CN115122223A - Rotary polishing and grinding floating tool for machining surfaces of ferrule parts - Google Patents
Rotary polishing and grinding floating tool for machining surfaces of ferrule parts Download PDFInfo
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- CN115122223A CN115122223A CN202211059711.7A CN202211059711A CN115122223A CN 115122223 A CN115122223 A CN 115122223A CN 202211059711 A CN202211059711 A CN 202211059711A CN 115122223 A CN115122223 A CN 115122223A
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- 238000005498 polishing Methods 0.000 title claims abstract description 62
- 238000007667 floating Methods 0.000 title claims abstract description 50
- 238000003754 machining Methods 0.000 title claims description 20
- 238000012545 processing Methods 0.000 claims abstract description 144
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 229920001971 elastomer Polymers 0.000 claims description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
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- 235000014571 nuts Nutrition 0.000 description 7
- 230000003746 surface roughness Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000007517 polishing process Methods 0.000 description 5
- 238000007730 finishing process Methods 0.000 description 4
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- 239000004677 Nylon Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
- B24B31/0224—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels the workpieces being fitted on a support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域technical field
本发明属于光整加工技术领域,具体为一种用于套圈类零件表面加工的回转式抛磨浮动工装。The invention belongs to the technical field of finishing processing, in particular to a rotary polishing floating tool used for surface processing of ferrule parts.
背景技术Background technique
航空发动机服役于高温、高压、高转速的极端环境,但仍需保证其可靠的运行性能以及使用寿命。主轴轴承作为航空发动机转子系统的关节,承担着整机正常运转的使命。套圈作为一类主要承载零件,其表面质量直接影响着发动机的运行性能和寿命。目前使用的套圈光整加工方法有在线电解磨削技术、电化学磨削、双电解磨削、基于介电泳效应的磨粒流抛光等,这些工艺各有优缺点。但其都是对零件的某特定简单规则的表面进行加工,例如内表面,外表面或滚道,不能实现零件各表面整体形性协同加工。Aero-engines are used in extreme environments of high temperature, high pressure and high speed, but they still need to ensure their reliable operating performance and service life. As the joint of the aero-engine rotor system, the main shaft bearing undertakes the mission of the normal operation of the whole machine. As a kind of main bearing parts, the surface quality of the ferrule directly affects the running performance and life of the engine. The currently used ferrule finishing methods include on-line electrolytic grinding technology, electrochemical grinding, double electrolytic grinding, and abrasive flow polishing based on the dielectrophoresis effect, etc. These processes have their own advantages and disadvantages. However, they all process a certain simple and regular surface of the part, such as the inner surface, outer surface or raceway, and cannot realize the integral shape co-processing of each surface of the part.
滚磨光整加工作为一类典型的、常用的、有效的表面完整性制造工艺,可以在保持精度的同时对影响零件表面完整性的多指标综合改善。中国航发哈尔滨轴承有限公司提出一种采用旋流滚磨工艺光整轴承套圈内外表面的方法(CN202011607714.0),需分两步分别光整套圈内、外表面,且均需对套圈进行固定装夹。但固定装夹会使表面留下痕迹,且存在外圈内表面加工均匀性差、残余压应力未能达标等问题。因此亟需一种能实现大中型套圈类零件无损伤装夹的工装装置及方法,用以实现大中型套圈类零件无损伤整体均匀一致性抛磨,改善套圈各表面的表面完整性。As a typical, commonly used and effective surface integrity manufacturing process, barrel finishing can comprehensively improve multiple indicators that affect the surface integrity of parts while maintaining accuracy. China Aviation Development Harbin Bearing Co., Ltd. proposed a method of smoothing the inner and outer surfaces of the bearing rings by using the swirl rolling process (CN202011607714.0). Carry out fixed clamping. However, the fixed clamping will leave traces on the surface, and there are problems such as poor processing uniformity of the inner surface of the outer ring and failure of the residual compressive stress to meet the standard. Therefore, there is an urgent need for a tooling device and method that can realize damage-free clamping of large and medium-sized ferrule parts, so as to achieve uniform and uniform polishing of large and medium-sized ferrule parts without damage, and improve the surface integrity of each surface of the ferrule. .
发明内容SUMMARY OF THE INVENTION
本发明旨在解决目前滚磨工艺光整轴承套圈内外表面时通常需对套圈进行固定装夹,会使套圈表面留下痕迹,导致加工均匀性差、残余压应力未能达标等技术问题,提供了一种用于套圈类零件表面加工的回转式抛磨浮动工装。The invention aims to solve the technical problems such as poor processing uniformity and failure of residual compressive stress to reach the standard due to the fact that the ferrule usually needs to be fixed and clamped when the inner and outer surfaces of the bearing ferrule are smoothed in the current rolling grinding process, which will leave traces on the surface of the ferrule. , which provides a rotary polishing and floating tool for surface processing of ferrule parts.
本发明解决其技术问题采用的技术手段是:一种用于套圈类零件表面加工的回转式抛磨浮动工装,包括加工容器、下连接盘、上连接盘和至少三根支撑杆,加工容器包括可拆卸连接的加工仓和封盖,下连接盘固连至加工仓的底壁中央,上连接盘固连至封盖内壁中央,加工仓的底壁中点和封盖的中点均位于浮动工装回转轴线上,支撑杆的两端分别可拆卸垂直连接至上连接盘和下连接盘,且所有支撑杆均匀分布至以加工仓的底壁的中心为圆心的圆周上,待加工套圈套设于所有支撑杆外部且套圈的内径大于支撑杆所在圆周的半径;加工容器中填充有抛磨加工介质。将待加工套圈悬挂于所有支撑杆上,因为套圈的半径大于支撑杆所在圆周的半径,因此通过数根支撑杆的单面约束实现套圈的浮动装夹,支撑杆随加工容器回转时,套圈通过与支撑杆之间的摩擦实现持续回转运动。加工时,在加工容器内装入抛磨加工介质,抛磨加工介质随容器运动对套圈表面各处产生一定的相对运动和作用力,从而达到套圈类零件各表面一次性光整加工的目的,本发明可用于处理大中型套圈,且该抛方法材料去除量小,可以在保证套圈类零件原有精度的同时并提高表面性能,实现形性协同抛磨加工。具体实际使用时,浮动工装为竖直状态,其中浮动工装的后端部即为加工仓的底壁,浮动工装的前端部即为封盖所在位置,下连接盘位于后侧,上连接盘位于前侧,加工容器静止时,套圈整体位于竖直方向,套圈悬挂于靠上的两根支撑杆上。加工容器内部中间平面为基准平面,以浮动工装回转轴线为X轴,以基准平面和回转轴线交点为原点O,在加工容器上建立XYZ直角坐标系,加工容器可以绕X轴实现正反转。为防止抛磨过程中抛磨介质粘结到套圈上对套圈表面留下划痕,在支撑杆圆柱面上切两个楔角。The technical means adopted by the present invention to solve the technical problem are: a rotary polishing floating tool for surface processing of ferrule parts, comprising a processing container, a lower connecting plate, an upper connecting plate and at least three support rods, and the processing container includes The processing chamber and the cover are detachably connected. The lower connecting plate is fixed to the center of the bottom wall of the processing chamber, and the upper connecting plate is fixed to the center of the inner wall of the cover. The center of the bottom wall of the processing chamber and the center of the cover are both floating. On the axis of rotation of the tooling, the two ends of the support rod are detachable and vertically connected to the upper connecting plate and the lower connecting plate, and all the support rods are evenly distributed on the circumference with the center of the bottom wall of the processing bin as the center, and the ferrule to be processed is sleeved on the All support rods are external and the inner diameter of the ferrule is greater than the radius of the circumference where the support rods are located; the processing vessel is filled with a polishing processing medium. Hang the ferrule to be processed on all the support rods, because the radius of the ferrule is larger than the radius of the circumference of the support rod, so the floating clamping of the ferrule is realized by the single-sided constraint of several support rods. When the support rod rotates with the processing container , the ferrule realizes continuous rotary motion through friction with the support rod. During processing, the polishing medium is loaded into the processing container, and the polishing medium produces a certain relative motion and force on the surface of the ferrule with the movement of the container, so as to achieve the purpose of one-time finishing of the surfaces of the ferrule parts. The present invention can be used for processing large and medium-sized ferrules, and the polishing method has a small amount of material removed, which can ensure the original precision of ferrule-like parts while improving the surface performance, and realize the synergistic polishing process of shape and shape. In actual use, the floating tooling is in a vertical state, in which the rear end of the floating tooling is the bottom wall of the processing chamber, the front end of the floating tooling is where the cover is located, the lower connecting plate is located on the back side, and the upper connecting plate is located on the back side. On the front side, when the processing container is stationary, the ferrule is positioned in the vertical direction as a whole, and the ferrule is suspended on two upper support rods. The inner middle plane of the processing container is the reference plane, the axis of rotation of the floating tooling is the X axis, and the intersection of the reference plane and the axis of rotation is the origin O, and the XYZ rectangular coordinate system is established on the processing container, and the processing container can realize forward and reverse rotation around the X axis. In order to prevent the polishing medium from sticking to the ferrule and leaving scratches on the surface of the ferrule during the polishing process, two wedge angles are cut on the cylindrical surface of the support rod.
本发明所述一种用于套圈类零件表面加工的回转式抛磨浮动工装的使用方法为:The method of using a rotary polishing floating tool for surface processing of ferrule parts according to the present invention is as follows:
S1、先在下连接盘上通过螺钉固定下限位条,并将所有支撑杆的底端与下连接盘连接,组成下部连接件,将下部连接件安装在加工仓的底壁中央上;S1. First, fix the lower limit bar on the lower connecting plate with screws, and connect the bottom ends of all support rods with the lower connecting plate to form a lower connecting piece, and install the lower connecting piece on the center of the bottom wall of the processing bin;
S2、将待加工套圈悬挂于支撑杆上;S2, hang the ferrule to be processed on the support rod;
S3、将上限位条通过螺钉固定在上连接盘上,再将上连接盘与支撑杆的顶端通过螺钉相连接;S3. Fix the upper limit bar on the upper connecting plate with screws, and then connect the upper connecting plate and the top of the support rod with screws;
S4、向加工仓内装入抛磨加工介质,抛磨加工介质的填充量为加工容器容积的50%-80%;S4. Load the polishing medium into the processing bin, and the filling amount of the polishing medium is 50%-80% of the volume of the processing container;
S5、在加工仓与封盖接触的上端面的两道环向边缘沟槽内装两道O型橡胶密封圈,再将封盖闭合;S5. Install two O-shaped rubber sealing rings in the two annular edge grooves on the upper end face of the processing bin and the cover, and then close the cover;
S6、将回转式抛磨浮动工装通过连接件固定在电机上,以转速n1 顺时针绕回转轴线转动,加工时间为t1 ;S6, fix the rotary polishing floating tool on the motor through the connecting piece, rotate clockwise around the rotary axis at the speed n1, and the processing time is t1 ;
S7、之后再以转速n2逆时针绕回转轴线转动,加工时间为t2 ;S7, then rotate counterclockwise around the axis of rotation at the rotational speed n 2 , and the processing time is t 2 ;
S8、重复加工步骤S6至S7,直到完成套圈的光整加工;S8. Repeat the processing steps S6 to S7 until the finishing process of the ferrule is completed ;
S9、取下封盖与上连接盘,从支撑杆上取下套圈即可。S9. Remove the cover and the upper connecting plate, and then remove the ferrule from the support rod.
优选的,上连接盘和下连接盘均为圆形环板,上连接盘和下连接盘的圆心位于浮动工装回转轴线上,这是为了回转重心稳定;上连接盘上连接有至少三根位于上连接盘径向上的上限位条,上限位条沿上连接盘的周向均匀分布;下连接盘上连接有至少三根位于下连接盘径向上的下限位条,下限位条沿下连接盘的周向均匀分布,上连接盘和下连接盘上的上限位条和下限位条能够限定套圈的水平抛磨范围,而且上限位条和下限位条也能防止套圈直接磕碰到加工容器的内壁,通过数根上限位条和下限位条能实现套圈的水平限位。Preferably, both the upper connecting plate and the lower connecting plate are circular ring plates, and the circle centers of the upper connecting plate and the lower connecting plate are located on the axis of rotation of the floating tooling, which is to stabilize the center of rotation; The upper limit bars on the radial direction of the connecting plate are evenly distributed along the circumference of the upper connecting plate; the lower connecting plate is connected with at least three lower limit bars located on the radial direction of the lower connecting plate, and the lower limit bars are along the circumference of the lower connecting plate. The upper and lower limit bars on the upper and lower connecting plates can limit the horizontal polishing range of the ferrule, and the upper and lower limit bars can also prevent the ferrule from directly hitting the inner wall of the processing vessel. , the horizontal limit of the ferrule can be achieved through several upper limit bars and lower limit bars.
优选的,上限位条和下限位条均为结构大小一致的半圆柱形条状结构,上限位条和下限位条的平直侧壁分别紧贴上连接盘和下连接盘。上限位条和下限位条的圆柱面朝向待加工套圈,防止待加工套圈在回转时被磕坏损伤或者防止被卡停,影响最终加工效果。Preferably, the upper limit bar and the lower limit bar are both semi-cylindrical strip structures with the same structure and size, and the straight side walls of the upper limit bar and the lower limit bar are in close contact with the upper connection plate and the lower connection plate respectively. The cylindrical surfaces of the upper limit bar and the lower limit bar face the ferrule to be processed, so as to prevent the ferrule to be processed from being damaged or stuck during rotation, which affects the final processing effect.
优选的,加工容器的内腔涂覆有软弹性附着层,加工仓中下连接盘和上连接盘的轴向间距为L,L=B+2a+2b,B为待加工套圈的厚度,a为上限位条或下限位条的半径,b为待加工套圈的两端面分别与对应的上限位条或下限位条之间的间距,b的最小取值范围控制在30-60mm之间。这样设置符合加工要求,软弹性附着层可设置为聚氨酯或尼龙等材料,软弹性附着层可防止加工容器内壁被抛磨加工介质磨损且提高摩擦系数。Preferably, the inner cavity of the processing container is coated with a soft elastic adhesive layer, the axial distance between the lower connecting plate and the upper connecting plate in the processing chamber is L, L=B+2a+2b, B is the thickness of the ferrule to be processed, a is the radius of the upper limit bar or lower limit bar, b is the distance between the two end faces of the ferrule to be processed and the corresponding upper limit bar or lower limit bar, and the minimum value range of b is controlled between 30-60mm . This setting meets the processing requirements. The soft elastic adhesion layer can be made of materials such as polyurethane or nylon. The soft elastic adhesion layer can prevent the inner wall of the processing container from being worn by the polishing processing medium and improve the friction coefficient.
优选的,加工仓为正六棱柱形状,加工仓的内切圆半径为rb,rb=RI+RO-r-rs+h,其中RI为套圈内径, RO为套圈外径,r为单根支撑杆的圆心与浮动工装回转中心之间的距离,rs为支撑杆半径,h为套圈静止时最低点与加工仓内壁最低点之间的距离,h的最小取值范围控制在50-100mm之间。这样设置结构合理,满足加工要求。Preferably, the processing bin is in the shape of a regular hexagonal prism, and the radius of the inscribed circle of the processing bin is r b , where r b =R I +R O -rr s +h, where R I is the inner diameter of the ferrule, and R O is the outer diameter of the ferrule , r is the distance between the center of a single support rod and the center of rotation of the floating tooling, rs is the radius of the support rod, h is the distance between the lowest point of the ferrule and the lowest point of the inner wall of the processing bin when the ferrule is stationary, and the minimum value of h The range is controlled between 50-100mm. In this way, the setting structure is reasonable and meets the processing requirements.
优选的,所有支撑杆所在圆周的外接圆半径为rf,单根支撑杆圆心与浮动工装回转中心的间距为r,且rf=r+ rs,为了满足浮动夹装要求,需要满足3rs <rf<RI。这样设置结构合理。Preferably, the radius of the circumscribed circle of the circumference where all the support rods are located is r f , the distance between the center of a single support rod and the center of rotation of the floating tooling is r, and r f =r + rs s , in order to meet the requirements of floating clamping, it needs to meet 3rs s <r f <R I . This set up the structure is reasonable.
优选的,支撑杆由碳钢材质制成,且支撑杆的外壁上套设有柔性套筒。支撑杆采用“内刚外柔”的布置形式,内部采用碳钢材质,满足对套圈的承载要求,其外部套有柔性套筒,避免加工中磕碰工件的内表面,可起保护作用,同时柔性套筒可为待加工套圈提供实现摩擦驱动所需的摩擦系数。Preferably, the support rod is made of carbon steel, and a flexible sleeve is sleeved on the outer wall of the support rod. The support rod adopts the arrangement of "inner rigidity and outer softness", and the inner part is made of carbon steel to meet the bearing requirements of the ferrule. The outer part is covered with a flexible sleeve to avoid bumping the inner surface of the workpiece during processing, which can play a protective role. The flexible sleeve provides the ferrule to be machined with the coefficient of friction required to achieve frictional drive.
优选的,加工仓与封盖接触的上端面上开有两道环向边缘沟槽, 环向边缘沟槽中装配有O型橡胶密封圈,加工仓与封盖闭合后通过多套紧固螺栓螺母组件固定连接。Preferably, two circumferential edge grooves are opened on the upper end surface of the processing bin in contact with the cover, and an O-shaped rubber sealing ring is installed in the circumferential edge groove. After the processing bin and the cover are closed, a plurality of sets of fastening bolts are used. Nut assembly fixed connection.
优选的,加工仓还可设置为圆柱形或正五棱柱,封盖的形状与加工仓的形状适配。加工仓以及封盖的形状根据具体需要设定,还可以设置其他多棱柱。Preferably, the processing bin can also be configured as a cylinder or a regular pentagonal prism, and the shape of the cover is adapted to the shape of the processing bin. The shape of the processing bin and the cover can be set according to specific needs, and other polygonal prisms can also be set.
优选的,抛磨加工介质包括滚抛磨块和液体介质,滚抛磨块的填充量为加工容器容积的50%-80%。这样设置十分合理。Preferably, the polishing processing medium includes a rolling polishing block and a liquid medium, and the filling amount of the rolling polishing block is 50%-80% of the volume of the processing container. This setting is very reasonable.
本发明的有益效果是:利用所述回转式抛磨浮动工装对零件加工时,材料去除量较小,在保证套圈类零件原有精度的基础上提高其表面质量,可实现形性协同抛磨加工;可以有效降低套圈表面粗糙度值,改善表面纹理,提高套圈的表面完整性,实现各表面的一次性加工,可有效提高效率、降低成本。The beneficial effects of the invention are: when using the rotary polishing floating tool to process parts, the amount of material removed is small, the surface quality of the ferrule parts can be improved on the basis of ensuring the original accuracy of the ferrule type parts, and the shape and shape synergistic polishing can be realized. Grinding; it can effectively reduce the surface roughness value of the ferrule, improve the surface texture, improve the surface integrity of the ferrule, and realize one-time processing of each surface, which can effectively improve efficiency and reduce costs.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本发明所述一种用于套圈类零件表面加工的回转式抛磨浮动工装的加工套圈时的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a rotary polishing floating tool used for surface processing of ferrule parts according to the present invention when processing a ferrule.
图2为图1的A-A方向剖视图。FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1 .
图3为本发明所述回转式抛磨浮动工装的支撑杆截面局部放大图(即图1中I处的放大图)。3 is a partial enlarged view of the cross-section of the support rod of the rotary polishing floating tooling according to the present invention (that is, the enlarged view at I in FIG. 1 ).
图4为轴承套圈加工前的表面图。Figure 4 is a surface view of the bearing ring before machining.
图5为轴承套圈加工后的表面图。Figure 5 is a surface view of the bearing ring after machining.
图6为轴承套圈加工前的表面形貌图。Figure 6 shows the surface topography of the bearing ring before machining.
图7为轴承套圈加工后的表面形貌图。Figure 7 shows the surface topography of the bearing ring after processing.
图中:1、加工容器;2、下连接盘;3、上连接盘;4、支撑杆;5、加工仓;6、封盖;7、待加工套圈;8、抛磨加工介质;9、上限位条;10、下限位条;11、O型橡胶密封圈;12、螺栓螺母组件。In the figure: 1. Processing container; 2. Lower connecting plate; 3. Upper connecting plate; 4. Support rod; 5. Processing bin; 6. Cover; 7. Ferrule to be processed; 8. Polishing processing medium; 9. , Upper limit bar; 10, Lower limit bar; 11, O-shaped rubber sealing ring; 12, Bolt and nut assembly.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语 “第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "first" and "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
一种用于套圈类零件表面加工的回转式抛磨浮动工装,如图1-图3所示,包括加工容器1、下连接盘2、上连接盘3和至少三根支撑杆4,加工容器1包括可拆卸连接的加工仓5和封盖6,加工仓5与封盖6接触的上端面上开有两道环向边缘沟槽, 环向边缘沟槽中装配有O型橡胶密封圈11,加工仓5与封盖6闭合后通过多套螺栓螺母组件12固定连接,螺栓螺母组件12包括吊环螺母和活节螺栓,加工仓5的外壁靠近前端边缘处通过铰接耳连接有多组用于装配螺栓螺母组件12的销轴,活节螺栓穿置在销轴上,加工仓5和封盖6的边缘均设置有凸缘,与每组活节螺栓对应的凸缘上均开有避让活节螺栓的缺口,转动活节螺栓置于对应缺口中后,活节螺栓再与吊环螺母螺纹配合紧固连接,进而实现封盖6和加工仓5的紧固连接;加工容器1的内腔涂覆有软弹性附着层,加工仓5中下连接盘2和上连接盘3的轴向间距为L,L=B+2a+2b,B为待加工套圈7的厚度,a为上限位条9或下限位条10的半径,b为待加工套圈7的两端面分别与对应的上限位条9或下限位条10之间的间距,c为下连接盘2的厚度,b的最小取值范围控制在30-60mm之间,加工仓5中下连接盘2和上连接盘3的轴向间距L就是待加工套圈7的加工活动范围;加工仓5为正六棱柱形状,加工仓5的内切圆半径为rb,rb=RI+RO-r-rs+h,其中RI为套圈内径, RO为套圈外径,r为单根支撑杆4的圆心与浮动工装回转中心之间的距离,rs为支撑杆4半径,h为套圈静止时最低点与加工仓5内壁最低点之间的距离,h的最小取值范围控制在50-100mm之间;加工仓5还可设置为圆柱形或正五棱柱等其他多棱柱形状,封盖6的形状与加工仓5的形状适配;下连接盘2固连至加工仓5的底壁中央,上连接盘3固连至封盖6内壁中央,上连接盘3和下连接盘2均为圆形环板,上连接盘3和下连接盘2的圆心位于浮动工装回转轴线上,这是为了回转重心稳定;上连接盘3上连接有至少三根位于上连接盘3径向上的上限位条9,上限位条9沿上连接盘3的周向均匀分布;下连接盘2上连接有至少三根位于下连接盘2径向上的下限位条10,下限位条10沿下连接盘2的周向均匀分布;上限位条9和下限位条10均为结构大小一致的半圆柱形条状结构,上限位条9和下限位条10的平直侧壁分别紧贴上连接盘3和下连接盘2;加工仓5的底壁中点和封盖6的中点均位于浮动工装回转轴线上,支撑杆4的两端分别可拆卸垂直连接至上连接盘3和下连接盘2,且所有支撑杆4均匀分布至以加工仓5的底壁的中心为圆心的圆周上,待加工套圈7套设于所有支撑杆4外部且套圈的半径大于支撑杆4所在圆周的半径;所有支撑杆4所在圆周的外接圆半径为rf,单根支撑杆4圆心与浮动工装回转中心的间距为r,且rf=r+ rs,为了满足浮动夹装要求,需要满足3rs <rf<RI;支撑杆4由碳钢材质制成,且支撑杆4的外壁上套设有柔性套筒;加工容器1中填充有抛磨加工介质8,抛磨加工介质8包括滚抛磨块和液体介质,滚抛磨块的填充量为加工容器1容积的50%-80%。具体实施时,支撑杆4和上限位条9、下限位条10可设置为3~10个,具体实施例中支撑杆4和上限位条9、下限位条10分别设置为六个。且支撑杆4与上限位条9/下限位条10之间的夹角为α,α的取值依据α=360°/2n确定。A rotary polishing floating tool for surface processing of ferrule parts, as shown in Figure 1-Figure 3, includes a
将待加工套圈7悬挂于所有支撑杆4上,因为套圈的半径大于支撑杆4所在圆周的半径,因此通过数根支撑杆4的单面约束实现套圈的浮动装夹,支撑杆4随加工容器1回转时,套圈通过与支撑杆4之间的摩擦实现持续回转运动。加工时,在加工容器1内装入抛磨加工介质8,抛磨加工介质8随容器运动对套圈表面各处产生一定的相对运动和作用力,从而达到套圈类零件各表面一次性光整加工的目的,且该抛方法材料去除量小,可以在保证套圈类零件原有精度的同时并提高表面性能,实现形性协同抛磨加工,具体加工图如图4-图7所示。具体实际使用时,浮动工装为竖直状态,其中浮动工装的后端部即为加工仓5的底壁,浮动工装的前端部即为封盖6所在位置,下连接盘2位于后侧,上连接盘3位于前侧,加工容器1静止时,套圈整体位于竖直方向,套圈悬挂于靠上的两根支撑杆4上。加工容器1内部中间平面为基准平面,以浮动工装回转轴线为X轴,以基准平面和回转轴线交点为原点O,在加工容器1上建立XYZ直角坐标系,加工容器1可以绕X轴实现正反转。为防止抛磨过程中抛磨介质粘结到套圈上对套圈表面留下划痕,在支撑杆4圆柱面上切两个楔角,如图3所示。本发明所述一种用于套圈类零件表面加工的回转式抛磨浮动工装的使用方法为:The
S1、先在下连接盘2上通过螺钉固定下限位条10,并将所有支撑杆4的底端与下连接盘2连接,组成下部连接件,将下部连接件安装在加工仓5的底壁中央上;S1. First, fix the
S2、将待加工套圈7悬挂于支撑杆4上;S2, hang the
S3、将上限位条9通过螺钉固定在上连接盘3上,再将上连接盘3与支撑杆4的顶端通过螺钉相连接;S3, fix the
S4、向加工仓5内装入抛磨加工介质8,抛磨加工介质8的填充量为加工容器1容积的50%-80%;S4. Load the polishing
S5、在加工仓5与封盖6接触的上端面的两道环向边缘沟槽内装两道O型橡胶密封圈11,再将封盖6闭合;S5, install two O-shaped rubber sealing rings 11 in the two annular edge grooves on the upper end face of the
S6、将回转式抛磨浮动工装通过连接件固定在电机上,以转速n1 顺时针绕回转轴线转动,加工时间为t1 ;S6, fix the rotary polishing floating tool on the motor through the connecting piece, rotate clockwise around the rotary axis at the speed n1, and the processing time is t1;
S7、之后再以转速n2逆时针绕回转轴线转动,加工时间为t2 ;S7, then rotate counterclockwise around the axis of rotation at the rotational speed n2, and the processing time is t2;
S8、重复加工步骤S6至S7,直到完成套圈的光整加工;S8. Repeat the processing steps S6 to S7 until the finishing process of the ferrule is completed;
S9、取下封盖6与上连接盘3,从支撑杆4上取下套圈即可。S9 , remove the
具体实施例1中,为保证套圈5可实现持续运动,支撑杆4和上限位条9、下限位条10分别设置为六个。支撑杆4整体所在圆周的外接圆半径为200mm,其中单根支撑杆4半径为25cm,容器体的截面形状为正六边形。其内切圆半径RB为 540mm单根支撑杆5圆心与浮动工装回转中心距离为175mm;上限位条9和下限位条10位置对应,上限位条9或下限位条10与支撑杆4位置均相错且夹角为30°,上限位条9和下限位条10均为半圆柱体,半径为30mm,长度L1为300mm,待加工套圈7可为轴承外圈,其外径为605mm,水平方向宽度为78mm。该待加工套圈7利用上述用于套圈类零件表面加工的回转式抛磨浮动工装进行抛磨加工的过程为:In the
S1、先在下连接盘2上通过螺钉固定下限位条10,并将所有支撑杆4的底端与下连接盘2连接,组成下部连接件,将下部连接件安装在加工仓5的底壁中央上;S1. First, fix the
S2、将待加工套圈7悬挂于支撑杆4上;S2, hang the
S3、将上限位条9通过螺钉固定在上连接盘3上,再将上连接盘3与支撑杆4的顶端通过螺钉相连接;S3, fix the
S4、向加工仓5内装入抛磨加工介质8,加工仓5的体积约为232L,抛磨加工介质8的填充量为加工容器1容积的70%,则抛磨加工介质8的填充量约为150L,抛磨加工介质8由14#核桃壳和S-100滚光油组成;S4. Load the polishing
S5、在加工仓5与封盖6接触的上端面的两道环向边缘沟槽内装两道O型橡胶密封圈11,再将封盖6闭合;S5, install two O-shaped rubber sealing rings 11 in the two annular edge grooves on the upper end face of the
S6、将回转式抛磨浮动工装通过连接件固定在电机上,以转速62r/min顺时针绕回转轴线转动,加工时间为60min;S6. Fix the rotary polishing floating tool on the motor through the connector, rotate clockwise around the rotary axis at a speed of 62r/min, and the processing time is 60min;
S7、之后再以转速62r/min逆时针绕回转轴线转动,加工时间为60min;S7, then rotate counterclockwise around the rotation axis at a speed of 62r/min, and the processing time is 60min;
S8、重复加工步骤S6至S7,共计加工时间240min,直到完成套圈的光整加工;S8, repeat the processing steps S6 to S7, the total processing time is 240min, until the finishing process of the ferrule is completed;
S9、取下封盖6与上连接盘3,从支撑杆4上取下套圈即可。S9 , remove the
加工效果:套圈内圆柱表面粗糙度Ra值由0.795μm下降到0.613μm,划痕部分去除,外圆柱表面粗糙度Ra值由0.929μm下降到0.872μm,划痕部分去除,端面粗糙度Ra值由0.615μm下降到0.525μm,划痕部分去除,实现光整加工目标。Processing effect: The surface roughness Ra value of the inner cylinder of the ferrule is reduced from 0.795μm to 0.613μm, the scratches are removed, the surface roughness Ra value of the outer cylinder is reduced from 0.929μm to 0.872μm, the scratches are removed, and the end surface roughness Ra value From 0.615μm to 0.525μm, the scratch part is removed, and the finishing target is achieved.
具体实施例2中,待加工套圈7为轴承内圈,其外径为490mm,宽度为41mm,采用本发明上述用于套圈类零件表面加工的回转式抛磨浮动工装进行抛磨加工的过程为:In the
S1、先在下连接盘2上通过螺钉固定下限位条10,并将所有支撑杆4的底端与下连接盘2连接,组成下部连接件,将下部连接件安装在加工仓5的底壁中央上;S1. First, fix the
S2、将待加工套圈7悬挂于支撑杆4上;S2, hang the
S3、将上限位条9通过螺钉固定在上连接盘3上,再将上连接盘3与支撑杆4的顶端通过螺钉相连接;S3, fix the
S4、向加工仓5内装入抛磨加工介质8,加工仓5的体积约为232L,抛磨加工介质8的填充量为加工容器1容积的90%,则抛磨加工介质8的填充量约为190L,抛磨加工介质8由14#核桃壳和S-100滚光油组成;S4. Load the polishing
S5、在加工仓5与封盖6接触的上端面的两道环向边缘沟槽内装两道O型橡胶密封圈11,再将封盖6闭合;S5, install two O-shaped rubber sealing rings 11 in the two annular edge grooves on the upper end face of the
S6、将回转式抛磨浮动工装通过连接件固定在电机上,以转速39r/min顺时针绕回转轴线转动,加工时间为60min;S6. Fix the rotary polishing floating tool on the motor through the connector, rotate clockwise around the rotary axis at a speed of 39r/min, and the processing time is 60min;
S7、之后再以转速39r/min逆时针绕回转轴线转动,加工时间为60min;S7, then rotate counterclockwise around the rotation axis at a speed of 39r/min, and the processing time is 60min;
S8、重复加工步骤S6至S7,共计加工时间720min,直到完成套圈的光整加工;S8, repeat the processing steps S6 to S7, the total processing time is 720min, until the finishing process of the ferrule is completed;
S9、取下封盖6与上连接盘3,从支撑杆4上取下套圈即可。S9 , remove the
加工效果:套圈内圆柱表面粗糙度Ra值由1.042μm下降到0.600μm,划痕部分去除,外圆柱表面粗糙度Ra值由0.288μm下降到0.156μm,划痕部分去除,端面粗糙度Ra值由0.266μm下降到0.144μm,划痕部分去除,实现光整加工目标。Processing effect: The surface roughness Ra value of the inner cylinder of the ferrule is reduced from 1.042μm to 0.600μm, the scratches are removed, the surface roughness Ra value of the outer cylinder is reduced from 0.288μm to 0.156μm, the scratches are removed, and the end surface roughness Ra value From 0.266μm to 0.144μm, the scratch part is removed, and the finishing target is achieved.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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CN117863065A (en) * | 2024-03-11 | 2024-04-12 | 太原理工大学 | Distributed polishing device and method for aircraft engine bearing rings |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117863065A (en) * | 2024-03-11 | 2024-04-12 | 太原理工大学 | Distributed polishing device and method for aircraft engine bearing rings |
CN117863065B (en) * | 2024-03-11 | 2024-05-10 | 太原理工大学 | Distributed polishing and grinding device and method for aero-engine bearing ring |
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