CN115156453A - A fully automatic integrated equipment for screw cold heading and rolling - Google Patents
A fully automatic integrated equipment for screw cold heading and rolling Download PDFInfo
- Publication number
- CN115156453A CN115156453A CN202210882456.XA CN202210882456A CN115156453A CN 115156453 A CN115156453 A CN 115156453A CN 202210882456 A CN202210882456 A CN 202210882456A CN 115156453 A CN115156453 A CN 115156453A
- Authority
- CN
- China
- Prior art keywords
- bolt
- plate
- impact
- upsetting
- cold heading
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000035939 shock Effects 0.000 claims abstract description 10
- 238000001802 infusion Methods 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000013016 damping Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 11
- 238000002955 isolation Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 7
- 239000000110 cooling liquid Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 230000009993 protective function Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/06—Swaging presses; Upsetting presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/44—Making machine elements bolts, studs, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
本发明公开了一种螺钉冷镦搓牙全自动一体化设备,包括有镦体结构与冲击机构,所述镦体结构的内边侧设置有螺栓装配的出料组件,所述镦体结构的一侧上方设置有螺栓装配的模具构件,所述镦体结构的前侧设置有减震部件。该发明装置主要是利用在冲击油缸托架的顶侧设置电磁滑杆,利用电磁滑杆的驱动力将电磁滑块进行驱动起来,并通过气动伸缩杆调节驱动齿条的实时位置,让驱动齿条与被动齿轮组处于同一啮合传动的轴面上,在电磁滑杆的驱动下,使得气动伸缩杆一端下方的驱动齿条能够高效的啮合传动被动齿轮组进行转动,让冷镦冲击工件的同时达到搓牙的操作,因此,构造相对简洁明确,错位率低,提升了设备的加工效率。
The invention discloses a fully automatic integrated equipment for screw cold heading and rolling, comprising a heading body structure and an impact mechanism. A die member assembled with bolts is arranged above one side, and a shock absorbing component is arranged on the front side of the upsetting body structure. The device of the invention mainly utilizes an electromagnetic sliding rod arranged on the top side of the impact cylinder bracket, uses the driving force of the electromagnetic sliding rod to drive the electromagnetic sliding rod, and adjusts the real-time position of the driving rack through the pneumatic telescopic rod, so that the driving gear The rod and the passive gear set are on the same shaft surface of meshing transmission. Driven by the electromagnetic sliding rod, the driving rack under one end of the pneumatic telescopic rod can efficiently mesh and drive the driven gear set to rotate, allowing the cold heading to impact the workpiece at the same time. To achieve the operation of rolling teeth, therefore, the structure is relatively simple and clear, the dislocation rate is low, and the processing efficiency of the equipment is improved.
Description
技术领域technical field
本发明涉及搓牙全自动一体化设备技术领域,尤其是一种螺钉冷镦搓牙全自动一体化设备。The invention relates to the technical field of fully automatic integrated equipment for rolling teeth, in particular to a fully automatic integrated equipment for screw cold heading and rolling.
背景技术Background technique
螺钉冷镦是把棒材或线材的顶部加粗的锻造成形的方法手段,根据金属塑变理论,在室温下对金属坯料施加一定的压力,使其在模腔内产生塑变,按规定的形状和尺寸成型,冷镦工艺适用于批量大、规格多的产品,以降低成本,搓牙是一种对圆柱状工件的外表面的加工的工艺手段,通过螺钉冷镦搓牙能够对于圆柱状金属工件的顶部进行加工与锻造。Screw cold heading is a forging method that thickens the top of a bar or wire. According to the theory of metal plastic deformation, a certain pressure is applied to the metal blank at room temperature to cause plastic deformation in the mold cavity. Shape and size forming. The cold heading process is suitable for products with large batches and many specifications to reduce costs. Thread rolling is a process method for processing the outer surface of cylindrical workpieces. The top of the metal workpiece is machined and forged.
现有搓牙全自动一体化设备在使用时,通常需要在冲击结构的两侧端分别设置驱动的部件将冷镦冲击后的工件胚进行搓牙,不过,这样的构造较为繁琐,容易引起错位,导致冷镦冲击的同时无法进行搓牙,降低了加工的效率,为此,我们提出一种螺钉冷镦搓牙全自动一体化设备解决上述问题。When the existing fully automatic integrated equipment for tooth rolling is used, it is usually necessary to set driving components on both sides of the impact structure to roll the workpiece blank after cold heading impact. However, such a structure is cumbersome and easy to cause dislocation. , resulting in the inability to roll the teeth while the cold heading is impacted, which reduces the processing efficiency. For this reason, we propose a fully automatic integrated equipment for screw cold heading and rolling to solve the above problems.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提出一种螺钉冷镦搓牙全自动一体化设备,该螺钉冷镦搓牙全自动一体化设备主要是利用在冲击油缸托架的顶侧设置电磁滑杆,利用电磁滑杆的驱动力将电磁滑块进行驱动起来,并通过气动伸缩杆调节驱动齿条的实时位置,让驱动齿条与被动齿轮组处于同一啮合传动的轴面上,在电磁滑杆的驱动下,使得气动伸缩杆一端下方的驱动齿条能够高效的啮合传动被动齿轮组进行转动,让冷镦冲击工件的同时达到搓牙的操作,因此,构造相对简洁明确,错位率低,提升了设备的加工效率。In view of the above problems, the present invention proposes a fully automatic integrated equipment for screw cold heading and rolling. The driving force of the rod drives the electromagnetic slider, and adjusts the real-time position of the driving rack through the pneumatic telescopic rod, so that the driving rack and the passive gear group are on the same meshing transmission axis. The drive rack below one end of the pneumatic telescopic rod can efficiently mesh and drive the driven gear set to rotate, allowing the cold heading to impact the workpiece and at the same time achieve the operation of rolling teeth. Therefore, the structure is relatively simple and clear, the dislocation rate is low, and the processing of the equipment is improved. efficiency.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种螺钉冷镦搓牙全自动一体化设备,包括有镦体结构与冲击机构,所述镦体结构的内边侧设置有螺栓装配的出料组件,所述镦体结构的一侧上方设置有螺栓装配的模具构件,所述镦体结构的前侧设置有减震部件,所述镦体结构的另一侧上方设置有螺栓装配的冲击机构。A fully automatic integrated equipment for screw cold heading and rolling teeth, including a heading body structure and an impact mechanism, the inner side of the heading body structure is provided with a discharge component assembled by bolts, and the upper side of the heading body structure is provided. There is a die member assembled with bolts, a shock absorbing component is arranged on the front side of the upsetting body structure, and an impact mechanism assembled by bolts is arranged above the other side of the upsetting body structure.
进一步改进于,所述镦体结构包括支撑垫、钢垫基座、镦机柜、隔离护栏、后托架和控制面板,所述支撑垫的顶侧设置有钢垫基座,且所述钢垫基座的顶侧设置有镦机柜,所述镦机柜的两侧设置有隔离护栏,所述镦机柜的后侧上方设置有安装控制面板的后托架。A further improvement is that the upsetting body structure includes a support pad, a steel pad base, an upsetting cabinet, an isolation guardrail, a rear bracket and a control panel, the top side of the support pad is provided with a steel pad base, and the steel pad An upsetting cabinet is arranged on the top side of the base, isolation guardrails are arranged on both sides of the upsetting cabinet, and a rear bracket for installing a control panel is arranged above the rear side of the upsetting cabinet.
进一步改进于,所述出料组件包括螺栓侧板、废液盒、侧护板、斜板、第一电机、滚轴和输送带,所述螺栓侧板设置在所述镦机柜的内边侧,所述螺栓侧板的内边侧设置有废液盒,所述螺栓侧板的边侧设置有安装斜板的侧护板,所述螺栓侧板的内侧设置有连接第一电机输出端的滚轴,所述滚轴的外侧设置有输送带。A further improvement is that the discharge assembly includes a bolt side plate, a waste liquid box, a side guard plate, a swash plate, a first motor, a roller and a conveyor belt, and the bolt side plate is arranged on the inner side of the upsetting cabinet The inner side of the bolt side plate is provided with a waste liquid box, the side of the bolt side plate is provided with a side guard plate for installing the inclined plate, and the inner side of the bolt side plate is provided with a roller connected to the output end of the first motor The outer side of the roller is provided with a conveyor belt.
进一步改进于,所述模具构件包括螺栓基板、气动铰链支架、下基板、螺栓固定片、下螺牙具、侧高条、上顶板、驱动气缸、铰链挂杆、上基板、上螺牙具、上输液管和下输液管,所述气动铰链支架通过螺栓基板设置在所述镦机柜的一侧上方,所述气动铰链支架的顶侧设置有铰链连接的下基板,且所述下基板的顶侧通过螺栓固定片螺栓连接有下螺牙具,所述螺栓基板的边侧上方通过侧高条连接有上顶板,所述上顶板的底侧设置有连接驱动气缸输出端的铰链挂杆。It is further improved that the mold component includes a bolt base plate, a pneumatic hinge bracket, a lower base plate, a bolt fixing piece, a lower screw tool, a side height bar, an upper top plate, a driving cylinder, a hinge hanging rod, an upper base plate, an upper screw tool, an upper infusion tube and lower infusion tube, the pneumatic hinge bracket is arranged above one side of the upsetting cabinet through a bolt base plate, the top side of the pneumatic hinge bracket is provided with a hinge-connected lower base plate, and the top side of the lower base plate passes through The bolt fixing piece is bolted with a lower screw tool, the upper side of the bolt base plate is connected with an upper top plate through a side height bar, and the bottom side of the upper top plate is provided with a hinge hanging rod connecting the output end of the driving cylinder.
进一步改进于,所述铰链挂杆的下方设置有铰链连接的上基板,且所述上基板的下方设置有螺栓连接有上螺牙具,所述上顶板的一侧上方通过上输液管贯穿所述上顶板套接有下输液管,且所述下输液管套接在所述上基板的一侧上方。A further improvement is that a hinged upper base plate is arranged below the hinge hanging rod, and a bolt is connected to an upper screw tool below the upper base plate, and an upper infusion tube passes through the upper part of the upper top plate. The upper top plate is sleeved with a lower infusion tube, and the lower infusion tube is sleeved above one side of the upper base plate.
进一步改进于,所述减震部件包括螺栓拖台、第二电机、铰链轴、机械臂、调节气缸、后托板、阻尼弹簧条、固定环座和受力槽块,所述螺栓拖台设置在所述镦机柜的前侧,所述螺栓拖台的内边侧设置有连接第二电机输出端的铰链轴,所述铰链轴的一侧设置有安装调节气缸的机械臂,且所述机械臂的一端设置有后托板。A further improvement is that the shock absorbing component includes a bolt carriage, a second motor, a hinge shaft, a mechanical arm, an adjusting cylinder, a rear support plate, a damping spring strip, a fixed ring seat and a force groove block, and the bolt carriage is provided with On the front side of the upsetting cabinet, the inner side of the bolt carriage is provided with a hinge shaft connected to the output end of the second motor, one side of the hinge shaft is provided with a mechanical arm for installing an adjusting cylinder, and the mechanical arm One end is provided with a rear support plate.
进一步改进于,所述后托板的一侧设置有阻尼弹簧条,且所述阻尼弹簧条的一端设置有固定环座,所述固定环座的一侧设置有轴承连接的受力槽块。A further improvement is that a damping spring strip is provided on one side of the rear support plate, and a fixed ring seat is provided at one end of the damping spring strip, and a bearing-connected stress groove block is provided on one side of the fixed ring seat.
进一步改进于,所述冲击机构包括螺栓后架、冲击油缸、冲击杆、固定托座、冲击前板、轴承卡环、被动齿轮组、螺栓卡环、冷镦冲头、电磁滑杆、电磁滑块、气动伸缩杆和驱动齿条,所述螺栓后架设置在所述镦机柜的另一侧上方,所述螺栓后架的一侧设置有连接冲击油缸输出端的冲击杆,所述冲击杆的一端贯穿所述固定托座连接有冲击前板,所述冲击前板的前侧设置有轴承卡环,且所述轴承卡环的一侧设置有轴承连接的被动齿轮组,所述被动齿轮组的一侧通过螺栓卡环螺栓连接有冷镦冲头。A further improvement is that the impact mechanism includes a bolt rear frame, an impact oil cylinder, an impact rod, a fixed bracket, an impact front plate, a bearing snap ring, a driven gear set, a bolt snap ring, a cold heading punch, an electromagnetic slide rod, an electromagnetic slide block, a pneumatic telescopic rod and a driving rack, the bolt rear frame is arranged above the other side of the upsetting cabinet, and one side of the bolt rear frame is provided with an impact rod connected to the output end of the impact cylinder, and the impact rod is One end penetrates the fixed bracket and is connected to the impact front plate, the front side of the impact front plate is provided with a bearing snap ring, and one side of the bearing snap ring is provided with a bearing-connected passive gear set, the passive gear set One side is bolted with a cold heading punch through a bolt snap ring.
进一步改进于,所述螺栓后架的上方通过电磁滑杆滑动连接有电磁滑块,且所述电磁滑块的一端设置有安装驱动齿条的气动伸缩杆。A further improvement is that an electromagnetic slider is slidably connected to the upper part of the bolt rear frame through an electromagnetic sliding rod, and one end of the electromagnetic slider is provided with a pneumatic telescopic rod for installing a driving rack.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
该发明装置主要是利用在冲击油缸托架的顶侧设置电磁滑杆,利用电磁滑杆的驱动力将电磁滑块进行驱动起来,并通过气动伸缩杆调节驱动齿条的实时位置,让驱动齿条与被动齿轮组处于同一啮合传动的轴面上,在电磁滑杆的驱动下,使得气动伸缩杆一端下方的驱动齿条能够高效的啮合传动被动齿轮组进行转动,让冷镦冲击工件的同时达到搓牙的操作,因此,构造相对简洁明确,错位率低,提升了设备的加工效率。The device of the invention mainly uses an electromagnetic sliding rod arranged on the top side of the impact oil cylinder bracket, uses the driving force of the electromagnetic sliding rod to drive the electromagnetic sliding rod, and adjusts the real-time position of the driving rack through the pneumatic telescopic rod, so that the driving gear The rod and the passive gear set are on the same shaft surface of meshing transmission. Driven by the electromagnetic sliding rod, the driving rack under one end of the pneumatic telescopic rod can efficiently mesh and drive the driven gear set to rotate, allowing the cold heading to impact the workpiece at the same time. To achieve the operation of rolling teeth, therefore, the structure is relatively simple and clear, the dislocation rate is low, and the processing efficiency of the equipment is improved.
附图说明Description of drawings
图1为一种螺钉冷镦搓牙全自动一体化设备的结构示意图;Fig. 1 is the structural representation of a kind of automatic integrated equipment of screw cold heading and rolling teeth;
图2为本发明中侧视的结构示意图;Fig. 2 is the structural representation of side view in the present invention;
图3为本发明中出料组件的结构示意图;3 is a schematic structural diagram of a discharging assembly in the present invention;
图4为本发明中下螺牙具的结构示意图;Fig. 4 is the structural representation of the lower screw tool in the present invention;
图5为本发明中上螺牙具的结构示意图;Fig. 5 is the structural representation of the upper screw tool in the present invention;
图6为本发明中减震部件的结构示意图;6 is a schematic structural diagram of a shock absorbing component in the present invention;
图7为本发明中冲击机构的结构示意图。FIG. 7 is a schematic structural diagram of the impact mechanism in the present invention.
图中:1、镦体结构;101、支撑垫;102、钢垫基座;103、镦机柜;104、隔离护栏;105、后托架;106、控制面板;2、出料组件;201、螺栓侧板;202、废液盒;203、侧护板;204、斜板;205、第一电机;206、滚轴;207、输送带;3、模具构件;301、螺栓基板;302、气动铰链支架;303、下基板;304、螺栓固定片;305、下螺牙具;306、侧高条;307、上顶板;308、驱动气缸;309、铰链挂杆;3010、上基板;3011、上螺牙具;3012、上输液管;3013、下输液管;4、减震部件;401、螺栓拖台;402、第二电机;403、铰链轴;404、机械臂;405、调节气缸;406、后托板;407、阻尼弹簧条;408、固定环座;409、受力槽块;5、冲击机构;501、螺栓后架;502、冲击油缸;503、冲击杆;504、固定托座;505、冲击前板;506、轴承卡环;507、被动齿轮组;508、螺栓卡环;509、冷镦冲头;5010、电磁滑杆;5011、电磁滑块;5012、气动伸缩杆;5013、驱动齿条。In the figure: 1. Upset body structure; 101, Support pad; 102, Steel pad base; 103, Upset cabinet; 104, Isolation guardrail; 105, Rear bracket; 106, Control panel; 2, Discharge assembly; 201, Bolt side plate; 202, waste liquid box; 203, side guard plate; 204, inclined plate; 205, first motor; 206, roller; 207, conveyor belt; 3, mold member; 301, bolt base plate; 302, pneumatic Hinge bracket; 303, lower base plate; 304, bolt fixing piece; 305, lower screw tool; 306, side height bar; 307, upper top plate; 308, driving cylinder; 309, hinge hanging rod; 3010, upper base plate; 3011, upper Screw and tooth tool; 3012, upper infusion tube; 3013, lower infusion tube; 4, shock absorption part; 401, bolt drag table; 402, second motor; 403, hinge shaft; 404, mechanical arm; 405, adjusting cylinder; 406, Rear support plate; 407, damping spring strip; 408, fixed ring seat; 409, stress groove block; 5, impact mechanism; 501, bolt rear frame; 502, impact cylinder; 503, impact rod; 504, fixed bracket; 505, impact front plate; 506, bearing snap ring; 507, passive gear set; 508, bolt snap ring; 509, cold heading punch; 5010, electromagnetic sliding rod; 5011, electromagnetic slider; 5012, pneumatic telescopic rod; 5013 , Drive rack.
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,术语“ 中心”、“ 纵向”、“ 横向”、“ 上”、“下”、“ 前”、“ 后”、“ 左”、“ 右”、“ 竖直”、“ 水平”、“ 顶”、“ 底”、“ 内”、“ 外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“ 第一”、“ 第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“ 第一”、“ 第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“ 多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“ 安装”、“相连”、“ 连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-7,本发明实施例中,一种螺钉冷镦搓牙全自动一体化设备,包括有镦体结构1与冲击机构5,镦体结构1的内边侧设置有螺栓装配的出料组件2,镦体结构1的一侧上方设置有螺栓装配的模具构件3,镦体结构1的前侧设置有减震部件4,镦体结构1的另一侧上方设置有螺栓装配的冲击机构5。1-7, in the embodiment of the present invention, a fully automatic integrated equipment for cold heading and rolling of screws includes a
镦体结构1包括支撑垫101、钢垫基座102、镦机柜103、隔离护栏104、后托架105和控制面板106,支撑垫101的顶侧设置有钢垫基座102,且钢垫基座102的顶侧设置有镦机柜103,镦机柜103的两侧设置有隔离护栏104,镦机柜103的后侧上方设置有安装控制面板106的后托架105。The
本发明的实施例中,将安装有支撑垫101的钢垫基座102放置在加工的底,通过在钢垫基座102的顶侧安装有防护功能隔离护栏104的镦机柜103,以便于工作人员进行组装设备,通过在镦机柜103的内侧安装出料组件2,并在镦机柜103的前侧设置减震部件4,之后在镦机柜103的两侧上方设置模具构件3与冲击机构5进行加工,当需要加工时,通过在后托架105的顶侧利用控制面板106对于设备进行有效的操作。In the embodiment of the present invention, the
出料组件2包括螺栓侧板201、废液盒202、侧护板203、斜板204、第一电机205、滚轴206和输送带207,螺栓侧板201设置在镦机柜103的内边侧,螺栓侧板201的内边侧设置有废液盒202,螺栓侧板201的边侧设置有安装斜板204的侧护板203,螺栓侧板201的内侧设置有连接第一电机205输出端的滚轴206,滚轴206的外侧设置有输送带207。The
本发明的实施例中,当工件脱离下螺牙具305后,通过侧护板203上方的斜板204下落到输送带207上,启动第一电机205输出动力带动滚轴206进行转动,使得滚轴206到达输送带207进行输送,将加工完成的工件输出设备,由于加工设备需要冷却液,因此在螺栓侧板201内侧的废液盒202具备承载冷却废液的效果。In the embodiment of the present invention, after the workpiece is detached from the
模具构件3包括螺栓基板301、气动铰链支架302、下基板303、螺栓固定片304、下螺牙具305、侧高条306、上顶板307、驱动气缸308、铰链挂杆309、上基板3010、上螺牙具3011、上输液管3012和下输液管3013,气动铰链支架302通过螺栓基板301设置在镦机柜103的一侧上方,气动铰链支架302的顶侧设置有铰链连接的下基板303,且下基板303的顶侧通过螺栓固定片304螺栓连接有下螺牙具305,螺栓基板301的边侧上方通过侧高条306连接有上顶板307,上顶板307的底侧设置有连接驱动气缸308输出端的铰链挂杆309。The
本发明的实施例中,当工件胚加工成需要的状态后,启动冲击机构5脱离加工位置,接着启动驱动气缸308输出输出动力带动铰链挂杆309抬升,使得上基板3010带动上螺牙具3011脱离下螺牙具305,接着启动气动铰链支架302输出动力带动下基板303呈内倾斜的状态,让下螺牙具305的工件呈倾斜的状态。In the embodiment of the present invention, after the workpiece blank is processed into a desired state, the
铰链挂杆309的下方设置有铰链连接的上基板3010,且上基板3010的下方设置有螺栓连接有上螺牙具3011,上顶板307的一侧上方通过上输液管3012贯穿上顶板307套接有下输液管3013,且下输液管3013套接在上基板3010的一侧上方。A hinged
本发明的实施例中,将需要加工的工件胚放置在下螺牙具305上,通过启动驱动气缸308输出输出动力带动铰链挂杆309下降,使得铰链挂杆309带动上基板3010下降,让上螺牙具3011与下螺牙具305进行插接咬合起来,插接后,利用上输液管3012输出冷却液体使得冷却液体通过上输液管3012与下输液管3013输出到上基板3010上让冷却液体对于工件胚进行降温。In the embodiment of the present invention, the workpiece blank to be processed is placed on the
减震部件4包括螺栓拖台401、第二电机402、铰链轴403、机械臂404、调节气缸405、后托板406、阻尼弹簧条407、固定环座408和受力槽块409,螺栓拖台401设置在镦机柜103的前侧,螺栓拖台401的内边侧设置有连接第二电机402输出端的铰链轴403,铰链轴403的一侧设置有安装调节气缸405的机械臂404,且机械臂404的一端设置有后托板406。The
本发明的实施例中,当工件胚被夹持时,启动第二电机402输出动力带动螺栓拖台401内侧的铰链轴403进行转动,使得铰链轴403带动机械臂404运行到适合抵触的位置,通过起到调节气缸405输出动力带动后托板406平行于工件胚的一端,使得固定环座408一端的受力槽块409抵触工件胚的一端。In the embodiment of the present invention, when the workpiece blank is clamped, the
后托板406的一侧设置有阻尼弹簧条407,且阻尼弹簧条407的一端设置有固定环座408,固定环座408的一侧设置有轴承连接的受力槽块409。One side of the
本发明的实施例中,当工件呈倾斜的状态时,启动第二电机402输出动力带动螺栓拖台401内侧的铰链轴403进行转动,使得铰链轴403带动机械臂404运行到适合脱模的位置,在作用力的效果下,使得固定环座408一端的受力槽块409推动工件的一端使得工件脱离下螺牙具305。In the embodiment of the present invention, when the workpiece is in a tilted state, the
冲击机构5包括螺栓后架501、冲击油缸502、冲击杆503、固定托座504、冲击前板505、轴承卡环506、被动齿轮组507、螺栓卡环508、冷镦冲头509、电磁滑杆5010、电磁滑块5011、气动伸缩杆5012和驱动齿条5013,螺栓后架501设置在镦机柜103的另一侧上方,螺栓后架501的一侧设置有连接冲击油缸502输出端的冲击杆503,冲击杆503的一端贯穿固定托座504连接有冲击前板505,冲击前板505的前侧设置有轴承卡环506,且轴承卡环506的一侧设置有轴承连接的被动齿轮组507,被动齿轮组507的一侧通过螺栓卡环508螺栓连接有冷镦冲头509。
本发明的实施例中,当受力槽块409抵触工件胚时,启动螺栓后架501上的冲击油缸502进行蓄力,蓄力之后放出能量,使得冲击力,通过冲击杆503输出到冲击前板505上,经过冲击前板505的冲击力,使得螺栓卡环508一端的冷镦冲头509对于工件胚的一端进行有效侧冲击,使得工件胚的一端形成需要加工的构造,由于冷镦冲头509在冲击时,具备较强的冲击力,因此在后托板406一侧的阻尼弹簧条407的作用下,能够将冲击力进行有效的减震处理。In the embodiment of the present invention, when the force receiving
螺栓后架501的上方通过电磁滑杆5010滑动连接有电磁滑块5011,且电磁滑块5011的一端设置有安装驱动齿条5013的气动伸缩杆5012。An
本发明的实施例中,由于被动齿轮组507一端的轴承卡环506是轴承连接的,而且固定环座408与受力槽块409也是轴承连接的,因此在冲击冷镦后,启动气动伸缩杆5012输出动力带动驱动齿条5013运行到与被动齿轮组507相驱动的水平线上,启动电磁滑杆5010输出动力带动电磁滑块5011进行运动,让驱动齿条5013带动被动齿轮组507进行转动,使得因受力槽块409与冷镦冲头509夹持的工件胚在上螺牙具3011与下螺牙具305的作用下,旋转搓牙形成需要的加工状态。In the embodiment of the present invention, since the
本发明的工作原理是:首先,将安装有支撑垫101的钢垫基座102放置在加工的底,通过在钢垫基座102的顶侧安装有防护功能隔离护栏104的镦机柜103,以便于工作人员进行组装设备,通过在镦机柜103的内侧安装出料组件2,并在镦机柜103的前侧设置减震部件4,之后在镦机柜103的两侧上方设置模具构件3与冲击机构5进行加工,当需要加工时,通过在后托架105的顶侧利用控制面板106对于设备进行有效的操作,将需要加工的工件胚放置在下螺牙具305上,通过启动驱动气缸308输出输出动力带动铰链挂杆309下降,使得铰链挂杆309带动上基板3010下降,让上螺牙具3011与下螺牙具305进行插接咬合起来,插接后,利用上输液管3012输出冷却液体使得冷却液体通过上输液管3012与下输液管3013输出到上基板3010上让冷却液体对于工件胚进行降温,当工件胚被夹持时,启动第二电机402输出动力带动螺栓拖台401内侧的铰链轴403进行转动,使得铰链轴403带动机械臂404运行到适合抵触的位置,通过起到调节气缸405输出动力带动后托板406平行于工件胚的一端,使得固定环座408一端的受力槽块409抵触工件胚的一端,当受力槽块409抵触工件胚时,启动螺栓后架501上的冲击油缸502进行蓄力,蓄力之后放出能量,使得冲击力,通过冲击杆503输出到冲击前板505上,经过冲击前板505的冲击力,使得螺栓卡环508一端的冷镦冲头509对于工件胚的一端进行有效侧冲击,使得工件胚的一端形成需要加工的构造,由于冷镦冲头509在冲击时,具备较强的冲击力,因此在后托板406一侧的阻尼弹簧条407的作用下,能够将冲击力进行有效的减震处理,由于被动齿轮组507一端的轴承卡环506是轴承连接的,而且固定环座408与受力槽块409也是轴承连接的,因此在冲击冷镦后,启动气动伸缩杆5012输出动力带动驱动齿条5013运行到与被动齿轮组507相驱动的水平线上,启动电磁滑杆5010输出动力带动电磁滑块5011进行运动,让驱动齿条5013带动被动齿轮组507进行转动,使得因受力槽块409与冷镦冲头509夹持的工件胚在上螺牙具3011与下螺牙具305的作用下,旋转搓牙形成需要的加工状态,当工件胚加工成需要的状态后,启动冲击机构5脱离加工位置,接着启动驱动气缸308输出输出动力带动铰链挂杆309抬升,使得上基板3010带动上螺牙具3011脱离下螺牙具305,接着启动气动铰链支架302输出动力带动下基板303呈内倾斜的状态,让下螺牙具305的工件呈倾斜的状态,当工件呈倾斜的状态时,启动第二电机402输出动力带动螺栓拖台401内侧的铰链轴403进行转动,使得铰链轴403带动机械臂404运行到适合脱模的位置,在作用力的效果下,使得固定环座408一端的受力槽块409推动工件的一端使得工件脱离下螺牙具305,当工件脱离下螺牙具305后,通过侧护板203上方的斜板204下落到输送带207上,启动第一电机205输出动力带动滚轴206进行转动,使得滚轴206到达输送带207进行输送,将加工完成的工件输出设备,由于加工设备需要冷却液,因此在螺栓侧板201内侧的废液盒202具备承载冷却废液的效果。The working principle of the present invention is as follows: first, place the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210882456.XA CN115156453B (en) | 2022-07-26 | 2022-07-26 | A fully automatic integrated equipment for cold heading and thread rolling of screws |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210882456.XA CN115156453B (en) | 2022-07-26 | 2022-07-26 | A fully automatic integrated equipment for cold heading and thread rolling of screws |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115156453A true CN115156453A (en) | 2022-10-11 |
CN115156453B CN115156453B (en) | 2024-11-05 |
Family
ID=83497559
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210882456.XA Active CN115156453B (en) | 2022-07-26 | 2022-07-26 | A fully automatic integrated equipment for cold heading and thread rolling of screws |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115156453B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115502729A (en) * | 2022-11-03 | 2022-12-23 | 芜湖永辉汽车紧固件有限公司 | An integrated cold heading and tapping equipment for fasteners |
CN116652074A (en) * | 2023-06-06 | 2023-08-29 | 芜湖天科航空科技有限公司 | Screw thread threading device and threading process thereof |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1447439A (en) * | 1974-07-24 | 1976-08-25 | Yuan Ho Lee | Knockout mechanism of the high-speed automatic cold heading machine |
EP0448488A1 (en) * | 1990-03-23 | 1991-09-25 | Etablissements A. Mure | Coupling for reinforcing bars, sleeve for use in said coupling, and method of forming such coupling |
CN212551585U (en) * | 2020-07-01 | 2021-02-19 | 洛阳鼎辉特钢制品股份有限公司 | Cold header for processing tapered roller |
CN112387912A (en) * | 2020-10-26 | 2021-02-23 | 广州法思特精密五金有限公司 | Screw rod one-step forming process of screw |
CN213436928U (en) * | 2020-11-02 | 2021-06-15 | 河北金座紧固件有限公司 | Prevent iron fillings and push away crowded type thread rolling machine |
CN213915929U (en) * | 2020-12-01 | 2021-08-10 | 上海春日机械工业有限公司 | A kind of automatic demoulding cold heading mold |
CN214242454U (en) * | 2021-01-06 | 2021-09-21 | 滁州市东升汽车附件有限公司 | Multifunctional rotary disc conveying device of pneumatic electric tool |
CN113664131A (en) * | 2021-07-08 | 2021-11-19 | 黎东 | A multifunctional cold heading machine |
CN114226622A (en) * | 2021-12-20 | 2022-03-25 | 东莞市华诺合金有限公司 | Cold heading processing equipment |
CN114273864A (en) * | 2021-12-30 | 2022-04-05 | 苏州瑞弗曼智能科技有限公司 | High-strength bolt cold heading equipment and cold heading process |
-
2022
- 2022-07-26 CN CN202210882456.XA patent/CN115156453B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1447439A (en) * | 1974-07-24 | 1976-08-25 | Yuan Ho Lee | Knockout mechanism of the high-speed automatic cold heading machine |
EP0448488A1 (en) * | 1990-03-23 | 1991-09-25 | Etablissements A. Mure | Coupling for reinforcing bars, sleeve for use in said coupling, and method of forming such coupling |
CN212551585U (en) * | 2020-07-01 | 2021-02-19 | 洛阳鼎辉特钢制品股份有限公司 | Cold header for processing tapered roller |
CN112387912A (en) * | 2020-10-26 | 2021-02-23 | 广州法思特精密五金有限公司 | Screw rod one-step forming process of screw |
CN213436928U (en) * | 2020-11-02 | 2021-06-15 | 河北金座紧固件有限公司 | Prevent iron fillings and push away crowded type thread rolling machine |
CN213915929U (en) * | 2020-12-01 | 2021-08-10 | 上海春日机械工业有限公司 | A kind of automatic demoulding cold heading mold |
CN214242454U (en) * | 2021-01-06 | 2021-09-21 | 滁州市东升汽车附件有限公司 | Multifunctional rotary disc conveying device of pneumatic electric tool |
CN113664131A (en) * | 2021-07-08 | 2021-11-19 | 黎东 | A multifunctional cold heading machine |
CN114226622A (en) * | 2021-12-20 | 2022-03-25 | 东莞市华诺合金有限公司 | Cold heading processing equipment |
CN114273864A (en) * | 2021-12-30 | 2022-04-05 | 苏州瑞弗曼智能科技有限公司 | High-strength bolt cold heading equipment and cold heading process |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115502729A (en) * | 2022-11-03 | 2022-12-23 | 芜湖永辉汽车紧固件有限公司 | An integrated cold heading and tapping equipment for fasteners |
CN115502729B (en) * | 2022-11-03 | 2025-04-18 | 芜湖永辉汽车紧固件有限公司 | A fastener cold heading and tapping integrated equipment |
CN116652074A (en) * | 2023-06-06 | 2023-08-29 | 芜湖天科航空科技有限公司 | Screw thread threading device and threading process thereof |
CN116652074B (en) * | 2023-06-06 | 2023-10-10 | 芜湖天科航空科技有限公司 | Screw thread threading device and threading process thereof |
Also Published As
Publication number | Publication date |
---|---|
CN115156453B (en) | 2024-11-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN115156453A (en) | A fully automatic integrated equipment for screw cold heading and rolling | |
CN210649505U (en) | Auxiliary moving and supporting tool for machine tool | |
CN218925775U (en) | Stamping bending device | |
CN102310095B (en) | Front steel turning device of cogging mill | |
CN116748432A (en) | Full-automatic electric power fitting hot forging rolling mill | |
CN207630576U (en) | A kind of auto parts machinery production and processing stamping equipment | |
CN115351135A (en) | Sheet metal stamping part bending forming device | |
CN107350956B (en) | Steel ball flow polishing machine | |
CN111515283A (en) | Stamping device is used in auto-parts processing | |
CN212216940U (en) | Forged part machining device for mechanical building | |
CN214919409U (en) | Bending mechanism for shell metal plate of bank cabinet | |
CN211965788U (en) | A railway substrate forging die | |
CN201871571U (en) | Decoiler | |
CN115991335A (en) | Protective structure for sheet metal production and transportation | |
CN204843457U (en) | Large -scale fan wheel hydraulic pressure dismounting device | |
CN115140489A (en) | Novel vibration-damping high-temperature-resistant hot billet output roller way transmission device | |
CN210817557U (en) | Tapping equipment for automobile air conditioner temperature controller shell | |
CN210614993U (en) | Cold-heading mould of automobile fastener | |
CN220574476U (en) | Efficient punching equipment for metal plates | |
CN113319235A (en) | Connect stable detachable forging and change device with anvil down | |
CN218694013U (en) | Punching device for punching metal can cover | |
CN113458311A (en) | Double-end squeeze riveter | |
CN206838804U (en) | A kind of tubing spheronizator | |
CN214920152U (en) | Electro-hydraulic hammer convenient to replace hammer head | |
CN112621687A (en) | Maintenance manipulator under ore deposit |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |