CN115153037A - A kind of high-quality cantaloupe juice production equipment and production method thereof - Google Patents
A kind of high-quality cantaloupe juice production equipment and production method thereof Download PDFInfo
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- CN115153037A CN115153037A CN202210890900.2A CN202210890900A CN115153037A CN 115153037 A CN115153037 A CN 115153037A CN 202210890900 A CN202210890900 A CN 202210890900A CN 115153037 A CN115153037 A CN 115153037A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 25
- 244000064895 Cucumis melo subsp melo Species 0.000 title claims description 105
- 235000009847 Cucumis melo var cantalupensis Nutrition 0.000 title claims description 105
- 238000004140 cleaning Methods 0.000 claims abstract description 169
- 230000001681 protective effect Effects 0.000 claims abstract description 100
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000000694 effects Effects 0.000 claims abstract description 15
- 238000005406 washing Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 238000004091 panning Methods 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000010865 sewage Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 241000219112 Cucumis Species 0.000 abstract 3
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 abstract 3
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 235000015203 fruit juice Nutrition 0.000 abstract 1
- 239000002689 soil Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 102000015781 Dietary Proteins Human genes 0.000 description 1
- 108010010256 Dietary Proteins Proteins 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 235000003642 hunger Nutrition 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及农产品加工技术领域,尤其涉及一种优质哈密瓜果汁生产设备及其生产方法。The invention relates to the technical field of agricultural product processing, in particular to a high-quality cantaloupe juice production equipment and a production method thereof.
背景技术Background technique
哈密瓜属于性质偏寒的水果,其果汁富含蛋白质和膳食纤维以及丰富维生素C,具有利便、疗饥、益气、清肺热止咳等多种功效,而且也是一种较受欢迎的解渴饮品。Cantaloupe is a kind of cold fruit. Its juice is rich in protein, dietary fiber and vitamin C. It has many functions such as convenience, curing hunger, nourishing qi, clearing lung heat and relieving cough, and it is also a popular thirst-quenching drink.
在生产哈密瓜果汁时需要使用生产设备对哈密瓜进行清洗处理,通过除去哈密瓜表面泥土杂质,从而便于后续生产;现有技术中的生产设备,对哈密瓜的清洗效果较差,哈密瓜表面粘固的泥土不易清洁,从而导致泥土容易与果肉混合,影响果汁的质量;而且,哈密瓜在清洗的过程中,容易发生碰撞,从而导致果肉受损,同时,清洗哈密瓜的设备容易沾染泥土和杂质,卫生效果不佳,因此,设计一种优质哈密瓜果汁生产设备及其生产方法是很有必要的。When producing cantaloupe juice, it is necessary to use production equipment to clean the cantaloupe. By removing the soil impurities on the surface of the cantaloupe, subsequent production is convenient; the production equipment in the prior art has a poor cleaning effect on the cantaloupe, and the sticky soil on the surface of the cantaloupe is not easy. cleaning, so that the soil is easily mixed with the pulp, which affects the quality of the juice; moreover, the cantaloupe is prone to collision during the cleaning process, resulting in damage to the pulp. At the same time, the equipment for cleaning cantaloupe is easily contaminated with soil and impurities, and the sanitation effect is not good. Therefore, it is necessary to design a high-quality cantaloupe juice production equipment and its production method.
发明内容SUMMARY OF THE INVENTION
本发明解决的问题在于提供一种优质哈密瓜果汁生产设备及其生产方法,生产设备,结构简单,功能多样;在使用时,能够具有良好的上料检测以及下料功能,而且,通过对哈密瓜进行分层分隔放置,能够有效降低哈密瓜在清洗时产生碰撞造成损伤的情况,而且也能够对哈密瓜具有良好的淘洗功能,大大提高卫生效果,从而有利于提高果汁生产质量;同时,设备清洁方便,能够有效降低污染。The problem solved by the present invention is to provide a high-quality cantaloupe juice production equipment and a production method. The production equipment has a simple structure and various functions; when in use, it can have good feeding detection and feeding functions. The layers are placed separately, which can effectively reduce the damage caused by the collision of the cantaloupe during cleaning, and can also have a good washing function for the cantaloupe, which greatly improves the hygienic effect, thereby helping to improve the quality of juice production; at the same time, the equipment is easy to clean, Can effectively reduce pollution.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种优质哈密瓜果汁生产设备,包括防护箱、进料组件、清洁罐、收纳组件、淘洗组件、擦拭组件、下料组件和排污阀,所述防护箱的内部中央固定安装有清洁罐,且清洁罐的内侧中央设置有淘洗组件,所述防护箱的顶部一侧设置有进料组件,所述防护箱的顶部中央设置有收纳组件,且收纳组件位于清洁罐的顶部正上方,所述防护箱的顶部另一侧设置有下料组件,所述防护箱的底部外壁一侧设置有排污阀,且排污阀的一端与清洁罐的内部连通;A high-quality cantaloupe juice production equipment, comprising a protective box, a feeding component, a cleaning tank, a storage component, a panning component, a wiping component, a feeding component and a drain valve, wherein the inner center of the protective box is fixedly installed with a cleaning tank, and A panning component is arranged in the center of the inner side of the cleaning tank, a feeding component is arranged on one side of the top of the protective box, a receiving component is arranged in the center of the top of the protective box, and the receiving component is located directly above the top of the cleaning tank. The other side of the top of the protective box is provided with a feeding assembly, and one side of the bottom outer wall of the protective box is provided with a blowdown valve, and one end of the blowdown valve is communicated with the interior of the cleaning tank;
所述淘洗组件包括固定底座、第一电机、驱动轴、导向轴、第二导向槽、第二电动导轨、第二电动滑座、淘洗轴套、淘洗板和分隔网架,所述固定底座固定安装在清洁罐的底部正下方,且固定底座的外侧与防护箱的内壁固定连接,所述固定底座的底部端面中央固定安装有第一电机,且第一电机的顶部连接安装有驱动轴,且驱动轴的一端穿过固定底座、清洁罐连接安装有导向轴,所述导向轴的外壁四周均开设有第二导向槽,且第二导向槽的内部中央均固定安装有第二电动导轨,所述第二电动导轨的外侧设置有第二电动滑座,且四个第二电动滑座之间的角度为90°,所述第二电动滑座的外壁一侧固定安装有淘洗轴套,且淘洗轴套与导向轴的外壁贴合连接,所述洗轴套的外壁四周中央均固定安装有淘洗板,且淘洗板的端面贴合安装有防撞胶垫,所述洗轴套的外壁四周顶部均固定安装有分隔网架,且分隔网架位于淘洗板的顶部端面,所述导向轴的外壁底部一侧套接安装有防护端盖。The elutriation assembly includes a fixed base, a first motor, a drive shaft, a guide shaft, a second guide groove, a second electric guide rail, a second electric sliding seat, an elutriation shaft sleeve, an elutriation plate and a separating grid. The fixed base is fixedly installed directly below the bottom of the cleaning tank, and the outer side of the fixed base is fixedly connected with the inner wall of the protective box, the center of the bottom end face of the fixed base is fixedly installed with a first motor, and the top of the first motor is connected and installed with a drive A guide shaft is installed on one end of the drive shaft through the fixed base and the cleaning tank. The outer wall of the guide shaft is provided with a second guide groove all around, and the inner center of the second guide groove is fixedly installed with a second electric motor. A guide rail, the outer side of the second electric guide rail is provided with a second electric sliding seat, and the angle between the four second electric sliding seats is 90°, and one side of the outer wall of the second electric sliding seat is fixedly installed with panning The cleaning plate is fixedly installed in the center around the outer wall of the cleaning plate, and the end face of the cleaning plate is fitted with an anti-collision rubber pad, so The top of the outer wall of the washing shaft sleeve is fixedly installed with a dividing net frame, and the dividing net frame is located on the top end face of the elutriation plate, and a protective end cover is sleeved and installed on one side of the bottom of the outer wall of the guide shaft.
作为本发明进一步的方案:所述防护箱的底部端面四周均通过焊接固定安装有承重支脚,且承重支脚的底部端面通过螺钉固定安装有防滑垫板。As a further solution of the present invention, load-bearing feet are fixedly installed around the bottom end face of the protective box by welding, and anti-skid pads are fixed and installed on the bottom end face of the load-bearing feet by screws.
作为本发明进一步的方案:所述清洁罐的内壁一侧开设有第三导向槽,且第三导向槽的内部中央固定安装有第三电动导轨,所述第三电动导轨的外侧安装有第三电动滑座,所述第三电动滑座的一端中央固定安装有定位架,且防护端盖的一端与定位架固定连接。As a further solution of the present invention: a third guide groove is opened on one side of the inner wall of the cleaning tank, and a third electric guide rail is fixedly installed in the inner center of the third guide groove, and a third electric guide rail is installed on the outer side of the third electric guide rail. In the electric sliding seat, a positioning frame is fixedly installed in the center of one end of the third electric sliding seat, and one end of the protective end cover is fixedly connected with the positioning frame.
作为本发明进一步的方案:所述进料组件包括进料筒、安装托座、电控箱、灯架、探照灯和观察窗,所述进料筒通过焊接固定安装在防护箱的外壁一侧,所述进料筒的底部端面固定安装有安装托座,且安装托座的一侧与防护箱的外壁端面固定连接,所述进料筒的一侧端面固定安装有电控箱,所述进料筒的顶部端面固定安装有灯架,且灯架的底部端面边缘固定安装有探照灯,所述灯架的端面中央固定安装有观察窗。As a further solution of the present invention: the feeding assembly includes a feeding barrel, a mounting bracket, an electric control box, a light frame, a searchlight and an observation window, and the feeding barrel is fixedly installed on one side of the outer wall of the protective box by welding, A mounting bracket is fixedly installed on the bottom end face of the feeding barrel, and one side of the mounting bracket is fixedly connected with the end face of the outer wall of the protective box. An electric control box is fixedly installed on one end face of the feeding barrel. A lamp frame is fixedly installed on the top end face of the material barrel, a searchlight is fixedly installed on the edge of the bottom end face of the lamp frame, and an observation window is fixedly installed in the center of the end face of the lamp frame.
作为本发明进一步的方案:所述收纳组件包括清洁架、清洁壳体、第一导向槽、第一电动导轨、第一电动滑座和清洁喷头,所述清洁壳体设置在清洁罐的顶部正上方,所述清洁壳体的外壁两侧均固定安装有清洁架,且清洁架的底部与防护箱的顶部端面固定连接,所述清洁架的内侧端面中央开设有第一导向槽,且第一导向槽穿过清洁壳体与清洁壳体的内部连通,所述第一导向槽的内壁中央固定安装有第一电动导轨,且第一电动导轨的外侧设置有第一电动滑座,所述第一电动滑座的端面中央固定安装有清洁喷头,且清洁喷头的一端位于第一导向槽的内侧。As a further solution of the present invention: the storage assembly includes a cleaning frame, a cleaning casing, a first guide groove, a first electric guide rail, a first electric sliding seat and a cleaning spray head, and the cleaning casing is arranged on the top of the cleaning tank directly. Above, a cleaning frame is fixedly installed on both sides of the outer wall of the cleaning housing, and the bottom of the cleaning frame is fixedly connected to the top end face of the protective box. A first guide groove is opened in the center of the inner end face of the cleaning frame, and the first The guide groove passes through the cleaning housing and communicates with the interior of the cleaning housing, a first electric guide rail is fixedly installed in the center of the inner wall of the first guide groove, and a first electric sliding seat is arranged on the outer side of the first electric guide rail. A cleaning nozzle is fixedly installed in the center of the end face of an electric sliding seat, and one end of the cleaning nozzle is located inside the first guide groove.
作为本发明进一步的方案:所述清洁壳体的顶部端面一侧固定安装有储水箱,所述清洁壳体的顶部端面另一侧固定安装有输水泵,且输水泵通过抽水管与储水箱的内部连通,所述输水泵的另一端通过T型接头连接安装有伸缩管,且伸缩管的另一端穿过清洁架与清洁喷头固定连接。As a further solution of the present invention: a water storage tank is fixedly installed on one side of the top end face of the cleaning housing, and a water delivery pump is fixedly installed on the other side of the top end face of the cleaning housing, and the water delivery pump passes through the suction pipe and the water storage tank. Internal communication, the other end of the water delivery pump is connected and installed with a telescopic pipe through a T-joint, and the other end of the telescopic pipe is fixedly connected to the cleaning nozzle through the cleaning frame.
作为本发明进一步的方案:所述擦拭组件包括固定壁板、安装支架、第一电动伸缩杆和清洁海绵,所述固定壁板固定安装在防护箱的外壁一端,且固定壁板的端面中央固定安装有安装支架,所述安装支架的端面中央固定安装有第一电动伸缩杆,所述第一电动伸缩杆的一端固定安装有清洁海绵,且清洁海绵位于清洁罐的外侧。As a further solution of the present invention: the wiping assembly includes a fixed wall plate, a mounting bracket, a first electric telescopic rod and a cleaning sponge, the fixed wall plate is fixedly installed on one end of the outer wall of the protective box, and the center of the end face of the fixed wall plate is fixed An installation bracket is installed, the center of the end face of the installation bracket is fixedly installed with a first electric telescopic rod, and one end of the first electric telescopic rod is fixedly installed with a cleaning sponge, and the cleaning sponge is located outside the cleaning tank.
作为本发明进一步的方案:所述下料组件包括第四电动导轨、第四电动滑座、竖梁架、第二电动伸缩杆、推料板和卸料板,两个所述第四电动导轨通过螺栓固定安装在防护箱的顶部端面另一侧两端,且第四电动导轨的顶部上方设置有第四电动滑座,所述第四电动滑座的顶部一端固定安装有竖梁架,且竖梁架的内侧设置有第二电动伸缩杆,所述第二电动伸缩杆的一端连接安装有推料板,所述卸料板固定安装在防护箱的顶部端面另一侧外壁位置处。As a further solution of the present invention: the blanking assembly includes a fourth electric guide rail, a fourth electric sliding seat, a vertical beam frame, a second electric telescopic rod, a pusher plate and a discharge plate, and two of the fourth electric guide rails It is fixedly installed on the other two ends of the top end face of the protective box by bolts, and a fourth electric sliding seat is arranged above the top of the fourth electric guide rail, and a vertical beam frame is fixedly installed on one end of the top of the fourth electric sliding seat, and The inner side of the vertical beam frame is provided with a second electric telescopic rod, one end of the second electric telescopic rod is connected and installed with a pushing plate, and the stripping plate is fixedly installed at the position of the outer wall on the other side of the top end face of the protective box.
作为本发明进一步的方案:所述第四电动滑座的顶部端面中央固定安装有第二电机,所述竖梁架的端面中央开设有下料槽,且第二电机的电机轴穿过下料槽与第二电动伸缩杆的一侧外壁固定连接。As a further solution of the present invention: a second motor is fixedly installed in the center of the top end face of the fourth electric sliding seat, a feeding slot is opened in the center of the end face of the vertical beam frame, and the motor shaft of the second motor passes through the feeding The slot is fixedly connected with one side outer wall of the second electric telescopic rod.
一种优质哈密瓜果汁生产设备的生产方法,包括以下步骤:A production method for high-quality cantaloupe juice production equipment, comprising the following steps:
步骤S1:使用时,通过承重支脚和防滑垫板能够对防护箱具有稳定的支撑效果,向清洁罐的内部注入清洁用水后,通过进料组件将需要清洗的哈密瓜进行外观检测,通过安装托座能够对进料筒进行支撑,通过电控箱使得灯架端面的探照灯工作,从而能够提高照明效果,通过观察窗能够对哈密瓜的外观进行观察检测,检测完成后,哈密瓜滚落到清洁罐的顶部一侧;Step S1: During use, the protective box can be stably supported by the load-bearing feet and the anti-skid pad. After the cleaning water is injected into the interior of the cleaning tank, the appearance of the cantaloupe to be cleaned is checked through the feeding component, and the bracket is installed. It can support the feeding barrel, and make the searchlight on the end face of the lamp stand work through the electric control box, so as to improve the lighting effect. The appearance of the cantaloupe can be observed and detected through the observation window. After the inspection is completed, the cantaloupe rolls down to the top of the cleaning tank. one side;
步骤S2:检测后的哈密瓜通过淘洗组件进行转移到清洁罐的内部,并在清洁罐的内部进行淘洗处理,第三导向槽内部的第三电动导轨工作,使得第三电动滑座能够滑升到清洁罐的内侧顶部,从而带动定位架和防护端盖移动到清洁罐的内侧顶部,同时,四个第二导向槽中第二电动滑座处于最底部的第二电动导轨工作,使得最底部第二电动滑座在第二电动导轨的外侧滑动下移,第二电动滑座带动淘洗轴套下移,直到淘洗板和分隔网架移动到防护端盖的顶部上方后,通过四个淘洗板将防护端盖的顶部分隔成四个区域,哈密瓜经进料筒滚落到防护端盖的顶部的一个区域,固定底座底部的第一电机工作,通过驱动轴带动导向轴转动90°,从而能够将另一个哈密瓜放置在防护端盖顶部的另一个区域,同理,将防护端盖顶部的四个区域放置四个哈密瓜之后,第三电动导轨和第二电动导轨工作,使得第三电动滑座和第二电动滑座下移,直到分隔网架移动到原先防护端盖的位置,通过其他三个第二导向槽中的第二电动导轨和第二电动滑座从低到高依次工作,从而能够实现多个哈密瓜的放置,通过多个分隔网架和防护端盖将十六个哈密瓜在不同高度上进行支撑分隔,并通过淘洗板将哈密瓜进行单独分离后,第一电机工作,通过驱动轴和导向轴能够将哈密瓜在清洁罐的内部进行搅动,从而使得哈密瓜与清洁用水充分接触,能够具有良好的淘洗效果,在淘洗的过程中,能够有效避免哈密瓜碰撞造成损坏的情况,淘洗完成后,通过第三电动导轨和第三电动滑座使得防护端盖以及第二电动滑座和淘洗轴套使得分隔网架将哈密瓜推出清洁罐的内部;Step S2: The detected cantaloupe is transferred to the inside of the cleaning tank through the elutriation assembly, and the elutriation process is performed inside the cleaning tank, and the third electric guide rail inside the third guide groove works, so that the third electric slide can slide. It rises to the inner top of the cleaning tank, thereby driving the positioning frame and the protective end cover to move to the inner top of the cleaning tank. The second electric sliding seat at the bottom slides down on the outside of the second electric guide rail, and the second electric sliding seat drives the elutriation bushing to move down until the elutriation plate and the separating grid move to the top of the protective end cover, and then pass through four The top of the protective end cover is divided into four areas by an elutriation plate. The cantaloupe rolls down to one area on the top of the protective end cover through the feeding cylinder. The first motor at the bottom of the fixed base works, and the guide shaft is driven by the drive shaft to rotate 90 degrees. °, so that another cantaloupe can be placed on another area on the top of the protective end cover. Similarly, after four cantaloupes are placed on the four areas on the top of the protective end cover, the third electric guide rail and the second electric guide rail work, so that the first The three electric sliding seat and the second electric sliding seat move down until the separating grid moves to the position of the original protective end cover, and the second electric sliding seat and the second electric sliding seat in the other three second guide grooves go from low to high Work in sequence, so that multiple cantaloupe can be placed. Sixteen cantaloupes are supported and separated at different heights through multiple separating grids and protective end caps. Work, the cantaloupe can be stirred inside the cleaning tank through the drive shaft and the guide shaft, so that the cantaloupe is fully contacted with the cleaning water, and can have a good panning effect. During the panning process, it can effectively avoid the damage caused by the collision of the cantaloupe. In the case of , after the elutriation is completed, the protective end cap, the second electric slide and the elutriation bushing are used to make the separation net frame push the cantaloupe out of the cleaning tank through the third electric guide rail and the third electric sliding seat;
步骤S3:清洗完成后,将哈密瓜通过下料组件进行下料,第四电动导轨工作,使得第四电动滑座在第四电动导轨的外侧移动,从而能够调节第二电动伸缩杆的位置,竖梁架外侧的第二电机工作时,通过电机轴能够将第二电动伸缩杆转动,转动到合适的位置后,第二电动伸缩杆推动推料板,直到推料板与哈密瓜的外壁贴合,第四电动导轨工作,使得第四电动滑座在第四电动导轨的外侧反向滑动,使得推料板能够推动哈密瓜从防护端盖和分隔网架的顶部移出,并滚落到卸料板的顶部,便于使用人员取出;并通过收纳组件和擦拭组件对淘洗板和分隔网架进行清洗,当分隔网架上移时,固定壁板和安装支架外侧的第一电动伸缩杆工作,能够推动清洁海绵与分隔网架的外壁贴合,从而能够将分隔网架的外壁进行摩擦清洁,同时,通过第二电动导轨内部的四个第二电动滑座,将四个伸缩管移动收纳到清洁壳体的内部,输水泵工作,通过抽水管将储水箱内部的水流输送到伸缩管,在清洁架的内部,经清洁喷头进行喷洒,第一导向槽内部的第一电动导轨工作,通过第一电动滑座能够带动清洁喷头进行上下移动,并通过第一电机带动驱动轴和导向轴转动,从而能够通过清洁喷头对淘洗板以及分隔网架进行清洁;并通过排污阀能够将污水排出清洁罐。Step S3: After the cleaning is completed, the cantaloupe is cut through the cutting assembly, and the fourth electric guide rail works, so that the fourth electric sliding seat moves on the outside of the fourth electric guide rail, so that the position of the second electric telescopic rod can be adjusted, and the vertical When the second motor on the outside of the beam frame is working, the second electric telescopic rod can be rotated through the motor shaft. After rotating to a suitable position, the second electric telescopic rod pushes the pusher plate until the pusher plate is attached to the outer wall of the cantaloupe. The fourth electric guide rail works, so that the fourth electric sliding seat slides reversely on the outside of the fourth electric guide rail, so that the pusher plate can push the cantaloupe to move out from the top of the protective end cover and the separation net frame, and roll down to the bottom of the discharge plate. The top is easy for the user to take out; and the panning board and the separating grid are cleaned by the storage component and the wiping component. When the separating grid moves up, the first electric telescopic rod on the outer side of the fixed wall plate and the mounting bracket works, which can push The cleaning sponge is attached to the outer wall of the separating grid, so that the outer wall of the separating grid can be rubbed and cleaned. At the same time, the four telescopic tubes are moved and stored in the cleaning shell through the four second electric sliding seats inside the second electric guide rail. Inside the body, the water delivery pump works, and the water flow inside the water storage tank is transported to the telescopic tube through the suction pipe. Inside the cleaning frame, it is sprayed by the cleaning nozzle. The first electric guide rail in the first guide groove works, and the first electric The sliding seat can drive the cleaning nozzle to move up and down, and drive the drive shaft and the guide shaft to rotate through the first motor, so that the elutriation plate and the separation grid can be cleaned by the cleaning nozzle; and the sewage can be discharged through the drain valve.
本发明的有益效果是:本发明的生产设备,结构简单,功能多样;在使用时,通过进料组件能够具有良好的上料检测功能,能够有效避免损坏的哈密瓜影响哈密瓜果汁的质量;而且,通过下料组件便于下料;同时,通过淘洗组件能够对哈密瓜进行分层分隔放置,从而有效降低哈密瓜在清洗时产生碰撞造成损伤的情况,而且也能够对哈密瓜具有良好的浸泡淘洗功能,有效除去哈密瓜表面粘固的泥土和杂质,大大提高哈密瓜的卫生效果,从而有利于提高果汁生产质量;同时,通过收纳组件和擦拭组件能够对淘洗结构进行清洁,清洁方便,有效除去淘洗结构表面沾染的泥土和杂质,从而能够有效降低污染,便于后续哈密瓜的清洗生产。The beneficial effects of the present invention are as follows: the production equipment of the present invention has a simple structure and various functions; when in use, the feeding component can have a good feeding detection function, which can effectively prevent the damaged cantaloupe from affecting the quality of the cantaloupe juice; and, The unloading component is convenient for unloading; at the same time, the cantaloupe can be placed in layers and separated by the elutriation component, thereby effectively reducing the damage caused by the collision of the cantaloupe during cleaning, and it can also have a good soaking and elutriating function for the cantaloupe. Effectively remove the soil and impurities stuck on the surface of the cantaloupe, greatly improve the hygienic effect of the cantaloupe, and thus help to improve the quality of juice production; at the same time, the panning structure can be cleaned by the storage component and the wiping component, which is convenient to clean and effectively removes the panning structure The soil and impurities contaminated on the surface can effectively reduce pollution and facilitate the subsequent cleaning and production of cantaloupe.
附图说明Description of drawings
图1为本发明的第一整体结构示意图;Fig. 1 is the first overall structure schematic diagram of the present invention;
图2为本发明的第二整体结构示意图;Fig. 2 is the second overall structure schematic diagram of the present invention;
图3为本发明局部结构示意图;Fig. 3 is the partial structure schematic diagram of the present invention;
图4为本发明的整体主视图;Fig. 4 is the overall front view of the present invention;
图5为本发明的整体俯视图;Fig. 5 is the overall top view of the present invention;
图6为本发明的整体剖视图;6 is an overall cross-sectional view of the present invention;
图例说明:1、防护箱;2、进料组件;3、清洁罐;4、收纳组件;5、淘洗组件;6、擦拭组件;7、下料组件;8、排污阀;9、承重支脚;21、进料筒;22、安装托座;23、电控箱;24、灯架;25、探照灯;26、观察窗;41、清洁架;42、清洁壳体;43、第一导向槽;44、第一电动导轨;45、第一电动滑座;46、清洁喷头;47、输水泵;48、伸缩管;49、储水箱;51、固定底座;52、第一电机;53、驱动轴;54、导向轴;55、第二导向槽;56、第二电动导轨;57、第二电动滑座;58、淘洗轴套;59、淘洗板;510、分隔网架;511、第三导向槽;512、第三电动导轨;513、第三电动滑座;514、防护端盖;61、固定壁板;62、安装支架;63、第一电动伸缩杆;64、清洁海绵;71、第四电动导轨;72、第四电动滑座;73、竖梁架;74、第二电机;75、第二电动伸缩杆;76、推料板;77、卸料板。Legend: 1. Protective box; 2. Feeding component; 3. Cleaning tank; 4. Storage component; 5. Elutriation component; 6. Wiping component; 7. Feeding component; 8. Drain valve; 9. Load-bearing feet ; 21, feeding cylinder; 22, mounting bracket; 23, electric control box; 24, lamp frame; 25, searchlight; 26, observation window; 41, cleaning frame; 42, cleaning shell; 43, first guide groove 44, the first electric guide rail; 45, the first electric sliding seat; 46, the cleaning nozzle; 47, the water pump; 48, the telescopic pipe; 49, the water storage tank; 51, the fixed base; 52, the first motor; 53, the drive shaft; 54, guide shaft; 55, second guide groove; 56, second electric guide rail; 57, second electric slide; 58, elutriation bushing; 59, elutriation plate; 510, separating grid; 511, The third guide groove; 512, the third electric guide rail; 513, the third electric sliding seat; 514, the protective end cover; 61, the fixed wall plate; 62, the mounting bracket; 63, the first electric telescopic rod; 64, the cleaning sponge; 71, the fourth electric guide rail; 72, the fourth electric slide; 73, the vertical beam frame; 74, the second motor; 75, the second electric telescopic rod; 76, the pushing plate; 77, the discharge plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面给出具体实施例。Specific examples are given below.
参见图1-6,一种优质哈密瓜果汁生产设备,包括防护箱1、进料组件2、清洁罐3、收纳组件4、淘洗组件5、擦拭组件6、下料组件7和排污阀8,防护箱1的内部中央固定安装有清洁罐3,且清洁罐3的内侧中央设置有淘洗组件5,防护箱1的顶部一侧设置有进料组件2,防护箱1的顶部中央设置有收纳组件4,且收纳组件4位于清洁罐3的顶部正上方,防护箱1的顶部另一侧设置有下料组件7,防护箱1的底部外壁一侧设置有排污阀8,且排污阀8的一端与清洁罐3的内部连通;1-6, a high-quality cantaloupe juice production equipment, including a
淘洗组件5包括固定底座51、第一电机52、驱动轴53、导向轴54、第二导向槽55、第二电动导轨56、第二电动滑座57、淘洗轴套58、淘洗板59和分隔网架510,固定底座51固定安装在清洁罐3的底部正下方,且固定底座51的外侧与防护箱1的内壁固定连接,固定底座51的底部端面中央固定安装有第一电机52,且第一电机52的顶部连接安装有驱动轴53,且驱动轴53的一端穿过固定底座51、清洁罐3连接安装有导向轴54,导向轴54的外壁四周均开设有第二导向槽55,且第二导向槽55的内部中央均固定安装有第二电动导轨56,第二电动导轨56的外侧设置有第二电动滑座57,且四个第二电动滑座57之间的角度为90°,第二电动滑座57的外壁一侧固定安装有淘洗轴套58,且淘洗轴套58与导向轴54的外壁贴合连接,洗轴套58的外壁四周中央均固定安装有淘洗板59,且淘洗板59的端面贴合安装有防撞胶垫,洗轴套58的外壁四周顶部均固定安装有分隔网架510,且分隔网架510位于淘洗板59的顶部端面,导向轴54的外壁底部一侧套接安装有防护端盖514。The elutriation assembly 5 includes a fixed base 51 , a first motor 52 , a drive shaft 53 , a guide shaft 54 , a second guide groove 55 , a second electric guide rail 56 , a second electric sliding seat 57 , an elutriation bushing 58 , and an elutriation plate 59 and the separation grid 510, the fixed base 51 is fixedly installed just below the bottom of the cleaning tank 3, and the outer side of the fixed base 51 is fixedly connected with the inner wall of the protective box 1, and the center of the bottom end face of the fixed base 51 is fixedly installed with a first motor 52 , and the top of the first motor 52 is connected and installed with a drive shaft 53, and one end of the drive shaft 53 passes through the fixed base 51, and the cleaning tank 3 is connected and installed with a guide shaft 54, and the outer wall of the guide shaft 54 is provided with a second guide groove all around 55, and the inner center of the second guide groove 55 is fixedly installed with a second electric guide rail 56, the outer side of the second electric guide rail 56 is provided with a second electric slide 57, and the angle between the four second electric slides 57 is 90°, and one side of the outer wall of the second electric sliding seat 57 is fixedly installed with an elutriation sleeve 58, and the elutriation sleeve 58 is connected with the outer wall of the guide shaft 54, and the center of the outer wall of the washing sleeve 58 is fixedly installed. There is an
防护箱1的底部端面四周均通过焊接固定安装有承重支脚9,且承重支脚9的底部端面通过螺钉固定安装有防滑垫板;通过承重支脚9和防滑垫板能够对防护箱1具有稳定的支撑效果。The bottom end face of the
清洁罐3的内壁一侧开设有第三导向槽511,且第三导向槽511的内部中央固定安装有第三电动导轨512,第三电动导轨512的外侧安装有第三电动滑座513,第三电动滑座513的一端中央固定安装有定位架,且防护端盖514的一端与定位架固定连接;第三导向槽511内部的第三电动导轨512工作,使得第三电动滑座513能够在清洁罐3的内侧滑动,从而通过定位架调节防护端盖514的高度。A
进料组件2包括进料筒21、安装托座22、电控箱23、灯架24、探照灯25和观察窗26,进料筒21通过焊接固定安装在防护箱1的外壁一侧,进料筒21的底部端面固定安装有安装托座22,且安装托座22的一侧与防护箱1的外壁端面固定连接,进料筒21的一侧端面固定安装有电控箱23,进料筒21的顶部端面固定安装有灯架24,且灯架24的底部端面边缘固定安装有探照灯25,灯架24的端面中央固定安装有观察窗26;通过进料组件2将需要清洗的哈密瓜进行外观检测,通过安装托座22能够对进料筒21进行支撑,通过电控箱23使得灯架24端面的探照灯25工作,从而能够提高照明效果,通过观察窗26能够对哈密瓜的外观进行观察检测。The feeding
收纳组件4包括清洁架41、清洁壳体42、第一导向槽43、第一电动导轨44、第一电动滑座45和清洁喷头46,清洁壳体42设置在清洁罐3的顶部正上方,清洁壳体42的外壁两侧均固定安装有清洁架41,且清洁架41的底部与防护箱1的顶部端面固定连接,清洁架41的内侧端面中央开设有第一导向槽43,且第一导向槽43穿过清洁壳体42与清洁壳体42的内部连通,第一导向槽43的内壁中央固定安装有第一电动导轨44,且第一电动导轨44的外侧设置有第一电动滑座45,第一电动滑座45的端面中央固定安装有清洁喷头46,且清洁喷头46的一端位于第一导向槽43的内侧;清洁壳体42的顶部端面一侧固定安装有储水箱49,清洁壳体42的顶部端面另一侧固定安装有输水泵47,且输水泵47通过抽水管与储水箱49的内部连通,输水泵47的另一端通过T型接头连接安装有伸缩管48,且伸缩管48的另一端穿过清洁架41与清洁喷头46固定连接;通过收纳组件4能够对淘洗板59和分隔网架510进行清洗。The
擦拭组件6包括固定壁板61、安装支架62、第一电动伸缩杆63和清洁海绵64,固定壁板61固定安装在防护箱1的外壁一端,且固定壁板61的端面中央固定安装有安装支架62,安装支架62的端面中央固定安装有第一电动伸缩杆63,第一电动伸缩杆63的一端固定安装有清洁海绵64,且清洁海绵64位于清洁罐3的外侧;通过擦拭组件6能够对淘洗板59和分隔网架510进行清洗。The wiping
下料组件7包括第四电动导轨71、第四电动滑座72、竖梁架73、第二电动伸缩杆75、推料板76和卸料板77,两个第四电动导轨71通过螺栓固定安装在防护箱1的顶部端面另一侧两端,且第四电动导轨71的顶部上方设置有第四电动滑座72,第四电动滑座72的顶部一端固定安装有竖梁架73,且竖梁架73的内侧设置有第二电动伸缩杆75,第二电动伸缩杆75的一端连接安装有推料板76,卸料板77固定安装在防护箱1的顶部端面另一侧外壁位置处;第四电动滑座72的顶部端面中央固定安装有第二电机74,竖梁架73的端面中央开设有下料槽,且第二电机74的电机轴穿过下料槽与第二电动伸缩杆75的一侧外壁固定连接;通过下料组件7能够将哈密瓜进行下料。The blanking
本发明的工作原理:使用时,通过承重支脚9和防滑垫板能够对防护箱1具有稳定的支撑效果,向清洁罐3的内部注入清洁用水后,通过进料组件2将需要清洗的哈密瓜进行外观检测,通过安装托座22能够对进料筒21进行支撑,通过电控箱23使得灯架24端面的探照灯25工作,从而能够提高照明效果,通过观察窗26能够对哈密瓜的外观进行观察检测,检测完成后,哈密瓜滚落到清洁罐3的顶部一侧;检测后的哈密瓜通过淘洗组件5进行转移到清洁罐3的内部,并在清洁罐3的内部进行淘洗处理,第三导向槽511内部的第三电动导轨512工作,使得第三电动滑座513能够滑升到清洁罐3的内侧顶部,从而带动定位架和防护端盖514移动到清洁罐3的内侧顶部,同时,四个第二导向槽55中第二电动滑座57处于最底部的第二电动导轨56工作,使得最底部第二电动滑座57在第二电动导轨56的外侧滑动下移,第二电动滑座57带动淘洗轴套58下移,直到淘洗板59和分隔网架510移动到防护端盖514的顶部上方后,通过四个淘洗板59将防护端盖514的顶部分隔成四个区域,哈密瓜经进料筒21滚落到防护端盖514的顶部的一个区域,固定底座51底部的第一电机52工作,通过驱动轴53带动导向轴54转动90°,从而能够将另一个哈密瓜放置在防护端盖514顶部的另一个区域,同理,将防护端盖514顶部的四个区域放置四个哈密瓜之后,第三电动导轨512和第二电动导轨56工作,使得第三电动滑座513和第二电动滑座57下移,直到分隔网架510移动到原先防护端盖514的位置,通过其他三个第二导向槽55中的第二电动导轨56和第二电动滑座57从低到高依次工作,从而能够实现多个哈密瓜的放置,通过多个分隔网架510和防护端盖514将十六个哈密瓜在不同高度上进行支撑分隔,并通过淘洗板59将哈密瓜进行单独分离后,第一电机52工作,通过驱动轴53和导向轴54能够将哈密瓜在清洁罐3的内部进行搅动,从而使得哈密瓜与清洁用水充分接触,能够具有良好的淘洗效果,在淘洗的过程中,能够有效避免哈密瓜碰撞造成损坏的情况,淘洗完成后,通过第三电动导轨512和第三电动滑座513使得防护端盖514以及第二电动滑座57和淘洗轴套58使得分隔网架510将哈密瓜推出清洁罐3的内部;清洗完成后,将哈密瓜通过下料组件7进行下料,第四电动导轨71工作,使得第四电动滑座72在第四电动导轨71的外侧移动,从而能够调节第二电动伸缩杆75的位置,竖梁架73外侧的第二电机74工作时,通过电机轴能够将第二电动伸缩杆75转动,转动到合适的位置后,第二电动伸缩杆75推动推料板76,直到推料板76与哈密瓜的外壁贴合,第四电动导轨71工作,使得第四电动滑座72在第四电动导轨71的外侧反向滑动,使得推料板76能够推动哈密瓜从防护端盖514和分隔网架510的顶部移出,并滚落到卸料板77的顶部,便于使用人员取出;并通过收纳组件4和擦拭组件6对淘洗板59和分隔网架510进行清洗,当分隔网架510上移时,固定壁板61和安装支架62外侧的第一电动伸缩杆63工作,能够推动清洁海绵64与分隔网架510的外壁贴合,从而能够将分隔网架510的外壁进行摩擦清洁,同时,通过第二电动导轨56内部的四个第二电动滑座57,将四个伸缩管48移动收纳到清洁壳体42的内部,输水泵47工作,通过抽水管将储水箱49内部的水流输送到伸缩管48,在清洁架41的内部,经清洁喷头46进行喷洒,第一导向槽43内部的第一电动导轨44工作,通过第一电动滑座45能够带动清洁喷头46进行上下移动,并通过第一电机52带动驱动轴53和导向轴54转动,从而能够通过清洁喷头46对淘洗板59以及分隔网架510进行清洁;并通过排污阀8能够将污水排出清洁罐3。The working principle of the present invention: during use, the
一种优质哈密瓜果汁生产设备的生产方法,包括以下步骤:A production method for high-quality cantaloupe juice production equipment, comprising the following steps:
步骤S1:使用时,通过承重支脚9和防滑垫板能够对防护箱1具有稳定的支撑效果,向清洁罐3的内部注入清洁用水后,通过进料组件2将需要清洗的哈密瓜进行外观检测,通过安装托座22能够对进料筒21进行支撑,通过电控箱23使得灯架24端面的探照灯25工作,从而能够提高照明效果,通过观察窗26能够对哈密瓜的外观进行观察检测,检测完成后,哈密瓜滚落到清洁罐3的顶部一侧;Step S1: During use, the
步骤S2:检测后的哈密瓜通过淘洗组件5进行转移到清洁罐3的内部,并在清洁罐3的内部进行淘洗处理,第三导向槽511内部的第三电动导轨512工作,使得第三电动滑座513能够滑升到清洁罐3的内侧顶部,从而带动定位架和防护端盖514移动到清洁罐3的内侧顶部,同时,四个第二导向槽55中第二电动滑座57处于最底部的第二电动导轨56工作,使得最底部第二电动滑座57在第二电动导轨56的外侧滑动下移,第二电动滑座57带动淘洗轴套58下移,直到淘洗板59和分隔网架510移动到防护端盖514的顶部上方后,通过四个淘洗板59将防护端盖514的顶部分隔成四个区域,哈密瓜经进料筒21滚落到防护端盖514的顶部的一个区域,固定底座51底部的第一电机52工作,通过驱动轴53带动导向轴54转动90°,从而能够将另一个哈密瓜放置在防护端盖514顶部的另一个区域,同理,将防护端盖514顶部的四个区域放置四个哈密瓜之后,第三电动导轨512和第二电动导轨56工作,使得第三电动滑座513和第二电动滑座57下移,直到分隔网架510移动到原先防护端盖514的位置,通过其他三个第二导向槽55中的第二电动导轨56和第二电动滑座57从低到高依次工作,从而能够实现多个哈密瓜的放置,通过多个分隔网架510和防护端盖514将十六个哈密瓜在不同高度上进行支撑分隔,并通过淘洗板59将哈密瓜进行单独分离后,第一电机52工作,通过驱动轴53和导向轴54能够将哈密瓜在清洁罐3的内部进行搅动,从而使得哈密瓜与清洁用水充分接触,能够具有良好的淘洗效果,在淘洗的过程中,能够有效避免哈密瓜碰撞造成损坏的情况,淘洗完成后,通过第三电动导轨512和第三电动滑座513使得防护端盖514以及第二电动滑座57和淘洗轴套58使得分隔网架510将哈密瓜推出清洁罐3的内部;Step S2: The detected cantaloupe is transferred to the inside of the
步骤S3:清洗完成后,将哈密瓜通过下料组件7进行下料,第四电动导轨71工作,使得第四电动滑座72在第四电动导轨71的外侧移动,从而能够调节第二电动伸缩杆75的位置,竖梁架73外侧的第二电机74工作时,通过电机轴能够将第二电动伸缩杆75转动,转动到合适的位置后,第二电动伸缩杆75推动推料板76,直到推料板76与哈密瓜的外壁贴合,第四电动导轨71工作,使得第四电动滑座72在第四电动导轨71的外侧反向滑动,使得推料板76能够推动哈密瓜从防护端盖514和分隔网架510的顶部移出,并滚落到卸料板77的顶部,便于使用人员取出;并通过收纳组件4和擦拭组件6对淘洗板59和分隔网架510进行清洗,当分隔网架510上移时,固定壁板61和安装支架62外侧的第一电动伸缩杆63工作,能够推动清洁海绵64与分隔网架510的外壁贴合,从而能够将分隔网架510的外壁进行摩擦清洁,同时,通过第二电动导轨56内部的四个第二电动滑座57,将四个伸缩管48移动收纳到清洁壳体42的内部,输水泵47工作,通过抽水管将储水箱49内部的水流输送到伸缩管48,在清洁架41的内部,经清洁喷头46进行喷洒,第一导向槽43内部的第一电动导轨44工作,通过第一电动滑座45能够带动清洁喷头46进行上下移动,并通过第一电机52带动驱动轴53和导向轴54转动,从而能够通过清洁喷头46对淘洗板59以及分隔网架510进行清洁;并通过排污阀8能够将污水排出清洁罐3。Step S3: After the cleaning is completed, the cantaloupe is cut through the cutting
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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