CN115159232A - A sponge strip automatic separation and cutting device - Google Patents
A sponge strip automatic separation and cutting device Download PDFInfo
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- CN115159232A CN115159232A CN202210917823.5A CN202210917823A CN115159232A CN 115159232 A CN115159232 A CN 115159232A CN 202210917823 A CN202210917823 A CN 202210917823A CN 115159232 A CN115159232 A CN 115159232A
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- 238000000926 separation method Methods 0.000 title claims abstract description 77
- 238000005520 cutting process Methods 0.000 title claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/10—Arrangements for effecting positive rotation of web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0013—Article or web delivery apparatus incorporating cutting or line-perforating devices and applying the article or the web by adhesive to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H41/00—Machines for separating superposed webs
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Abstract
本发明属于海绵条加工技术领域,具体为一种海绵条自动分离切割装置,包括分离机构底座,所述分离机构底座的顶部设置有分离机构平板,所述分离机构平板的顶部设置有分离机构,所述分离机构的一侧设置有料仓支架,所述料仓支架的顶部设置有收迪纸机构,所述料仓支架的底部设置有料仓底座,所述料仓底座之间设置有海绵盘,所述分离机构的一侧设置有电机,且电机的输出端通过传动部件与海绵盘连接,所述分离机构的一侧设置有双行程气缸,所述双行程气缸的底部设置有切刀,所述分离机构的一侧设置有传感器安装板;其结构合理,自动化程度高,加工效率高,有助于提高生产效率,降低生产成本。
The invention belongs to the technical field of sponge strip processing, in particular to an automatic separation and cutting device for sponge strips, comprising a separation mechanism base, a separation mechanism plate is arranged on the top of the separation mechanism base, and a separation mechanism is arranged on the top of the separation mechanism plate, One side of the separation mechanism is provided with a silo bracket, the top of the silo bracket is provided with a paper collecting mechanism, the bottom of the silo bracket is provided with a silo base, and a sponge tray is arranged between the silo bases, One side of the separation mechanism is provided with a motor, and the output end of the motor is connected with the sponge disc through a transmission component, one side of the separation mechanism is provided with a double-stroke cylinder, and the bottom of the double-stroke cylinder is provided with a cutter, so the One side of the separation mechanism is provided with a sensor mounting plate; the structure is reasonable, the degree of automation is high, and the processing efficiency is high, which helps to improve the production efficiency and reduce the production cost.
Description
技术领域technical field
本发明涉及海绵条加工技术领域,具体为一种海绵条自动分离切割装置。The invention relates to the technical field of sponge strip processing, in particular to an automatic separation and cutting device for sponge strips.
背景技术Background technique
海绵条是日常生活中的常用品,用于贴合两个物品或者用于垫在物品上起缓冲作用以防止损坏物品;海绵条在工业生产中的作用也比较大,当需要用到固定长度的海绵条时,就需要把很长的海绵条做成多个等长一小截的,传统的做法是用尺子量再用手工刀切,这样的方式效率低下,费时费力,这是目前亟待解决的问题。Sponge strips are commonly used in daily life. They are used to fit two items or cushion them to prevent damage to the items; sponge strips also play a large role in industrial production. When a fixed length is required When making sponge strips, it is necessary to make long sponge strips into multiple pieces of equal length. The traditional method is to measure with a ruler and then cut it by hand. This method is inefficient, time-consuming and labor-intensive. This is an urgent need at present. solved problem.
基于上述问题,我们提出一种海绵条自动分离切割装置。Based on the above problems, we propose an automatic separation and cutting device for sponge strips.
发明内容SUMMARY OF THE INVENTION
本部分的目的在于概述本发明的实施方式的一些方面以及简要介绍一些较佳实施方式。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions may not be used to limit the scope of the invention.
鉴于现有的技术中存在的问题,提出了本发明。The present invention is proposed in view of the problems existing in the prior art.
因此,本发明的目的是提供一种海绵条自动分离切割装置,自动化程度高,加工效率高,有助于提高生产效率,降低生产成本。Therefore, the purpose of the present invention is to provide an automatic separation and cutting device for sponge strips, which has a high degree of automation and high processing efficiency, which helps to improve production efficiency and reduce production costs.
为解决上述技术问题,根据本发明的一个方面,本发明提供了如下技术方案:In order to solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
一种海绵条自动分离切割装置,其包括分离机构底座,所述分离机构底座的顶部设置有分离机构平板,所述分离机构平板的顶部设置有分离机构,所述分离机构的一侧设置有料仓支架,所述料仓支架的顶部设置有收迪纸机构,所述料仓支架的底部设置有料仓底座,所述料仓底座之间设置有海绵盘,所述分离机构的一侧设置有电机,且电机的输出端通过传动部件与海绵盘连接,所述分离机构的一侧设置有双行程气缸,所述双行程气缸的底部设置有切刀,所述分离机构的一侧设置有传感器安装板,所述传感器安装板上设置有传感器,所述分离机构平板的另一侧设置有输送机构,所述输送机构上设置有缓冲立柱,所述输送机构的底部设置有旋转气缸。A sponge strip automatic separation and cutting device, comprising a separation mechanism base, a separation mechanism plate is arranged on the top of the separation mechanism base, a separation mechanism is arranged on the top of the separation mechanism plate, and a silo is arranged on one side of the separation mechanism A support, the top of the silo support is provided with a paper collecting mechanism, the bottom of the silo support is provided with a silo base, a sponge disc is arranged between the silo bases, and one side of the separation mechanism is provided with a motor , and the output end of the motor is connected with the sponge disc through the transmission part, one side of the separation mechanism is provided with a double-stroke cylinder, the bottom of the double-stroke cylinder is provided with a cutter, and one side of the separation mechanism is provided with a sensor installation The sensor mounting plate is provided with a sensor, the other side of the separation mechanism flat plate is provided with a conveying mechanism, the conveying mechanism is provided with a buffer column, and the bottom of the conveying mechanism is provided with a rotating cylinder.
作为本发明所述的一种海绵条自动分离切割装置的一种优选方案,其中:所述分离机构平板的一侧设置有与输送机构相配合的导向板。As a preferred solution of the automatic separation and cutting device for sponge strips according to the present invention, a guide plate matched with the conveying mechanism is provided on one side of the flat plate of the separation mechanism.
作为本发明所述的一种海绵条自动分离切割装置的一种优选方案,其中:所述料仓支架的顶部一侧设置有复位按钮盒组件。As a preferred solution of the automatic separation and cutting device for sponge strips according to the present invention, a reset button box assembly is provided on the top side of the silo bracket.
作为本发明所述的一种海绵条自动分离切割装置的一种优选方案,其中:所述分离机构平板的顶部设置有分离机构固定块,所述分离机构固定块的顶部两侧分别设置有双行程气缸支撑块左和双行程气缸支撑块右。As a preferred solution of the automatic separation and cutting device for sponge strips according to the present invention, wherein: the top of the separation mechanism plate is provided with a separation mechanism fixing block, and two sides of the top of the separation mechanism fixing block are respectively provided with double Stroke cylinder support block left and double stroke cylinder support block right.
作为本发明所述的一种海绵条自动分离切割装置的一种优选方案,其中:所述料仓支架之间设置有迪纸出口矫正动轮和迪纸入口矫正动轮。As a preferred solution of the device for automatic separation and cutting of sponge strips according to the present invention, wherein: between the silo brackets, there are a straightening wheel for the exit of the silo and a moving wheel for straightening the entrance of the silo.
作为本发明所述的一种海绵条自动分离切割装置的一种优选方案,其中:所述分离机构的前表面设置有切刀相配合的切刀毛刷清洁。As a preferred solution of the automatic separation and cutting device for sponge strips according to the present invention, wherein: the front surface of the separation mechanism is provided with a cutter brush matched with a cutter for cleaning.
与现有技术相比,本发明的有益效果是:通过电机转动带动海绵盘,通过迪纸入口矫正轮矫正,然后经过分离机构将海绵条和贴纸分开,贴纸通过迪纸出口矫正轮由收迪纸机构收集,海绵条则运到前方,由刀片通过双行程气缸左右来回切割,配合光电检测传感器,需要多长切多长,通过输送机构送到机械手适合的位置,通过旋转气缸调节适合的角度,机械手抓取蒸发器压一下,海绵条就粘在蒸发器上,机械手拿着蒸发器进行下一个步骤,自动化程度高,加工效率高,有助于提高生产效率,降低生产成本。Compared with the prior art, the beneficial effects of the present invention are: the sponge disc is driven by the rotation of the motor, corrected by the rectifying wheel at the entrance of the paper, and then the sponge strip and the sticker are separated by a separation mechanism, and the sticker is passed through the exit of the paper by the correcting wheel. The paper is collected by the paper mechanism, and the sponge strip is transported to the front, and the blade is cut back and forth through the double-stroke cylinder. With the photoelectric detection sensor, it can be cut as long as needed. It is sent to the suitable position of the manipulator through the conveying mechanism, and the suitable angle is adjusted by the rotating cylinder. , the manipulator grabs the evaporator and presses it, the sponge sticks on the evaporator, and the manipulator holds the evaporator to carry out the next step. The degree of automation is high, and the processing efficiency is high, which helps to improve production efficiency and reduce production costs.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将结合附图和详细实施方式对本发明进行详细说明,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. As far as technical personnel are concerned, other drawings can also be obtained based on these drawings without paying creative labor. in:
图1为本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图中;1分离机构底座、2分离机构平板、3分离机构、4料仓支架、5料仓底座、6迪纸出口矫正动轮、7输送机构、8双行程气缸、切刀、10双行程气缸支撑块左、11双行程气缸支撑块右、12传感器安装板、13传感器、14收迪纸机构、15迪纸入口矫正动轮、16切刀毛刷清洁块、17缓冲立柱、18导向板、19分离机构固定块、20复位按钮盒组件、21电机、22海绵盘、23旋转气缸。In the figure: 1 separation mechanism base, 2 separation mechanism flat plate, 3 separation mechanism, 4 silo bracket, 5 silo base, 6 Di paper outlet correcting moving wheel, 7 conveying mechanism, 8 double stroke cylinder, cutter, 10 double stroke cylinder Support block left, 11 double-stroke cylinder support block right, 12 sensor mounting plate, 13 sensor, 14 Die paper feeding mechanism, 15 Di paper inlet correcting wheel, 16 cutter brush cleaning block, 17 buffer column, 18 guide plate, 19 Separation mechanism fixing block, 20 reset button box assembly, 21 motor, 22 sponge disc, 23 rotary cylinder.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施方式的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,本发明结合示意图进行详细描述,在详述本发明实施方式时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Next, the present invention is described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not be limited here. The scope of protection of the present invention. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual production.
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
本发明提供如下技术方案:一种海绵条自动分离切割装置,自动化程度高,加工效率高,有助于提高生产效率,降低生产成本;The invention provides the following technical solutions: an automatic separation and cutting device for sponge strips, which has a high degree of automation and high processing efficiency, which is helpful for improving production efficiency and reducing production costs;
图1示出的是本发明一种海绵条自动分离切割装置一种实施例的结构示意图;1 shows a schematic structural diagram of an embodiment of a sponge strip automatic separation and cutting device of the present invention;
请再次参阅图1:包括分离机构底座1,分离机构底座1的顶部设置有分离机构平板2,分离机构平板2的顶部设置有分离机构3,分离机构3的一侧设置有料仓支架4,料仓支架4的顶部设置有收迪纸机构14,料仓支架4的底部设置有料仓底座5,料仓底座5之间设置有海绵盘22,分离机构3的一侧设置有电机21,且电机21的输出端通过传动部件与海绵盘22连接,分离机构3的一侧设置有双行程气缸8,双行程气缸8的底部设置有切刀9,分离机构3的一侧设置有传感器安装板12,传感器安装板12上设置有传感器13,分离机构平板2的另一侧设置有输送机构7,输送机构7上设置有缓冲立柱17,输送机构7的底部设置有旋转气缸23。Please refer to Figure 1 again: it includes a separation mechanism base 1, the top of the separation mechanism base 1 is provided with a separation mechanism
请再次参阅图1:分离机构平板2的一侧设置有与输送机构7相配合的导向板18;料仓支架4的顶部一侧设置有复位按钮盒组件20;分离机构平板2的顶部设置有分离机构固定块19,分离机构固定块19的顶部两侧分别设置有双行程气缸支撑块左10和双行程气缸支撑块右11;料仓支架4之间设置有迪纸出口矫正动轮6和迪纸入口矫正动轮15;分离机构3的前表面设置有切刀9相配合的切刀毛刷清洁块16。Please refer to FIG. 1 again: one side of the separation mechanism
工作原理:在本发明使用的过程中,通过电机21转动带动海绵盘22,通过迪纸入口矫正动轮6矫正,然后经过分离机构3将海绵条和贴纸分开,贴纸通过迪纸出口矫正动轮15由收迪纸机构14收集,海绵条则运到前方,由刀片9通过双行程气缸8左右来回切割,配合光电检测传感器13,需要多长切多长,通过输送机构7送到机械手适合的位置,通过旋转气缸23调节适合的角度,机械手抓取蒸发器压一下,海绵条就粘在蒸发器上,机械手拿着蒸发器进行下一个步骤,自动化程度高,加工效率高,有助于提高生产效率,降低生产成本。Working principle: in the process of using the present invention, the
虽然在上文中已经参考实施方式对本发明进行了描述,然而在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本发明所披露的实施方式中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本发明并不局限于文中公开的特定实施方式,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, each feature in the disclosed embodiments of the present invention can be used in combination with each other in any manner, and the description of these combinations is not exhaustive in this specification. For the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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|---|---|---|---|---|
| CN105416642A (en) * | 2015-12-07 | 2016-03-23 | 佛山市南海区广工大数控装备协同创新研究院 | Automatic roll wrapping machine for wire sheath |
| CN108058393A (en) * | 2017-12-12 | 2018-05-22 | 大连顺诚自动化设备有限公司 | A kind of vehicle glass sponge strip self-feeding labelling machine |
| CN208318345U (en) * | 2018-06-21 | 2019-01-04 | 东莞市汇通自动化设备科技有限公司 | A fully automatic C-type mask machine sponge strip automatic sticking mechanism |
| CN110561521A (en) * | 2019-10-12 | 2019-12-13 | 方文韬 | Production equipment for cutting sponge paper into strips |
| CN111688217A (en) * | 2020-06-04 | 2020-09-22 | 杨乾斌 | Machine is mounted to sponge subsides |
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