CN115119860A - A kind of mixing device for baking food production and its proportioning method - Google Patents
A kind of mixing device for baking food production and its proportioning method Download PDFInfo
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- CN115119860A CN115119860A CN202210873102.9A CN202210873102A CN115119860A CN 115119860 A CN115119860 A CN 115119860A CN 202210873102 A CN202210873102 A CN 202210873102A CN 115119860 A CN115119860 A CN 115119860A
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- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 235000013305 food Nutrition 0.000 title claims abstract description 29
- 238000003756 stirring Methods 0.000 claims abstract description 136
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 239000002994 raw material Substances 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims description 35
- 239000007787 solid Substances 0.000 claims description 21
- 239000011343 solid material Substances 0.000 claims description 16
- 235000015173 baked goods and baking mixes Nutrition 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 12
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract 1
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- 235000008429 bread Nutrition 0.000 description 5
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- 238000004925 denaturation Methods 0.000 description 2
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- 239000012530 fluid Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/04—Mixing or kneading machines for the preparation of dough with inclined rotating mixing arms or levers
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/1405—Tools
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/142—Feeding mechanisms, e.g. skip lifting mechanisms
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/1465—Drives
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/1465—Drives
- A21C1/147—Drives for planetary motion
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- Food Science & Technology (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及食品生产技术领域,具体为一种烘焙食品生产用混料装置及其配比方法。The invention relates to the technical field of food production, in particular to a mixing device for bakery food production and a proportioning method thereof.
背景技术Background technique
烘焙又称为烘烤、焙烤,是指在物料燃点之下通过干热的方式使物料脱水变干变硬的过程,烘焙是面包、蛋糕类产品制作不可缺少的步骤,通过烘焙后淀粉产生糊化、蛋白质变性等一系列化学变化后,面包、蛋糕达到熟化的目的,也能使食物的口感发生变化;Baking, also known as baking and baking, refers to the process of dehydration, drying and hardening of materials through dry heat under the ignition point of materials. Baking is an indispensable step in the production of bread and cake products. After baking, starch produces paste. After a series of chemical changes such as denaturation and protein denaturation, bread and cakes achieve the purpose of ripening, and can also change the taste of the food;
在部分现有技术中,对于面包、糕点等美食的生产商而言,其制造所需要的混料装置的是大容量的,其混合材料更不容易混匀,对于厂商而言,烘焙中混料阶段的加工市场以及混合效果尤为重要,因此如何在保证混料质量的基础上,缩短混合工序所用时长,同时能够对多种材料进行混合释放控制,是当下烘焙食品生产加工亟待改进的重要问题。In some existing technologies, for manufacturers of bread, cakes and other delicacies, the mixing device required for their manufacture is large, and the mixing materials are more difficult to mix. For manufacturers, mixing during baking The processing market and mixing effect at the material stage are particularly important. Therefore, on the basis of ensuring the quality of the mixing process, how to shorten the time spent in the mixing process and at the same time control the mixing and release of various materials is an important issue that urgently needs to be improved in the production and processing of baked goods. .
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种烘焙食品生产用混料装置及其配比方法,主要目的在于解决混料质量、混合工序所用时长以及对多种材料进行混合释放控制的问题。The embodiments of the present application provide a mixing device for the production of baked food and a proportioning method thereof, the main purpose of which is to solve the problems of mixing quality, time used in the mixing process, and mixing and releasing control of multiple materials.
为实现上述目的,本申请实施例的第一方面提供了一种烘焙食品生产用混料装置,包括:In order to achieve the above object, a first aspect of the embodiments of the present application provides a mixing device for the production of baked goods, comprising:
固定台和支撑架,所述支撑架固定安置在所述固定台的前侧,所述固定台的顶端还设置有承载梁,所述固定台上还安装有控制箱;a fixed table and a support frame, the support frame is fixedly arranged on the front side of the fixed table, the top of the fixed table is also provided with a bearing beam, and a control box is also installed on the fixed table;
顶部支撑台,所述顶部支撑台固定安装在所述承载梁的顶端,且所述顶部支撑台上还安装有驱动电机,所述驱动电机的输出端贯穿于所述顶部支撑台,并位于所述支撑架的上方;A top support table, the top support table is fixedly installed on the top end of the bearing beam, and a drive motor is also installed on the top support table, and the output end of the drive motor runs through the top support table and is located in the top support table. above the support frame;
支撑板,所述支撑板固定安装在所述承载梁的前侧外壁上,且所述支撑板上还设置有料槽;a support plate, the support plate is fixedly installed on the front outer wall of the bearing beam, and the support plate is further provided with a material chute;
搅拌机构,所述搅拌机构固定连接在所述驱动电机的底端,并位于所述顶部支撑台的下方;a stirring mechanism, the stirring mechanism is fixedly connected to the bottom end of the driving motor, and is located below the top support table;
自转驱动机构,所述自转驱动机构安置在所述支撑板和所述顶部支撑台之间,与所述搅拌机构相连接,并相邻于所述搅拌机构;A self-rotation driving mechanism, the self-rotation driving mechanism is arranged between the support plate and the top support table, is connected with the stirring mechanism, and is adjacent to the stirring mechanism;
搅拌容器,所述搅拌容器通过驱动装置可翻转的安置在所述支撑架的内侧。The stirring container is rotatably arranged on the inner side of the supporting frame by the driving device.
在一种可行的实施方式中,所述搅拌机构包括:旋转柱,所述旋转柱通过联轴器锁紧在所述驱动电机底端的输出端上;套筒,所述套筒通过加强筋呈倾斜状态连接在所述旋转柱的外壁一侧;延伸轴,所述延伸轴固定插接在所述套筒的内侧;搅拌轴,所述搅拌轴通过卡动组件锁紧在所述延伸轴的底端,且所述搅拌轴位于所述搅拌容器的内侧一端。In a feasible implementation manner, the stirring mechanism includes: a rotating column, which is locked on the output end of the bottom end of the driving motor through a coupling; a sleeve, which is formed by a reinforcing rib. The inclined state is connected to one side of the outer wall of the rotating column; the extension shaft, the extension shaft is fixedly inserted into the inner side of the sleeve; the stirring shaft, the stirring shaft is locked on the extension shaft by the clamping component the bottom end, and the stirring shaft is located at one end of the inner side of the stirring vessel.
在一种可行的实施方式中,所述卡动组件包括:固定块,所述固定块固定安装在所述延伸轴的底端外壁外侧;固定座,所述固定座固定安置在所述固定块外壁中部的凹槽中;且所述固定座中还设置有转轴;扳手,所述扳手固定连接在所述转轴的外壁外侧;限位板,所述限位板活动设置在所述固定块的内腔中,且所述限位板的一端与所述转轴的外壁紧密接触,所述限位板的另一端上设置有多个条形凸起。In a feasible implementation manner, the locking assembly includes: a fixing block, which is fixedly installed on the outer side of the bottom end outer wall of the extension shaft; and a fixing seat, which is fixedly installed on the fixing block In the groove in the middle of the outer wall; and the fixing seat is also provided with a rotating shaft; a wrench, the wrench is fixedly connected to the outer side of the outer wall of the rotating shaft; a limit plate, the limit plate is movably arranged on the outer side of the fixed block In the inner cavity, one end of the limiting plate is in close contact with the outer wall of the rotating shaft, and the other end of the limiting plate is provided with a plurality of bar-shaped protrusions.
在一种可行的实施方式中,所述转轴的中部外壁为偏心结构。In a feasible implementation manner, the middle outer wall of the rotating shaft is an eccentric structure.
在一种可行的实施方式中,所述搅拌轴的底端安装有多个不同方向的搅拌件,所述搅拌轴的外壁上还设置有多个条形卡槽,所述卡槽与所述限位板上的多个条形凸起相适配卡接。In a feasible implementation manner, the bottom end of the stirring shaft is installed with a plurality of stirring elements in different directions, and the outer wall of the stirring shaft is also provided with a plurality of strip-shaped card grooves, the card grooves are connected with the A plurality of bar-shaped protrusions on the limit plate are matched and snapped together.
在一种可行的实施方式中,所述自转驱动机构包括:延伸板,所述延伸板的数量为两个,分别固定设置在所述顶部支撑台和所述延伸板的外侧,且两个所述延伸板的位置相对应;从动轴,所述从动轴可绕自身轴线旋转的安置在所述顶部支撑台和所述延伸板之间;皮带轮,所述皮带轮的数量为两个,其中一个固定套设在所述旋转柱的外壁外侧;另一个所述皮带轮固定套设在所述从动轴的外壁顶端,两个所述皮带轮位于同一水平高度,并通过传动皮带相连接;驱动盘,所述驱动盘固定套设在所述从动轴的外壁上,并位于所述皮带轮的下方,所述驱动盘的外壁上设置有多个条形块;从动盘,所述从动盘固定套设在所述延伸轴的外壁外侧,且所述从动盘的外壁上设置有多个柱形凸起,部分所述柱形凸起位于相连两个所述条形块之间的间隙中。In a feasible implementation manner, the self-rotation driving mechanism includes: extension plates, the number of which is two, which are respectively fixed on the outer sides of the top support table and the extension plate, and the two are respectively fixed. the position of the extension plate is corresponding; the driven shaft, the driven shaft is rotatably arranged between the top support table and the extension plate around its own axis; the pulley, the number of the pulley is two, wherein One of the pulleys is fixedly sleeved on the outer side of the outer wall of the rotating column; the other pulley is fixedly sleeved on the top of the outer wall of the driven shaft, and the two pulleys are located at the same level and are connected by a transmission belt; the drive disc , the drive disc is fixedly sleeved on the outer wall of the driven shaft, and is located below the pulley, and a plurality of bar-shaped blocks are arranged on the outer wall of the drive disc; the driven disc, the driven disc The fixed sleeve is arranged on the outside of the outer wall of the extension shaft, and the outer wall of the driven plate is provided with a plurality of cylindrical protrusions, and some of the cylindrical protrusions are located in the gap between the two connected bar blocks. middle.
在一种可行的实施方式中,所述料槽中还设置有:分隔板,所述分隔板固定插接在所述料槽的中部,所述分隔板将所述料槽内腔分割为固体存储区和液体存储区;固料排料口和液体排料口,所述固料排料口和所述液体排料口分别设置在所述料槽的底端,所述固料排料口与所述液体排料口的位置和所述固体存储区和液体存储区的位置相对应,所述固料排料口与所述液体排料口均位于所述搅拌容器的上方。In a feasible implementation manner, the material trough is further provided with: a dividing plate, the dividing plate is fixedly inserted in the middle of the material trough, and the dividing plate separates the inner cavity of the material trough. Divided into a solid storage area and a liquid storage area; a solid material discharge port and a liquid discharge port, the solid material discharge port and the liquid discharge port are respectively arranged at the bottom end of the material tank, the solid material discharge port The position of the discharge port corresponds to the position of the liquid discharge port and the positions of the solid storage area and the liquid storage area, and both the solid material discharge port and the liquid discharge port are located above the stirring vessel.
在一种可行的实施方式中,所述固体存储区中还设置有第一漏料板和限位挡块,所述第一漏料板固定安置在所述固体存储区的内腔底端,所述第一漏料板上还活动设置有第二漏料板,并位于所述限位挡块和第一漏料板之间的间隙中,所述第二漏料板顶端安装有震动电机。In a feasible implementation manner, the solid storage area is further provided with a first leakage plate and a limit stop, and the first leakage plate is fixedly arranged at the bottom end of the inner cavity of the solid storage area, The first leakage plate is also movably provided with a second leakage plate, which is located in the gap between the limit block and the first leakage plate, and a vibration motor is installed at the top of the second leakage plate. .
在一种可行的实施方式中,所述控制箱与所述驱动电机和所述驱动装置相连接。In a possible embodiment, the control box is connected to the drive motor and the drive device.
本申请的第二方面,提供了一种如上述任一技术方案所述的烘焙食品生产用混料装置的配比方法,包括如下步骤:根据烘焙食品原料比例确定固体原料和液体原料的比例,然后按照比例分别将对应原料放置到固定存储区和液体存储区中;根据上一步骤中所加入的原料总量,调节搅拌轴的搅拌深度,并缓慢释放原料;启动驱动电机,依靠自转驱动机构对和搅拌机构对下方容器内原料进行混合搅拌;原料混料完成,搅拌容器倾倒后倒出取用。A second aspect of the present application provides a proportioning method for a mixing device for baked food production as described in any of the above technical solutions, comprising the steps of: determining the ratio of solid raw materials and liquid raw materials according to the ratio of baked food raw materials, Then place the corresponding raw materials in the fixed storage area and the liquid storage area respectively according to the proportion; adjust the stirring depth of the stirring shaft according to the total amount of raw materials added in the previous step, and slowly release the raw materials; start the driving motor and rely on the rotation driving mechanism The mixing and stirring mechanism mixes and stirs the raw materials in the lower container; after the mixing of the raw materials is completed, the stirring container is poured and poured out for use.
本申请提供的一种烘焙食品生产用混料装置及其配比方法,至少具备如下有益效果。The present application provides a mixing device for bakery food production and a proportioning method thereof, which at least have the following beneficial effects.
1、本装置在整体由固定台、支撑架、支撑梁顶部支撑台组中,其中顶部支撑台上设置有驱动电机,驱动电机的底端连接有搅拌机构和自转驱动机构,搅拌机构底端位于搅拌容器中,用于对缓慢释放的多种原料进行均匀搅拌,在搅拌的过程中,电机驱动搅拌机构进行旋转,实现搅拌机构的旋转搅拌的方式,能够对搅拌容器中边部位置进行更好搅拌,此外,本装置还设置有自转驱动机构,通过自转驱动机构能够在不额外添置驱动电机的情况下,借助单体结构实现当前搅拌结构的自转效果,在搅拌机构的搅拌旋转过程中同步实现自转,进一步增强本装置的综合搅拌效果,能够降低搅拌死角出现的可能性,同时缩短整体搅拌混料的时间,满足面包、糕点类型的食品原料的预先混料功能,确保食品加工的原料混合品质。1. The device is composed of a fixed table, a support frame, and a top support table group of a support beam as a whole. The top support table is provided with a driving motor, and the bottom end of the driving motor is connected with a stirring mechanism and a rotation driving mechanism. The bottom end of the stirring mechanism is located in the In the stirring container, it is used to uniformly stir various raw materials that are slowly released. During the stirring process, the motor drives the stirring mechanism to rotate, so as to realize the rotating stirring method of the stirring mechanism, which can better adjust the edge position of the stirring container. Stirring, in addition, the device is also provided with a self-rotation drive mechanism, through which the self-rotation driving mechanism can realize the self-rotation effect of the current stirring structure with the help of a single structure without additionally adding a drive motor, and can be achieved synchronously during the stirring and rotating process of the stirring mechanism The rotation further enhances the comprehensive stirring effect of the device, which can reduce the possibility of dead corners of stirring, and at the same time shorten the overall stirring and mixing time. .
2、本装置还设置有料槽,烘焙混料阶段前可以将所需要的原料预先存储在料槽中,料槽可以设置相应的缓慢释放原料的结构,避免全部原材料瞬间进入堆积在搅拌容器中,尤其是固液粘稠状混合原料的充分混合难度极大、浪费时间较长,因此本装置提供材料预先存存储在料槽中,并配合搅拌机构和自转驱动机构的持续搅拌并缓慢释放烘焙食品所需的材料,使整体材料能够沿同一方向进行持续旋转流动,少量且持续落下的原料始终位于不同位置的流体表面,因此,本方案具有极好的混料效果。2. The device is also equipped with a material trough. The required raw materials can be pre-stored in the material trough before the baking and mixing stage. The material trough can be equipped with a corresponding structure for slowly releasing raw materials to prevent all raw materials from being accumulated in the stirring container instantly. In particular, it is extremely difficult and time-consuming to fully mix the solid-liquid viscous mixed raw materials. Therefore, the device provides materials that are pre-stored in the trough, and cooperates with the continuous stirring of the stirring mechanism and the self-rotation driving mechanism to slowly release baked goods. The required material enables the whole material to continuously rotate and flow in the same direction, and a small amount of continuously falling raw materials are always located on the fluid surface at different positions. Therefore, this solution has an excellent mixing effect.
附图说明Description of drawings
图1示出了本申请实施例提供的烘焙食品生产用混料装置的第一角度的结构示意图;Fig. 1 shows the structural schematic diagram of the first angle of the mixing device for the production of baked food provided by the embodiment of the present application;
图2示出了本申请实施例提供的烘焙食品生产用混料装置的第二角度的结构示意图;Fig. 2 shows the structural schematic diagram of the second angle of the mixing device for the production of baked food provided by the embodiment of the present application;
图3示出了本申请实施例提供的烘焙食品生产用混料装置的第三角度的结构示意图;3 shows a schematic structural diagram of the third angle of the mixing device for the production of baked food provided by the embodiment of the present application;
图4示出了本申请实施例提供的料槽的剖视构示意图;FIG. 4 shows a cross-sectional schematic diagram of a material trough provided by an embodiment of the present application;
图5为图2中的A处放大图;Fig. 5 is the enlarged view of A place in Fig. 2;
图6为图3中的B处放大图。FIG. 6 is an enlarged view of B in FIG. 3 .
图中:1、固定台;2、支撑架;3、承载梁;4、顶部支撑台;5、驱动电机;6、支撑板;7、控制箱;8、搅拌机构;9、自转驱动机构;10、搅拌容器;11、驱动装置;12、料槽;13、分隔板;14、固体存储区;15、液体存储区;16、固料排料口;17、液体排料口;18、第一漏料板;19、限位挡块;20、振动电机;21、第二漏料板;22、卡槽;81、旋转柱;82、套筒;83、延伸轴;84、搅拌轴;85、卡动组件;91、皮带轮;92、传动皮带;93、延伸板;94、从动轴;95、驱动盘;96、从动盘;851、固定块;852、固定座;853、转轴;854、扳手;855、限位板。In the figure: 1. Fixed table; 2. Support frame; 3. Bearing beam; 4. Top support table; 5. Drive motor; 6. Support plate; 7. Control box; 8. Stirring mechanism; 9. Rotation drive mechanism; 10. Stirring vessel; 11. Driving device; 12. Material trough; 13. Separation plate; 14. Solid storage area; 15. Liquid storage area; 16. Solid material discharge port; 17. Liquid discharge port; 18, The first leakage plate; 19, the limit stop; 20, the vibration motor; 21, the second leakage plate; 22, the card slot; 81, the rotating column; 82, the sleeve; 83, the extension shaft; ; 85, clamping component; 91, pulley; 92, transmission belt; 93, extension plate; 94, driven shaft; 95, drive plate; 96, driven plate; 851, fixed block; 852, fixed seat; 853, Rotating shaft; 854, wrench; 855, limit plate.
具体实施方式Detailed ways
为了更好的理解本说明书实施例提供的技术方案,下面通过附图以及具体实施例对本说明书实施例的技术方案做详细的说明,应当理解本说明书实施例以及实施例中的具体特征是对本说明书实施例技术方案的详细的说明,而不是对本说明书技术方案的限定,在不冲突的情况下,本说明书实施例以及实施例中的技术特征可以相互组合。In order to better understand the technical solutions provided by the embodiments of the present specification, the technical solutions of the embodiments of the present specification will be described in detail below with reference to the accompanying drawings and specific embodiments. The detailed description of the technical solutions of the embodiments is not a limitation on the technical solutions of the present specification, and the embodiments of the present specification and the technical features in the embodiments may be combined with each other under the condition of no conflict.
在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。术语“两个以上”包括两个或大于两个的情况。In this document, relational terms such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such existence between these entities or operations. The actual relationship or sequence. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element. The term "two or more" includes two or more instances.
在部分现有技术中,对于面包、糕点等美食的生产商而言,其制造所需要的混料装置的是大容量的,其混合材料更不容易混匀,对于厂商而言,烘焙中混料阶段的加工市场以及混合效果尤为重要,因此如何在保证混料质量的基础上,缩短混合工序所用时长,同时能够对多种材料进行混合释放控制,是当下烘焙食品生产加工亟待改进的重要问题。In some existing technologies, for manufacturers of bread, cakes and other delicacies, the mixing device required for their manufacture is large, and the mixing materials are more difficult to mix. For manufacturers, mixing during baking The processing market and mixing effect at the material stage are particularly important. Therefore, on the basis of ensuring the quality of the mixing process, how to shorten the time spent in the mixing process and at the same time control the mixing and release of various materials is an important issue that urgently needs to be improved in the production and processing of baked goods. .
有鉴于此,本申请实施例提供的烘焙食品生产用混料装置及其配比方法,主要目的在于解决混料质量、混合工序所用时长以及对多种材料进行混合释放控制的问题。In view of this, the main purpose of the mixing device and the proportioning method for the production of baked food provided by the embodiment of the present application is to solve the problems of mixing quality, time used in the mixing process, and mixing and releasing control of multiple materials.
本申请实施例的第一方面提供的烘焙食品生产用混料装置,包括:固定台1、支撑架2、承载梁3、顶部支撑台4、驱动电机5、支撑板6、控制箱7、搅拌机构8、自转驱动机构9、搅拌容器10、驱动装置11和料槽12;支撑架2固定安置在固定台1的前侧,固定台1的顶端还设置有承载梁3,固定台1上还安装有控制箱7;顶部支撑台4固定安装在承载梁3的顶端,且顶部支撑台4上还安装有驱动电机5,驱动电机5的输出端贯穿于顶部支撑台4,并位于支撑架2的上方;支撑板6固定安装在承载梁3的前侧外壁上,且支撑板6上还设置有料槽12;搅拌机构8固定连接在驱动电机5的底端,并位于顶部支撑台4的下方;自转驱动机构9安置在支撑板6和顶部支撑台4之间,与搅拌机构8相连接,并相邻于搅拌机构8;搅拌容器10通过驱动装置11可翻转的安置在支撑架2的内侧。The mixing device for baking food production provided by the first aspect of the embodiment of the present application includes: a fixed table 1, a support frame 2, a bearing beam 3, a top support table 4, a drive motor 5, a support plate 6, a control box 7, a stirring Mechanism 8, rotation drive mechanism 9, stirring vessel 10, drive device 11 and trough 12; the support frame 2 is fixedly arranged on the front side of the fixed table 1, the top of the fixed table 1 is also provided with a bearing beam 3, and the fixed table 1 is also A control box 7 is installed; the top support table 4 is fixedly installed on the top of the bearing beam 3, and a drive motor 5 is also installed on the top support table 4, and the output end of the drive motor 5 runs through the top support table 4 and is located in the support frame 2 The support plate 6 is fixedly installed on the front side outer wall of the bearing beam 3, and the support plate 6 is also provided with a trough 12; the stirring mechanism 8 is fixedly connected to the bottom end of the drive motor 5, and is located below the top support table 4 ; The rotation drive mechanism 9 is arranged between the support plate 6 and the top support table 4, is connected with the stirring mechanism 8, and is adjacent to the stirring mechanism 8; .
借由上述技术方案,需要说明的是,本装置在整体由固定台1、支撑架2、支撑梁顶部支撑台4组中,其中顶部支撑台4上设置有驱动电机5,驱动电机5的底端连接有搅拌机构8和自转驱动机构9,搅拌机构8底端位于搅拌容器10中,用于对缓慢释放的多种原料进行均匀搅拌,在搅拌的过程中,电机驱动搅拌机构8进行旋转,实现搅拌机构8的旋转搅拌的方式,能够对搅拌容器10中边部位置进行更好搅拌,此外,本装置还设置有自转驱动机构9,通过自转驱动机构9能够在不额外添置驱动电机的情况下,借助单体结构实现当前搅拌结构的自转效果,在搅拌机构8的搅拌旋转过程中同步实现自转,进一步增强本装置的综合搅拌效果,能够降低搅拌死角出现的可能性,同时缩短整体搅拌混料的时间,满足面包、糕点类型的食品原料的预先混料功能,确保食品加工的原料混合品质。With the above technical solutions, it should be noted that the device is composed of a fixed table 1, a
另外,本装置还设置有料槽12,烘焙混料阶段前可以将所需要的原料预先存储在料槽12中,料槽12可以设置相应的缓慢释放原料的结构,避免全部原材料瞬间进入堆积在搅拌容器10中,尤其是固液粘稠状混合原料的充分混合难度极大、浪费时间较长,因此本装置提供材料预先存存储在料槽12中,并配合搅拌机构8和自转驱动机构9的持续搅拌并缓慢释放烘焙食品所需的材料,使整体材料能够沿同一方向进行旋转流动,原料落下的位置始终位于不同的流体表面,因此,达到极好的混料效果。In addition, the device is also provided with a
在一些实施方式中,更进一步的,搅拌机构8包括:旋转柱81,套筒82,延伸轴83,搅拌轴84和卡动组件85;旋转柱81通过联轴器锁紧在驱动电机5底端的输出端上;套筒82通过加强筋呈倾斜状态连接在旋转柱81的外壁一侧;延伸轴83固定插接在套筒82的内侧;搅拌轴84通过卡动组件85锁紧在延伸轴83的底端,且搅拌轴84位于搅拌容器10的内侧一端。In some embodiments, further, the
可以理解的是,搅拌机构8在本装置中用于对多种原料的搅拌混合,其中搅拌机构8包括旋转柱81、套筒82和延伸轴83,其中延伸轴83通过倾斜设置的套筒82同步以倾斜的状态安置在所述搅拌容器10的上方,在驱动电机5的驱动作用下,带动整体延伸轴83进行旋转,并对混料边缘位置的材料进行充分搅动混合;此外搅拌机构8还包括卡动组件85,卡东机构使得整体搅拌轴84的伸出长度进行调节,使得搅拌轴84的底端与搅拌容器10的内壁之间的间距能够自由调节,满足不同深度的原料的混料搅拌需求;It can be understood that the
示例性的,由于不同的烘焙食品原料差别较大,其粘稠度也会有相对的差异,因此,本装置中的搅拌轴84可以是多个,每个搅拌轴84的底端的搅拌结构的数量以及间距不同,每个搅拌轴84的总长不同,使用者在面对粘稠度或者不同总量的原料的搅拌过程时,可以选用具有针对的适用性的搅拌轴84。Exemplarily, due to the large differences in the raw materials of different baked goods, their viscosity will also have relative differences. Therefore, there may be multiple stirring
在一些实施方式中,更进一步的,卡动组件85包括:固定块851、固定座852、转轴853、扳手854和限位板855,固定块851固定安装在延伸轴83的底端外壁外侧;固定座852固定安置在固定块851外壁中部的凹槽中;且固定座852中还设置有转轴853;扳手854固定连接在转轴853的外壁外侧;限位板855活动设置在固定块851的内腔中,且限位板855的一端与转轴853的外壁紧密接触,限位板855的另一端上设置有多个条形凸起,转轴853的中部外壁为偏心结构,搅拌轴84的底端安装有多个不同方向的搅拌件,搅拌轴84的外壁上还设置有多个条形卡槽22,卡槽22与限位板855上的多个条形凸起相适配卡接。In some embodiments, further, the locking
可以理解的是,在具体实施过程中,卡动组件85中设置有可旋转的转轴853,其中转轴853的中部外壁为偏心结构,其偏心位置的轴线与所述转轴853的旋转轴853线非同轴设置,当使用者需要对搅拌轴84的位置进行固定或者对新的旋转轴853进行安装时,首先根据实际的混料需求确定搅拌轴84的固定位置,当搅拌轴84插入到合适的位置后,工作人员可以通过转动扳手854的方式对当前的搅拌轴84的位置进行固定,当扳手854旋转后,带动整体旋转轴853进行同步旋转,由于旋转轴853的中部外壁为偏心状态,当旋转轴853转动后,借助偏心结构将强有力的推动限位板855向搅拌轴84的外壁靠近,同时限位板855上的条形凸起也将卡入到搅拌轴84的卡槽22中,依靠于多个卡槽22和条形凸起的卡接配合作用,完成对搅拌轴84的锁紧。It can be understood that, in the specific implementation process, a rotatable
值得一提的是,搅拌轴84的底端安装有多个不同方向的搅拌件,搅拌件为多个条形丝状结构弯折而成的具有流体搅动功能的结构件,多个不同方向的搅拌件在双重转动搅拌的过程中,其对多原料的搅拌效果更加充分。It is worth mentioning that the bottom end of the stirring
在一些实施方式中,更进一步的,自转驱动机构9包括:皮带轮91、传动皮带92、延伸板93、从动轴94、驱动盘95和从动盘96,In some embodiments, further, the
其中,延伸板93的数量为两个,分别固定设置在顶部支撑台4和延伸板93的外侧,且两个延伸板93的位置相对应;从动轴94可绕自身轴线旋转的安置在顶部支撑台4和延伸板93之间;皮带轮91的数量为两个,其中一个固定套设在旋转柱81的外壁外侧;另一个皮带轮91固定套设在从动轴94的外壁顶端,两个皮带轮91位于同一水平高度,并通过传动皮带92相连接;驱动盘95固定套设在从动轴94的外壁上,并位于皮带轮91的下方,驱动盘95的外壁上设置有多个条形块;从动盘96固定套设在延伸轴83的外壁外侧,且从动盘96的外壁上设置有多个柱形凸起,部分柱形凸起位于相连两个条形块之间的间隙中。Among them, the number of the
可以理解的是,自转驱动机构9在具体的实施过程中,与搅拌机构8同步驱动,当驱动电机5启动后,带动旋转柱81进行旋转,同时通过皮带和皮带轮91之间的传动,同步驱动从动轴94进行旋转,从动轴94的外壁上设置有驱动盘95,其中驱动盘95的外壁上设置有多个纵向的条形块,驱动盘95与从动盘96之间为相互啮合传动关系,在驱动盘95旋转的过程中,将迫使卡接在条形块之间的柱形凸起以及整体从动盘96进行旋转,从而实现整体搅拌轴84的自转效果;It can be understood that the
值得一提的是,由于整体延伸轴83在旋转过程中始终处于倾斜状态,并且其上的柱形凸起与驱动盘95的啮合位置将发生变化,因此,条形块的长度应大于柱形块在旋转过程中所产生的直线投影位移长度。It is worth mentioning that, since the
在一些实施方式中,更进一步的,料槽12中还设置有:分隔板13、固体存储区14、液体存储区15、固料排料口16和液体排料口17;In some embodiments, further, the
其中,分隔板13固定插接在料槽12的中部,分隔板13将料槽12内腔分割为固体存储区14和液体存储区15;固料排料口16和液体排料口17分别设置在料槽12的底端,固料排料口16与液体排料口17的位置和固体存储区14和液体存储区15的位置相对应,固料排料口16与液体排料口17均位于搅拌容器10的上方,固体存储区14中还设置有第一漏料板18和限位挡块19,第一漏料板18固定安置在固体存储区14的内腔底端,第一漏料板18上还活动设置有第二漏料板21,并位于限位挡块19和第一漏料板18之间的间隙中,第二漏料板21顶端安装有震动电机。The
可以理解的是,料槽12中的固体存储区14和液体存储区15分别用于存储固体原料和液体原料,其中两个存储区的底端分别设置有固料排料口16和液体排料口17,其中,在固料排料口16上方设置有用于控制粉状固体原料下料的第一漏料板18和第二漏料板21,其中第二漏料板21的顶端安装有震动电机,当需要对粉状原料进行控制下料时,启动震动电机,带动第二漏料板21在第一漏料板18表面进行震动,实现粉状固体材料的缓慢落料过程,落入的原料自然掉落到搅拌容器10中,随着搅拌机构8的旋转搅拌,实现充分混料作用。It can be understood that the
另外,为了实现液体排料的灵活控制,可选的在液体排料口17处设置控制阀门。In addition, in order to realize flexible control of liquid discharge, a control valve is optionally set at the
在一些实施方式中,更进一步的,控制箱7与驱动电机5和驱动装置11相连接,实现驱动电机以及驱动装置的灵活控制。In some embodiments, further, the
本申请实施例第二方面提供了如第一方面的配比方法,包括如下步骤:A second aspect of the embodiments of the present application provides the proportioning method as in the first aspect, comprising the following steps:
S1、根据烘焙食品原料比例确定固体原料和液体原料的比例,然后按照比例分别将对应原料放置到固定存储区和液体存储区15中,该比例应为当前食品的混合比例,并采用分类放置的方案实现分类进料的效果;S1. Determine the proportion of solid raw materials and liquid raw materials according to the proportion of baked food raw materials, and then place the corresponding raw materials in the fixed storage area and the
S2、根据上一步骤中所加入的原料总量,调节搅拌轴84的搅拌深度,或者更换不同形状的搅拌轴84,并缓慢释放原料,具体的,搅拌的深度通过调节搅拌件与搅拌容器10之间间距长度来实现;S2, according to the total amount of raw materials added in the previous step, adjust the stirring depth of the stirring
S3、启动驱动电机5,依靠自转驱动机构9对和搅拌机构8对下方容器内原料进行混合搅拌,在搅拌过程中,搅拌机构8中的搅拌件具有自转以及公转的双重搅拌效果;S3, start the
S4、原料混料完成,搅拌容器10倾倒后倒出取用,搅拌容器10的翻转可以通过驱动装置11带动其旋转实现倾倒功能。S4. After the mixing of the raw materials is completed, the stirring
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者电子设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者电子设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、商品或者电子设备中还存在另外的相同要素。It should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article of manufacture or electronic device comprising a series of elements includes not only those elements, but also Include other elements not expressly listed, or which are inherent to such a process, method, article of manufacture or electronic device. Without further limitation, an element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article of manufacture, or electronic device that includes the element.
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are merely examples of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.
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