CN115156344A - High-machining-precision numerical control bending machine for metal plates - Google Patents
High-machining-precision numerical control bending machine for metal plates Download PDFInfo
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- CN115156344A CN115156344A CN202210798999.3A CN202210798999A CN115156344A CN 115156344 A CN115156344 A CN 115156344A CN 202210798999 A CN202210798999 A CN 202210798999A CN 115156344 A CN115156344 A CN 115156344A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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Abstract
Description
技术领域technical field
本发明涉及钣金折弯机技术领域,尤其涉及一种加工精度高的钣金用数控折弯机。The invention relates to the technical field of sheet metal bending machines, in particular to a numerical control bending machine for sheet metal with high processing precision.
背景技术Background technique
折弯机是一种能够对钣金进行折弯的机器,其结构主要包括支架、工作台和夹紧板,工作台置于支架上,工作台由底座和折弯块构成。The bending machine is a machine that can bend sheet metal. Its structure mainly includes a bracket, a workbench and a clamping plate. The workbench is placed on the bracket, and the workbench is composed of a base and a bending block.
但是现有的钣金件在折弯的时候,钣金件上容易留有折弯的痕迹,一般需要用到无压痕膜垫在钣金件的上方进行折弯,解决有痕迹的问题,但是无压痕膜使用一定次数之后无法在进行使用,所以就需要人工进行更换,比较繁琐,影响生产效率,折弯机的多个工作台是隔着一定距离的,在折弯件折弯的时候,如果需要更换加工台,那么就需要人工走过去进行继续加工,非常不便,费时费力,折弯件在折弯的时候,折弯件边缘会上翘,不同折弯件的上翘高度不同,如果上翘过高会顶住上方的结构,造成折弯件损坏的情况发生。However, when the existing sheet metal parts are bent, bending marks are easily left on the sheet metal parts. Generally, a non-indentation film pad is required to be bent on the top of the sheet metal parts to solve the problem of traces. However, the non-indentation film cannot be used after a certain number of times, so it needs to be replaced manually, which is cumbersome and affects the production efficiency. The multiple workbenches of the bending machine are separated by a certain distance, and the bending parts are bent. At that time, if the processing table needs to be replaced, then it is necessary to manually walk over to continue processing, which is very inconvenient, time-consuming and labor-intensive. When the bending part is bent, the edge of the bending part will warp, and the upward warping height of different bending parts is different. , If the upturn is too high, it will withstand the structure above, causing damage to the bending parts.
发明内容SUMMARY OF THE INVENTION
本发明提出的一种加工精度高的钣金用数控折弯机,以解决现有技术中的上述不足之处。The invention proposes a numerical control bending machine for sheet metal with high processing precision, so as to solve the above shortcomings in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种加工精度高的钣金用数控折弯机,包括底座,所述底座的顶部安装有移动机构,所述移动机构包括底座顶部开设的凹槽一,所述凹槽一的内壁转动连接有螺杆,所述螺杆的外部转动连接有移动块,所述移动块的顶部固定有加工框,所述加工框的底部内壁固定有多个加工台,所述加工框的顶部安装有折弯机构,所述折弯机构包括与加工框顶部固定连接的液压缸机构,所述加工框的左侧安装有自动收卷机构,所述自动收卷机构包括与加工框左侧固定连接的电机固定架,所述电机固定架的内部固定有电机一,所述电机一的输出端固定有收卷轴。A CNC bending machine for sheet metal with high processing precision, comprising a base, a moving mechanism is installed on the top of the base, the moving mechanism comprises a groove 1 opened on the top of the base, and the inner wall of the groove 1 is rotatably connected with a A screw, a moving block is rotatably connected to the outside of the screw, a processing frame is fixed on the top of the moving block, a plurality of processing tables are fixed on the bottom inner wall of the processing frame, and a bending mechanism is installed on the top of the processing frame, The bending mechanism includes a hydraulic cylinder mechanism that is fixedly connected to the top of the processing frame, an automatic winding mechanism is installed on the left side of the processing frame, and the automatic winding mechanism includes a motor fixing frame that is fixedly connected to the left side of the processing frame. A motor one is fixed inside the motor fixing frame, and a winding shaft is fixed at the output end of the motor one.
进一步地,所述移动机构还包括与凹槽一内壁固定连接的电机二,所述电机二的输出轴一端与螺杆固定连接,通过电机二带动螺杆转动,对加工台进行切换。Further, the moving mechanism also includes a second motor fixedly connected to the inner wall of the first groove, and one end of the output shaft of the second motor is fixedly connected with the screw rod, and the second motor drives the screw rod to rotate to switch the processing table.
进一步地,所述折弯机构还包括与液压缸机构底端固定连接的连接块,所述连接块的底部开设有多个凹槽二,所述凹槽二的内部套设有调节块,所述调节块的表面贯穿开设有多个卡口,所述凹槽二的前侧开设有通口,所述通口和卡口的内部套设有卡块,所述调节块的底部固定有折弯块,抽出卡块,根据所需将调节块卡口与通口对其,利用卡块对其固定,避免出现折弯时,折弯件上翘与顶部连接块接触。Further, the bending mechanism also includes a connecting block that is fixedly connected to the bottom end of the hydraulic cylinder mechanism, the bottom of the connecting block is provided with a plurality of grooves 2, and the inside of the groove 2 is sleeved with an adjustment block, so The surface of the adjustment block is provided with a plurality of bayonet openings, the front side of the groove 2 is provided with a through opening, the interior of the through opening and the bayonet opening is sleeved with a clamping block, and the bottom of the adjustment block is fixed with a folded opening. Bend the block, pull out the clamp block, align the adjustment block bayonet with the through port as required, and use the clamp block to fix it to prevent the bending part from contacting the top connecting block when bending occurs.
进一步地,所述自动收卷机构还包括与收卷轴固定连接的盒体,所述盒体的内壁固定有弹簧,所述弹簧的底端固定有压料板,所述弹簧的内部套设有限位杆,所述限位杆的顶端与盒体固定连接,所述限位杆套设在压料板的内部,所述加工框的前侧和后侧均固定有两个固定板,两个位于一侧所述固定板之间转动连接有滚轴,所述加工框的前侧固定有支撑板,所述支撑板的右侧转动连接有料轴,通过电机一带动收卷轴转动对料轴上的无压痕膜拉扯放料收卷,实现自动换膜,无需人工换膜。Further, the automatic winding mechanism also includes a box body fixedly connected with the winding shaft, the inner wall of the box body is fixed with a spring, the bottom end of the spring is fixed with a pressing plate, and the inner sleeve of the spring is provided with a limiter. The top end of the limit rod is fixedly connected with the box body, the limit rod is sleeved inside the pressing plate, and two fixing plates are fixed on the front side and the rear side of the processing frame. A roller is rotatably connected between the fixed plates on one side, a support plate is fixed on the front side of the processing frame, and a material shaft is rotatably connected to the right side of the support plate. The non-indentation film is pulled, unloaded and rolled to realize automatic film change without manual film change.
进一步地,所述底座的顶部固定有推杆电机一,所述推杆电机一的顶端固定有推杆电机连接块,所述推杆电机连接块的前侧固定有推杆电机二,所述推杆电机二的前侧固定有尺寸限位板,尺寸限位板根据折弯件折弯尺寸进行移动,对折弯机限位。Further, a push rod motor 1 is fixed on the top of the base, a push rod motor connecting block is fixed on the top of the push rod motor 1, and a push rod motor 2 is fixed on the front side of the push rod motor connecting block. A size limit plate is fixed on the front side of the push rod motor two, and the size limit plate moves according to the bending size of the bending part to limit the bending machine.
进一步地,所述底座的一侧固定有控制面板,所述控制面板与电机一、电机二、推杆电机一、推杆电机二和液压缸机构通过电性连接,控制面板控制上述结构启动关闭。Further, a control panel is fixed on one side of the base, and the control panel is electrically connected with the first motor, the second motor, the first push rod motor, the second push rod motor and the hydraulic cylinder mechanism, and the control panel controls the above structure to start and close. .
进一步地,所述压料板的底部开设有防滑纹路。Further, the bottom of the pressing plate is provided with anti-skid lines.
与现有的技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过安装移动机构和折弯机构,移动机构通过电机二带动螺杆转动,对加工台进行切换,折弯机构通过液压缸机构对折弯件进行折弯,还可以调节调节块的高度,避免折弯时折弯件出现上翘损坏的情况。1. In the present invention, by installing a moving mechanism and a bending mechanism, the moving mechanism drives the screw to rotate through the second motor to switch the processing table, and the bending mechanism bends the bending part through the hydraulic cylinder mechanism, and the height of the adjustment block can also be adjusted, Avoid upturning and damage to the bending parts during bending.
2、本发明通过安装自动收卷机构,自动收卷机构通过电机一带动收卷轴转动对料轴上的无压痕膜拉扯放料收卷,实现自动换膜,无需人工换膜,简单方便,省时省力。2. In the present invention, by installing an automatic rewinding mechanism, the automatic rewinding mechanism drives the rewinding shaft to rotate through the motor, and pulls and unwinds the non-indentation film on the material shaft to realize automatic film change without manual film change, which is simple and convenient. save time and energy.
综上所述,该设备设计新颖,操作简单,该设备对无压痕膜进行自动收卷换料,无需人工更换,简单方便,保障生产效率,根据步骤自动更换工作台,无需人工移动,更加方便,省时省力,而且折弯块可调节高度,避免折弯件上翘磕损的情况发生。To sum up, the equipment is novel in design and simple in operation. The equipment can automatically rewind and refill the non-indentation film without manual replacement, which is simple and convenient, and ensures production efficiency. It is convenient, time-saving and labor-saving, and the height of the bending block can be adjusted to avoid the occurrence of upturned and damaged bending parts.
附图说明Description of drawings
图1为本发明提出的一种加工精度高的钣金用数控折弯机的左前视立体结构示意图;Fig. 1 is the left front three-dimensional structure schematic diagram of a kind of CNC bending machine for sheet metal with high machining accuracy proposed by the present invention;
图2为本发明提出的一种加工精度高的钣金用数控折弯机的右后视立体结构示意图;2 is a schematic diagram of a right rear three-dimensional structure of a CNC bending machine for sheet metal with high machining accuracy proposed by the present invention;
图3为本发明提出的一种加工精度高的钣金用数控折弯机的侧视结构示意图;FIG. 3 is a schematic side view of the structure of a CNC bending machine for sheet metal with high machining accuracy proposed by the present invention;
图4为本发明提出的一种加工精度高的钣金用数控折弯机的图2内A处放大结构示意图;FIG. 4 is an enlarged structural schematic diagram of the position A in FIG. 2 of a CNC bending machine for sheet metal with high machining accuracy proposed by the present invention;
图5为本发明提出的一种加工精度高的钣金用数控折弯机的正视结构示意图。FIG. 5 is a schematic view of the front structure of a CNC bending machine for sheet metal with high machining accuracy proposed by the present invention.
图中:1、底座;2、移动机构;21、凹槽一;22、电机二;23、螺杆;3、加工框;4、加工台;5、折弯机构;51、液压缸机构;52、连接块;53、折弯块;54、卡口;55、卡块;6、自动收卷机构;601、电机固定架;602、电机一;603、收卷轴;604、盒体;605、弹簧;606、限位杆;607、压料板;608、固定板;609、滚轴;610、支撑板;611、料轴;7、推杆电机一;8、推杆电机连接块;9、推杆电机二;10、尺寸限位板。In the figure: 1, base; 2, moving mechanism; 21, groove one; 22, motor two; 23, screw rod; 3, processing frame; 4, processing table; 5, bending mechanism; 51, hydraulic cylinder mechanism; 52 , connecting block; 53, bending block; 54, bayonet; 55, clamping block; 6, automatic winding mechanism; 601, motor fixing frame; 602, motor one; 603, winding shaft; 604, box body; 605, Spring; 606, limit rod; 607, press plate; 608, fixed plate; 609, roller; 610, support plate; 611, material shaft; 7, push rod motor one; 8, push rod motor connection block; 9 , Push rod motor 2; 10. Size limit plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例1Example 1
参照图1-3:一种加工精度高的钣金用数控折弯机,包括底座1,底座1的顶部安装有移动机构2,移动机构2包括底座1顶部开设的凹槽一21,凹槽一21的内壁转动连接有螺杆23,螺杆23的外部转动连接有移动块,移动块的顶部固定有加工框3,加工框3的底部内壁固定有多个加工台4,加工框3的顶部安装有折弯机构5,折弯机构5包括与加工框3顶部固定连接的液压缸机构51,加工框3的左侧安装有自动收卷机构6,自动收卷机构6包括与加工框3左侧固定连接的电机固定架601,电机固定架601的内部固定有电机一602,电机一602的输出端固定有收卷轴603。Referring to Figure 1-3: a CNC bending machine for sheet metal with high machining accuracy, including a base 1, a moving mechanism 2 is installed on the top of the base 1, and the moving mechanism 2 includes a groove 1 21 opened on the top of the base 1, the
本发明中,移动机构2还包括与凹槽一21内壁固定连接的电机二22,电机二22的输出轴一端与螺杆23固定连接,通过电机二22带动螺杆23转动,对加工台4进行切换。In the present invention, the moving mechanism 2 also includes a
本发明中,折弯机构5还包括与液压缸机构51底端固定连接的连接块52,连接块52的底部开设有多个凹槽二,凹槽二的内部套设有调节块,调节块的表面贯穿开设有多个卡口54,凹槽二的前侧开设有通口,通口和卡口54的内部套设有卡块55,调节块的底部固定有折弯块53,抽出卡块55,根据所需将调节块卡口54与通口对其,利用卡块55对其固定,避免出现折弯时,折弯件上翘与顶部连接块52接触。In the present invention, the bending mechanism 5 also includes a connecting
本发明中,自动收卷机构6还包括与收卷轴603固定连接的盒体604,盒体604的内壁固定有弹簧605,弹簧605的底端固定有压料板607,弹簧605的内部套设有限位杆606,限位杆606的顶端与盒体64固定连接,限位杆606套设在压料板607的内部,加工框3的前侧和后侧均固定有两个固定板608,两个位于一侧固定板608之间转动连接有滚轴609,加工框3的前侧固定有支撑板610,支撑板610的右侧转动连接有料轴611,通过电机一602带动收卷轴603转动对料轴上的无压痕膜拉扯放料收卷,实现自动换膜,无需人工换膜。In the present invention, the automatic winding mechanism 6 further includes a
实施例2Example 2
参照图2-5:本实施例在实施例一的基础上提供了一种技术方案:底座1的顶部固定有推杆电机一7,推杆电机一7的顶端固定有推杆电机连接块8,推杆电机连接块8的前侧固定有推杆电机二9,推杆电机二9的前侧固定有尺寸限位板10,尺寸限位板10根据折弯件折弯尺寸进行移动,对折弯机限位。Referring to Figures 2-5: this embodiment provides a technical solution on the basis of Embodiment 1: a push rod motor one 7 is fixed on the top of the base 1, and a push rod
本发明中,底座1的一侧固定有控制面板,控制面板与电机一602、电机二22、推杆电机一7、推杆电机二9和液压缸机构51通过电性连接,控制面板控制上述结构启动关闭。In the present invention, a control panel is fixed on one side of the base 1, and the control panel is electrically connected with the motor one 602, the motor two 22, the push rod motor one 7, the push rod motor two 9 and the
本发明中,压料板607的底部开设有防滑纹路。In the present invention, the bottom of the
工作原理,首先在料轴611的外部安装上筒式无压痕膜,然后将膜从两个滚轴上方牵引而过,抬起压料板607,将无压痕模的一端夹住,便于收卷,此时无压痕模位于多个加工台4的顶部,然后根据折弯件上翘的尺寸对调节块进行调节,如果上翘高度较高,那么需要抽出卡块55,将调节块和折弯块53往下移动,使调节块上方的卡口与通口相对,将卡块55插入内部对调节块限位,这样调节块的高度增加,折弯件上翘的时候就不会碰到顶部的连接块52,调节好之后人工手持折弯件放在需要折弯的加工台4上,折弯的时候液压缸51推动连接块52、调节块和折弯块53往下移动,配合下方的加工台4对加工件进行折弯,需要切换加工台4时启动移动机构,电机二22带动螺杆23转动,使移动块和加工框3等结构移动,加工框3移动将下一折弯步骤的加工台4移动到人工的面前,进行折弯加工,推杆电机一7控制尺寸限位板10纵向移动,推杆电机二9控制尺寸限位板10横向移动,尺寸限位板10移动调节自身位置,便于对折弯件进行限位,无压痕膜被压之后启动自动收卷机构6,电机一602带动料轴603和压料板607转动对无压痕膜收卷,将未使用的部分拉扯到加工台4顶部进行加工,无需人工更换,节约折弯时间。Working principle, first install a cylindrical non-indentation film on the outside of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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