Disclosure of Invention
The invention provides a fixture air detection device which is applicable to all universal fixtures and improves the positioning precision of a workpiece to be processed.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a device is examined to anchor clamps gas for universal fixturing, universal fixturing includes the flat board, the device is examined to anchor clamps gas includes:
the device comprises at least three positioning blocks, a first air hole, a second air hole, a first air hole and a second air hole, wherein the three positioning blocks are arranged on the flat plate, a first air hole is arranged on an air detection surface of each positioning block, a second air hole is arranged on a non-air detection surface of each positioning block, the first air hole is communicated with the second air hole, and the air detection surface of each positioning block is a plane where the positioning block contacts with a positioning surface of a workpiece to be processed;
the positioning surface of the workpiece to be processed is provided with at least two positioning holes, and one positioning pin is spliced with one positioning hole;
the gas detection joint is connected with the gas conveying equipment;
the air detection joint is communicated with the air detection hole, and the air detection joint is communicated with the air hole;
and the air pressure detection unit is arranged on the vent pipe and is used for detecting the air pressure of the vent pipe.
Optionally, the locating pin is the telescopic pin, the telescopic pin includes flexible head and control handle, flexible head with control handle transmission is connected, rotates control handle can make flexible head stretches out or contracts, flexible head sets up on the flat board, control handle is kept away from the flat board sets up.
Optionally, the device further comprises a locating pin air detection unit, wherein the locating pin air detection unit comprises:
the gas sample is provided with a gas channel and a third air hole, the third air hole is communicated with the gas channel, the gas sample is arranged on the vent pipe, and the gas channel is communicated with the vent pipe;
the cover plate, one side of cover plate with the gas sample rotates to be connected, control handle with the cover plate transmission is connected, control handle can drive the cover plate rotates, works as control handle rotates the position when the working position, the cover plate shutoff the third gas pocket, the working position is for control the position that the flexible head stretches out.
Optionally, the cover plate is rotatably connected with the gas sample through a hinge.
Optionally, the air pressure detection unit comprises a pressure sensor and an alarm, and the alarm gives an alarm when the pressure value of the pressure sensor is lower than a pressure threshold value.
Optionally, the air detection joint is communicated with other conveying equipment through an air pipe, and a pressure stabilizing valve is arranged on the air pipe.
Optionally, a pneumatic triple piece is arranged on the gas pipe.
Optionally, the number of the positioning blocks is six, and the six positioning blocks are arranged in two rows and three columns.
Optionally, two positioning pins are provided.
Optionally, the positioning block is connected with the flat plate in a bolt connection manner; and/or
The locating pin is connected with the flat plate in a bolt connection mode.
The beneficial effects of the invention are as follows:
the invention provides a fixture air detection device which comprises at least three positioning blocks, at least two positioning pins, an air detection joint, a plurality of ventilation pipes and an air pressure detection unit. The locating block and the locating pin are arranged on the flat plate of the clamp, when the workpiece to be processed is clamped, the workpiece to be processed is firstly placed on the locating block, then the pressing plate of the clamp is pressed down, the workpiece to be processed is fixed between the pressing plate and the locating block, at the moment, the locating pin is spliced with the locating hole on the workpiece to be processed, and the movement and rotation of the workpiece to be processed in a plane parallel to the flat plate can be limited by arranging at least two locating pins, so that the movement of the workpiece to be processed along the direction perpendicular to the flat plate can be limited by the pressing plate and the locating block. After the gas conveying equipment conveys gas into the vent pipe through the gas detection joint, the gas flows along the vent pipe, the gas pressure detection unit detects the gas pressure of the vent pipe, and whether a gap exists between the first gas hole and the positioning surface of the workpiece to be processed or not can be known through the pressure change of the gas pressure detection unit, so that gas leakage is caused. The fixture air detection device is simple in structure, suitable for universal fixtures, reduces labor intensity of workers, and improves positioning accuracy of workpieces to be processed.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first location" and "second location" are two distinct locations and wherein the first feature is "above," "over" and "over" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is level above the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
The invention provides a fixture air detection device which is applicable to all universal fixtures and improves the positioning precision of a workpiece to be processed.
Specifically, as shown in fig. 1, the fixture air inspection device includes at least three positioning blocks 210, at least two positioning pins 220, an air inspection joint 230, a plurality of ventilation pipes 240, and an air pressure detection unit. The positioning block 210 is disposed on the flat plate 110 of the universal fixture, a first air hole 211 is disposed on an air detection surface of the positioning block 210, a second air hole is disposed on a non-air detection surface of the positioning block 210, the first air hole 211 is communicated with the second air hole, the air detection surface of the positioning block 210 is a plane where the positioning block 210 contacts with a workpiece to be processed, and a plane where the workpiece to be processed contacts with the air detection surface of the positioning block 210 is a positioning surface of the workpiece to be processed. The positioning pins 220 are arranged on the flat plate 110, positioning holes are formed in the workpiece to be processed, the positioning pins 220 are arranged in one-to-one correspondence with the positioning holes, and one positioning pin 220 is inserted into one positioning hole. By providing the positioning pins 220, the workpiece to be processed can be restricted from moving in a plane parallel to the flat plate 110. By providing at least two positioning pins 220, the rotation of the workpiece to be processed can be restricted, and the positioning accuracy of the workpiece to be processed can be ensured. One end of the vent pipe 240 is communicated with the air detection joint 230, the other end is communicated with the second air hole, and a plurality of vent pipes 240 are connected in parallel. The gas conveying device is connected with the gas detection joint 230, conveys gas into the vent pipe 240, and then enters the positioning block 210 from the second air hole along the vent pipe 240, and at the moment, if no sundries such as scrap iron exist between the positioning surface of the workpiece to be processed and the gas detection surface of the positioning block 210, the positioning surface of the workpiece to be processed can block the first air hole 211 on the positioning block 210, and the gas cannot be discharged from the first air hole 211; if the positioning surface of the workpiece to be processed cannot block the first air hole 211 due to impurities between the positioning surface of the workpiece to be processed and the positioning block 210, air leaks from the first air hole 211. The air pressure detection unit (not shown in the figure) is arranged on the air pipe 240 and is used for detecting the air pressure of the air pipe 240, because if air leaks from the first air hole 211, the air pressure of the air pipe 240 is reduced compared with the air pressure of the first air hole 211 of the workpiece to be processed, therefore, an air pressure threshold can be set according to actual requirements, when the air pressure detection unit detects that the air pressure of the air pipe 240 is lower than the air pressure threshold, the positioning surface of the workpiece to be processed on the surface is not tightly attached to the air detection surface of the positioning block 210, the worker is reminded to clamp again, the positioning precision of the workpiece to be processed is guaranteed, and the processing precision of the workpiece to be processed is further guaranteed. Through all setting up the atmospheric pressure detecting element on every breather pipe 240, the staff of being convenient for finds the clamping fast and has the position of problem, saves staff's maintenance time, improves clamping efficiency.
Further, with continued reference to fig. 1, in the present embodiment, six positioning blocks 210 are provided, and the six positioning blocks 210 are arranged in two rows and three columns. Of course, in other embodiments, the number and arrangement of the positioning blocks 210 may be other, and may be set according to actual needs.
Further, with continued reference to fig. 1, in the present embodiment, two positioning pins 220 are provided, and the two positioning pins 220 are disposed in parallel. Of course, in other embodiments, the number and arrangement of the positioning pins 220 may be other, and may be set according to actual needs.
Alternatively, in one embodiment, the positioning block 210 may be connected to the flat plate 110 by a bolting method, which is convenient to disassemble and stable in connection. In another embodiment, the alignment pins 220 may also be bolted to the plate 110. In other embodiments, the positioning block 210 and the positioning pin 220 may be connected to the flat plate 110 by a bolt connection, and may be set according to actual needs.
Preferably, the air pressure detection unit comprises a pressure sensor and an alarm, the pressure sensor is arranged on the vent pipe 240, when the pressure value of the pressure sensor is lower than a pressure threshold value, the controller controls the alarm to give an alarm, prompts workers that clamping is problematic, is convenient for the workers to adjust in time, and improves the clamping efficiency and the positioning precision of workpieces to be processed.
Further, the air detecting joint 230 is communicated with the air conveying device through a conveying pipe (not shown in the figure), and a pressure stabilizing valve is arranged on the air conveying pipe and used for stabilizing the air pressure in the air conveying pipe so as to improve a pressure stabilizing air source for the ventilating pipe 240.
Preferably, the air delivery pipe is also provided with a pneumatic triple piece (not shown in the figure). The pneumatic triple piece consists of an air filter, a pressure reducing valve and an oil mist device. The main function of the air filter is to filter impurities in the compressed air. The main function of the pressure reducing valve is to take charge of the pressure of the gas pipe. The main function of the oil mist device is to take charge of oil lubrication of the rear end element.
Preferably, the positioning pin 220 may be a telescopic pin. The telescopic pin comprises a telescopic head and a control handle 221, the control handle 221 is in transmission connection with the telescopic head, and the telescopic head can be extended or retracted by rotating the control handle 221. When the workpiece to be processed is clamped, the workpiece to be processed and the positioning block 210 are positioned, then the fixed hole is made to be a telescopic head aligned with the telescopic pin, and then the control handle 221 is rotated to realize the plug-in connection of the telescopic head and the positioning hole. After the machining is completed, the machined workpiece needs to be detached from the fixture, at this time, the control handle 221 is turned first to retract the telescopic head, separate from the positioning hole, and then the machined workpiece is taken down. By setting the positioning pin 220 to be a telescopic pin, the damage to the workpiece to be machined caused by the positioning pin 220 in the process of installing the workpiece to be machined and the damage to the machined workpiece caused by the positioning pin 220 in the process of disassembling the machined workpiece can be avoided.
Further, as shown in fig. 2, the fixture air inspection device further includes a locating pin air inspection unit, and the locating pin air inspection unit includes an air inspection body 251 and a cover plate 252. The gas detector 251 is provided with a gas channel 2511 and a third gas hole 2512, the third gas hole 2512 is communicated with the gas channel 2511, and the gas detector 251 is communicated with the vent pipe 240 through the gas channel 2511. One side of the cover plate 252 is rotatably connected with the air detector 251, the control handle 221 is in transmission connection with the cover plate 252, when the control handle 221 rotates to the working position, the cover plate 252 can be enabled to seal the third air hole 2512, air cannot be discharged from the third air hole 2512 at the moment, if the control handle 221 does not rotate to the working position, the cover plate 252 does not seal the third air hole 2512, air leaks from the third air hole 2512, and an alarm arranged on the vent pipe 240 can give an alarm at the moment. By arranging the locating pin gas detection unit, a worker can conveniently judge whether the locating pin 220 is spliced with the locating hole or not, so that the locating precision of a workpiece to be machined is ensured.
Preferably, in order to ensure the blocking effect of the cover plate 252 on the third air hole 2512, a sealing member 2521 may be provided at a position of the third cover plate 252 opposite to the third positioning hole, and the third air hole 2512 may be sealed by the sealing member 2521. The sealing element 2521 can be made of flexible materials, so that the sealing effect is better.
Alternatively, in the present embodiment, the cover plate 252 is rotatably connected to the air detector 251 by a hinge. Of course, in other embodiments, the rotational connection structure between the cover 252 and the air detector 251 may be other, and may be set according to actual needs.
For easy understanding, the working process of the fixture air inspection device will be briefly described:
firstly, a workpiece to be processed with good flatness is selected as a sample, the sample is placed on the positioning block 210, the control handle 221 is rotated to enable the telescopic head to be inserted into the positioning hole, then the pressing plate of the universal fixture is pressed down, and the sample is fixed between the positioning block 210 and the pressing plate. Opening the gas conveying equipment, observing the pressure value of the gas detection unit on each vent pipe 240, and recording the pressure value at the moment when the pressure value of each vent pipe 240 is stable and the pressure value is not great, wherein the pressure value is taken as a pressure threshold value;
and then the sample is taken down, the part to be processed is clamped, and if the air pressure on the air pipe 240 is lower than the pressure threshold value, the alarm gives an alarm to remind the staff to check and re-clamp.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.