CN115106669A - A welding production line for aluminum template processing - Google Patents

A welding production line for aluminum template processing Download PDF

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Publication number
CN115106669A
CN115106669A CN202210905826.7A CN202210905826A CN115106669A CN 115106669 A CN115106669 A CN 115106669A CN 202210905826 A CN202210905826 A CN 202210905826A CN 115106669 A CN115106669 A CN 115106669A
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fixedly connected
welding
aluminum template
conveying line
aluminum
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朱惠德
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Zhuhai Jiaji Intelligent Technology Co ltd
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Zhuhai Jiaji Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of aluminum template processing, and provides a welding production line for aluminum template processing, which comprises an aluminum template conveying line, wherein the aluminum template conveying line comprises an aluminum template feeding conveying line and an aluminum template discharging conveying line, a welding workbench is arranged between the aluminum template feeding conveying line and the aluminum template discharging conveying line, one side of the top surface of the welding workbench is fixedly connected with a positioning block, the other side of the top surface of the welding workbench is provided with a pushing and clamping mechanism for pushing an aluminum template to the positioning block, and one side of the welding workbench is provided with a welding robot. According to the aluminum welding robot, the rib plates can be quickly spliced and positioned with the aluminum template on the production line, the welding robot can perform line following welding, and compared with the traditional method that welding is performed after positioning through a tool by workers, the labor cost can be effectively reduced, and the operation efficiency of the aluminum template welding link is improved.

Description

一种用于铝模板加工的焊接生产线A welding production line for aluminum template processing

技术领域technical field

本发明涉及铝模板加工技术领域,具体为一种用于铝模板加工的焊接生产线。The invention relates to the technical field of aluminum template processing, in particular to a welding production line for aluminum template processing.

背景技术Background technique

铝模板是以铝合金型材为主要材料,经机械加工和焊接等工艺制成,适用于混凝推工程的模板,并按照50mm模数设计由面板、肋、主体型材、平面模板、转角模板、早拆装置组合而成。Aluminum formwork is made of aluminum alloy profiles as the main material, which is made by machining and welding processes. It is suitable for the formwork of concrete push engineering. It is designed according to 50mm modulus. The early dismantling device is assembled.

铝合金模板设计和施工应用是混凝土工程模板技术上的革新,也是装配式混凝土技术的推动,更是建造技术工业化的体现。The design and construction application of aluminum alloy formwork is the innovation of concrete engineering formwork technology, the promotion of prefabricated concrete technology, and the embodiment of the industrialization of construction technology.

目前,工厂在铝模板生产加工时的焊接工艺环节中,会通过焊接机器人将筋板焊接在铝模板上,而在焊接过程中,为保持筋板焊接前在铝模板上的准确定位,需要工人用工装夹具将筋板与铝模板之间进行夹持固定,但这种方式一是比较麻烦,会消耗工人较多的精力与时间,二是要将筋板与铝模板从输送线上取出到工装上夹持,焊接机器人需设置于工装旁,无法跟线焊接,生产的效率不高,对工厂效益造成一定影响,因此设计一种用于铝模板加工的焊接生产线来解决这种问题很有必要。At present, in the welding process of aluminum template production and processing, the factory will use welding robots to weld the ribs on the aluminum template. During the welding process, in order to maintain the accurate positioning of the ribs on the aluminum template before welding, workers are required. The rib plate and the aluminum formwork are clamped and fixed by a tooling fixture, but this method is more troublesome and consumes more energy and time of the workers. Clamping on the tooling, the welding robot needs to be set next to the tooling, and cannot be welded with the line. The production efficiency is not high, which has a certain impact on the factory's efficiency. Therefore, it is very important to design a welding production line for aluminum template processing to solve this problem. necessary.

发明内容SUMMARY OF THE INVENTION

本发明目的是提供一种用于铝模板加工的焊接生产线,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a welding production line for aluminum template processing, so as to solve the problems raised in the above-mentioned background art.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种用于铝模板加工的焊接生产线,包括铝模板输送线,其包括铝模板进料输送线和铝模板出料输送线,铝模板进料输送线和铝模板出料输送线之间设置有焊接工作台,焊接工作台的顶面一侧固定连接有定位块,焊接工作台的顶面另一侧设置有用于将铝模板往定位块上推动的推压夹紧机构,焊接工作台的一侧安装有焊接机器人;A welding production line for aluminum formwork processing includes an aluminum formwork conveying line, which includes an aluminum formwork feeding conveying line and an aluminum formwork discharging conveying line. Welding workbench, one side of the top surface of the welding workbench is fixedly connected with a positioning block, and the other side of the top surface of the welding workbench is provided with a pushing and clamping mechanism for pushing the aluminum template onto the positioning block. A welding robot is installed on the side;

拔料机械手,拔料机械手包括设置于焊接工作台上方并可进行前后移动的安装块,安装块上设置有两个左右对称并能够进行相向或相反移动的L型块,两个L型块远离安装块的一侧均固定连接有夹持块,且两个夹持块分别位于铝模板的两侧;The material pulling manipulator includes a mounting block that is arranged above the welding table and can move forward and backward. The mounting block is provided with two left-right symmetrical L-shaped blocks that can move toward each other or in the opposite direction. The two L-shaped blocks are far away from each other. One side of the installation block is fixedly connected with a clamping block, and the two clamping blocks are located on both sides of the aluminum formwork;

筋板进料输送线,其位于铝模板进料输送线的一侧,筋板进料输送线的一侧设置有能够将筋板进料输送线上筋板进行夹持、升降并横移至焊接工作台顶面的筋板上料模组;The rib plate feeding conveyor line is located on one side of the aluminum formwork feeding conveyor line. One side of the rib plate feeding conveyor line is provided with a rib plate that can clamp, lift and traverse the ribs on the rib plate feeding conveyor line. The rib plate feeding module on the top surface of the welding table;

端面筋板工装夹具,端面筋板工装夹具能够放置于铝模板进料输送线或铝模板出料输送线上进行直线移动,且端面筋板工装夹具能够固定于铝模板端面两端筋板。The end rib plate fixture, the end rib plate fixture can be placed on the aluminum formwork feed conveyor line or the aluminum formwork discharge conveyor line for linear movement, and the end rib plate fixture can be fixed on the end face of the aluminum formwork.

优选的,安装块的一侧固定安装有两个相对称的伺服电动缸一,两个伺服电动缸一的活塞杆末端分别朝向左右两侧并与对应L型块固定连接,在两个伺服电动缸一的活塞杆进行同步的伸缩时,便能够带动着两个L型块进行相向或相反的移动。Preferably, two symmetrical servo electric cylinders 1 are fixedly installed on one side of the installation block, and the ends of the piston rods of the two servo electric cylinders 1 face the left and right sides respectively and are fixedly connected with the corresponding L-shaped blocks. When the piston rod of the cylinder 1 is synchronously extended and retracted, it can drive the two L-shaped blocks to move toward each other or in the opposite direction.

优选的,焊接工作台的一侧固定连接有呈水平方向的侧板,侧板的顶部沿其长度方向设置有两个左右对称的滑轨一,安装块的一侧固定连接有呈L型结构并延伸至侧板上方的连接架,连接架的底部固定连接有呈倒立凹字型结构并滑动连接在两个滑轨一上的滑块一,其中一个滑轨一靠近另一个滑轨一的一侧固定连接有齿条一,滑块一的底部固定安装有输出轴朝下的伺服电机一,且伺服电机一的输出轴末端固定连接有与齿条一相啮合的直齿轮一,当伺服电机一的输出轴转动时能够带动直齿轮一进行旋转,直齿轮则会通过与齿条一的配合带动着滑块一沿着滑轨一的长度方向进行前后的滑动。Preferably, a side plate in a horizontal direction is fixedly connected to one side of the welding table, two left-right symmetrical slide rails are arranged on the top of the side plate along its length direction, and one side of the mounting block is fixedly connected with an L-shaped structure. And extend to the connecting frame above the side plate, the bottom of the connecting frame is fixedly connected with a sliding block 1 which has an inverted concave structure and is slidably connected to two sliding rails, one of which is close to the other sliding rail 1. One side is fixedly connected with the rack 1, the bottom of the slider 1 is fixedly installed with the servo motor 1 with the output shaft facing downward, and the end of the output shaft of the servo motor 1 is fixedly connected with the spur gear 1 meshing with the rack 1. When the output shaft of the motor 1 rotates, it can drive the spur gear 1 to rotate, and the spur gear 1 drives the slider 1 to slide back and forth along the length direction of the slide rail 1 through the cooperation with the rack 1.

优选的,推压夹紧机构包括沿焊接工作台宽度方向安装于焊接工作台顶面的直线电机模组,直线电机模组的滑台上固定连接有呈L型结构且一侧延伸至直线电机模组外的夹紧块,夹紧块能够将铝模板往定位块上推动,达到进行左右位置定位的效果。Preferably, the pressing and clamping mechanism includes a linear motor module installed on the top surface of the welding table along the width direction of the welding table, and the sliding table of the linear motor module is fixedly connected with an L-shaped structure and one side extends to the linear motor The clamping block outside the module, the clamping block can push the aluminum template to the positioning block to achieve the effect of left and right position positioning.

优选的,筋板上料模组包括固定连接在筋板进料输送线一侧的安装架,安装架的顶部固定连接有一侧延伸至焊接工作台正上方的固定框,固定框内插设有能够沿固定框长度方向进行左右滑动的机壳,机壳的底部设置有可升降并用于夹持/释放筋板的夹持爪,从而使得筋板进料输送线上的筋板能够经夹持爪的夹持并跟随夹持爪的升降与机壳的滑动移动至铝模板内。Preferably, the rib plate feeding module includes an installation frame fixedly connected to one side of the rib plate feeding and conveying line, the top of the installation frame is fixedly connected with a fixed frame extending from one side to just above the welding table, and the fixed frame is inserted with a fixed frame. A casing that can slide left and right along the length of the fixed frame. The bottom of the casing is provided with clamping claws that can be lifted up and down and used to clamp/release the ribs, so that the ribs on the rib feeding conveyor line can be clamped. The clamping of the claws follows the lifting of the clamping claws and the sliding movement of the casing into the aluminum formwork.

优选的,机壳的内壁两侧均固定连接有呈水平方向长板,其中一个长板的底部沿其长度方向固定连接有滑轨二,另一个长板的一侧沿其长度方向固定连接有齿条二,机壳位于两个长板之间,且机壳的一侧固定连接有卡合滑动连接在滑轨二上的滑块二,机壳的另一侧固定连接有滑动套接于对应长板上的凹型块,凹型块的内部转动连接有与齿条二相啮合的直齿轮二,且凹型块内固定安装有用于驱动直齿轮二进行转动的伺服电机二,直齿轮二在转动时会通过与齿条二的配合带动着机壳在两个长板之间进行滑动。Preferably, both sides of the inner wall of the casing are fixedly connected with long boards in a horizontal direction, wherein the bottom of one long board is fixedly connected with two slide rails along its length direction, and one side of the other long board is fixedly connected with a long board along its length direction. Rack 2, the casing is located between the two long boards, and one side of the casing is fixedly connected with a sliding block 2 that is snapped and slidably connected to the second slide rail, and the other side of the casing is fixedly connected with a sliding sleeve Corresponding to the concave block on the long plate, the inner part of the concave block is rotatably connected with a spur gear 2 meshing with the rack 2, and the concave block is fixedly installed with a servo motor 2 for driving the spur gear 2 to rotate, and the spur gear 2 is rotating. When it cooperates with the rack 2, it will drive the casing to slide between the two long boards.

优选的,机壳的底部固定安装有活塞杆朝下的伺服电动缸二,伺服电动缸二的活塞杆末端固定连接有连接块,且夹持爪设置于连接块的底部,这样,在伺服电动缸二的活塞杆进行伸缩时会带动着夹持爪进行相应的上下移动。Preferably, the bottom of the casing is fixedly installed with the second servo electric cylinder with the piston rod facing downward, the end of the piston rod of the second servo electric cylinder is fixedly connected with a connecting block, and the clamping claw is arranged at the bottom of the connecting block, so that in the servo electric cylinder When the piston rod of the second cylinder expands and contracts, it will drive the clamping claw to move up and down accordingly.

优选的,夹持爪包括固定连接在连接块底部并呈水平方向的安装板,安装板的底部沿其长度方向开设有滑槽,且滑槽内滑动插接有两个前后对称并呈竖直方向的夹板,滑槽内设置有用于使两个夹板进行相向或相反移动的移动机构,在移动机构的作用下便能使得两个夹板对筋板进行夹持或释放。Preferably, the clamping claw includes a mounting plate fixedly connected to the bottom of the connecting block and in a horizontal direction, the bottom of the mounting plate is provided with a chute along its length direction, and two front-to-back symmetrical and vertical sliding grooves are slidably inserted in the chute. A moving mechanism for moving the two clamping plates toward or in opposite directions is arranged in the chute, and under the action of the moving mechanism, the two clamping plates can clamp or release the rib plate.

优选的,移动机构包括通过轴承转动连接在滑槽内并呈前后轴向的双向螺纹杆,且双向螺纹杆的周向表面两侧分别通过正旋螺纹与反旋螺纹的配合穿插在两个夹板的顶部,滑槽的内壁一侧固定安装有伺服电机三,且双向螺纹杆的一侧固定连接在伺服电机三的输出轴末端,双向螺纹杆进行转动时会分别通过正旋螺纹与反旋螺纹的配合带动着两个夹板沿滑槽内进行相向或相反的移动。Preferably, the moving mechanism includes a bidirectional threaded rod that is rotatably connected in the chute through a bearing and is in the front and rear axial directions, and two sides of the circumferential surface of the bidirectional threaded rod are respectively inserted into the two clamping plates through the cooperation of the forward thread and the reverse thread. The top of the chute is fixedly installed with servo motor three on one side of the inner wall, and one side of the two-way threaded rod is fixedly connected to the end of the output shaft of servo motor three. The cooperation of the two splints drives the two splints to move in the opposite or opposite directions along the chute.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明铝的模板进料输送线在输送铝模板至焊接工作台表面预定位置后,在推压夹紧机构的作用下能够将铝模板往定位块上推动,从而起到对铝模板在焊接工作台上左右位置的定位,此时两个L型块能够进行相向的移动以带动两个夹持块将铝模板的两侧进行夹紧固定,在进行上述动作的同时,筋板上料模组能够将筋板进料输送线上的筋板进行夹持、上升,并横移到焊接工作台上铝模板的上方位置,接着下降将筋板按压在铝模板上预定的焊接位置处,此时焊接机器人便能够将筋板在铝模板上进行焊接,这种焊接加工的方式能够使得筋板在生产线上与铝模板进行快速拼接定位,并使得焊接机器人能够进行跟线焊接,相比于传统的依靠工作人员通过工装定位再进行焊接来说,能够有效降低用工成本,并提高铝模板焊接环节的作业效率。After conveying the aluminum formwork to the predetermined position on the surface of the welding table, the aluminum formwork feeding and conveying line of the present invention can push the aluminum formwork to the positioning block under the action of the pressing and clamping mechanism, so as to play an important role in the welding work of the aluminum formwork. The positioning of the left and right positions on the table, at this time, the two L-shaped blocks can move towards each other to drive the two clamping blocks to clamp and fix the two sides of the aluminum formwork. The rib plate on the rib plate feeding conveyor line can be clamped, raised, and moved laterally to the upper position of the aluminum formwork on the welding table, and then lowered to press the rib plate to the predetermined welding position on the aluminum formwork. The welding robot can weld the rib plate on the aluminum template. This welding method enables the rib plate and the aluminum template to be quickly spliced and positioned on the production line, and enables the welding robot to perform line welding. Compared with the traditional Relying on the welding by the staff through the positioning of the tooling can effectively reduce the labor cost and improve the operation efficiency of the aluminum template welding process.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明的图1中A处结构放大示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A in Fig. 1 of the present invention;

图3为本发明的平面结构示意图;Fig. 3 is the plane structure schematic diagram of the present invention;

图4为本发明的又一立体结构示意图;Fig. 4 is another three-dimensional structure schematic diagram of the present invention;

图5为本发明的图4中B处结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure at place B in Fig. 4 of the present invention;

图6为本发明的图4中C处结构放大示意图;6 is an enlarged schematic view of the structure at C in FIG. 4 of the present invention;

图中:1、铝模板进料输送线;2、铝模板出料输送线;3、焊接工作台;4、端面筋板工装夹具;5、定位块;6、推压夹紧机构;61、直线电机模组;62、夹紧块;7、拔料机械手;71、安装块;72、伺服电动缸一;73、L型块;74、夹持块;75、侧板;76、滑轨一;77、连接架;78、滑块一;79、齿条一;8、筋板进料输送线;9、筋板上料模组;91、安装架;92、固定框;93、机壳;931、伺服电动缸二;932、连接块;94、夹持爪;941、安装板;942、夹板;95、长板;96、滑轨二;97、滑块二;98、凹型块;10、焊接机器人。In the figure: 1. Aluminium formwork feeding and conveying line; 2. Aluminium formwork discharging conveying line; 3. Welding table; 4. End rib plate tooling fixture; 5. Positioning block; 6. Pushing and clamping mechanism; 61. Linear motor module; 62, clamping block; 7, pulling manipulator; 71, mounting block; 72, servo electric cylinder 1; 73, L-shaped block; 74, clamping block; 75, side plate; 76, slide rail 1; 77, connecting frame; 78, slider 1; 79, rack 1; 8, rib feeding conveyor line; 9, rib feeding module; 91, mounting frame; 92, fixed frame; 93, machine Shell; 931, Servo Electric Cylinder II; 932, Connecting Block; 94, Clamping Claw; 941, Mounting Plate; 942, Plywood; 95, Long Plate; 96, Slide Rail Two; 97, Slider Two; 98, Concave Block ; 10. Welding robot.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, however, the present invention may also be implemented in other ways than those described herein, and therefore, the present invention is not limited to the specific embodiments disclosed in the following description. limit.

请参阅图1-6,本发明提供一种用于铝模板加工的焊接生产线:包括铝模板输送线,其包括铝模板进料输送线1和铝模板出料输送线2,铝模板进料输送线1和铝模板出料输送线2之间设置有焊接工作台3,焊接工作台3的顶面一侧固定连接有定位块5,焊接工作台3的顶面另一侧设置有用于将铝模板往定位块5上推动的推压夹紧机构6,焊接工作台3的一侧安装有焊接机器人10;拔料机械手7,拔料机械手7包括设置于焊接工作台3上方并可进行前后移动的安装块71,安装块71上设置有两个左右对称并能够进行相向或相反移动的L型块73,两个L型块73远离安装块71的一侧均固定连接有夹持块74,且两个夹持块74分别位于铝模板的两侧;筋板进料输送线8,其位于铝模板进料输送线1的一侧,筋板进料输送线8的一侧设置有能够将筋板进料输送线8上筋板进行夹持、升降并横移至焊接工作台3顶面的筋板上料模组9;端面筋板工装夹具4,端面筋板工装夹具4能够放置于铝模板进料输送线1或铝模板出料输送线2上进行直线移动,且端面筋板工装夹具4能够固定于铝模板端面两端筋板,通过这样的设计,工人能够用端面筋板工装夹具4固定好铝模板端面两端筋板,然后将端面筋板工装夹具4与铝模板推送到铝模板进料输送线1上,铝模板进料输送线1在输送铝模板至焊接工作台3表面预定位置后,在推压夹紧机构6的作用下能够将铝模板往定位块5上推动,使得焊接工作台3会位于推压夹紧机构6与定位块5之间,从而起到对铝模板在焊接工作台3上左右位置的定位,此时两个夹持块74是分别位于铝模板左右两侧的,两个L型块73能够进行相向的移动以带动两个夹持块74将铝模板的两侧进行夹紧固定,在进行上述动作的同时,筋板上料模组9能够将筋板进料输送线8上的筋板进行夹持、上升,并横移到焊接工作台3上铝模板的上方位置,接着下降将筋板按压在铝模板上预定的焊接位置处,此时焊接机器人10便能够将筋板在铝模板上进行焊接,焊接完成后,筋板上料模组9对焊接后的筋板释放再通过拔料机械手7向着铝模板出料输送线2的方向移动,可以使铝模板在焊接工作台3上向前移动至下一个需要焊接的位置,并在最终焊接完毕后将铝模板推入铝模板出料输送线2上即可,这种焊接加工的方式能够使得筋板在生产线上与铝模板进行快速拼接定位,并使得焊接机器人10能够进行跟线焊接,相比于传统的依靠工作人员通过工装定位再进行焊接来说,能够有效降低用工成本,并提高铝模板焊接环节的作业效率。1-6, the present invention provides a welding production line for aluminum formwork processing: including an aluminum formwork conveying line, which includes an aluminum formwork feeding conveying line 1 and an aluminum formwork discharging conveying line 2, and the aluminum formwork feeding and conveying A welding table 3 is arranged between the line 1 and the aluminum template discharge conveying line 2. A positioning block 5 is fixedly connected to one side of the top surface of the welding table 3, and the other side of the top surface of the welding table 3 is provided with a The pushing and clamping mechanism 6 pushes the template to the positioning block 5, and a welding robot 10 is installed on one side of the welding table 3; The mounting block 71, the mounting block 71 is provided with two left-right symmetrical L-shaped blocks 73 that can move toward or in opposite directions, and the two L-shaped blocks 73 are fixedly connected to one side away from the mounting block 71 with a clamping block 74, And the two clamping blocks 74 are respectively located on both sides of the aluminum formwork; the rib plate feeding and conveying line 8 is located on one side of the aluminum formwork feeding and conveying line 1, and one side of the rib plate feeding and conveying line 8 is provided with a The ribs on the rib feeding conveyor line 8 are clamped, lifted, and moved laterally to the rib feeding module 9 on the top surface of the welding table 3; the end rib fixture 4 and the end rib fixture 4 can be placed in The aluminum formwork feeding conveying line 1 or the aluminum formwork discharging conveying line 2 moves linearly, and the end rib plate tooling fixture 4 can be fixed to the end face of the aluminum formwork end face. Through this design, workers can use the end rib plate tooling Fix the rib plates at both ends of the end face of the aluminum formwork with the fixture 4, and then push the end rib plate tooling fixture 4 and the aluminum formwork to the aluminum formwork feeding and conveying line 1, and the aluminum formwork feeding and conveying line 1 is conveying the aluminum formwork to the welding table 3. After the surface is at a predetermined position, the aluminum template can be pushed to the positioning block 5 under the action of the pressing and clamping mechanism 6, so that the welding table 3 will be located between the pressing and clamping mechanism 6 and the positioning block 5, so as to play a role in correcting the workpiece. The positioning of the aluminum template on the left and right positions of the welding table 3. At this time, the two clamping blocks 74 are respectively located on the left and right sides of the aluminum template, and the two L-shaped blocks 73 can move toward each other to drive the two clamping blocks 74. The two sides of the aluminum formwork are clamped and fixed. While performing the above actions, the rib plate feeding module 9 can clamp and lift the rib plate on the rib plate feeding conveying line 8, and traverse to the welding work. The upper position of the aluminum formwork on the table 3, and then the rib plate is lowered to press the predetermined welding position on the aluminum formwork. At this time, the welding robot 10 can weld the rib plate on the aluminum formwork. After the welding is completed, the rib plate is fed. The module 9 releases the welded rib plate and then moves toward the direction of the aluminum formwork discharge conveying line 2 through the pulling manipulator 7, so that the aluminum formwork can move forward on the welding table 3 to the next position to be welded, and After the final welding is completed, the aluminum formwork can be pushed into the aluminum formwork discharge conveying line 2. This welding method enables the rib plate to be quickly spliced and positioned with the aluminum formwork on the production line, and enables the welding robot 10 to follow up. Wire welding, compared with the traditional welding that relies on the positioning of the tool by the staff, can effectively reduce the labor cost and improve the welding process of the aluminum template. work efficiency.

具体的,关于两个L型块73能够进行相向或相反移动的原因如图6所示,安装块71的一侧固定安装有两个相对称的伺服电动缸一72,两个伺服电动缸一72的活塞杆末端分别朝向左右两侧并与对应L型块73固定连接,在两个伺服电动缸一72的活塞杆进行同步的伸缩时,便能够带动着两个L型块73进行相向或相反的移动,以使两个夹持块74能够对铝模板的两侧进行夹紧/松离。Specifically, as to the reason why the two L-shaped blocks 73 can move toward each other or in the opposite direction, as shown in FIG. 6 , two symmetrical servo electric cylinders 72 are fixedly installed on one side of the mounting block 71 , and the two servo electric cylinders 1 The ends of the piston rods of 72 face the left and right sides respectively and are fixedly connected with the corresponding L-shaped blocks 73. When the piston rods of the two servo electric cylinders 72 are synchronously stretched and retracted, they can drive the two L-shaped blocks 73 to face each other. The opposite movement enables the two clamping blocks 74 to clamp/unclamp both sides of the aluminium formwork.

同时,为了能够使安装块71进行前后移动,以能够带动铝模板在焊接工作台3上移动,在一些实施例中,提出,焊接工作台3的一侧固定连接有呈水平方向的侧板75,侧板75的顶部沿其长度方向设置有两个左右对称的滑轨一76,安装块71的一侧固定连接有呈L型结构并延伸至侧板75上方的连接架77,连接架77的底部固定连接有呈倒立凹字型结构并滑动连接在两个滑轨一76上的滑块一78,其中一个滑轨一76靠近另一个滑轨一76的一侧固定连接有齿条一79,滑块一78的底部固定安装有输出轴朝下的伺服电机一,且伺服电机一的输出轴末端固定连接有与齿条一79相啮合的直齿轮一,当伺服电机一的输出轴转动时能够带动直齿轮一进行旋转,直齿轮则会通过与齿条一79的配合带动着滑块一78沿着滑轨一76的长度方向进行前后的滑动,以实现使安装块71进行前后移动的目的。At the same time, in order to enable the mounting block 71 to move back and forth so as to drive the aluminum template to move on the welding table 3, in some embodiments, it is proposed that a side plate 75 in a horizontal direction is fixedly connected to one side of the welding table 3. The top of the side plate 75 is provided with two left-right symmetrical slide rails 1 76 along its length. One side of the mounting block 71 is fixedly connected with a connecting frame 77 in an L-shaped structure and extending to the top of the side plate 75. The connecting frame 77 The bottom is fixedly connected with a slider one 78 which is an inverted concave structure and is slidably connected to two slide rails one 76. One side of one slide rail one 76 close to the other slide rail one 76 is fixedly connected with a rack one 79. The bottom of the slider one 78 is fixedly installed with the servo motor one with the output shaft facing downward, and the end of the output shaft of the servo motor one is fixedly connected with a spur gear one meshing with the rack one 79, when the output shaft of the servo motor one is fixedly connected. When rotating, it can drive the spur gear 1 to rotate, and the spur gear will drive the slider 1 78 to slide back and forth along the length direction of the slide rail 1 76 through the cooperation with the rack 1 79, so as to make the mounting block 71 move forward and backward. purpose of moving.

请参阅图6,推压夹紧机构6包括沿焊接工作台3宽度方向安装于焊接工作台3顶面的直线电机模组61,直线电机模组61的滑台上固定连接有呈L型结构且一侧延伸至直线电机模组61外的夹紧块62,当直线电机模组61的滑台进行移动时则会带动着夹紧块62向着定位块5进行靠近或远离的移动,以使得夹紧块62能够将铝模板往定位块5上推动,达到进行左右位置定位的效果。Please refer to FIG. 6 , the pressing and clamping mechanism 6 includes a linear motor module 61 installed on the top surface of the welding table 3 along the width direction of the welding table 3 , and an L-shaped structure is fixedly connected to the sliding table of the linear motor module 61 . And one side extends to the clamping block 62 outside the linear motor module 61. When the sliding table of the linear motor module 61 moves, it will drive the clamping block 62 to move closer to or away from the positioning block 5, so that the The clamping block 62 can push the aluminum template onto the positioning block 5 to achieve the effect of positioning the left and right positions.

需要说明的是,筋板上料模组9包括固定连接在筋板进料输送线8一侧的安装架91,安装架91的顶部固定连接有一侧延伸至焊接工作台3正上方的固定框92,固定框92内插设有能够沿固定框92长度方向进行左右滑动的机壳93,机壳93的底部设置有可升降并用于夹持/释放筋板的夹持爪94,从而使得筋板进料输送线8上的筋板能够经夹持爪94的夹持并跟随夹持爪94的升降与机壳93的滑动移动至铝模板内,以能放置于铝模板的预定焊接位置处。It should be noted that the rib plate feeding module 9 includes a mounting frame 91 fixedly connected to one side of the rib plate feeding and conveying line 8 , and the top of the mounting frame 91 is fixedly connected with a fixed frame extending from one side to just above the welding table 3 92. A casing 93 that can slide left and right along the length direction of the fixed frame 92 is inserted into the fixed frame 92. The bottom of the casing 93 is provided with a clamping claw 94 that can be lifted and lowered and used to clamp/release the rib, so that the ribs The rib plate on the plate feeding conveying line 8 can be clamped by the clamping jaws 94 and moved into the aluminum formwork following the lifting and lowering of the clamping jaws 94 and the sliding movement of the casing 93, so as to be placed at the predetermined welding position of the aluminum formwork. .

关于机壳93能够沿固定框92内进行左右滑动的具体方式如下,机壳93的内壁两侧均固定连接有呈水平方向长板95,其中一个长板95的底部沿其长度方向固定连接有滑轨二96,另一个长板95的一侧沿其长度方向固定连接有齿条二,机壳93位于两个长板95之间,且机壳93的一侧固定连接有卡合滑动连接在滑轨二96上的滑块二97,机壳93的另一侧固定连接有滑动套接于对应长板95上的凹型块98,凹型块98的内部转动连接有与齿条二相啮合的直齿轮二,且凹型块98内固定安装有用于驱动直齿轮二进行转动的伺服电机二,直齿轮二在转动时会通过与齿条二的配合带动着机壳93在两个长板95之间进行滑动,以使得被夹持爪94所夹持的筋板能够进行同步的左右移动。The specific manner in which the casing 93 can slide left and right along the fixed frame 92 is as follows. Both sides of the inner wall of the casing 93 are fixedly connected with long plates 95 in the horizontal direction, and the bottom of one long plate 95 is fixedly connected along its length direction. Two sliding rails 96, one side of the other long plate 95 is fixedly connected with the second rack along its length direction, the casing 93 is located between the two long plates 95, and one side of the casing 93 is fixedly connected with a snap-fit sliding connection On the second sliding block 97 of the sliding rail 96, the other side of the casing 93 is fixedly connected with a concave block 98 which is slidably sleeved on the corresponding long plate 95, and the inner part of the concave block 98 is rotatably connected with the second gear rack. The second spur gear, and the concave block 98 is fixedly installed with the second servo motor for driving the second spur gear to rotate. Sliding therebetween, so that the rib held by the holding claws 94 can move left and right synchronously.

请参阅图3,机壳93的底部固定安装有活塞杆朝下的伺服电动缸二931,伺服电动缸二931的活塞杆末端固定连接有连接块932,且夹持爪94设置于连接块932的底部,在伺服电动缸二931的活塞杆进行伸缩时会带动着连接块932进行相应的上下移动,这样被夹持爪94所夹持的筋板便能够进行高度位置的改变。Please refer to FIG. 3 , a second servo electric cylinder 931 with a piston rod facing downward is fixedly installed at the bottom of the casing 93 , a connecting block 932 is fixedly connected to the end of the piston rod of the second servo electric cylinder 931 , and the clamping claw 94 is arranged on the connecting block 932 When the piston rod of the second servo electric cylinder 931 expands and contracts, it will drive the connecting block 932 to move up and down accordingly, so that the rib held by the clamping claw 94 can change the height position.

在一些实施例中,为了能够对筋板进行夹持/释放,提出,夹持爪94包括固定连接在连接块932底部并呈水平方向的安装板941,安装板941的底部沿其长度方向开设有滑槽,且滑槽内滑动插接有两个前后对称并呈竖直方向的夹板942,滑槽内设置有用于使两个夹板942进行相向或相反移动的移动机构,两个夹板942是分别位于筋板的前后两侧的,在移动机构的作用下使得两个夹板942进行相向或相反的移动时,两个夹板942即可对筋板进行夹持或释放。In some embodiments, in order to be able to clamp/release the rib, it is proposed that the clamping claw 94 includes a mounting plate 941 fixedly connected to the bottom of the connecting block 932 and oriented in a horizontal direction, and the bottom of the mounting plate 941 is opened along its length direction There is a chute, and two front-to-back and vertical splints 942 are slidably inserted in the chute. The chute is provided with a moving mechanism for moving the two splints 942 toward each other or in the opposite direction. The two splints 942 are The two clamping plates 942 are located on the front and rear sides of the rib plate respectively, and when the two clamping plates 942 are moved toward each other or in opposite directions under the action of the moving mechanism, the two clamping plates 942 can clamp or release the rib plate.

同时,移动机构包括通过轴承转动连接在滑槽内并呈前后轴向的双向螺纹杆,且双向螺纹杆的周向表面两侧分别通过正旋螺纹与反旋螺纹的配合穿插在两个夹板942的顶部,滑槽的内壁一侧固定安装有伺服电机三,且双向螺纹杆的一侧固定连接在伺服电机三的输出轴末端,电机三的输出轴转动时能够驱动着双向螺纹杆进行旋转,而双向螺纹杆会分别通过正旋螺纹与反旋螺纹的配合带动着两个夹板942沿滑槽内进行相向或相反的移动。At the same time, the moving mechanism includes a bidirectional threaded rod that is rotatably connected in the chute through a bearing and is in the front and rear axial directions, and the two sides of the circumferential surface of the bidirectional threaded rod are respectively inserted into the two clamping plates 942 through the cooperation of the forward thread and the reverse thread. At the top of the chute, there is a servo motor 3 fixedly installed on the inner wall of the chute, and one side of the bidirectional threaded rod is fixedly connected to the end of the output shaft of the servo motor 3. When the output shaft of the motor 3 rotates, it can drive the bidirectional threaded rod to rotate. The two-way threaded rod will drive the two clamping plates 942 to move in the opposite or opposite directions along the chute through the cooperation of the forward and reverse threads, respectively.

在本装置空闲处,安置所有电器件与其相匹配的驱动器,并且通过本领域人员,将上述中所有驱动部件,其指代动力元件、电器件以及适配的电源通过导线进行连接,具体连接手段,应参考上述表述中,各电器件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术。In the idle place of the device, place all the electric devices matched with the driver, and by those skilled in the art, connect all the above-mentioned drive components, which refer to the power element, the electric device and the adapted power supply, through wires. The specific connection means , it should be referred to the above description, the electrical connection between the electrical devices is completed in sequence, and the detailed connection method is a well-known technology in the art.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (9)

1. A welding production line for aluminum template processing, characterized by comprising:
the aluminum template conveying line comprises an aluminum template feeding conveying line (1) and an aluminum template discharging conveying line (2), a welding workbench (3) is arranged between the aluminum template feeding conveying line (1) and the aluminum template discharging conveying line (2), a positioning block (5) is fixedly connected to one side of the top surface of the welding workbench (3), a pushing and clamping mechanism (6) for pushing the aluminum template to the positioning block (5) is arranged on the other side of the top surface of the welding workbench (3), and a welding robot (10) is installed on one side of the welding workbench (3);
the material pulling manipulator (7) comprises an installation block (71) which is arranged above the welding workbench (3) and can move back and forth, two L-shaped blocks (73) which are bilaterally symmetrical and can move oppositely or oppositely are arranged on the installation block (71), clamping blocks (74) are fixedly connected to one sides, far away from the installation block (71), of the two L-shaped blocks (73), and the two clamping blocks (74) are respectively positioned on two sides of the aluminum template;
the rib plate feeding conveying line (8) is positioned on one side of the aluminum template feeding conveying line (1), and a rib plate feeding module (9) capable of clamping, lifting and transversely moving a rib plate on the rib plate feeding conveying line (8) to the top surface of the welding workbench (3) is arranged on one side of the rib plate feeding conveying line (8);
terminal surface gusset frock clamp (4), terminal surface gusset frock clamp (4) can be placed and carry out rectilinear movement on aluminium template feeding transfer chain (1) or aluminium template ejection of compact transfer chain (2), and terminal surface gusset frock clamp (4) can be fixed in aluminium template terminal surface both ends gusset.
2. The welding production line for aluminum template machining according to claim 1, characterized in that: two symmetrical servo electric cylinders I (72) are fixedly installed on one side of the installation block (71), and the tail ends of piston rods of the two servo electric cylinders I (72) respectively face the left side and the right side and are fixedly connected with the corresponding L-shaped blocks (73).
3. The welding production line for aluminum template machining according to claim 1, characterized in that: one side fixedly connected with of weldment work platform (3) is curb plate (75) of horizontal direction, the top of curb plate (75) is provided with two bilateral symmetry's slide rail (76) along its length direction, one side fixedly connected with of installation piece (71) is L type structure and extends to link (77) of curb plate (75) top, the bottom fixedly connected with of link (77) is inverted concave character type structure and sliding connection slider (78) on two slide rail (76), one side fixedly connected with rack (79) that one of them slide rail (76) is close to another slide rail (76), the bottom fixedly connected with of slider (78) has output shaft servo motor one down, and the output shaft end fixedly connected with of servo motor one has straight-toothed gear one that meshes with rack (79) mutually.
4. The welding production line for aluminum template machining according to claim 1, characterized in that: the pushing and clamping mechanism (6) comprises a linear motor module (61) which is installed on the top surface of the welding workbench (3) along the width direction of the welding workbench (3), and a clamping block (62) which is of an L-shaped structure and one side of which extends to the outside of the linear motor module (61) is fixedly connected to the sliding table of the linear motor module (61).
5. The welding production line for aluminum template machining according to claim 1, characterized in that: gusset material loading module (9) are including mounting bracket (91) of fixed connection in gusset feeding transfer chain (8) one side, and the top fixedly connected with one side of mounting bracket (91) extends to fixed frame (92) directly over weldment work platform (3), and fixed frame (92) interpolation is equipped with and can follows fixed frame (92) length direction and carry out the casing (93) of horizontal slip, and the bottom of casing (93) is provided with gripper jaw (94) that can go up and down and be used for centre gripping/release gusset.
6. A welding production line for aluminium template processing according to claim 5, characterized in that: the equal fixedly connected with in inner wall both sides of casing (93) is horizontal direction long slab (95), its length direction fixedly connected with slide rail two (96) is followed to the bottom of one of them long slab (95), one side of another long slab (95) is followed its length direction fixedly connected with rack two, casing (93) are located between two long slabs (95), and one side fixedly connected with block two (97) of casing (93) sliding connection on slide rail two (96), the opposite side fixedly connected with of casing (93) slides and cup joints concave type piece (98) on corresponding long slab (95), the internal rotation of concave type piece (98) is connected with the straight-teeth gear two that meshes with rack two, and fixed mounting has in concave type piece (98) and is used for driving straight-teeth gear two and carries out pivoted servo motor two.
7. A welding production line for aluminium template processing according to claim 5, characterized in that: the bottom of the casing (93) is fixedly provided with a second servo electric cylinder (931) with a piston rod facing downwards, the tail end of the piston rod of the second servo electric cylinder (931) is fixedly connected with a connecting block (932), and the clamping claw (94) is arranged at the bottom of the connecting block (932).
8. The welding production line for aluminum template processing according to claim 7, characterized in that: gripper jaw (94) are including fixed connection in connecting block (932) bottom and be mounting panel (941) of horizontal direction, and the spout has been seted up along its length direction to the bottom of mounting panel (941), and slides in the spout and peg graft and have two front and back symmetries and be splint (942) of vertical direction, is provided with in the spout to be used for making two splint (942) carry out the moving mechanism that moves in opposite directions or opposite directions.
9. The welding production line for aluminum template processing according to claim 8, characterized in that: the moving mechanism comprises a bidirectional threaded rod which is connected in the sliding groove in a rotating mode through a bearing and is in a front-back axial mode, the two sides of the circumferential surface of the bidirectional threaded rod are inserted into the tops of the two clamping plates (942) through the matching of positive threads and negative threads respectively, a third servo motor is fixedly mounted on one side of the inner wall of the sliding groove, and one side of the bidirectional threaded rod is fixedly connected to the tail end of an output shaft of the third servo motor.
CN202210905826.7A 2022-07-29 2022-07-29 A welding production line for aluminum template processing Pending CN115106669A (en)

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CN116329835A (en) * 2023-03-10 2023-06-27 佛山市衢通机械有限公司 Easy-to-operate robotic automatic welding equipment for aluminum formwork processing
CN116871747A (en) * 2023-06-19 2023-10-13 广东南铝智能装备科技有限公司 An aluminum template welding line
CN119525844A (en) * 2025-01-23 2025-02-28 深圳市大族封测科技股份有限公司 A method and device for conveying and positioning long plate materials
CN120885951A (en) * 2025-10-10 2025-11-04 山东华建铝业集团有限公司 An automated production line for integrated processing of aluminum formwork
CN120885951B (en) * 2025-10-10 2025-12-30 山东华建铝业集团有限公司 An automated production line for integrated processing of aluminum formwork

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