CN115157044A - Low-temperature efficient polishing method for pipe orifice for die machining - Google Patents
Low-temperature efficient polishing method for pipe orifice for die machining Download PDFInfo
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- CN115157044A CN115157044A CN202210761307.8A CN202210761307A CN115157044A CN 115157044 A CN115157044 A CN 115157044A CN 202210761307 A CN202210761307 A CN 202210761307A CN 115157044 A CN115157044 A CN 115157044A
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- polishing
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- adsorption
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- 238000005498 polishing Methods 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims description 7
- 238000001179 sorption measurement Methods 0.000 claims abstract description 68
- 239000000843 powder Substances 0.000 claims abstract description 25
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000001125 extrusion Methods 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 15
- 235000019270 ammonium chloride Nutrition 0.000 claims abstract description 12
- 238000000227 grinding Methods 0.000 claims description 43
- 238000006243 chemical reaction Methods 0.000 claims description 32
- 238000002347 injection Methods 0.000 claims description 28
- 239000007924 injection Substances 0.000 claims description 28
- 238000009423 ventilation Methods 0.000 claims description 26
- 125000006850 spacer group Chemical group 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 12
- 239000005060 rubber Substances 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 239000002775 capsule Substances 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 239000002657 fibrous material Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims 2
- 229910052788 barium Inorganic materials 0.000 claims 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims 1
- 230000003068 static effect Effects 0.000 abstract description 15
- 230000009471 action Effects 0.000 abstract description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 9
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 abstract description 9
- 230000005611 electricity Effects 0.000 abstract description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 6
- 239000001301 oxygen Substances 0.000 abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 abstract description 6
- IVZJIPHAJINUAE-UHFFFAOYSA-N barium;octahydrate Chemical compound O.O.O.O.O.O.O.O.[Ba] IVZJIPHAJINUAE-UHFFFAOYSA-N 0.000 abstract description 4
- 239000013589 supplement Substances 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 2
- 230000005389 magnetism Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 17
- ZUDYPQRUOYEARG-UHFFFAOYSA-L barium(2+);dihydroxide;octahydrate Chemical compound O.O.O.O.O.O.O.O.[OH-].[OH-].[Ba+2] ZUDYPQRUOYEARG-UHFFFAOYSA-L 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012634 fragment Substances 0.000 description 5
- 230000005291 magnetic effect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 3
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 3
- 229910001863 barium hydroxide Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000004689 octahydrates Chemical class 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a low-temperature efficient polishing method for a pipe orifice for mold processing, which belongs to the field of mechanical mold processing, and is characterized in that when the pipe orifice is polished, a small collision ball is driven by a polishing ball to collide and rub to generate static electricity, meanwhile, two collision extrusion bag bodies also collide with each other, barium octahydrate powder is extruded by collision impact force to be sprayed downwards to be mixed and reacted with ammonium chloride powder, heat is absorbed, the temperature of the polishing ball and a polishing ring body is reduced, ammonia gas is generated to be blown into a flexible hose, a piston is pushed to move to extrude the space on the right side of an adsorption cylinder and air, the space on the left side of the adsorption cylinder is enlarged, the air is extracted to supplement, debris enters the polishing ball body to be collected under the action of air flow and electrostatic adsorption, the air extruded on the right side of the adsorption cylinder is blown into an adsorption ball, reducing iron powder is reacted with oxygen to generate ferroferric oxide, the debris is attracted into the polishing ring body through the action of magnetism, and the collection and the cleaning of the debris are more complete.
Description
Technical Field
The invention relates to the field of machining of mechanical dies, in particular to a low-temperature efficient polishing method for a pipe orifice for die machining.
Background
The mechanical die is a tool for forming articles, and the tool is composed of various parts, different dies are composed of different parts, and the tool is mainly used for processing the appearance of the articles through the change of the physical state of the formed materials, and is used for forming blanks into products with specific shapes and sizes under the action of external force in the forming processes of blanking, forming stamping, die forging, cold heading, extrusion, powder metallurgy part pressing and pressure casting, and compression molding or injection molding of products such as engineering plastics, rubber, ceramics and the like.
The pipeline for the mechanical die is required to be polished and polished after being molded, so that the device achieves certain surface smoothness and precision, the chips generated in the polishing process by the pipeline opening of the pipeline for the mechanical die in the prior art are collected and cleaned insufficiently and comprehensively, residues are easy to generate, and the influence on the environment and the human health is caused.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a low-temperature efficient polishing method for a pipe orifice for die machining, which can realize that when the pipe orifice is polished, a collision small ball is driven by a polishing ball to collide and rub to generate static electricity, meanwhile, two collision extrusion bag bodies also collide with each other, barium octahydrate powder is extruded by collision impact force to be downwards sprayed to be mixed and reacted with ammonium chloride powder, heat is absorbed, the temperature of the polishing ball body and a polishing ring body is reduced, ammonia gas is generated to be blown into a flexible hose, a piston is pushed to move to extrude the right space of an adsorption cylinder and air, the left space of the adsorption cylinder is enlarged, the air is extracted to supplement, debris is pushed to open a conduction valve under the action of air flow and electrostatic adsorption, the debris enters the polishing ball body to be collected, the air blown into an attraction ball by the extruded right side of the adsorption cylinder, the original iron powder reacts with the oxygen to generate ferroferric oxide, and the debris is attracted into the ring body through the magnetic action, so that the collection and the cleaning of the debris are more complete.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A low-temperature efficient polishing method for a pipe orifice for die machining comprises the following steps:
s1, firstly, placing a mechanical die tube to be ground and polished on a workbench, fixing the mechanical die tube, and then installing an adsorption grinding ball on a grinding machine;
s2, driving the adsorption type grinding ball to rotate through a grinding machine, and grinding the pipe orifice of the mechanical die pipe to be ground and polished;
and S3, after the grinding is finished, preparing polishing liquid, uniformly coating the polishing liquid on the pipe orifice of the ground mechanical die, then polishing the pipe orifice, washing the pipe orifice with clear water, and drying the pipe orifice.
Further, the adsorption type polishing ball in S1 includes a polishing ball body, a polishing ring body is fixedly connected to the outer end of the polishing ball body, adsorption ports are formed in the outer ends of the polishing ball body and the polishing ring body, a conduction valve is fixedly connected to the inner wall of each adsorption port, the initial state of the conduction valve is a gathered state, an adsorption cylinder is fixedly connected to the interior of the polishing ball body, a ventilation frame is fixedly connected between the inner walls of the polishing ball body, the left end of the adsorption cylinder is fixedly connected with the right end of the ventilation frame, a plurality of collision small balls are uniformly distributed inside the ventilation frame, a ventilation connecting plate is fixedly connected between the inner walls of the adsorption cylinder, a reaction ball is fixedly connected to the right end of the ventilation connecting plate, two collision extrusion bag bodies which are bilaterally symmetrical are fixedly connected to the interior of the reaction ball, and ammonium chloride powder is filled in the reaction ball, the inner wall of the collision extrusion capsule body is filled with barium hydroxide octahydrate powder, the lower end of the collision extrusion capsule body is provided with a plurality of uniformly distributed release holes, a moving type spray bottle nozzle is fixedly connected between the inner walls of the release holes, the upper end and the lower end of the reaction ball are fixedly connected with telescopic hoses which are communicated with the inside of the reaction ball, the inner walls of the two telescopic hoses are fixedly connected with a breathable film, the inside of the adsorption cylinder is connected with a piston in a sliding manner, and the right ends of the two telescopic hoses are fixedly connected with the left end of the piston, so that when the grinding ball body and the grinding ring body rotate and grind the pipe opening, collision balls in the breathable frame move along with the rotation of the grinding ball body and the grinding ring body, the collision friction generates static electricity, and meanwhile, the two collision extrusion capsule bodies in the reaction ball also move and collide with each other, impact force extrusion barium hydroxide powder through the collision production spouts downwards through sports type injection bottle mouth, mix reaction with ammonium chloride powder, absorb the heat, the effectual temperature that has reduced the spheroid of polishing and the polishing ring body in polishing, and produce the ammonia and drum into flexible hose, make it extend and promote the piston to the right side motion, and the piston extrudees adsorption column right side space and air to the right side motion, make adsorption column left side space increase, and along with the motion of piston, make air flow to adsorption column left side space department supply, thereby under the gas flow impact, push open and switch on the valve, make it convert from gathering together the state and opening the state, make the piece flow and enter into the spheroid of polishing under the electrostatic adsorption effect, adsorbed on the ventilative frame, realize the piece and collect, reduce the influence that the piece splashes.
Further, a plurality of suction balls which are uniformly distributed are fixedly connected inside the polishing ring body, a communication spacer is fixedly connected between the inner walls of the suction balls, reducing iron powder is filled between the communication spacer and the suction balls, an air injection pipe is fixedly connected at the outer end of the suction balls and communicated with the inside of the suction balls, the air injection pipe is positioned on the right side of the communication spacer, one end, far away from the suction balls, of the air injection pipe sequentially penetrates through the inner walls of the polishing balls and the outer end of the polishing ring body and extends to the inside of the polishing balls, the air injection pipe is fixedly connected with the adsorption cylinder and communicated with the inside of the adsorption cylinder, and a rubber sealing piece is fixedly connected to the inner wall of the air injection pipe, the initial condition of rubber mounting is the closure state, move to the right side along with the piston, it is intraductal that the air on an absorption section of thick bamboo right side is blown into by the extrusion, and push up the rubber mounting, make it open, enter into in the attraction ball, through intercommunication spacer flow reducing iron powder department, make its oxygen reaction with in the air, generate the ferroferric oxide, the heat and the mixed reaction heat absorption cooling of barium hydroxide powder octahydrate and ammonium chloride powder that its reaction produced simultaneously, carry out cold and hot alternation, reduce the temperature influence, and the ferroferric oxide has the magnetic action, can attract the piece that flies to survey to push up to open and switch on the valve and enter into the annular of polishing, collect the clearance, make the collection clearance of piece more abundant comprehensive, the effectual clearance effect that has strengthened.
Further, ventilative frame and ventilative connecting plate all adopt the ventilative material of polymer to make, the outer end of adsorbing a section of thick bamboo is the setting of loudspeaker form, and the circulation of air can be realized through ventilative frame and the ventilative connecting plate that use the ventilative material of polymer to make, and will adsorb the outer end of a section of thick bamboo and establish into loudspeaker form, its extraction air of being convenient for.
Furthermore, the conduction valve is in a furled state when not being extruded, the conduction valve is in an open state after being extruded, the conduction valve can prevent the fragments from entering the grinding ball body and the grinding ring body in the furled state, and the conduction valve is in the open state after being extruded, so that the fragments can enter the grinding ball body and the grinding ring body to be collected.
Further, the outer end fixedly connected with sealing washer of piston, the outer end of sealing washer and the inner wall in close contact with of an absorption section of thick bamboo through the setting of sealing washer, reduce the air and take place the possibility of revealing through the gap between piston and the absorption section of thick bamboo, improve the leakproofness, make the air fully drum into in the gas injection pipe.
Furthermore, the collision small ball is made of chemical fiber materials, the collision small ball is arranged in a hollow mode, the collision small ball made of the chemical fiber materials is arranged in a hollow mode, so that the collision small ball is easy to move under the action of external force, static electricity is generated, and scraps are adsorbed through the static electricity adsorption capacity.
Further, the inner wall of frame of breathing freely is equipped with the static enhancement layer, the left end of frame of breathing freely is equipped with the viscous layer, through the setting of static enhancement layer, strengthens static adsorption capacity, and the setting of viscous layer makes the piece live by the adhesion, is difficult for splashing once more.
Further, the outer end of intercommunication spacer is opened and is dug the ventilative micropore that has a plurality of evenly distributed, ventilative micropore's aperture is less than the particle diameter of reducing iron powder, through ventilative microporous setting, can realize that gas circulates through ventilative micropore, and ventilative microporous aperture is less than the particle diameter of reducing iron powder, can prevent that reducing iron powder from leaking away through ventilative micropore.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
this scheme realizes when the mouth of pipe polishes, the collision bobble is the collision friction production static under the spheroid motion of polishing drives, two collision extrusion utricules also collide each other simultaneously, spout downwards through collision impact force extrusion barium hydroxide powder, mix the reaction with ammonium chloride powder, absorb the heat, reduce the temperature of the spheroid of polishing and the ring body of polishing, and produce the ammonia and drum into flexible hose, promote piston motion extrusion adsorption cylinder right side space and air, make adsorption cylinder left side space increase, the extraction air supplements, make the piece push open under air flow and electrostatic adsorption and switch on the valve, get into and polish the internal collection of spheroid, and adsorb a section of thick bamboo right side by the extruded air drum in the attraction ball, make reducing iron powder and oxygen reaction, generate ferroferric oxide, attract the piece to enter into the ring body of polishing through magnetic action, make the collection clearance of piece more abundant comprehensive.
Drawings
FIG. 1 is a flow chart of the pipe orifice grinding and polishing process of the present invention;
FIG. 2 is a schematic perspective view of an adsorption type grinding ball according to the present invention;
FIG. 3 is a schematic view of the overall structure of the adsorption type grinding ball of the present invention;
FIG. 4 is a schematic side sectional view of an absorption type grinding ball according to the present invention;
FIG. 5 is a schematic sectional view of a reaction sphere according to the present invention;
FIG. 6 is an enlarged schematic view of the structure at A in FIG. 5;
fig. 7 is a schematic sectional view of the suction ball of the present invention.
The reference numbers in the figures illustrate:
1. polishing the ball body; 2. polishing the ring body; 3. an adsorption cylinder; 4. a gas permeable frame; 5. bumping the small ball; 6. a breathable connecting plate; 7. reaction balls; 8. impacting and extruding the bag body; 9. a release hole; 10. a sport-type spray bottle nozzle; 11. a flexible hose; 12. a gas permeable membrane; 13. a piston; 14. conducting the valve; 15. a suction ball; 16. a gas injection pipe; 17. rubber sealing sheets; 18. and a communication spacer.
Detailed Description
The drawings in the embodiments of the invention will be incorporated below; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the invention; but not all embodiments, are based on the embodiments of the invention; all other embodiments obtained by a person of ordinary skill in the art without making any creative effort; all fall within the scope of protection of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, which are merely for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided", "fitted/connected", "connected", and the like, are to be interpreted broadly, such as "connected", which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1, a low-temperature high-efficiency polishing method for a nozzle for mold processing includes the following steps:
s1, firstly, placing a mechanical die tube to be polished on a workbench, fixing the mechanical die tube, and then installing an adsorption polishing ball on a polisher;
s2, driving the adsorption type grinding ball to rotate through a grinding machine, and grinding the pipe orifice of the mechanical die pipe to be ground and polished;
and S3, after the grinding is finished, preparing polishing liquid, uniformly coating the polishing liquid on the pipe orifice of the ground mechanical die, then polishing the pipe orifice, washing the pipe orifice with clear water, and drying the pipe orifice.
Referring to fig. 2-6, the adsorption type polishing ball in S1 includes a polishing ball 1, a polishing ring 2 is fixedly connected to an outer end of the polishing ball 1, adsorption ports are drilled at outer ends of the polishing ball 1 and the polishing ring 2, a conduction valve 14 is fixedly connected to an inner wall of the adsorption port, an initial state of the conduction valve 14 is a gathering state, an adsorption cylinder 3 is fixedly connected to an inner side of the polishing ball 1, a ventilation frame 4 is fixedly connected between inner walls of the polishing ball 1, a left end of the adsorption cylinder 3 is fixedly connected to a right end of the ventilation frame 4, a plurality of collision beads 5 are uniformly distributed inside the ventilation frame 4, a ventilation connecting plate 6 is fixedly connected between inner walls of the adsorption cylinder 3, a reaction ball 7 is fixedly connected to a right end of the ventilation connecting plate 6, two bilaterally symmetric collision extrusion capsule bodies 8 are fixedly connected to an inner side of the reaction ball 7, ammonium chloride powder is filled inside the reaction ball 7, barium hydroxide octahydrate powder is filled in the inner wall of a collision extrusion capsule body 8, a plurality of uniformly distributed release holes 9 are drilled at the lower end of the collision extrusion capsule body 8, a moving type injection bottle nozzle 10 is fixedly connected between the inner walls of the release holes 9, telescopic hoses 11 are fixedly connected at the upper end and the lower end of a reaction ball 7, the two telescopic hoses 11 are communicated with the inside of the reaction ball 7, breathable films 12 are fixedly connected with the inner walls of the two telescopic hoses 11, a piston 13 is slidably connected inside an adsorption cylinder 3, and the right ends of the two telescopic hoses 11 are fixedly connected with the left end of the piston 13, so that when the grinding ball 1 and the grinding ring body 2 rotate and grind the pipe openings, the collision small balls 5 in the breathable frames 4 move along with the rotation of the grinding ball, mutual collision friction generates static electricity, and the two collision extrusion capsule bodies 8 inside the reaction ball 7 also move, colliding with each other, the impact force generated by collision extrudes the barium hydroxide octahydrate powder to be downwards sprayed out through the movable injection bottle nozzle 10, the barium hydroxide octahydrate powder is mixed and reacted with ammonium chloride powder, heat is absorbed, the temperature is reduced, the temperature in the grinding of the grinding ball body 1 and the grinding ring body 2 is effectively reduced, ammonia is generated to be blown into the telescopic hose 11, the telescopic hose is extended to push the piston 13 to move towards the right side, the piston 13 moves towards the right side to extrude the right space and air of the adsorption cylinder 3, the left space of the adsorption cylinder 3 is increased, and along with the movement of the piston 13, the air flows to the left space of the adsorption cylinder 3 to be supplemented, so that under the action of gas flow impact, the conduction valve 14 is pushed open, the conduction valve is converted into an opening state from a gathering state, the chips enter the grinding ball body 1 under the action of air flow and electrostatic adsorption, and are adsorbed on the ventilation frame 4, chip collection is realized, and the influence of chip splashing is reduced.
Referring to fig. 2-7, a plurality of suction balls 15 are fixedly connected inside the polishing ring body 2, the suction balls 15 are fixedly connected with a communication spacer 18 between the inner walls of the suction balls 15, reducing iron powder is filled between the communication spacer 18 and the suction balls 15, the outer end of the suction balls 15 is fixedly connected with a gas injection pipe 16, the gas injection pipe 16 is communicated with the inside of the suction balls 15, the gas injection pipe 16 is positioned at the right side of the communication spacer 18, one end of the gas injection pipe 16, which is far away from the suction balls 15, sequentially penetrates through the inner wall of the polishing ball body 1 and the outer end of the polishing ring body 2 and extends into the polishing ball body 1, the gas injection pipe 16 is fixedly connected with the adsorption cylinder 3, the gas injection pipe 16 is communicated with the inside of the adsorption cylinder 3, the inner wall of the gas injection pipe 16 is fixedly connected with a rubber seal 17, the initial state of rubber mounting 17 is closed state, along with piston 13 to the right side motion, the air on adsorption cylinder 3 right side is blown into in the gas injection pipe 16 by the extrusion, and push open rubber mounting 17, make it open, enter into attraction ball 15, through intercommunication spacer 18 flow reducing iron powder department, make its oxygen reaction with in the air, generate ferroferric oxide, the heat that its reaction produced simultaneously and barium hydroxide octahydrate powder and ammonium chloride powder mixed reaction heat absorption cooling, carry out cold and hot alternation, reduce the temperature influence, ferroferric oxide has the magnetic action, can attract flying the piece of surveying to push open and switch on valve 14 and enter into polishing ring body 2 in, collect the clearance, make the collection clearance of piece more abundant comprehensive, the effectual clearance effect that has strengthened.
Referring to fig. 2-4, the air permeable frame 4 and the air permeable connecting plate 6 are made of polymer air permeable materials, the outer end of the adsorption cylinder 3 is arranged in a horn shape, the air permeable frame 4 and the air permeable connecting plate 6 made of polymer air permeable materials can realize air circulation, the outer end of the adsorption cylinder 3 is arranged in a horn shape, so that air can be conveniently extracted, the conduction valve 14 is in a furled state when not being extruded, the conduction valve 14 is in an open state after being extruded, the conduction valve 14 can prevent debris from entering the polishing ball 1 and the polishing ring 2 in the furled state, the conduction valve 14 is in an open state after being extruded, and the debris can be collected in the polishing ball 1 and the polishing ring 2.
Referring to fig. 2-4, a sealing ring is fixedly connected to an outer end of the piston 13, the outer end of the sealing ring is in close contact with an inner wall of the adsorption cylinder 3, the sealing ring is arranged to reduce the possibility of air leakage through a gap between the piston 13 and the adsorption cylinder 3, the sealing performance is improved, air is fully blown into the air injection pipe 16, the collision ball 5 is made of chemical fiber materials, the collision ball 5 is hollow, the collision ball 5 made of the chemical fiber materials is hollow, and is easy to move under the action of external force to generate static electricity, and debris is adsorbed by electrostatic adsorption capacity.
Referring to fig. 2-7, the inner wall of the ventilation frame 4 is provided with a static enhancement layer, the left end of the ventilation frame 4 is provided with a viscous layer, the static adsorption capacity is enhanced through the arrangement of the static enhancement layer, the arrangement of the viscous layer enables the scraps to be adhered and not to splash again easily, the outer end of the communication spacer 18 is provided with a plurality of ventilation micropores which are uniformly distributed, the pore diameter of each ventilation micropore is smaller than the particle diameter of the reducing iron powder, through the arrangement of the ventilation micropores, gas can be circulated through the ventilation micropores, the pore diameter of each ventilation micropore is smaller than the particle diameter of the reducing iron powder, and the leakage of the reducing iron powder through the ventilation micropores can be prevented. .
In the invention, when a technician in the relevant field uses the grinding ball body 1 and the grinding ring body 2 to rotatably grind a pipe opening, the collision small ball 5 in the air permeable frame 4 moves along with the rotation of the grinding ball body and the grinding ring body 2, the collision small ball collides with each other and rubs to generate static electricity, meanwhile, two collision extrusion bag bodies 8 in the reaction ball 7 also move and collide with each other, the barium octahydrate powder is extruded by impact force generated by the collision and downwards sprayed out through the movable injection bottle nozzle 10 to be mixed and reacted with the ammonium chloride powder to absorb heat and reduce the temperature, the temperature in grinding the grinding ball body 1 and the grinding ring body 2 is effectively reduced, ammonia gas is generated and is blown into the flexible pipe 11 to extend to push the piston 13 to move towards the right side, and the piston 13 moves towards the right side to extrude the right space of the adsorption cylinder 3 and air, so that the left space of the adsorption cylinder 3 is enlarged and moves along with the piston 13, air flows to the space on the left side of the adsorption cylinder 3 for supplement, so that under the action of gas flow impact, the conduction valve 14 is pushed open to be switched from a gathering state to an opening state, so that the fragments enter the grinding sphere 1 under the action of air flow and electrostatic adsorption and are adsorbed on the air permeable frame 4 to realize fragment collection and reduce the influence of fragment splashing, along with the movement of the piston 13 to the right side, the air on the right side of the adsorption cylinder 3 is extruded and blown into the air injection pipe 16, and the rubber sealing piece 17 is pushed open to be opened to enter the attraction sphere 15, and flows through the communicating spacer 18 to react with the oxygen in the air to generate ferroferric oxide, meanwhile, the heat generated by the reaction absorbs heat and cools down through the mixing reaction of the barium octahydrate powder and the ammonium chloride powder to perform cold-hot alternation and reduce the temperature influence, and the ferroferric oxide has a magnetic effect, can attract the piece of flying to survey to push up to open and switch on valve 14 and enter into the ring body 2 of polishing, collect the clearance, make the collection clearance of piece abundant more comprehensive, effectual reinforcing clearance effect.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.
Claims (9)
1. A low-temperature high-efficiency polishing method for a pipe orifice for die machining is characterized by comprising the following steps: the method comprises the following steps:
s1, firstly, placing a mechanical die tube to be ground and polished on a workbench, fixing the mechanical die tube, and then installing an adsorption grinding ball on a grinding machine;
s2, driving the adsorption type grinding ball to rotate through a grinding machine, and grinding the pipe orifice of the mechanical die pipe to be ground and polished;
and S3, after the grinding is finished, preparing polishing solution, uniformly coating the polishing solution on the pipe orifice of the ground mechanical mold, polishing the pipe orifice, washing the pipe orifice with clear water, and drying the pipe orifice.
2. The method as claimed in claim 1, wherein the method comprises the steps of: the adsorption type polishing ball in the S1 comprises a polishing ball body (1), the outer end of the polishing ball body (1) is fixedly connected with a polishing ring body (2), the outer ends of the polishing ball body (1) and the polishing ring body (2) are all provided with adsorption ports, the inner wall of each adsorption port is fixedly connected with a conduction valve (14), the initial state of each conduction valve (14) is a gathering state, the interior of the polishing ball body (1) is fixedly connected with an adsorption cylinder (3), the inner walls of the polishing ball body (1) are fixedly connected with a ventilation frame (4), the left end of each adsorption cylinder (3) is fixedly connected with the right end of each ventilation frame (4), the interior of each ventilation frame (4) is provided with a plurality of collision small balls (5) which are uniformly distributed, a ventilation connecting plate (6) is fixedly connected between the inner walls of the adsorption cylinder (3), the right end of each ventilation connecting plate (6) is fixedly connected with a reaction ball (7), the interior of each reaction ball (7) is fixedly connected with two collision extrusion capsule bodies (8) which are bilaterally symmetrical, the reaction release small capsules (7) are filled with ammonium chloride powder, the inner walls of the collision small powder (9), and the barium spray nozzles (9) are uniformly distributed on the inner walls of the reaction bottle bodies (9), the equal fixedly connected with bellows (11) in upper and lower both ends of reaction ball (7), and two bellows (11) all are linked together, two with the inside of reaction ball (7) the equal fixedly connected with ventilated membrane (12) of inner wall of bellows (11), the inside sliding connection who adsorbs a section of thick bamboo (3) has piston (13), two the right-hand member of bellows (11) all with the left end fixed connection of piston (13).
3. The method as claimed in claim 2, wherein the step of polishing the nozzle comprises the steps of: the utility model discloses a polishing device, including the ring body (2) of polishing, the inside fixedly connected with of the ring body (2) of polishing attracts ball (15), fixedly connected with intercommunication spacer (18) between the inner wall of attracting ball (15), it has the reducing iron powder to fill between intercommunication spacer (18) and the attracting ball (15), the outer end fixedly connected with gas injection pipe (16) of attracting ball (15), gas injection pipe (16) are linked together with the inside of attracting ball (15), gas injection pipe (16) are located the right side of intercommunication spacer (18), the one end that attracts ball (15) was kept away from in gas injection pipe (16) runs through the inner wall of polishing ball (1) and the outer end of polishing ring body (2) in proper order to extend to the inside of polishing ball (1), gas injection pipe (16) and an absorption section of thick bamboo (3) fixed connection, gas injection pipe (16) are linked together with the inside of absorption section of thick bamboo (3), the inner wall fixedly connected with rubber packing (17) of gas injection pipe (16), the initial condition of rubber packing (17) is the closed state.
4. The method as claimed in claim 2, wherein the step of polishing the nozzle comprises the steps of: ventilative frame (4) and ventilative connecting plate (6) all adopt polymer breathable material to make, the outer end of adsorbing a section of thick bamboo (3) is loudspeaker form setting.
5. The method as claimed in claim 2, wherein the step of polishing the nozzle comprises the steps of: the conduction valve (14) is in a folded state when not squeezed, and the conduction valve (14) is in an open state after being squeezed.
6. The method for polishing the nozzle of the mold processing with low temperature and high efficiency as claimed in claim 2, wherein: the outer end of the piston (13) is fixedly connected with a sealing ring, and the outer end of the sealing ring is in close contact with the inner wall of the adsorption cylinder (3).
7. The method for polishing the nozzle of the mold processing with low temperature and high efficiency as claimed in claim 2, wherein: the collision small ball (5) is made of chemical fiber materials, and the inside of the collision small ball (5) is arranged in a hollow mode.
8. The method for polishing the nozzle of the mold processing with low temperature and high efficiency as claimed in claim 2, wherein: the inner wall of the ventilation frame (4) is provided with an electrostatic enhancement layer, and the left end of the ventilation frame (4) is provided with a viscous layer.
9. The method for polishing the nozzle of the mold processing with low temperature and high efficiency as claimed in claim 3, wherein: the outer end of the communication spacer (18) is provided with a plurality of air-permeable micropores which are uniformly distributed, and the aperture of each air-permeable micropore is smaller than the particle size of the reducing iron powder.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117884991A (en) * | 2024-03-15 | 2024-04-16 | 广州市联安汽车空调配件有限公司 | Automobile part polishing equipment and application method thereof |
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| US4930264A (en) * | 1989-09-26 | 1990-06-05 | Huang Kan Chi | Polishing device |
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| CN117884991A (en) * | 2024-03-15 | 2024-04-16 | 广州市联安汽车空调配件有限公司 | Automobile part polishing equipment and application method thereof |
| CN117884991B (en) * | 2024-03-15 | 2024-05-14 | 广州市联安汽车空调配件有限公司 | Automobile part polishing equipment and application method thereof |
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|---|---|
| CN115157044B (en) | 2023-12-15 |
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