CN115106875A - Synchronous angle testing tool for polishing, grinding and chamfering of shaft port - Google Patents
Synchronous angle testing tool for polishing, grinding and chamfering of shaft port Download PDFInfo
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- CN115106875A CN115106875A CN202211048839.3A CN202211048839A CN115106875A CN 115106875 A CN115106875 A CN 115106875A CN 202211048839 A CN202211048839 A CN 202211048839A CN 115106875 A CN115106875 A CN 115106875A
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- 238000005498 polishing Methods 0.000 title claims abstract description 37
- 238000000227 grinding Methods 0.000 title claims abstract description 34
- 238000012360 testing method Methods 0.000 title claims abstract description 28
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000009826 distribution Methods 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 230000004069 differentiation Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses an angle synchronous testing tool for polishing, grinding and chamfering a port of a shaft part, which comprises a fixed plate, wherein a base is arranged at one end of the top end of the fixed plate, a vibrating grinding disc is arranged at the top end of the base, a workbench is arranged at the other end of the top end of the fixed plate, a driving mechanism is arranged in the middle of the top end of the workbench, a chamfering mechanism is arranged at one end of the top end of the workbench, and a detection mechanism is arranged on one side of the top end of the workbench; a material distribution mechanism is arranged at one end of the bottom end of the workbench, and a plurality of collecting boxes are arranged below the material distribution mechanism; the driving mechanism is connected with the vibration grinding disc through a guide rail, and one side of the base is provided with a control console. The automatic shaft polishing device is scientific and compact in structure, and can automatically finish polishing, chamfering and chamfering angle detection on a shaft, so that the working efficiency is improved, the quality risk of a product is reduced, the use cost of the shaft in the processing process can be reduced, and the automatic shaft polishing device is convenient to popularize and use.
Description
Technical Field
The invention relates to the technical field of machining, in particular to an angle synchronization testing tool for polishing, grinding and chamfering a shaft port.
Background
The chamfering machine is a small-sized precision machine tool which is specially used for manufacturing dies, hardware machinery, machine tool, hydraulic parts, valves and textile machinery, chamfering and deburring products in machining modes such as milling and planing, adopts quick machine chamfering to be the trend of mechanical industry development, overcomes the machining defects of the existing machinery and electric tools, has the advantages of convenience, quickness and accuracy, and is the best choice for chamfering and cutting metal objects at present.
The Chinese patent CN109465498B discloses an automatic chamfering machine for shaft workpieces; the automatic shaft workpiece chamfering machine comprises a conveying assembly and a chamfering assembly, wherein the conveying assembly comprises a conveying body, a U-shaped clamping body and two clamping plates, the shaft workpiece chamfering machine is convenient for chamfering shaft workpieces, and the chamfering precision is high.
However, the automatic chamfering machine has the following defects in the process of chamfering shaft workpieces: above-mentioned automatic beveler passes through the chamfer subassembly and can produce the piece to shaft class work piece chamfer in-process, and the piece can splash to all around under the rotation of chamfering tool, not only causes the pollution to operational environment, still can cause the harm to staff's clothes or skin to can bring the influence to staff's normal work, and increase the work load that the staff cleaned operational environment, simultaneously, the material loading of serialization can't be realized to above-mentioned automatic beveler, and then can reduce work efficiency.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides an angle synchronization test tool for polishing, grinding and chamfering a shaft port, which is used for overcoming the technical problems in the prior art.
Therefore, the invention adopts the following specific technical scheme:
an angle synchronous testing tool for polishing, grinding and chamfering a port of a shaft part comprises a fixed plate, wherein a base is arranged at one end of the top end of the fixed plate, a vibration grinding disc is arranged at the top end of the base, a workbench is arranged at the other end of the top end of the fixed plate, a driving mechanism is arranged in the middle of the top end of the workbench, a chamfering mechanism is arranged at one end of the top end of the workbench, and a detection mechanism is arranged on one side of the top end of the workbench; a material distribution mechanism is arranged at one end of the bottom end of the workbench, and a plurality of collecting boxes are arranged below the material distribution mechanism; the driving mechanism is connected with the vibration grinding disc through a guide rail, one side of the base is provided with a control table, and the vibration grinding disc, the driving mechanism, the chamfering mechanism, the detection mechanism and the material distribution mechanism are sequentially electrically connected with the control table.
Furthermore, in order to realize the driving of the shaft, after the shaft is fed, the shaft can be driven by a driving motor to rotate and chamfer, then chamfer detection is carried out, and the shaft is conveyed to a material distribution mechanism to be collected after detection is finished, so that the automatic processing of the shaft is realized, the workload of workers is further reduced, and the cost is saved; a turntable is arranged in the middle of the top end of the fixed disc and positioned in the baffle ring, and a plurality of feeding grooves are formed in the circumferential side wall of the turntable; the driving mechanism further comprises a support arranged at the bottom end of the workbench, the cross section of the support is of an L-shaped structure, a driving shaft is arranged at the top end of one end of the support, the top end of the driving shaft sequentially penetrates through the tops of the workbench and the fixed disc and is connected with the bottom end of the rotary disc, a driving disc is sleeved on the circumferential side wall of the driving shaft, a plurality of arc-shaped grooves are formed in the side wall of the driving disc, and a driving groove is formed in the side wall of the driving disc and located between the two arc-shaped grooves; one side of drive shaft is provided with driving motor, driving motor's top be provided with arc wall complex drive block, the bottom outside of drive block is provided with the actuating lever, the top of actuating lever one end be provided with drive groove complex catch bar.
Furthermore, in order to realize the chamfering treatment of the shaft member, the shaft member is pressed tightly by the pressing block driven by the hydraulic telescopic rod, so that the shaft member can not deviate in the chamfering treatment process, thereby ensuring the stability of the shaft in the chamfering process, simultaneously realizing the resistance to the scraps through the arrangement of the protective assembly, preventing the scraps from splashing to influence the working environment or the working personnel, thereby ensuring the cleanness of the working environment and the normal work of the working personnel, the chamfering mechanism comprises a fixed seat arranged at the top end of the working platform, the fixed seat is connected with the workbench through a bolt, a support is arranged on one side of the top end of the fixed seat, a lifting motor is arranged on the top end of the support, a threaded rod is arranged inside one side of the support, and an output shaft of the lifting motor penetrates through the top end of the support and is fixedly connected with the top end of the threaded rod; the lifting block is sleeved on the outer side of the circumference of the threaded rod, a threaded hole matched with the threaded rod is formed in the top end of one end of the lifting block, and a plurality of limiting rods penetrate through the two sides of one end of the lifting block and are positioned in one side of the support; a chamfering motor is arranged at the top end of the other end of the lifting block, a protection assembly is arranged at the bottom end of the lifting block, and an output shaft of the chamfering motor sequentially penetrates through the lifting block and the protection assembly and is provided with a chamfering cutter; the other side of the top end of the fixed seat is provided with a hydraulic telescopic rod, one end of a piston rod of the hydraulic telescopic rod is provided with a pressing block, one side wall of the pressing block, which is far away from the hydraulic telescopic rod, is provided with an arc-shaped structure, and the pressing block is matched with one opening; the protection assembly comprises a protection block arranged at the bottom end of the other end of the lifting block, a through hole matched with the output shaft of the chamfering motor is formed in the top end of the protection block, protection plates are hinged to the bottoms of the peripheral side walls of the protection block, and a connecting block is arranged at the top end of the middle part of one side wall of each protection plate; the standing groove has all been seted up to lateral wall bottom all around of protection piece, and the inside of standing groove is provided with electric telescopic handle, and the one end swing joint of electric telescopic handle piston rod has the connecting rod, the one end of connecting rod and the top swing joint of connecting block.
Further, in order to realize carrying out the chamfer angle detection to the axle piece after the chamfer is accomplished, need not manual operation, realized the automation that detects, detection mechanism is including setting up the top one side test rack at the workstation, and the cross section of test rack is L shape structure, and the one end on test rack top is run through and is provided with the chamfer detector, and the chamfer detector is located one of them feed chute directly over.
Further, in order to realize carrying out the classified collection to the axle piece that detects the completion, can drive under the drive of dividing the material motor and divide the flitch to rotate, the separately collection to qualified axle piece of chamfer and the unqualified axle piece of chamfer has been realized, thereby can make things convenient for the differentiation of staff to the axle piece, convenient collection, feed mechanism is including running through the branch material shell that sets up the workstation bottom, and the cross section of dividing the material shell sets up the Y shape structure for invering, divide a material shell lateral wall to be provided with and divide the material motor, the output shaft that divides the material motor runs through the lateral wall of dividing the material shell and is provided with and divides the flitch.
The beneficial effects of the invention are as follows:
1. the automatic shaft polishing device is scientific and compact in structure, and can automatically finish polishing, chamfering and chamfer angle detection on a shaft, so that the working efficiency is improved, the quality risk of a product is reduced, the use cost in the shaft machining process can be reduced, and the automatic shaft polishing device is convenient to popularize and use.
2. Through setting up actuating mechanism to the drive to the axle piece has been realized, makes the axle piece accomplish the material loading after, can drive the axle piece under driving motor's drive and rotate and carry out the chamfer and handle, then carries out the chamfer and detects, detects the completion after and send the axle piece to feed mechanism and collect, has realized the automated processing of counter axle piece and has handled, and then has reduced staff's work load, has saved the cost.
3. Through setting up the chamfer mechanism, thereby realized the chamfer of counter shaft spare and handled, drive the briquetting and compress tightly counter shaft spare simultaneously under hydraulic telescoping rod's the drive, can guarantee that the axle spare can not take place the skew at the in-process that carries out the chamfer and handle, and then guaranteed the stability of axle spare at the chamfer in-process, and simultaneously, through the setting of protection component, realized keeping out to clastic, can prevent that the piece from producing to splash and bring the influence to operational environment or staff, and then guaranteed the normal work of operational environment's clean and tidy and staff.
4. Through setting up feed mechanism to realized carrying out the categorised collection to the axle piece that detects the completion, can drive under the drive of dividing the material motor and divide the flitch to rotate, realized separately collecting the qualified axle piece of chamfer and the unqualified axle piece of chamfer, and then can make things convenient for the differentiation of staff to the axle piece, convenient the collection.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an angular synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of a partial structure of an angular synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the present invention;
FIG. 4 is a perspective assembly view of a driving mechanism in the angular synchronization testing tool for polishing, grinding and chamfering the end port of the shaft according to the embodiment of the invention;
FIG. 5 is a partial enlarged view at B in FIG. 4;
FIG. 6 is a schematic structural diagram of a chamfering mechanism in an angle synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the invention;
FIG. 7 is a schematic structural diagram of another state of a chamfering mechanism in an angular synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a protection component in an angle synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the invention
FIG. 9 is an enlarged view of a portion of FIG. 8 at C;
FIG. 10 is a schematic structural diagram of a distributing assembly in an angular synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the invention;
fig. 11 is a partially enlarged view at D in fig. 1.
In the figure:
1. a fixing plate; 2. a base; 3. vibrating the abrasive disk; 4. a work table; 5. a drive mechanism; 501. fixing the disc; 502. a charging chute; 503. a baffle ring; 504. an opening; 506. a turntable; 507. a support; 508. a drive shaft; 509. a drive disc; 510. an arc-shaped slot; 511. a drive slot; 512. a drive motor; 513. a drive block; 514. a drive rod; 515. a push rod; 6. a chamfering mechanism; 601. a fixed seat; 602. a support; 603. a lifting motor; 604. a threaded rod; 605. a lifting block; 606. a limiting rod; 607. chamfering the motor; 608. a guard assembly; 6081. a protection block; 6082. perforating; 6083. a protection plate; 6084. connecting blocks; 6085. a placement groove; 6086. an electric telescopic rod; 6087. a connecting rod; 609. chamfering cutter; 610. a hydraulic telescopic rod; 611. briquetting; 7. a detection mechanism; 701. a detection frame; 702. a chamfer detector; 8. a material distributing mechanism; 801. a material distributing shell; 802. a material distributing motor; 803. a material distributing plate; 9. a collection box; 10. a guide rail; 11. a console.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the invention, the angle synchronous testing tool for polishing, grinding and chamfering the port of the shaft element is provided.
Referring to the drawings and the detailed description, as shown in fig. 1-11, the angle synchronization testing tool for polishing, grinding and chamfering a port of a shaft according to an embodiment of the invention includes a fixing plate 1, a base 2 is arranged at one end of the top end of the fixing plate 1, a vibration grinding disc 3 is arranged at the top end of the base 2, a workbench 4 is arranged at the other end of the top end of the fixing plate 1, a driving mechanism 5 is arranged in the middle of the top end of the workbench 4, a chamfering mechanism 6 is arranged at one end of the top end of the workbench 4, and a detection mechanism 7 is arranged on one side of the top end of the workbench 4; one end of the bottom end of the workbench 4 is provided with a material distribution mechanism 8, and a plurality of collecting boxes 9 are arranged below the material distribution mechanism 8; the driving mechanism 5 is connected to the vibrating abrasive disk 3 through a guide rail 10, a console 11 (in addition, when the device is used specifically, a PLC controller is included in the console 11) is provided on one side of the base 2, and the vibrating abrasive disk 3, the driving mechanism 5, the chamfering mechanism 6, the detecting mechanism 7, and the material distributing mechanism 8 are electrically connected to the console 11 in sequence.
By means of the technical scheme, the automatic shaft polishing and chamfering machine is scientific and compact in structure, and can automatically finish polishing, chamfering and chamfering angle detection on a shaft, so that the working efficiency is improved, the quality risk of a product is reduced, the use cost of the shaft in the machining process can be reduced, and the automatic shaft polishing and chamfering machine is convenient to popularize and use.
In one embodiment, for the driving mechanism 5, the driving mechanism 5 includes a fixed disk 501 disposed in the middle of the top end of the workbench 4, a charging chute 502 is disposed on the circumferential side wall of the fixed disk 501, a retaining ring 503 is disposed on the outer side of the top end of the fixed disk 501, and a plurality of openings 504 are disposed on the top end of the retaining ring 503; a turntable 506 is arranged in the middle of the top end of the fixed disc 501 and positioned in the baffle ring 503, and a plurality of feeding grooves are formed in the circumferential side wall of the turntable 506; the driving mechanism 5 further comprises a support 507 arranged at the bottom end of the workbench 4, the cross section of the support 507 is of an L-shaped structure, a driving shaft 508 is arranged at the top end of one end of the support 507, the top end of the driving shaft 508 sequentially penetrates through the top ends of the workbench 4 and the fixed disc 501 and is connected with the bottom end of the turntable 506, a driving disc 509 is sleeved on the circumferential side wall of the driving shaft 508, a plurality of arc-shaped grooves 510 are formed in the side wall of the driving disc 509, and a driving groove 511 is formed in the side wall of the driving disc 509 and located between the two arc-shaped grooves 510; one side of drive shaft 508 is provided with driving motor 512, the top of driving motor 512 is provided with arc wall 510 complex drive block 513, the bottom outside of drive block 513 is provided with actuating lever 514, the top of actuating lever 514 one end be provided with drive groove 511 complex catch bar 515, thereby the drive to the axle piece has been realized, make the axle piece after accomplishing the material loading, can be through under the drive of driving motor 512, drive the axle piece and rotate and carry out the chamfer and handle, then carry out the chamfer and detect, detect after accomplishing and deliver to feed mechanism 8 with the axle piece and collect, the automated processing who has realized the axle piece handles, and then staff's work load has been reduced, and the cost is saved.
In one embodiment, for the chamfering mechanism 6, the chamfering mechanism 6 includes a fixed seat 601 disposed at the top end of the worktable 4, the fixed seat 601 is connected to the worktable 4 through a bolt, a support 602 is disposed on one side of the top end of the fixed seat 601, a lifting motor 603 is disposed on the top end of the support 602 (in addition, in a specific application, the lifting motor 603 is a servo motor), a threaded rod 604 is disposed inside one side of the support 602, and an output shaft of the lifting motor 603 penetrates through the top end of the support 602 and is fixedly connected to the top end of the threaded rod 604; the outer side of the circumference of the threaded rod 604 is sleeved with a lifting block 605, the top end of one end of the lifting block 605 is provided with a threaded hole matched with the threaded rod 604, and a plurality of limiting rods 606 penetrate through the two sides of one end of the lifting block 605 and one side of the support 602; a chamfering motor 607 is arranged at the top end of the other end of the lifting block 605, a protection component 608 is arranged at the bottom end of the lifting block 605, and an output shaft of the chamfering motor 607 sequentially penetrates through the lifting block 605 and the protection component 608 and is provided with a chamfering tool 609; the other side of the top end of the fixed seat 601 is provided with a hydraulic telescopic rod 610, one end of a piston rod of the hydraulic telescopic rod 610 is provided with a pressing block 611, one side wall of the pressing block 611 far away from the hydraulic telescopic rod 610 is provided with an arc-shaped structure, and the pressing block 611 is matched with one opening 504; the protection component 608 comprises a protection block 6081 arranged at the bottom end of the other end of the lifting block 605, a through hole 6082 matched with an output shaft of the chamfering motor 607 is formed in the top end of the protection block 6081, protection plates 6083 are hinged to the bottoms of the peripheral side walls of the protection block 6081, and a connecting block 6084 is arranged at the top end of the middle part of one side wall of each protection plate 6083; protection piece 6081's lateral wall bottom all has all seted up standing groove 6085 all around, and standing groove 6085's inside is provided with electric telescopic handle 6086, and the one end swing joint of electric telescopic handle 6086 piston rod has connecting rod 6087, connecting rod 6087's one end and connecting block 6084's top swing joint, thereby the chamfer of counter shaft spare is handled has been realized, drive briquetting 611 counter shaft spare through the drive of hydraulic telescopic handle 610 down simultaneously and compress tightly, can guarantee that the axle spare can not take place the skew at the in-process that carries out the chamfer and handle, and then guarantee the stability of axle spare at the chamfer in-process, and simultaneously, through the setting of protection component 608, realized keeping off clastic, can prevent that the piece from splashing and bring the influence to operational environment or staff, and then guaranteed operational environment's clean and tidy and staff's normal work.
In one embodiment, for the detection mechanism 7, the detection mechanism 7 comprises a detection frame 701 arranged on one side of the top end of the workbench 4, the cross section of the detection frame 701 is an L-shaped structure, a chamfer angle detector 702 is arranged at one end of the top end of the detection frame 701 in a penetrating mode, and the chamfer angle detector 702 is located right above one of the feeding grooves, so that chamfer angle detection of the shaft after chamfering is achieved, manual operation is not needed, and detection automation is achieved.
In an embodiment, for the material distribution mechanism 8, the material distribution mechanism 8 includes a material distribution shell 801 penetrating through the bottom end of the workbench 4, the cross section of the material distribution shell 801 is set to be an inverted Y-shaped structure, a material distribution motor 802 is disposed on one side wall of the material distribution shell 801 (in addition, when the material distribution motor 802 is set to be a servo motor in a specific application), an output shaft of the material distribution motor 802 penetrates through the side wall of the material distribution shell 801 and is provided with a material distribution plate 803, so that classified collection of detected shaft pieces is realized, the material distribution plate 803 can be driven to rotate by the material distribution motor 802, the separated collection of qualified shaft pieces and unqualified shaft pieces with chamfers to the inside of the collection box 9 is realized, and then, the distinguishing of shaft pieces by workers can be facilitated, and the collection is convenient.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, firstly, the shaft is placed into the vibrating grinding disc 3, the vibrating grinding disc 3 is started through the console 11, the shaft is polished and sent out in order through the vibrating grinding disc 3, the polished shaft is conveyed to the top end of the fixed disc 501 through the guide rail 10 and enters the feeding chute through one of the openings 504, then the driving motor 512 is started through the console 11, the driving block 513 is driven to rotate through the output shaft of the driving motor 512, then the driving rod 514 is driven to rotate, so that the pushing rod 515 is driven to rotate by taking the output shaft of the driving motor 512 as the center, then the pushing rod 515 enters the driving chute 511, when the pushing rod 515 leaves the driving chute 511, the driving disc 509 rotates ninety degrees, so that the driving shaft 508 rotates ninety degrees, then the turntable 506 is driven to rotate ninety degrees, so that the shaft moves to one side of the chamfering mechanism 6, then, the console 11 is used to start the hydraulic telescopic rod 610, so that the piston rod of the hydraulic telescopic rod 610 extends and drives the pressing block 611 to move, the shaft member is pressed by the pressing block 611, then the lifting motor 603 is started through the console 11, the threaded rod 604 is driven to rotate through the output shaft of the lifting motor 603, under the matching of the threaded rod 604 and the threaded hole, the lifting block 605 is driven to move downwards, so that the chamfering tool 609 moves to the upper part of the shaft, then the chamfering motor 607 is started through the console 11, the chamfering cutter 609 is started through the chamfering motor 607 to chamfer the shaft, meanwhile, the console 11 is used to start the electric telescopic rod 6086, so that the piston rod of the electric telescopic rod 6086 extends, the connecting rod 6087 is driven to move, then, the connecting block 6084 is driven to move, so that the protection plate 6083 is vertically placed, an enclosure ring can be formed, and the debris can be resisted;
after chamfering is finished, the control console 11 starts the driving motor 512 to drive the turntable 506 to rotate ninety degrees, the shaft after chamfering is finished is moved to the position below the chamfering detector 702, the chamfering detector 702 is started through the control console 11 to detect the chamfering angle of the shaft, the driving motor 512 is started again to rotate ninety degrees after detection is finished, the shaft after detection is moved to the position above the material distribution mechanism 8 and falls into the material distribution shell 801, the material distribution motor 802 is started through the control console 11, the material distribution plate 803 is driven to rotate through the output shaft of the material distribution motor 802, and under the action of the material distribution plate 803, qualified shafts and unqualified shafts are separately collected, so that the working efficiency can be improved;
in addition, when needing to maintain the change to chamfer sword 609, accessible control cabinet 11 starts electric telescopic handle 6086 for electric telescopic handle 6086's piston rod shortens, thereby under connecting rod 6087's effect, drives connecting block 6084 and removes, thereby makes guard plate 6083 level place, can be for the staff need maintain the change to chamfer sword 609 when, for the staff improves conveniently.
In conclusion, by means of the technical scheme, the automatic shaft polishing device is scientific and compact in structure, and can automatically finish polishing, chamfering and chamfering angle detection on a shaft, so that the working efficiency is improved, the quality risk of a product is reduced, the use cost of the shaft in the processing process can be reduced, and the automatic shaft polishing device is convenient to popularize and use; by arranging the driving mechanism 5, the shaft is driven, so that after the shaft is fed, the shaft can be driven by the driving motor 512 to rotate and perform chamfering treatment, then chamfering detection is performed, and after the detection is completed, the shaft is conveyed to the distributing mechanism 8 to be collected, the automatic processing treatment of the shaft is realized, the workload of workers is reduced, and the cost is saved; by arranging the chamfering mechanism 6, chamfering treatment of the shaft piece is realized, meanwhile, the pressing block 611 is driven by the hydraulic telescopic rod 610 to press the shaft piece tightly, so that the shaft piece can be prevented from being deviated in the chamfering treatment process, and further, the stability of the shaft piece in the chamfering process is ensured, meanwhile, through the arrangement of the protection component 608, blocking of fragments is realized, the fragments can be prevented from splashing to influence the working environment or workers, and the cleanness of the working environment and the normal work of the workers are further ensured; through setting up feed mechanism 8 to realized carrying out the categorised collection to the axle piece that detects the completion, can drive under the drive of dividing material motor 802 and divide flitch 803 to rotate, realized separately collecting the qualified axle piece of chamfer and the unqualified axle piece of chamfer, and then can make things convenient for the differentiation of staff to the axle piece, convenient the collection.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides an axle piece port polishing is polished chamfer and is used angle synchronous test fixture, includes fixed plate (1), its characterized in that:
a base (2) is arranged at one end of the top end of the fixed plate (1), a vibration grinding disc (3) is arranged at the top end of the base (2), a workbench (4) is arranged at the other end of the top end of the fixed plate (1), a driving mechanism (5) is arranged in the middle of the top end of the workbench (4), a chamfering mechanism (6) is arranged at one end of the top end of the workbench (4), and a detection mechanism (7) is arranged on one side of the top end of the workbench (4);
a material distribution mechanism (8) is arranged at one end of the bottom end of the workbench (4), and a plurality of collecting boxes (9) are arranged below the material distribution mechanism (8);
actuating mechanism (5) with connect through guide rail (10) between vibration abrasive disc (3), one side of base (2) is provided with control cabinet (11), just vibration abrasive disc (3) actuating mechanism (5) chamfer mechanism (6), detection mechanism (7) and feed mechanism (8) in proper order with control cabinet (11) electricity is connected.
2. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 1, wherein: the driving mechanism (5) comprises a fixed disc (501) arranged in the middle of the top end of the workbench (4), a charging chute (502) is formed in the circumferential side wall of the fixed disc (501), a blocking ring (503) is arranged on the outer side of the top end of the fixed disc (501), and a plurality of openings (504) are formed in the top end of the blocking ring (503);
the top middle part of fixed disk (501) just is located keep off the inside of ring (503) and be provided with carousel (506), just a plurality of feed chutes have been seted up to the circumference lateral wall of carousel (506).
3. The angle synchronization test tool for polishing, grinding and chamfering the shaft port as claimed in claim 2, characterized in that: the driving mechanism (5) further comprises a support (507) arranged at the bottom end of the workbench (4), the cross section of the support (507) is of an L-shaped structure, a driving shaft (508) is arranged at the top end of one end of the support (507), the top end of the driving shaft (508) sequentially penetrates through the top ends of the workbench (4) and the fixed disc (501) and is connected with the bottom end of the turntable (506), a driving disc (509) is sleeved on the circumferential side wall of the driving shaft (508), a plurality of arc-shaped grooves (510) are formed in the side wall of the driving disc (509), and a driving groove (511) is formed in the side wall of the driving disc (509) and located between the two arc-shaped grooves (510);
one side of drive shaft (508) is provided with driving motor (512), the top of driving motor (512) be provided with arc wall (510) complex driving block (513), the bottom outside of driving block (513) is provided with actuating lever (514), the top of actuating lever (514) one end be provided with catch bar (515) of drive groove (511) complex.
4. The angle synchronization test tool for polishing, grinding and chamfering the shaft port as claimed in claim 2, characterized in that: the chamfering mechanism (6) comprises a fixed seat (601) arranged at the top end of the workbench (4), the fixed seat (601) is connected with the workbench (4) through a bolt, a support (602) is arranged on one side of the top end of the fixed seat (601), a lifting motor (603) is arranged on the top end of the support (602), a threaded rod (604) is arranged inside one side of the support (602), and an output shaft of the lifting motor (603) penetrates through the top end of the support (602) and is fixedly connected with the top end of the threaded rod (604);
the outer side of the circumference of the threaded rod (604) is sleeved with a lifting block (605), a threaded hole matched with the threaded rod (604) is formed in the top end of one end of the lifting block (605), and a plurality of limiting rods (606) penetrate through the two sides of one end of the lifting block (605) and one side of the support (602).
5. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 4, wherein: the top of the other end of the lifting block (605) is provided with a chamfering motor (607), the bottom of the lifting block (605) is provided with a protection component (608), and an output shaft of the chamfering motor (607) sequentially penetrates through the lifting block (605) and the protection component (608) and is provided with a chamfering cutter (609).
6. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 5, wherein: the hydraulic telescopic rod (610) is arranged on the other side of the top end of the fixed seat (601), a pressing block (611) is arranged at one end of a piston rod of the hydraulic telescopic rod (610), one side wall, far away from the hydraulic telescopic rod (610), of the pressing block (611) is of an arc-shaped structure, and the pressing block (611) is matched with one opening (504).
7. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 6, wherein: protection subassembly (608) is including setting up protection piece (6081) of lifter (605) other end bottom, just the top of protection piece (6081) seted up with chamfer motor (607) output shaft complex perforation (6082), the lateral wall bottom all around of protection piece (6081) is all articulated to be provided with protection plate (6083), just the top at a lateral wall middle part of protection plate (6083) is provided with connecting block (6084).
8. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 7, wherein: standing groove (6085) have all been seted up to lateral wall bottom all around of protection piece (6081), just the inside of standing groove (6085) is provided with electric telescopic handle (6086), just the one end swing joint of electric telescopic handle (6086) piston rod has connecting rod (6087), the one end of connecting rod (6087) with the top swing joint of connecting block (6084).
9. The angle synchronous testing tool for polishing, grinding and chamfering the shaft port as claimed in claim 2, wherein: detection mechanism (7) are including setting up top one side detection frame (701) of workstation (4), just the cross section of detection frame (701) is L shape structure, the one end on detection frame (701) top is run through and is provided with chamfer detector (702), just chamfer detector (702) are located one of them directly over the feed chute.
10. The angle synchronization test tool for polishing, grinding and chamfering the shaft port as claimed in claim 5 or 8, wherein: the material distribution mechanism (8) comprises a material distribution shell (801) penetrating through the bottom end of the workbench (4), the cross section of the material distribution shell (801) is of an inverted Y-shaped structure, a material distribution motor (802) is arranged on one side wall of the material distribution shell (801), and an output shaft of the material distribution motor (802) penetrates through the side wall of the material distribution shell (801) and is provided with a material distribution plate (803).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211048839.3A CN115106875A (en) | 2022-08-30 | 2022-08-30 | Synchronous angle testing tool for polishing, grinding and chamfering of shaft port |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211048839.3A CN115106875A (en) | 2022-08-30 | 2022-08-30 | Synchronous angle testing tool for polishing, grinding and chamfering of shaft port |
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| CN115106875A true CN115106875A (en) | 2022-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211048839.3A Pending CN115106875A (en) | 2022-08-30 | 2022-08-30 | Synchronous angle testing tool for polishing, grinding and chamfering of shaft port |
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| CN (1) | CN115106875A (en) |
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| CN115446703A (en) * | 2022-10-07 | 2022-12-09 | 杭州临安国森机械科技有限公司 | Surface grinding device for forklift drag brake production |
| CN115591786A (en) * | 2022-10-17 | 2023-01-13 | 苏州苏阳成型科技有限公司（Cn） | Four-way sorting machine for spring production |
| CN115625383A (en) * | 2022-10-10 | 2023-01-20 | 上海诺倬力机电科技有限公司 | Automatic rivet chamfering equipment and rivet chamfering method |
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| US6332828B1 (en) * | 1995-03-31 | 2001-12-25 | Shin-Etsu Handotai Co., Ltd. | Method of and apparatus for mirror-like polishing wafer chamfer with orientation flat |
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| CN115591786A (en) * | 2022-10-17 | 2023-01-13 | 苏州苏阳成型科技有限公司（Cn） | Four-way sorting machine for spring production |
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