式是:所述侧板和底板7间使用合页进行连接。使用合页进行连接,即可以辅助施工人员进行翻折,也可以限制所述侧板处于0°至180°的范围内的翻折,防止在施工过程中翻折至错误位置,如将侧板翻折至远离固定所述塑性模板1的表面。Further, referring to FIG. 2 , a rotating connecting piece is provided between the bottom end of the side plate and the side wall of the
在本发明中,一种实施方式是,当所述加工装置处于展开状态时,此时所述合页的夹角最小,当将所述加工装置组装后,所述合页的夹角为90°。In the present invention, one embodiment is that when the processing device is in the unfolded state, the included angle of the hinge is the smallest, and after the processing device is assembled, the included angle of the hinge is 90° °.
进一步的,所述转动连接件4在同一边缘设置有多个。较佳的,所述转动连接件4可以更好的固定所述侧板并对其进行翻折。Further, a plurality of the
进一步的,所述侧板包括:第一连接侧板2和第二连接侧板3;所述第一连接侧板2设置于所述底板7相对的两侧所述第一连接侧板2与所述塑性模板1相连接;所述第二连接侧板3设置于所述底板7其余两侧。较佳的,在本发明中,一种较佳的实施方式是:所述第一连接侧板2与所述塑性模板1紧紧贴靠,所述第一连接侧板2和所述塑性模板1可以在浇筑前自由调整整体结构,在浇筑完成后,所述第一连接侧板2和所述塑性模板1由于不是固定连接,可以向下翻转所述第一连接侧板2,并移除所述塑性模板1,所述加工装置可以方便的拆模,并在浇筑下一个的管沟时,根据图纸的管沟尺寸,方便的更换调整所述塑性模板1。Further, the side panels include: a first
进一步的,参阅图4,所述塑性模板1为“几”字形结构,所述第一连接侧板2对应所述塑性模板1设置有开口。在本发明中,一种较佳的实施方式是:在浇筑过程时,通常会出现混凝土中有气泡,此时可以轻微的敲击所述塑性模板1,使得混凝土内的气泡被振处,所述开口可以更方便的使得工作人员敲击所述塑性模板1。Further, referring to FIG. 4 , the
进一步的,所述第一连接侧板2上设置有连接预埋件8。为了使所述管沟在施工完成后方便的连接,在浇筑完成后,所述连接预埋件8会在所述管沟端部形成对接口,在本发明中,通过将连接用钢条插设于相邻的两个所述管沟中,并通过在相邻的管沟间打胶,进一步的保证展沟件的连接的紧密性。在本发明中,一种较佳的实施方式是:所述连接预埋件8单侧设置有4个,且所述连接预埋件8长30cm。Further, the first connecting
进一步的,参阅图5,所述第二连接侧板3上设置有吊装预埋件。在浇筑完成后,所述连接预埋件8会在所述管沟侧部形成吊装口12,在本发明中,由于管沟的尺寸和重量往往无法使用人力进行搬运,所以在管沟上开设吊装口12方便使用吊装机进行吊装,且在使用完成后所述吊装孔便于封堵,在本发明中,一种较佳的实施方式是:所述吊装预埋件单侧设置有2个。Further, referring to FIG. 5 , the second connecting
进一步的,参阅图3,所述固定机构包括:插接件5和接合端6;所述接合端6固定设置于所述侧板的外板面;所述插接件5设置于相邻侧板的对应位置,所述插接件5活动设置于相邻所述侧板的外板面,所述插接件5的尾端设置有螺纹,且当所述插接件5置于所述接合端6时,所述插接件5的尾端螺纹连接有固定螺栓从而实现相邻两个侧板的固定。Further, referring to FIG. 3 , the fixing mechanism includes: a
在本发明中,一种较佳的实施方式是:所述插接件5设置于所述第二连接侧板3,所述接合端6设置于所述第一连接侧板2,当所述加工装置组装时,翻折所述第一连接侧板2和所述第二连接侧板3,翻折至所述合页的夹角为90°,调整所述插接件5,将所述插接件5放置于所述接合端6内,并使用所述固定螺栓进行固定;当所述加工装置拆模时,松开所述固定螺栓,移除所述插接件5,缓缓放下所述第一连接侧板2和所述第二连接侧板3。In the present invention, a preferred embodiment is as follows: the
本发明还提供一种施工方法,包括如下步骤:The present invention also provides a construction method, comprising the following steps:
根据图纸设置展沟尺寸,组装加工装置;Set the size of the exhibition groove according to the drawings, and assemble the processing device;
设置塑性模板1;set
固定所述加工装置;fixing the processing device;
浇筑混凝土;pouring concrete;
拆模。demoulding.
进一步的,组装加工装置时,在所述侧板上设置多个预埋件。Further, when assembling the processing device, a plurality of embedded parts are arranged on the side plate.
下面对本发明一种施工操作平台的使用过程进行说明。The following describes the use process of a construction operation platform of the present invention.
根据图纸设置展沟尺寸,设置塑性模板1,将所述塑性模板1安装于所述底板7上,向上翻折所述第一连接侧板2和所述第二连接侧板3,直至所述合页的夹角为90°,调整所述插接件5,将所述插接件5放置于所述接合端6内,并使用所述固定螺栓进行固定,灌注混凝土,在灌注过程中,轻轻敲击所述第一连接侧板2、所述第二连接侧板3和塑性模板1,使得混凝土内的小气泡浮出,充分养护;等到养护结束后,拆除所述加工装置,当所述加工装置拆模时,松开所述固定螺栓,移除所述插接件5,缓缓放下所述第一连接侧板2和所述第二连接侧板3;安装预制展沟时,将吊装机的吊装机具插接入所述吊装口12内进行吊装,移动至合适位置后,对所述吊装口12进行封堵,避免在后续使用中进水导致的结构失效,将连接用钢条插设入相邻的两个所述展沟的对接口中并在剩余的间隙中打胶。Set the size of the expansion groove according to the drawings, set the plastic formwork 1, install the plastic formwork 1 on the bottom plate 7, and fold the first connecting side plate 2 and the second connecting side plate 3 upward until the The included angle of the hinge is 90°, adjust the plug connector 5, place the plug connector 5 in the joint end 6, and use the fixing bolts for fixing, pour concrete, and during the pouring process, Gently tap the first connecting side plate 2, the second connecting side plate 3 and the plastic formwork 1 to make the small air bubbles in the concrete float out and fully maintain; after the curing, remove the processing device, and when the When the processing device is removed from the mold, loosen the fixing bolts, remove the plug connector 5, and slowly lower the first connecting side plate 2 and the second connecting side plate 3; when installing a prefabricated trench , insert the hoisting equipment of the hoisting machine into the hoisting port 12 for hoisting, and after moving to a suitable position, block the hoisting port 12 to avoid structural failure caused by water ingress in subsequent use, and connect the The steel bars are inserted into the butt joints of the two adjacent spreading grooves, and glue is applied in the remaining gaps.
以上结合附图实施例对本发明进行了详细说明,本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而,实施例中的某些细节不应构成对本发明的限定,本发明将以所附权利要求书界定的范围作为本发明的保护范围。The present invention has been described in detail above with reference to the embodiments of the accompanying drawings, and those skilled in the art can make various modifications to the present invention according to the above description. Therefore, some details in the embodiments should not be construed to limit the present invention, and the present invention will take the scope defined by the appended claims as the protection scope of the present invention.
Claims (10)
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| CN202210697637.5A CN115162402A (en) | 2022-06-20 | 2022-06-20 | A processing device and construction method for a prefabricated pipe trench |
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| CN202210697637.5A CN115162402A (en) | 2022-06-20 | 2022-06-20 | A processing device and construction method for a prefabricated pipe trench |
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| CN202210697637.5A Pending CN115162402A (en) | 2022-06-20 | 2022-06-20 | A processing device and construction method for a prefabricated pipe trench |
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Cited By (1)
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| CN118933066A (en) * | 2024-10-15 | 2024-11-12 | 广设设计有限公司 | A intensive trench layout structure for underground pipelines |
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