CN115111165A - an air compressor system - Google Patents
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- CN115111165A CN115111165A CN202210765984.7A CN202210765984A CN115111165A CN 115111165 A CN115111165 A CN 115111165A CN 202210765984 A CN202210765984 A CN 202210765984A CN 115111165 A CN115111165 A CN 115111165A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/32—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N11/00—Generators or motors not provided for elsewhere; Alleged perpetua mobilia obtained by electric or magnetic means
- H02N11/002—Generators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Compressor (AREA)
Abstract
Description
技术领域technical field
本发明涉及工业压缩空气技术领域,更确切地说涉及一种空压机系统。The invention relates to the technical field of industrial compressed air, more specifically to an air compressor system.
背景技术Background technique
压缩空气是工业领域中应用最广泛的动力源之一,在大多数生产型企业中,压缩空气的能源消耗占全部电力消耗的10%~35%,空压机是一种将电能转化为气体压力能的气压发生装置。Compressed air is one of the most widely used power sources in the industrial field. In most production enterprises, the energy consumption of compressed air accounts for 10% to 35% of the total power consumption. Air pressure generating device for pressure energy.
空压机运行时会产生大量的压缩热,压缩热消耗的能量占机组运行功率的85%以上。此部分的压缩热绝大部分通过机组的风冷或水冷系统释放到大气当中,既造成资源的浪费,也对环境产生了污染。因此,提高压缩机能耗的利用率、热回收再利用对工业节能具有十分重要的意义。When the air compressor is running, it will generate a lot of heat of compression, and the energy consumed by the heat of compression accounts for more than 85% of the operating power of the unit. Most of the heat of compression in this part is released into the atmosphere through the air cooling or water cooling system of the unit, which not only causes waste of resources, but also pollutes the environment. Therefore, it is of great significance to improve the utilization rate of compressor energy consumption and heat recovery and reuse for industrial energy conservation.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是,提供一种空压机系统,该空压机系统能回收再利用空压机在运行过程中产生的热量,有效提高空压机能效,降低能源浪费。The technical problem to be solved by the present invention is to provide an air compressor system, which can recycle and reuse the heat generated by the air compressor during operation, effectively improve the energy efficiency of the air compressor and reduce energy waste.
本发明的技术解决方案是,提供一种具有以下结构的空压机系统,包括机柜,所述的机柜内设有油气桶、螺杆压缩机及电控箱,所述的机柜上设有冷却装置;所述的油气桶上设有温差发电装置,所述的温差发电装置包括温差发电模块及储电模块,所述的温差发电模块安装在所述的油气桶的外壁上,所述的温差发电模块与所述的储电模块电连接并形成储电回路,所述的储电模块能为所述的冷却装置供电。The technical solution of the present invention is to provide an air compressor system with the following structure, including a cabinet, wherein an oil and gas barrel, a screw compressor and an electric control box are arranged in the cabinet, and a cooling device is arranged on the cabinet ; The oil and gas barrel is provided with a thermoelectric power generation device, the thermoelectric power generation device includes a thermoelectric power generation module and a power storage module, the thermoelectric power generation module is installed on the outer wall of the oil and gas barrel, and the thermoelectric power generation device is The module is electrically connected with the power storage module to form a power storage circuit, and the power storage module can supply power to the cooling device.
采用以上结构后,本发明的空压机系统,与现有技术相比,具有以下优点:After adopting the above structure, the air compressor system of the present invention has the following advantages compared with the prior art:
由于本发明的空压机系统的油气桶上设有温差发电装置,温差发电装置包括温差发电模块及储电模块,所述的温差发电模块安装在所述的油气桶的外壁上,所述的温差发电模块与所述的储电模块电连接并形成储电回路,所述的储电模块能为所述的冷却装置供电,采用此种结构后,回收的能源供给空压机提供部分电力。提高空压机能效,降低能源浪费。Because the oil and gas barrel of the air compressor system of the present invention is provided with a thermoelectric power generation device, the thermoelectric power generation device includes a thermoelectric power generation module and a power storage module, and the thermoelectric power generation module is installed on the outer wall of the oil and gas barrel. The thermoelectric power generation module is electrically connected with the power storage module to form a power storage circuit, and the power storage module can supply power to the cooling device. After adopting this structure, the recovered energy is supplied to the air compressor to provide part of the power. Improve air compressor energy efficiency and reduce energy waste.
作为改进,所述的油气桶的外表面上设有夹层,所述的夹层内充满有导热油;所述的温差发电模块设于所述的夹层的外表面上。采用此种结构后,导热油可以让温差发电模块均匀受热,也可以避免温度突然变化对温差模块产生影响。As an improvement, an interlayer is provided on the outer surface of the oil and gas barrel, and the interlayer is filled with heat-conducting oil; the thermoelectric power generation module is arranged on the outer surface of the interlayer. After adopting this structure, the heat transfer oil can make the thermoelectric power generation module heat evenly, and can also avoid the sudden change of temperature from affecting the thermoelectric module.
作为改进,所述的温差发电模块包括温差发电片及散热片,所述的温差发电片设有多片,多片温差发电片之间通过引线相连接;所述的温差发电片与所述的储电模块电连接;所述的散热片设有多片,每个温差发电片上均连接有所述的散热片。采用此种结构后,给与温差发电片带来良好的冷却后会带来更多的电能(更大的温差)。As an improvement, the thermoelectric power generation module includes a thermoelectric power generation sheet and a heat sink, the thermoelectric power generation sheet is provided with multiple sheets, and the multiple thermoelectric power generation sheets are connected by lead wires; the thermoelectric power generation sheet is connected to the The power storage module is electrically connected; the heat sink is provided with a plurality of pieces, and each thermoelectric power generation piece is connected with the heat sink. After adopting this structure, it will bring more electric energy (greater temperature difference) after good cooling to the thermoelectric power generation sheet.
作为改进,所述的夹层设有多个面,所述的夹层的横截面为多边形;所述的夹层的每个面上均设有多组温差发电片组,每组温差发电片组均包括多片从上到下依次排列的温差发电片,上下相邻的两片温差发电片之间通过引线固定连接;每组温差发电片组的一端的温差发电片的引线与所述的储电模块电连接。采用此种结构后,在夹层的外表面上能排布更多的温差发电片,发电效果更佳。As an improvement, the interlayer is provided with a plurality of surfaces, and the cross-section of the interlayer is polygonal; each surface of the interlayer is provided with multiple sets of thermoelectric power generation sheet groups, and each group of thermoelectric power generation sheet groups includes A plurality of thermoelectric power generation sheets are arranged in sequence from top to bottom, and the two adjacent thermoelectric power generation sheets are fixedly connected by lead wires; electrical connection. After adopting this structure, more thermoelectric power generation sheets can be arranged on the outer surface of the interlayer, and the power generation effect is better.
作为改进,每片温差发电片均包括两片温差发电片分体,两片温差发电片分体左右拼接在一起。采用此种结构后,温差发电片面积较大。As an improvement, each thermoelectric power generation sheet includes two separate thermoelectric power generation sheets, which are spliced together left and right. After adopting this structure, the area of the thermoelectric power generation sheet is larger.
作为改进,上下相邻的两片温差发电片之间固定连接有一片散热片。采用此种结构后,散热片不仅对温差发电片的冷却效果较好,对上下相邻的两片温差发电片还能起到固定的作用。As an improvement, a heat sink is fixedly connected between two adjacent thermoelectric generation sheets. After adopting this structure, the heat sink not only has a better cooling effect on the thermoelectric power generation sheet, but also can play a fixed role on the two adjacent thermoelectric power generation sheets at the top and bottom.
作为改进,所述的温差发电片的外表面涂抹有导热硅脂。采用此种结构后,导热硅脂可以让温差发电模块均匀受热,也可以避免温度突然变化对温差模块产生影响。As an improvement, the outer surface of the thermoelectric power generation sheet is coated with thermally conductive silicone grease. After adopting this structure, the thermal grease can make the thermoelectric power generation module heat evenly, and can also avoid the sudden change of temperature from affecting the thermoelectric module.
作为改进,所述的夹层设于所述的油气桶的进气口的下部。采用此种结构后,油气桶的进气口的下部温度较高,这样发电效果更佳。As an improvement, the interlayer is arranged at the lower part of the air inlet of the oil and gas barrel. After adopting this structure, the temperature of the lower part of the air inlet of the oil and gas barrel is higher, so that the power generation effect is better.
作为改进,所述的油气桶安装在所述的机柜的角落处;机柜相邻的两侧板且靠近所述的油气桶的位置处开设有多个第一进风口。采用此种结构后,有利于散热。As an improvement, the oil and gas barrel is installed at the corner of the cabinet; a plurality of first air inlets are opened on the adjacent side panels of the cabinet and at a position close to the oil and gas barrel. After adopting this structure, it is beneficial to heat dissipation.
作为改进,所述的机柜的底部且位于所述的油气桶的下侧开设有多个第二进风口。采用此种结构后,散热效果更佳。As an improvement, a plurality of second air inlets are opened at the bottom of the cabinet and located on the lower side of the oil and gas barrel. After adopting this structure, the heat dissipation effect is better.
附图说明Description of drawings
图1为本发明空压机系统的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of an air compressor system of the present invention.
图2为本发明空压机系统的部分立体结构示意图。FIG. 2 is a partial perspective structural schematic diagram of the air compressor system of the present invention.
图3为本发明空压机系统的油气桶的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the oil and gas barrel of the air compressor system of the present invention.
图4为图3中A部分的放大结构示意图。FIG. 4 is an enlarged schematic structural diagram of part A in FIG. 3 .
图5为本发明空压机系统的主视结构示意图。FIG. 5 is a schematic structural diagram of the front view of the air compressor system of the present invention.
图6为图5中A-A方向的结构示意图。FIG. 6 is a schematic view of the structure in the direction A-A in FIG. 5 .
图7为本发明空压机系统的俯视结构示意图。FIG. 7 is a schematic top view of the structure of the air compressor system of the present invention.
图中所示:1、机柜,2、油气桶,3、螺杆压缩机,4、电控箱,5、冷却装置,6、第一进风口,7、第二进风口,8、温差发电片分体,9、散热片,10、夹层,11、引线。As shown in the picture: 1. Cabinet, 2. Oil and gas barrel, 3. Screw compressor, 4. Electric control box, 5. Cooling device, 6. First air inlet, 7. Second air inlet, 8. Thermoelectric generator Split, 9, heat sink, 10, interlayer, 11, lead.
具体实施方式Detailed ways
为了更好得理解本申请,将参考附图对本申请的各个方面做出更详细的说明。应理解,这些详细说明只是对本申请的示例性实施方式的描述,而非以任何方式限制本申请的范围。在说明书全文中,相同的附图标号指代相同的元件。For a better understanding of the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that these detailed descriptions are merely illustrative of exemplary embodiments of the present application and are not intended to limit the scope of the present application in any way. Throughout the specification, the same reference numerals refer to the same elements.
在附图中,为了便于说明,已稍微夸大了物体的厚度、尺寸和形状。附图仅为示例而非严格按比例绘制。In the drawings, the thickness, size and shape of objects have been slightly exaggerated for convenience of explanation. The drawings are examples only and are not drawn strictly to scale.
还应理解的是,用语“包含”“包括”、“具有”、“包含”、“包含有”,当在本说明书中使用时表示存在所述的特征、整体、步骤、操作、元件和/或部件,但不排除存在或附加有一个或多个其他特征、整体、步骤、操作、元件、部件和/或它们的组合。It is also to be understood that the terms "comprising", "including", "having", "including", "comprising" when used in this specification mean the presence of the stated features, integers, steps, operations, elements and/or or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or combinations thereof.
如图1至图7所示,本具体实施例公开了一种空压机系统包括机柜1,所述的机柜1内设有油气桶2、螺杆压缩机3及电控箱4,所述的机柜1上设有冷却装置5,所述的冷却装置5、螺杆压缩机3均与所述的电控箱4相连接。As shown in FIG. 1 to FIG. 7 , this specific embodiment discloses an air compressor system including a
所述的油气桶2安装在所述的机柜1的角落处,所述的机柜1相邻的两侧板且靠近所述的油气桶2的位置处均开设有多个第一进风口6,每个侧板上多个第一进风口6呈矩阵排列且位于侧板的下部。所述的机柜1的底部且且位于所述的油气桶2的下侧开设有多个第二进风口7。所述的螺杆压缩机3位于所述的油气桶2的旁边,所述的螺杆压缩机3与所述的油气桶2之间通过管路相连接。所述的电控箱4位于所述的机柜1的上部。The oil and
所述的油气桶2上设有温差发电装置,所述的温差发电装置包括温差发电模块及储电模块,所述的温差发电模块与所述的储电模块电连接并形成储电回路,所述的储电模块能为所述的冷却装置5供电。The oil and
所述的温差发电模块安装在所述的油气桶2的外壁上,所述的温差发电模块包括温差发电片及散热片9,所述的温差发电片的外表面涂抹有导热硅脂。所述的油气桶2的外表面上设有夹层10,所述的夹层10内设有密闭空腔,所述的密封空腔内充满有导热油,本具体实施例中,所述的夹层10设于所述的油气桶2的进气口的下部。The thermoelectric power generation module is installed on the outer wall of the oil and
所述的夹层10设有多个面,所述的夹层10的横截面为多边形。所述的夹层10的每个面上均设有多组温差发电片组,每组温差发电片组均包括多片从上到下依次排列的温差发电片,上下相邻的两片温差发电片之间通过引线11固定连接;每组温差发电片组的一端的温差发电片的引线11与所述的储电模块电连接。每片温差发电片均包括两片温差发电片分体8,两片温差发电片分体8左右拼接在一起。上下相邻的两片温差发电片之间固定连接有一片散热片9,所述的散热片9设于所述的温差发电片的外侧。所述的散热片9包括基板,所述的基板与所述的温差发电片固定连接,所述的基板的外侧设有多个翅片,所述的翅片与所述的基本一体成型。The
本具体实施例公开的一种空压机系统工作时,油气桶2会产生大量的热,通过热传导,所述的温差发电片也会产生大量的热,温差发电片上的受通过散热片9进行散热,利用中间产生的温差能进行发电,所发的电能储存到储电模块中为冷却装置5供电。When the air compressor system disclosed in this specific embodiment works, the oil and
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| CN118224077A (en) * | 2024-05-13 | 2024-06-21 | 广东鑫钻节能科技股份有限公司 | Digital energy air compression station based on heat recovery technology |
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