CN115106781A - An automatic tool changing type long strip raw material processing device - Google Patents
An automatic tool changing type long strip raw material processing device Download PDFInfo
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- CN115106781A CN115106781A CN202210658951.2A CN202210658951A CN115106781A CN 115106781 A CN115106781 A CN 115106781A CN 202210658951 A CN202210658951 A CN 202210658951A CN 115106781 A CN115106781 A CN 115106781A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及自动化装备技术领域,特别是涉及一种自动换刀型长条形原料加工装置。The invention relates to the technical field of automation equipment, in particular to an automatic tool-changing type elongated raw material processing device.
背景技术Background technique
在申请人在先申请的申请号为2022103543733的中国发明专利申请当中,对于长条形原料的连续加工,一般是将长条形原料从左侧送入进料模块,然后在进料模块或者出料模块的带动下长条形原料向右输送至加工模块处,依次由钻孔组件和攻丝组件完成钻孔加工和攻丝加工,然后由出料模块将加工完的部分切断并向右输送,完成出料;当需要加工不同规格的螺纹孔时,只能将设备停机并更换对应的钻孔和攻丝刀具,加工效率较低。In the Chinese Invention Patent Application No. 2022103543733 previously filed by the applicant, for the continuous processing of long strip raw materials, the long strip raw materials are generally fed into the feed module from the left side, and then fed into the feed module or out of the feed module. Driven by the feeding module, the long strip of raw material is transported to the right to the processing module, the drilling and tapping components are completed in turn, and then the finished part is cut off by the discharging module and transported to the right. , to complete the discharge; when it is necessary to process threaded holes of different specifications, the equipment can only be stopped and the corresponding drilling and tapping tools can be replaced, and the processing efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一自动换刀型长条形原料加工装置,能够显著提高长条形原料的加工效率。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic tool-changing type elongated material processing device, which can significantly improve the processing efficiency of the elongated material.
本发明的自动换刀型长条形原料加工装置,包括:基座;进料模块,设置在基座左侧,进料模块能够夹持长条形原料并向右输送;出料模块,设置在基座右侧,出料模块能够夹持、切断长条形原料并向右输送;加工模块,设置在基座上,加工模块位于进料模块和出料模块之间;加工模块包括:三轴移动组件,设置在基座上;钻孔组件和攻丝组件,设置在三轴移动组件上,钻孔组件和攻丝组件沿左右方向间隔设置,三轴移动组件用于驱动钻孔组件和攻丝组件移动;换刀装置,设置在基座上,换刀装置用于为钻孔组件和攻丝组件换刀。The automatic knife-changing type long-shaped raw material processing device of the present invention comprises: a base; a feeding module is arranged on the left side of the base, and the feeding module can clamp the long-shaped raw material and convey it to the right; a discharging module is provided with On the right side of the base, the discharge module can clamp and cut long strips of raw materials and convey them to the right; the processing module is arranged on the base, and the processing module is located between the feeding module and the discharging module; the processing module includes: three The shaft moving assembly is arranged on the base; the drilling assembly and the tapping assembly are arranged on the three-axis moving assembly, the drilling assembly and the tapping assembly are arranged at intervals along the left and right directions, and the three-axis moving assembly is used to drive the drilling assembly and The tapping assembly moves; the tool changing device is arranged on the base, and the tool changing device is used for changing the tools for the drilling assembly and the tapping assembly.
根据本发明的一些实施例,钻孔组件包括:第一升降架,设置在三轴移动组件上,第一升降架能够在三轴移动组件的驱动下移动,第一升降架上设置有延伸部,延伸部沿向前偏左的方向延伸;钻孔主轴组件,设置在第一升降架上,钻孔主轴组件用于夹持钻孔刀具并驱动钻孔刀具转动。According to some embodiments of the present invention, the drilling assembly includes: a first lifting frame disposed on the three-axis moving assembly, the first lifting frame can move under the driving of the three-axis moving assembly, and an extension part is provided on the first lifting frame , the extension part extends forward and leftward; the drilling spindle assembly is arranged on the first lifting frame, and the drilling spindle assembly is used for clamping the drilling tool and driving the drilling tool to rotate.
根据本发明的一些实施例,钻孔主轴组件包括:夹持装置,转动设置在第一升降架上;打刀缸,设置在第一升降架上,打刀缸用于驱动夹持装置夹持钻孔刀具;钻孔电机,设置在第一升降架上,钻孔电机用于驱动夹持装置转动。According to some embodiments of the present invention, the drilling spindle assembly includes: a clamping device, which is rotatably arranged on the first lifting frame; a knife-driving cylinder, which is arranged on the first lifting frame, and is used for driving the clamping device to clamp The drilling tool and the drilling motor are arranged on the first lifting frame, and the drilling motor is used to drive the clamping device to rotate.
根据本发明的一些实施例,钻孔主轴组件还包括:主动带轮,设置在钻孔电机上,钻孔电机用于驱动主动带轮转动;从动带轮,设置在夹持装置上,主动带轮和从动带轮通过同步带连接。According to some embodiments of the present invention, the drilling spindle assembly further includes: a driving pulley, arranged on the drilling motor, and the drilling motor is used to drive the driving pulley to rotate; a driven pulley, arranged on the clamping device, driving the The pulley and the driven pulley are connected by a timing belt.
根据本发明的一些实施例,三轴移动组件包括:第一横向丝杆,转动设置在基座上,第一横向丝杆沿左右方向延伸;第一横向螺母,与第一横向丝杆螺纹配合;第一横移架,可移动设置在基座上,第一横移架与第一横向螺母连接,钻孔组件设置在第一横移架上;第一纵向丝杆,转动设置在第一横移架上,第一纵向丝杆沿前后方向延伸;第一纵向螺母,与第一纵向丝杆螺纹配合;第一平移架,可移动设置在第一横移架上,第一平移架与第一纵向螺母连接;第一竖向丝杆,转动设置在第一平移架上,第一竖向丝杆沿上下方向延伸;第一竖向螺母,与第一竖向丝杆螺纹配合,第一竖向螺母与钻孔组件连接,第一竖向螺母与第一升降架固定连接;伺服系统,设置在基座上,伺服系统用于驱动第一横向丝杆、第一纵向丝杆和第一竖向丝杆中的至少一个转动。According to some embodiments of the present invention, the three-axis moving assembly includes: a first transverse screw, rotatably arranged on the base, the first transverse screw extending along the left-right direction; a first transverse nut, threadedly engaged with the first transverse screw ; The first traverse frame is movably arranged on the base, the first traverse frame is connected with the first transverse nut, and the drilling assembly is arranged on the first traverse frame; the first longitudinal screw rod is rotatably arranged on the first traverse frame On the traverse frame, the first longitudinal screw rod extends in the front-rear direction; the first longitudinal nut is threadedly matched with the first longitudinal screw rod; the first translation frame is movably arranged on the first traverse frame, and the first translation frame and The first longitudinal nut is connected; the first vertical screw rod is rotatably arranged on the first translation frame, and the first vertical screw rod extends in the up-down direction; the first vertical screw rod is threadedly matched with the first vertical screw rod, and the first vertical screw rod A vertical nut is connected with the drilling assembly, and the first vertical nut is fixedly connected with the first lifting frame; the servo system is arranged on the base, and the servo system is used to drive the first transverse screw, the first longitudinal screw and the first lifting frame. At least one of a vertical screw rotates.
根据本发明的一些实施例,换刀装置包括:第一安装架,设置在第一平移架顶端,第一安装架沿向前偏左的方向延伸;第一刀库,转动连接于第一安装架上,第一刀库设置有多个用于放置钻孔刀具的刀位,刀位能够运动至夹持组件下方。According to some embodiments of the present invention, the tool changing device includes: a first mounting frame, disposed at the top of the first translation frame, the first mounting frame extending in a forward-leftward direction; a first tool magazine, rotatably connected to the first mounting frame On the frame, the first tool magazine is provided with a plurality of tool positions for placing drilling tools, and the tool positions can move to the lower part of the clamping assembly.
根据本发明的一些实施例,第一升降架上设置有限位件,第一安装架上设置有弹性装置,弹性装置能够驱动第一刀库抵接限位件;当第一升降架上升至最高位置时,第一刀库能够相对于第一安装架转动,使得刀位运动至夹持装置下方;当第一升降架下降至最高位置时,第一刀库能够相对于第一安装架转动,使得刀位远离夹持装置下方。According to some embodiments of the present invention, the first lifting frame is provided with a limiting member, and the first mounting frame is provided with an elastic device, and the elastic device can drive the first tool magazine to abut the limiting member; when the first lifting frame rises to the highest When the first tool magazine is in the uppermost position, the first tool magazine can be rotated relative to the first mounting frame, so that the tool position moves to the lower part of the clamping device; when the first lifting frame is lowered to the highest position, the first tool magazine can be rotated relative to the first mounting frame, Keep the tool position away from the underside of the clamping device.
根据本发明的一些实施例,第一刀库为斗笠式刀库。According to some embodiments of the present invention, the first tool magazine is a hat type tool magazine.
根据本发明的一些实施例,第一刀库上转动连接有限位滚轮,限位滚轮抵接限位件。According to some embodiments of the present invention, a limit roller is rotatably connected to the first tool magazine, and the limit roller abuts the limit member.
根据本发明的一些实施例,第一平移架上设置有竖向导向导轨,竖向导向导轨沿上下方向延伸,第一升降架与竖向导向导轨滑动配合。According to some embodiments of the present invention, the first translation frame is provided with a vertical guide rail, the vertical guide rail extends in an up-down direction, and the first lift frame is slidably matched with the vertical guide rail.
应用上述自动换刀型长条形原料加工装置,在使用过程当中,可以将长条形原料从左侧送入进料模块,然后在进料模块或者出料模块的带动下长条形原料向右输送至加工模块处,依次由钻孔组件和攻丝组件完成钻孔加工和攻丝加工,然后由出料模块将加工完的部分切断并向右输送,完成出料;在加工过程当中,三轴移动组件能够带动钻孔组件和攻丝组件沿X轴、Y轴和Z轴三个方向移动,将钻孔组件和攻丝组件移动到精确的位置后进行钻孔加工和攻丝加工,当需要加工不同规格的螺纹孔时,可以控制换刀装置为钻孔组件和攻丝组件更换对应尺寸的钻孔刀和丝锥,相对于人工换刀的方式有效节约了换刀时间,提高了加工效率。Using the above-mentioned automatic knife-changing type long-shaped raw material processing device, in the process of use, the long-shaped raw materials can be fed into the feeding module from the left, and then the long-shaped raw materials can be driven by the feeding module or the discharging module. The right side is transported to the processing module, and the drilling and tapping processing are completed by the drilling assembly and the tapping assembly in turn, and then the finished part is cut off by the discharging module and conveyed to the right to complete the discharging; during the processing, The three-axis moving assembly can drive the drilling assembly and the tapping assembly to move along the X, Y and Z axes, and move the drilling assembly and the tapping assembly to a precise position for drilling and tapping. When it is necessary to process threaded holes of different specifications, the tool changer can be controlled to replace the drilling tool and tap of the corresponding size for the drilling assembly and tapping assembly. Compared with the manual tool changing method, the tool changing time is effectively saved and the processing speed is improved. efficiency.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本发明实施例中加工装置的轴测图;1 is an axonometric view of a processing device in an embodiment of the present invention;
图2为本发明实施例中加工装置另一视角的轴测图;FIG. 2 is an axonometric view of another viewing angle of the processing device in the embodiment of the present invention;
图3为图1中加工模块的俯视图;Fig. 3 is the top view of the processing module in Fig. 1;
图4为本发明实施例中加工模块沿第一纵向丝杆的轴线竖直剖开的剖视图;FIG. 4 is a cross-sectional view of the processing module taken along the axis of the first longitudinal screw in the embodiment of the present invention;
图5为图3中加工模块部分结构的侧视图;Fig. 5 is the side view of the partial structure of the processing module in Fig. 3;
图6为图5中A处的放大图;Fig. 6 is the enlarged view of A place in Fig. 5;
图7为本发明实施例中钻孔组件部分的侧视图;Fig. 7 is the side view of the drilling assembly part in the embodiment of the present invention;
图8为图7中E-E向的剖视图;Fig. 8 is the sectional view of E-E in Fig. 7;
图9为本发明实施例中第二种加工装置的轴测图;9 is an axonometric view of a second processing device in an embodiment of the present invention;
图10为图9中K处的放大图;Fig. 10 is an enlarged view at K in Fig. 9;
上述附图包含以下附图标记。The above figures contain the following reference numerals.
具体实施方式Detailed ways
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个及两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number . If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
自动换刀型长条形原料加工装置,包括:基座100;进料模块200,设置在基座100左侧,进料模块200能够夹持长条形原料500并向右输送;出料模块400,设置在基座100右侧,出料模块400能够夹持、切断长条形原料500并向右输送;加工模块300,设置在基座100上,加工模块300位于进料模块200和出料模块400之间;加工模块300包括:三轴移动组件,设置在基座100上;钻孔组件310和攻丝组件315,设置在三轴移动组件上,钻孔组件310和攻丝组件315沿左右方向间隔设置,三轴移动组件用于驱动钻孔组件310和攻丝组件315移动;换刀装置,设置在基座100上,换刀装置用于为钻孔组件310和攻丝组件315换刀。The automatic tool-changing type long-shaped raw material processing device includes: a
应用上述自动换刀型长条形原料加工装置,在使用过程当中,可以将长条形原料500从左侧送入进料模块200,然后在进料模块200或者出料模块400的带动下长条形原料500向右输送至加工模块300处,依次由钻孔组件310和攻丝组件315完成钻孔加工和攻丝加工,然后由出料模块400将加工完的部分切断并向右输送,完成出料;在加工过程当中,三轴移动组件能够带动钻孔组件310和攻丝组件315沿X轴、Y轴和Z轴三个方向移动,将钻孔组件310和攻丝组件315移动到精确的位置后进行钻孔加工和攻丝加工,当需要加工不同规格的螺纹孔时,可以控制换刀装置为钻孔组件310和攻丝组件315更换对应尺寸的钻孔刀和丝锥,相对于人工换刀的方式有效节约了换刀时间,提高了加工效率。Using the above-mentioned automatic tool-changing type long strip raw material processing device, in the process of use, the long strip
可以理解,三轴移动组件能够带动钻孔组件310和攻丝组件315沿X轴、Y轴和Z轴三个方向移动,也即图1至图8中所示的左右、前后以及上下三个方向。It can be understood that the three-axis moving assembly can drive the drilling assembly 310 and the
其中,三轴移动组件能够通过多种方式带动钻孔组件310和攻丝组件315沿三个方向移动,例如通过两个三轴龙门架,分别带动钻孔组件310和攻丝组件315移动;也可以通过三轴机械臂,带动钻孔组件310和攻丝组件315移动。Wherein, the three-axis moving assembly can drive the drilling assembly 310 and the
在本实施例中,换刀装置可以采用现有技术中的多种换刀设备来实现更换钻孔和攻丝刀具的功能,例如使用在加工中心当中广泛采用的盘式刀库或者链式刀库,配合换刀机构实现为钻孔组件310和攻丝组件315进行换刀的功能。In this embodiment, the tool changing device can use various tool changing devices in the prior art to realize the function of changing drilling and tapping tools, for example, using a disk-type tool magazine or a chain-type tool widely used in machining centers The library, in cooperation with the tool changing mechanism, realizes the function of changing tools for the drilling assembly 310 and the
如图5至图8所示,钻孔组件310包括:第一升降架3101,设置在三轴移动组件上,第一升降架3101能够在三轴移动组件的驱动下移动,第一升降架3101上设置有延伸部,延伸部沿向前偏左的方向延伸;钻孔主轴组件,设置在第一升降架3101上,钻孔主轴组件用于夹持钻孔刀具并驱动钻孔刀具转动,其中,三轴移动组件能够带动第一升降架3101和钻孔主轴组件,沿前后、左右和上下三个方向移动。As shown in FIG. 5 to FIG. 8 , the drilling assembly 310 includes: a
其中,钻孔主轴组件包括:夹持装置3104,转动设置在第一升降架3101上;打刀缸3103,设置在第一升降架3101上,打刀缸3103用于驱动夹持装置3104夹持钻孔刀具;钻孔电机3102,设置在第一升降架3101上,钻孔电机3102用于驱动夹持装置3104转动;其中,打刀缸3103通过向上拉动夹持装置3104,使得夹持装置3104夹持刀具,而后钻孔电机3102带动夹持组件转动,带动钻孔刀转动。Among them, the drilling spindle assembly includes: a
参考图7和图8,为了便于布置钻孔电机3102,钻孔主轴组件还包括:主动带轮3106,设置在钻孔电机3102上,钻孔电机3102用于驱动主动带轮3106转动;从动带轮,设置在夹持装置3104上,主动带轮3106和从动带轮通过同步带连接;其中钻孔组件310通过同步带带动钻孔刀具转动,便于布置钻孔电机3102;当然钻孔电机3102也可以通过齿轮组传动或者链轮传动带动。7 and 8, in order to facilitate the arrangement of the
可以理解,攻丝组件315的结构与钻孔组件310类似,由三轴移动组件带动第二升降架移动,攻丝主轴组件设置在第二升降架上攻丝组件315上也设置有打刀缸3103、夹持装置3104和攻丝电机,公司电机通过同步带驱动夹持装置3104转动,打刀缸3103用于控制夹持装置3104夹持丝锥组件或松开。It can be understood that the structure of the
如图1至图4所示,三轴移动组件包括:第一横向丝杆304,转动设置在基座100上,第一横向丝杆304沿左右方向延伸;第一横向螺母,与第一横向丝杆304螺纹配合;第一横移架306,可移动设置在基座100上,第一横移架306与第一横向螺母连接,钻孔组件310设置在第一横移架306上;第一纵向丝杆307,转动设置在第一横移架306上,第一纵向丝杆307沿前后方向延伸;第一纵向螺母,与第一纵向丝杆307螺纹配合;第一平移架308,可移动设置在第一横移架306上,第一平移架308与第一纵向螺母连接;第一竖向丝杆309,转动设置在第一平移架308上,第一竖向丝杆309沿上下方向延伸;第一竖向螺母,与第一竖向丝杆309螺纹配合,第一竖向螺母与钻孔组件310连接,第一竖向螺母与第一升降架3101固定连接;伺服系统,设置在基座100上,伺服系统用于驱动第一横向丝杆304、第一纵向丝杆307和第一竖向丝杆309中的至少一个转动。As shown in FIG. 1 to FIG. 4 , the three-axis moving assembly includes: a first
如图3所示,为了便于安装换刀装置,第一升降架3101上设置有延伸部,延伸部沿向前偏左的方向延伸;而第二升降架上用于安装攻丝组件315的延伸部朝向前偏右的方向延伸,也即第一升降架3101和第二升降架分别朝向左右两侧偏移延伸,能够获得更大的安装刀库的空间,其中,第一升降架3101前端向左偏移的角度α1优选为30°,第二升降架向右便宜的角度α2也优选为30°。As shown in FIG. 3 , in order to facilitate the installation of the tool changer, the
如图3、图4所示,三轴移动组件包括:第一横向丝杆304,转动设置在基座100上,第一横向丝杆304沿左右方向延伸;第一横向螺母,与第一横向丝杆304螺纹配合;第一横移架306,可移动设置在基座100上,第一横移架306与第一横向螺母连接,钻孔组件310设置在第一横移架306上;第一纵向丝杆307,转动设置在第一横移架306上,第一纵向丝杆307沿前后方向延伸;第一纵向螺母,与第一纵向丝杆307螺纹配合;第一平移架308,可移动设置在第一横移架306上,第一平移架308与第一纵向螺母连接;第一竖向丝杆309,转动设置在第一平移架308上,第一竖向丝杆309沿上下方向延伸;第一竖向螺母,与第一竖向丝杆309螺纹配合,第一竖向螺母与钻孔组件310连接,第一竖向螺母与第一升降架3101固定连接;伺服系统,设置在基座100上,伺服系统用于驱动第一横向丝杆304、第一纵向丝杆307和第一竖向丝杆309中的至少一个转动。As shown in FIGS. 3 and 4 , the three-axis moving assembly includes: a first
其中,攻丝组件315的驱动方式与钻孔组件310类似,依靠第二横向丝杆305、第二纵向丝杆和第二竖向丝杆的转动来控制钻孔组件310沿着3个方向移动。The driving mode of the tapping
如图3、图5、图6所示,换刀装置包括:第一安装架3161,设置在第一平移架308顶端,第一安装架3161沿向前偏左的方向延伸;第一刀库316,转动连接于第一安装架3161上,第一刀库316设置有多个用于放置钻孔刀具的刀位,刀位能够运动至夹持组件下方;其中,第一刀库316当中设置有多个刀位,用于放置不同规格的钻孔刀具。As shown in Figures 3, 5 and 6, the tool changing device includes: a
具体地,第一升降架3101上设置有限位件3105,第一安装架3161上设置有弹性装置,弹性装置能够驱动第一刀库316抵接限位件3105;当第一升降架3101上升至最高位置时,第一刀库316能够相对于第一安装架3161转动,使得刀位运动至夹持装置3104下方;当第一升降架3101下降至最高位置时,第一刀库316能够相对于第一安装架3161转动,使得刀位远离夹持装置3104下方;此时,限位件3105起到了一个限位凸轮的作用,其能够控制第一刀库316的到位运动至夹持装置3104下方或远离。Specifically, the
在换刀过程当中,刀库转动转盘,将对应的空刀位转动至下方,然后第一升降架3101上升,刀库相对于第一升降架3101转动,空刀位运动至夹持装置3104下方,然后打刀缸3103带动拉杆向下,将刀具推出夹持装置3104并落入到空刀位上,然后第一刀库316切换刀位,将需要的刀具切换至夹持装置3104下方,然后第一升降架3101带动夹持装置3104下降,使得刀具的刀柄插入夹持装置3104,然后打刀缸3103带动拉杆上拉,将刀具夹紧,随后第一升降架3101下降,刀库的到位离开夹持装置3104下方的位置,完成换刀。During the tool changing process, the tool magazine rotates the turntable to rotate the corresponding empty tool position to the bottom, then the
类似的,在第二升降架一侧也设置有第二刀库317,第二刀库317通过第二安装架3171安装在第二平移架上,其攻丝组件315的换刀过程与钻孔组件310的换刀过程类似。Similarly, a
具体地,如图3所示,为了适应第一升降架3101的结构,第一安装架3161和第二安装架3171沿朝前的方向分别朝向左右两侧偏离延伸,第一安装架3161向左偏移30°,第二安装架3171向右偏移30°。Specifically, as shown in FIG. 3 , in order to adapt to the structure of the
优选地,第一刀库316和第二刀库317均为斗笠式刀库,其能够在限位件3105的带动下,通过主轴的升降和刀库的转动完成换刀,无需另外设置换刀装置。Preferably, the
如图6所示,为了降低第一刀库316和限位件3105之间的摩擦,第一刀库316上转动连接有限位滚轮3162,限位滚轮3162抵接限位件3105。As shown in FIG. 6 , in order to reduce the friction between the
如图4、图5所示,第一平移架308上设置有竖向导向导轨,竖向导向导轨沿上下方向延伸,第一升降架3101与竖向导向导轨滑动配合;具体地,第一平移架308上设置有至少一根竖向导向导轨,第一升降架3101上设置有与竖向导向导轨滑动配合的滑块;其保证了第一升降架3101升降的平稳性。As shown in FIG. 4 and FIG. 5 , the
应当理解,本实施例的加工装置,是在申请人在先申请的申请号为2022103543733的中国发明专利申请当中设计的加工装置的基础上,通过增加换刀装置等一系列改进得来的,因此本实施例中加工装置的进料、出料以及三轴移动等部分的机构均可以参考上述在先申请。It should be understood that the processing device of this embodiment is obtained by adding a series of improvements such as a tool changing device on the basis of the processing device designed in the Chinese invention patent application No. 2022103543733 previously applied by the applicant. Therefore, For the mechanisms of feeding, discharging, and three-axis movement of the processing device in this embodiment, reference may be made to the above-mentioned prior application.
如图9和图10所示,是本实施例提供的一种改进后的加工装置,其在上述加工装置的基础上,主要有两方面改进:第一方面是在进料模块200左侧增设了一个进料架600,进料架600上设置有多个可转动的进料辊,便于长条形原料500从左侧进料;第二方面,在长条形原料500向右输送的过程当中,为了减小长条形原料500与轨道部分的摩擦,在如图10所示的轨道部分的底面上设置有第一导向滚轮322,当长条形原料500向右运动时,第一导向滚轮322能够相对于长条形原料500滚动,减小长条形原料500的底面与轨道部分的摩擦,此外轨道部分的后侧面上也设置有第二导向滚轮323,在加工过程当中,加工气动推块321会推动长条形原料500向后运动,使得长条形原料500向后抵接到第二导向滚轮323上以完成长条形原料500的定位,在长条形原料500向右运动过程当中,第二导向滚轮323会相对长条形原料500转动,减小长条形原料500的后侧与轨道部分的摩擦。As shown in FIG. 9 and FIG. 10 , it is an improved processing device provided in this embodiment. On the basis of the above-mentioned processing device, there are mainly two improvements: the first aspect is to add an additional device on the left side of the
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Variety.
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