CN115156731A - A five-axis laser cutting machine for groove cutting - Google Patents
A five-axis laser cutting machine for groove cutting Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 39
- 238000003698 laser cutting Methods 0.000 title claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
本发明公开了一种实现坡口切割的五轴激光切割机,包括切割机架、X轴驱动单元、Y轴驱动单元、Z轴驱动单元、X轴旋转电机、Y轴旋转电机和激光头,所述X轴驱动单元设于切割机架上,Y轴驱动单元设于X轴驱动单元的自由端,Z轴驱动单元设于Y轴驱动单元的自由端,X轴旋转电机设于Z轴驱动单元的自由端,Y轴旋转电机设于X轴旋转电机的自由端,激光头设于Y轴旋转电机的自由端。本发明可以弥补现有技术的不足,实现工件的坡口切割,五轴联动,切割效果更好。
The invention discloses a five-axis laser cutting machine for realizing groove cutting, comprising a cutting frame, an X-axis driving unit, a Y-axis driving unit, a Z-axis driving unit, an X-axis rotating motor, a Y-axis rotating motor and a laser head, The X-axis drive unit is set on the cutting frame, the Y-axis drive unit is set at the free end of the X-axis drive unit, the Z-axis drive unit is set at the free end of the Y-axis drive unit, and the X-axis rotating motor is set at the Z-axis drive unit The free end of the unit, the Y-axis rotary motor is set at the free end of the X-axis rotary motor, and the laser head is set at the free end of the Y-axis rotary motor. The invention can make up for the deficiencies of the prior art, realize the bevel cutting of the workpiece, five-axis linkage, and better cutting effect.
Description
技术领域:Technical field:
本发明涉及一种实现坡口切割的五轴激光切割机。The invention relates to a five-axis laser cutting machine for realizing groove cutting.
背景技术:Background technique:
现有的激光切割机只能进行竖直切割,激光头不能进行倾斜的坡口切割,使用存在一定的局限性,因此,确有必要对现有技术进行改进以解决现有技术之不足。The existing laser cutting machine can only perform vertical cutting, and the laser head cannot perform inclined bevel cutting, and the use has certain limitations. Therefore, it is indeed necessary to improve the existing technology to solve the shortcomings of the existing technology.
发明内容:Invention content:
本发明是为了解决上述现有技术存在的问题而提供一种实现坡口切割的五轴激光切割机。The present invention provides a five-axis laser cutting machine for realizing groove cutting in order to solve the above-mentioned problems existing in the prior art.
本发明所采用的技术方案有:The technical scheme adopted in the present invention includes:
一种实现坡口切割的五轴激光切割机,包括切割机架、X轴驱动单元、Y轴驱动单元、Z轴驱动单元、X轴旋转电机、Y轴旋转电机和激光头,所述X轴驱动单元设于切割机架上,Y轴驱动单元设于X轴驱动单元的自由端,Z轴驱动单元设于Y轴驱动单元的自由端,X轴旋转电机设于Z轴驱动单元的自由端,Y轴旋转电机设于X轴旋转电机的自由端,激光头设于Y轴旋转电机的自由端。A five-axis laser cutting machine for realizing groove cutting, comprising a cutting frame, an X-axis drive unit, a Y-axis drive unit, a Z-axis drive unit, an X-axis rotary motor, a Y-axis rotary motor and a laser head, the X-axis The drive unit is set on the cutting frame, the Y-axis drive unit is set at the free end of the X-axis drive unit, the Z-axis drive unit is set at the free end of the Y-axis drive unit, and the X-axis rotating motor is set at the free end of the Z-axis drive unit , the Y-axis rotary motor is set at the free end of the X-axis rotary motor, and the laser head is set at the free end of the Y-axis rotary motor.
进一步地,所述X轴驱动单元为链条链轮传动或者齿轮齿条传动。Further, the X-axis drive unit is a chain sprocket drive or a rack and pinion drive.
进一步地,所述Y轴驱动单元采用电动滑轨、直线丝杠或者皮带轮传动。Further, the Y-axis drive unit is driven by an electric slide rail, a linear screw or a pulley.
进一步地,所述Z轴驱动单元采用电动滑轨或直线丝杠传动。Further, the Z-axis drive unit is driven by an electric slide rail or a linear screw.
进一步地,所述X轴旋转电机上固定有法兰盘,法兰盘固定在Z轴驱动单元的自由端,在X轴旋转电机的电机轴上固定有角钢,所述Y轴旋转电机固定在角钢上。Further, a flange is fixed on the X-axis rotary motor, the flange is fixed on the free end of the Z-axis drive unit, an angle steel is fixed on the motor shaft of the X-axis rotary motor, and the Y-axis rotary motor is fixed on the free end of the Z-axis drive unit. on angle steel.
本发明具有如下有益效果:The present invention has the following beneficial effects:
本发明可以弥补现有技术的不足,实现工件的坡口切割,五轴联动,切割效果更好。本发明根据工件形状进行运动路径设定,然后再根据设定的路径进行轨迹划分,工件每个连续的边形成一个轨迹,然后确定每个轨迹方向上的坡口角度,进行坡口切割,将整个过程划分成段,方便更好的进行坡口监控,在批量切割过程中,在剖面质量存在缺陷时,可以更好快速发现问题所在。The invention can make up for the deficiencies of the prior art, realize the bevel cutting of the workpiece, five-axis linkage, and better cutting effect. The present invention sets the motion path according to the shape of the workpiece, and then divides the trajectory according to the set path. Each continuous edge of the workpiece forms a trajectory, then determines the bevel angle in the direction of each trajectory, performs bevel cutting, and cuts the bevel. The whole process is divided into sections to facilitate better groove monitoring. In the batch cutting process, when there is a defect in the section quality, the problem can be found better and faster.
附图说明:Description of drawings:
图 1 为本发明结构图。Figure 1 is a structural diagram of the present invention.
图 2 为激光头在X轴旋转电机和Y轴旋转电机上的结构图。Figure 2 is the structure diagram of the laser head on the X-axis rotary motor and the Y-axis rotary motor.
具体实施方式:Detailed ways:
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1和图2,本发明一种实现坡口切割的五轴激光切割机,包括切割机架、X轴驱动单元、Y轴驱动单元、Z轴驱动单元、X轴旋转电机、Y轴旋转电机和激光头,所述X轴驱动单元设于切割机架上,Y轴驱动单元设于X轴驱动单元的自由端,Z轴驱动单元设于Y轴驱动单元的自由端,X轴旋转电机设于Z轴驱动单元的自由端,Y轴旋转电机设于X轴旋转电机的自由端,激光头设于Y轴旋转电机的自由端。1 and 2, the present invention is a five-axis laser cutting machine for groove cutting, including a cutting frame, an X-axis drive unit, a Y-axis drive unit, a Z-axis drive unit, an X-axis rotation motor, and a Y-axis rotation Motor and laser head, the X-axis drive unit is set on the cutting frame, the Y-axis drive unit is set at the free end of the X-axis drive unit, the Z-axis drive unit is set at the free end of the Y-axis drive unit, the X-axis rotating motor Set on the free end of the Z-axis drive unit, the Y-axis rotary motor is set on the free end of the X-axis rotary motor, and the laser head is set on the free end of the Y-axis rotary motor.
本发明中的X轴驱动单元1为链条链轮传动或者齿轮齿条传动。Y轴驱动单元2采用电动滑轨、直线丝杠或者皮带轮传动。Z轴驱动单元3采用电动滑轨或直线丝杠传动。The X-axis drive unit 1 in the present invention is a chain sprocket drive or a rack and pinion drive. The Y-axis drive unit 2 is driven by electric slide rails, linear screws or pulleys. Z-
在X轴旋转电机4上固定有法兰盘41,法兰盘41固定在Z轴驱动单元3的自由端,在X轴旋转电机4的电机轴上固定有角钢42,所述Y轴旋转电机5固定在角钢42上。A
本发明切割坡面的工作逻辑为:The working logic of the present invention for cutting the slope is:
1)将激光头6安装于机械臂上,并使得激光头可以作五轴运动,所述五轴运动为:X轴方向直线运动、Y轴方向直线运动、Z轴方向直线运动、绕X轴旋转运动以及绕Y轴旋转运动;1) Install the
2)路径设定:根据所需工件的形状设定激光头在X轴、Y轴和Z轴三个方向上的运动路径;2) Path setting: Set the motion path of the laser head in the three directions of X-axis, Y-axis and Z-axis according to the shape of the desired workpiece;
3)轨迹划分:根据所需工件的外轮廓对所述运动路径进行轨迹划分,若所需工件的形状为方形,则运动路径划分为X轴方向的直线轨迹与Y轴方向的直线轨迹,若所需工件的形状为包括直线与弧线的异形,则运动路径划分为X或Y轴方向的直线轨迹,以及X与Y轴方向复合的圆弧轨迹;3) Trajectory division: The motion path is divided according to the outer contour of the required workpiece. If the shape of the required workpiece is square, the motion path is divided into a linear trajectory in the X-axis direction and a linear trajectory in the Y-axis direction. The shape of the required workpiece is a special shape including a straight line and an arc, and the motion path is divided into a linear trajectory in the X or Y axis direction, and a composite arc trajectory in the X and Y axis directions;
4)根据划分的轨迹设定激光头切割过程中的开闭:在运动路径包括不同方向的直线轨迹或者直线与圆弧共存的多轨迹时,激光头在完成一个轨迹方向切割后,激光头关闭,在转入另一个轨迹方向后,激光头开启并进行切割;4) Set the opening and closing of the laser head during the cutting process according to the divided trajectories: when the motion path includes linear trajectories in different directions or multiple trajectories with coexistence of straight lines and arcs, after the laser head completes cutting in one trajectory direction, the laser head is turned off , after turning to another track direction, the laser head is turned on and cutting;
激光头在每个轨夹变换拐点处关闭,待进行下个轨迹切割时才开始,可以有效的保证工件剖面质量,避免拐角处存在质量缺陷。The laser head is closed at the inflection point of each rail clip transformation, and will not start until the next track cutting, which can effectively ensure the quality of the workpiece section and avoid quality defects at the corners.
5)坡口切割:金属料板水平放置在切割机架上,根据加工零件的形状确定每个轨迹方向上的坡口角度,然后设定每个轨迹方向上激光头绕X轴方向的旋转角度或者绕Y轴方向的旋转角度,最后通过X轴、Y轴和Z轴之间相互配合,完成每个轨迹方向上的坡口切割。5) Bevel cutting: The metal sheet is placed horizontally on the cutting frame, the bevel angle in each track direction is determined according to the shape of the processed part, and then the rotation angle of the laser head around the X-axis direction in each track direction is set Or the rotation angle around the Y-axis direction, and finally through the cooperation between the X-axis, the Y-axis and the Z-axis, the groove cutting in each track direction is completed.
通过调整激光头的切割角度,可以实现多种坡口结构的切割。By adjusting the cutting angle of the laser head, the cutting of various groove structures can be realized.
本发明能够实现切割剖面,填补现有技术的空缺,根据工件形状进行运动路径设定,然后再根据设定的路径进行轨迹划分,工件每个连续的边形成一个轨迹,然后确定每个轨迹方向上的坡口角度,进行坡口切割,将整个过程划分成段,方便更好的进行坡口监控,在批量切割过程中,在剖面质量存在缺陷时,可以更好快速发现问题所在。The invention can realize the cutting section, fill the gap in the prior art, set the motion path according to the shape of the workpiece, and then divide the trajectory according to the set path, each continuous edge of the workpiece forms a trajectory, and then determine the direction of each trajectory In the process of batch cutting, when there is a defect in the quality of the profile, the problem can be found better and faster.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several improvements can be made without departing from the principles of the present invention, and these improvements should also be regarded as the present invention. protected range.
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| CN202210526964.4A CN115156731A (en) | 2022-05-16 | 2022-05-16 | A five-axis laser cutting machine for groove cutting |
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| CN202210526964.4A CN115156731A (en) | 2022-05-16 | 2022-05-16 | A five-axis laser cutting machine for groove cutting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116117343A (en) * | 2022-11-29 | 2023-05-16 | 江苏领翰智能激光科技有限公司 | High-power groove laser cutting head and use method thereof |
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| JP2007275974A (en) * | 2006-04-11 | 2007-10-25 | Yokogawa Gijutsu Joho:Kk | A groove cutting method using an NC laser cutting machine and an operation program for a CAM system used for the implementation |
| JP2012196685A (en) * | 2011-03-18 | 2012-10-18 | Nissan Tanaka Corp | Nozzle for laser machining, control method and program for laser machining apparatus and laser machining apparatus |
| CN211331788U (en) * | 2019-11-29 | 2020-08-25 | 华工法利莱切焊系统工程有限公司 | Two-shaft rotating mechanism and system for groove laser cutting |
| CN112091444A (en) * | 2020-08-07 | 2020-12-18 | 大族激光科技产业集团股份有限公司 | Groove cutting control method and device, storage medium and laser cutting equipment |
| CN212191759U (en) * | 2020-05-20 | 2020-12-22 | 株洲特装智能装备有限公司 | Laser cutting machine capable of cutting planes and grooves |
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2022
- 2022-05-16 CN CN202210526964.4A patent/CN115156731A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007275974A (en) * | 2006-04-11 | 2007-10-25 | Yokogawa Gijutsu Joho:Kk | A groove cutting method using an NC laser cutting machine and an operation program for a CAM system used for the implementation |
| JP2012196685A (en) * | 2011-03-18 | 2012-10-18 | Nissan Tanaka Corp | Nozzle for laser machining, control method and program for laser machining apparatus and laser machining apparatus |
| CN211331788U (en) * | 2019-11-29 | 2020-08-25 | 华工法利莱切焊系统工程有限公司 | Two-shaft rotating mechanism and system for groove laser cutting |
| CN212191759U (en) * | 2020-05-20 | 2020-12-22 | 株洲特装智能装备有限公司 | Laser cutting machine capable of cutting planes and grooves |
| CN112091444A (en) * | 2020-08-07 | 2020-12-18 | 大族激光科技产业集团股份有限公司 | Groove cutting control method and device, storage medium and laser cutting equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116117343A (en) * | 2022-11-29 | 2023-05-16 | 江苏领翰智能激光科技有限公司 | High-power groove laser cutting head and use method thereof |
| CN116117343B (en) * | 2022-11-29 | 2023-10-03 | 江苏领翰智能激光科技有限公司 | High-power groove laser cutting head and use method thereof |
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