CN115094521A - Boron diffusion reaction system and process method thereof - Google Patents

Boron diffusion reaction system and process method thereof Download PDF

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CN115094521A
CN115094521A CN202210744882.7A CN202210744882A CN115094521A CN 115094521 A CN115094521 A CN 115094521A CN 202210744882 A CN202210744882 A CN 202210744882A CN 115094521 A CN115094521 A CN 115094521A
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pipeline
nitrogen
reaction furnace
furnace tube
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CN115094521B (en
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郭艳
周继承
刘文峰
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Central South University
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B31/00Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor
    • C30B31/06Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor by contacting with diffusion material in the gaseous state
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    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B31/00Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor
    • C30B31/06Diffusion or doping processes for single crystals or homogeneous polycrystalline material with defined structure; Apparatus therefor by contacting with diffusion material in the gaseous state
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Abstract

The invention provides a boron diffusion reaction system and a process method thereof, wherein a raw material pipeline of the boron diffusion reaction system is connected with an air inlet pipeline, and raw material gas is conveyed into a reaction furnace pipe through the air inlet pipeline; the exhaust pipe is arranged at the furnace tail of the reaction furnace pipe and is positioned at the pipe axis position of the reaction furnace pipe; the air inlet pipelines comprise a first air inlet pipeline and a second air inlet pipeline, air outlets of the first air inlet pipeline and the second air inlet pipeline are positioned at the furnace mouth, and the air outlets of the first air inlet pipeline and the second air inlet pipeline are distributed in the vertical direction of the reaction furnace tube in an up-down symmetrical mode in a split plane. According to the gas supply system combined process method, the boron source pipeline arrangement and the process steps are optimized, the purging steps are carried out for multiple times, particularly the purging steps are carried out before back pressure after aerobic propulsion, acid gas adhered to the inner wall of the reaction chamber is reduced, pollution of the acid gas to the reaction chamber is reduced, and the sheet resistance uniformity, the passivation effect, the cell electrical performance parameters and the yield are improved.

Description

一种硼扩散反应系统及其工艺方法A kind of boron diffusion reaction system and process method thereof

技术领域technical field

本发明涉及半导体或太阳能电池的硼扩散设备及其工艺领域,属于太阳能电池生产制造技术领域。The invention relates to a boron diffusion device for semiconductors or solar cells and the technical field thereof, and belongs to the technical field of solar cell production and manufacture.

背景技术Background technique

TOPCon电池是下一代具有市场前景的晶硅太阳能电池产品之一,由于晶硅电池材料中的异质结(PN结)会影响禁带宽度、导电类型、介电常数、折射率和吸收系数等;因此晶硅电池材料制造工艺中PN结的制备尤其关键。PN结是太阳能电池的核心,N型电池的PN结是在原有N型硅衬底表面通过高温扩散、离子注入、激光掺杂、化学气相沉积等形成P型发射极。高温扩散工艺作为主要的PN结形成步骤,其原理是通过氮气携带硼源气体进入炉管反应室内,低压高温下硼源与硅衬底发生化学反应完成硼离子的掺杂。但是在掺杂浓度及深度的ECV曲线上相较难以控制,硼原子在扩散时容易向(表面的)氧化层聚集,造成扩散不均匀并且影响钝化效果,最终造成电池电性能参数及良率较差。而之所以出现扩散不均匀等情况,最主要的原因在于扩散工序中各反应气体的扩散分布不一致,所以改善硼扩散设备的供气系将是提升电池电性能参数及良率的重要一环。TOPCon cell is one of the next generation of crystalline silicon solar cell products with market prospects, because the heterojunction (PN junction) in the crystalline silicon cell material will affect the band gap, conductivity type, dielectric constant, refractive index and absorption coefficient, etc. Therefore, the preparation of PN junctions in the manufacturing process of crystalline silicon battery materials is particularly critical. The PN junction is the core of the solar cell. The PN junction of the N-type cell forms a P-type emitter on the surface of the original N-type silicon substrate through high temperature diffusion, ion implantation, laser doping, chemical vapor deposition, etc. The high temperature diffusion process is the main PN junction formation step. However, it is relatively difficult to control the ECV curve of doping concentration and depth. Boron atoms are easy to aggregate to the (surface) oxide layer during diffusion, resulting in uneven diffusion and affecting the passivation effect, ultimately resulting in battery electrical performance parameters and yield. poor. The main reason for the uneven diffusion is that the diffusion distribution of each reaction gas in the diffusion process is inconsistent. Therefore, improving the gas supply system of the boron diffusion equipment will be an important part of improving the electrical performance parameters and yield of the battery.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对以上背景技术中的至少一项技术问题,提供一种硼扩散反应系统及其工艺方法,以实现进一步提高硼扩散工艺方阻均匀性、钝化效果、电池电性能参数及良率。The object of the present invention is to provide a boron diffusion reaction system and a process method thereof for at least one technical problem in the above background technology, so as to further improve the uniformity of the square resistance of the boron diffusion process, the passivation effect, the battery electrical performance parameters and the Yield.

本发明提供的方案如下:The scheme provided by the invention is as follows:

一种硼扩散反应系统,包括反应炉管和供气系统,所述供气系统包括进气管路、抽气管和原料管路;所述原料管路与进气管路相连接,通过进气管路向反应炉管内输送原料气体;A boron diffusion reaction system includes a reaction furnace tube and a gas supply system, wherein the gas supply system includes an intake pipeline, an exhaust pipeline and a raw material pipeline; the raw material pipeline is connected with the intake pipeline, and the gas supply pipeline is connected to the reaction pipe through the intake pipeline. The raw gas is transported in the furnace tube;

所述抽气管设置在反应炉管的炉尾处,所述抽气管位于所述反应炉管的管轴线位置;The gas extraction pipe is arranged at the furnace tail of the reaction furnace tube, and the gas extraction pipe is located at the position of the tube axis of the reaction furnace tube;

所述进气管路包括第一进气管路和第二进气管路,所述第一进气管路和第二进气管路的出气口位于炉口处,且所述第一进气管路和第二进气管路的出气口在所述反应炉管的竖直方向中分面内上下对称分布。The air intake line includes a first air intake line and a second air intake line, the air outlets of the first air intake line and the second air intake line are located at the furnace mouth, and the first air intake line and the second air intake line are located at the furnace mouth. The air outlets of the air inlet pipeline are symmetrically distributed up and down in the mid-plane in the vertical direction of the reaction furnace tube.

作为上述技术方案的优选,所述进气管路在所述反应炉管内部由炉尾处延伸至所述反应炉管的炉口处。As a preference of the above technical solution, the air inlet pipeline extends from the furnace tail to the furnace mouth of the reaction furnace tube inside the reaction furnace tube.

作为上述技术方案的优选,所述原料管路包括第一氮气管路、硼源管路以及氧气管路;As a preference of the above technical solution, the raw material pipeline includes a first nitrogen pipeline, a boron source pipeline and an oxygen pipeline;

所述第一氮气管路包括水蒸汽管路和炉门充氮管路;炉门充氮管路与反应炉管炉门上的炉门进气口相连接,所述炉门进气口位于所述反应炉管的管轴线位置;所述水蒸汽管路与硼源管路、氧气管路汇合后连接所述进气管路;The first nitrogen pipeline includes a water vapor pipeline and a furnace door nitrogen filling pipeline; the furnace door nitrogen filling pipeline is connected with the furnace door air inlet on the furnace door of the reaction furnace tube, and the furnace door air inlet is located at the furnace door. The position of the tube axis of the reaction furnace tube; the water vapor pipeline, the boron source pipeline and the oxygen pipeline are confluent and then connected to the intake pipeline;

所述水蒸汽管路经鼓泡原理连接恒温水槽后再连接至所述汇合处。The water vapor pipeline is connected to the constant temperature water tank through the bubbling principle and then connected to the confluence.

作为上述技术方案的优选,所述第一氮气管路还包括清洗管路,所述清洗管路的一端连接到所述硼源管路上,且位于所述硼源管路的单向阀之前。As a preferred option of the above technical solution, the first nitrogen pipeline further includes a cleaning pipeline, one end of the cleaning pipeline is connected to the boron source pipeline, and is located before the one-way valve of the boron source pipeline.

作为上述技术方案的优选,所述原料管路还包括第二氮气管路,所述第二氮气管路包括为硼掺杂反应提供氮气氛围的工艺氮气管路、用于调控反应炉管内部气压的回压充氮管路以及引导反应炉管内尾气排出的尾气处理氮气管路;As a preference of the above technical solution, the raw material pipeline further includes a second nitrogen pipeline, and the second nitrogen pipeline includes a process nitrogen pipeline for providing a nitrogen atmosphere for the boron doping reaction, and for regulating the internal pressure of the reaction furnace tube. The back pressure nitrogen filling pipeline and the tail gas treatment nitrogen pipeline that guides the exhaust gas discharged from the reactor tube;

所述工艺氮气管路和回压充氮管路与所述水蒸汽管路、硼源管路以及氧气管路汇合后再与所述进气管路连接。The process nitrogen pipeline and the back pressure nitrogen filling pipeline are joined with the water vapor pipeline, the boron source pipeline and the oxygen pipeline and then connected to the intake pipeline.

作为上述技术方案的优选,所述氧气管路包括并联的大氧管路和小氧管路。As a preference of the above technical solution, the oxygen pipeline includes a large oxygen pipeline and a small oxygen pipeline connected in parallel.

作为上述技术方案的优选,所述抽气管后连接有尾气处理装置,所述尾气处理装置包括沿气体运动方向依次连接的冷凝装置、过滤装置及耐腐蚀隔膜泵;所述尾气处理氮气管路与所述尾气处理装置的出气口相连接,用于为尾气提供氮气混合后排空或者进入后续工艺。As a preference of the above technical solution, a tail gas treatment device is connected behind the exhaust pipe, and the tail gas treatment device includes a condensing device, a filter device and a corrosion-resistant diaphragm pump connected in sequence along the gas movement direction; the exhaust gas treatment nitrogen pipeline is connected to The exhaust gas outlet of the tail gas treatment device is connected to each other, and is used to provide the tail gas with nitrogen for mixing and then evacuating or entering the subsequent process.

作为上述技术方案的优选,所述第一氮气管路、硼源管路、氧气管路以及第二氮气管路的每一管路上按照气流流通方向均依次连接有过滤器、减压阀、压力表、手动球阀、质量流量计以及气动隔膜阀,气动隔膜阀连接于所述单向阀之前;As a preference of the above technical solution, each of the first nitrogen pipeline, the boron source pipeline, the oxygen pipeline and the second nitrogen pipeline is sequentially connected with a filter, a pressure reducing valve, a pressure reducing valve and a pressure reducing valve according to the direction of airflow. meter, manual ball valve, mass flow meter and pneumatic diaphragm valve, the pneumatic diaphragm valve is connected before the one-way valve;

所述清洗管路连接所述硼源管路的一端位于手动球阀与质量流量计之间。One end of the cleaning pipeline connected to the boron source pipeline is located between the manual ball valve and the mass flow meter.

作为上述技术方案的优选,所述硼源管路的外部包裹有加热部件。As a preferred option of the above technical solution, the outside of the boron source pipeline is wrapped with a heating component.

基于同一技术构思,本发明还提供一种使用上述硼扩散反应系统进行硼扩散的工艺方法,包含以下步骤:Based on the same technical concept, the present invention also provides a process method for boron diffusion using the above boron diffusion reaction system, comprising the following steps:

步骤S1进舟:将制绒后的硅片装入硼扩散反应系统的反应炉管恒温区中,关闭炉门;Step S1 into the boat: put the textured silicon wafer into the constant temperature zone of the reaction furnace tube of the boron diffusion reaction system, and close the furnace door;

步骤S2升温和检漏:启动反应炉管外部加热装置将硼扩散反应系统反应炉管内温度升高至设定值,开通工艺氮气管路为反应炉管内充入氮气并启动耐腐蚀隔膜泵带动抽气管将反应炉管内压力降低至设定值,同时检测炉内是否漏气;Step S2 temperature rise and leak detection: start the external heating device of the reaction furnace tube to raise the temperature in the reaction furnace tube of the boron diffusion reaction system to the set value, open the process nitrogen pipeline to fill the reaction furnace tube with nitrogen, and start the corrosion-resistant diaphragm pump to drive the pumping. The gas pipe reduces the pressure in the reaction furnace tube to the set value, and at the same time detects whether there is gas leakage in the furnace;

步骤S3前氧:开通氧气管路为反应炉管通入氧气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和和温度设定值不变,在硅片表面形成一层氧化层SiO2Oxygen before step S3: open the oxygen pipeline to supply oxygen to the reaction furnace tube, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to keep the pressure and temperature setting values unchanged, and form an oxide layer on the surface of the silicon wafer SiO 2 ;

步骤S4沉积:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气、硼源以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂;Step S4 deposition: open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen, boron source and nitrogen with water vapor, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to maintain the pressure and The temperature setting value remains unchanged, and the deposition doping is performed;

步骤S5无氧推进:沉积完成后关闭氧气管路,调节耐腐蚀隔膜泵以保持压力和温度设定值不变,在不通入氧气环境下进行第一次推进;Step S5 anaerobic propulsion: after the deposition is completed, the oxygen pipeline is closed, the corrosion-resistant diaphragm pump is adjusted to keep the pressure and temperature setting values unchanged, and the first propulsion is carried out without introducing oxygen;

步骤S6有氧推进:开通氧气管路为反应炉管通入氧气,调节耐腐蚀隔膜泵以保持压力设定值不变,调节反应炉管外部加热装置将温度设定值升高至设定值,在氧气环境下进行第二次推进;Step S6 aerobic propulsion: open the oxygen pipeline to supply oxygen to the reaction furnace tube, adjust the corrosion-resistant diaphragm pump to keep the pressure set value unchanged, adjust the external heating device of the reaction furnace tube to increase the temperature set value to the set value , the second propulsion is carried out in an oxygen environment;

步骤S7回压:关闭耐腐蚀隔膜泵、氧气管路、通硼源管路、水蒸汽管路以及工艺氮气管路,开通回压充氮管路通入大量氮气使反应炉管回到常压状态;Step S7 Back pressure: close the corrosion-resistant diaphragm pump, the oxygen pipeline, the boron source pipeline, the water vapor pipeline and the process nitrogen pipeline, open the back pressure nitrogen filling pipeline and introduce a large amount of nitrogen to make the reaction furnace tube return to normal pressure state;

步骤S8出舟:打开炉门,将掺杂后的硅片从硼扩散反应系统的反应炉管中取出放入冷却区,关闭炉门。Step S8, get out of the boat: open the furnace door, take the doped silicon wafer out of the reaction furnace tube of the boron diffusion reaction system and put it into the cooling zone, and close the furnace door.

作为上述技术方案的优选,所述步骤S4沉积次数为1-10次;每沉积步骤前后均有吹扫步骤,且沉积步骤后的每次吹扫均是在升温的同时进行吹扫;所述步骤S7回压开炉门前也有吹扫步骤;所述吹扫步骤是指停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫。As a preference of the above technical solution, the number of times of deposition in the step S4 is 1-10 times; there are purging steps before and after each deposition step, and each purging after the deposition step is purging while heating up; In step S7, there is also a purging step before the furnace door is opened by back pressure; the purging step refers to stopping feeding the boron source into the boron source pipeline, and then feeding nitrogen into the boron source pipeline and the reaction furnace tube through the cleaning pipeline. Purge.

作为上述技术方案的优选,使用上述硼扩散反应系统完成的工艺方法包含以下具体步骤:As the optimization of the above-mentioned technical scheme, the process method that the above-mentioned boron diffusion reaction system is used to complete comprises the following specific steps:

步骤S1进舟:将制绒后的硅片装入硼扩散反应系统反应炉管恒温区中,关闭炉门;Step S1 into the boat: put the textured silicon wafer into the constant temperature zone of the reaction furnace tube of the boron diffusion reaction system, and close the furnace door;

步骤S2升温和检漏:启动反应炉管外部加热装置将硼扩散反应系统反应炉管内温度升高至750℃-850℃,开通工艺氮气管路为反应炉管内充入氮气并启动耐腐蚀隔膜泵带动抽气管将反应炉管内压力降低至150-250mbar,同时检测炉内是否漏气;Step S2 temperature rise and leak detection: start the external heating device of the reaction furnace tube to raise the temperature in the reaction furnace tube of the boron diffusion reaction system to 750°C-850°C, open the process nitrogen pipeline to fill the reaction furnace tube with nitrogen and start the corrosion-resistant diaphragm pump Drive the exhaust pipe to reduce the pressure in the reaction furnace tube to 150-250mbar, and at the same time detect whether there is air leakage in the furnace;

步骤S3前氧:开通氧气管路为反应炉管通入氧气1000-3000sccm,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和和温度设定值不变,在硅片表面形成一层氧化层SiO2,时间300-1000s;Oxygen before step S3: open the oxygen pipeline to supply oxygen 1000-3000sccm to the reaction furnace tube, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to keep the pressure and temperature set values unchanged, and form a surface of the silicon wafer. Layer oxide layer SiO 2 , time 300-1000s;

步骤S4吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,保持压力和温度设定值不变,通入清洗氮气200-1000sccm吹扫反应炉管和硼源管道,时间100-300s;Step S4 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, keep the pressure and temperature set values unchanged, and pass Purge nitrogen 200-1000sccm to purge the reactor tube and boron source pipeline for 100-300s;

步骤S5沉积一:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气200-1000sccm、硼源50-500sccm以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂,时间50-300s;Step S5 Deposition 1: Open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen 200-1000 sccm, boron source 50-500 sccm and nitrogen with water vapor, and adjust the corrosion-resistant diaphragm pump and reaction furnace tube The external heating device is used to keep the pressure and temperature settings unchanged, and the deposition and doping are carried out, and the time is 50-300s;

步骤S6吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,保持压力设定值不变,温度设定值升高850℃-950℃,升温的同时通入清洗氮气200-1000sccm吹扫反应炉管和硼源管道,时间100-300s;Step S6 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, keeping the pressure set value unchanged and the temperature set value unchanged Raise the temperature to 850°C-950°C, and at the same time, pour 200-1000sccm of cleaning nitrogen to purge the reaction furnace tube and the boron source pipeline, and the time is 100-300s;

步骤S7沉积二:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气200-1000sccm、硼源50-500sccm以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂,时间100-500s;Step S7 Deposition 2: Open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen 200-1000 sccm, boron source 50-500 sccm and nitrogen with water vapor, and adjust the corrosion-resistant diaphragm pump and reaction furnace tube The external heating device is used to keep the pressure and temperature settings unchanged, and the deposition and doping are carried out, and the time is 100-500s;

步骤S8吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,调节压力至400-800mbar和温度设定值升高至950℃-1050℃,通入清洗氮气200-1000sccm吹扫反应炉管和硼源管道,时间100-300s;Step S8 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, and adjust the pressure to 400-800mbar and the temperature setting to increase. Up to 950℃-1050℃, purge the reaction furnace tube and boron source pipeline with purging nitrogen gas for 200-1000sccm, the time is 100-300s;

步骤S9无氧推进:吹扫完成后继续向通硼源管路送入硼源并关闭氧气管路,调节耐腐蚀隔膜泵以保持压力和温度设定值不变,在不通入氧气环境下进行第一次推进,时间800-1500s;Step S9 anaerobic propulsion: after the purging is completed, continue to feed the boron source into the boron source pipeline and close the oxygen pipeline, adjust the corrosion-resistant diaphragm pump to keep the pressure and temperature set values unchanged, and carry out in an environment without oxygen. The first push, time 800-1500s;

步骤S10有氧推进:开通氧气管路为反应炉管通入氧气9000-18000sccm,调节耐腐蚀隔膜泵以保持压力设定值不变,调节反应炉管外部加热装置将温度设定值升高至1050℃-1200℃,在氧气环境下进行第二次推进,时间1500-5000s;Step S10 Aerobic propulsion: open the oxygen pipeline for the reaction furnace tube to introduce oxygen at 9000-18000 sccm, adjust the corrosion-resistant diaphragm pump to keep the pressure set value unchanged, and adjust the external heating device of the reaction furnace tube to increase the temperature set value to 1050℃-1200℃, the second propulsion is carried out in the oxygen environment, the time is 1500-5000s;

步骤S11吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,保持温度设定值不变,降低压力设定值150-250mbar,通入大量氮气5000-20000sccm吹扫反应炉管和硼源管道,时间200-500s;Step S11 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, keep the temperature set value unchanged, and reduce the pressure set The value is 150-250mbar, and a large amount of nitrogen 5000-20000sccm is introduced to purge the reaction furnace tube and the boron source pipeline, and the time is 200-500s;

步骤S12回压:设定压力值为常压1000-1100mbar,关闭耐腐蚀隔膜泵关闭耐腐蚀隔膜泵、氧气管路、通硼源管路、水蒸汽管路以及工艺氮气管路,开通回压充氮管路通入大量氮气使反应炉管回到常压状态,时间50-100s;Step S12 Back pressure: set the pressure value as normal pressure 1000-1100mbar, close the corrosion-resistant diaphragm pump, close the corrosion-resistant diaphragm pump, oxygen pipeline, boron source pipeline, water vapor pipeline and process nitrogen pipeline, and open the back pressure Pour a large amount of nitrogen into the nitrogen filling pipeline to make the reaction furnace tube return to the normal pressure state, and the time is 50-100s;

步骤S13出舟:打开炉门,将掺杂后的硅片硼扩散反应系统反应炉管中取出放入冷却区,关闭炉门。Step S13, get out of the boat: open the furnace door, take out the doped silicon wafer boron diffusion reaction system reaction furnace tube into the cooling zone, and close the furnace door.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)供气系统的进气管路在反应炉管内部由炉尾处延伸至炉口处,抽气管布置在炉尾侧,反应炉管进气可单独使用第一进气管路或同时使用第一进气管路和第二进气管路;炉口处采用多管路进气并配合炉尾侧抽气管抽气,使得在进气之后反应炉管的炉口端短时间形成气体均匀扩散充满状态,保障了反应炉管内的整体扩散均匀性。进气管路由炉尾延伸至炉口,使得所进气体有一段炉内加热段,保障了所进气体的温度一致性;进气管路靠近炉口,并与炉尾的抽气管配合,可引导反应炉管内气体由炉口侧向炉尾侧流动,进一步减少反应炉管内酸性气体流向炉门区域,降低炉门腐蚀概率,使扩散气体有一个均匀扩散的阶段;同时使用第一进气管路和第二进气管路时,反应炉管内气氛场呈对称分布,进一步提高了反应炉管气流场均匀性,从而提高扩散方阻片内均匀性和片间均匀性,保障了钝化效果。(1) The intake pipe of the gas supply system extends from the furnace tail to the furnace mouth inside the reaction furnace tube, and the exhaust pipe is arranged on the furnace tail side. An air intake line and a second air intake line; the furnace mouth adopts multi-pipe air intake and cooperates with the exhaust pipe at the tail side of the furnace, so that the furnace mouth end of the reaction furnace tube forms a state of uniform diffusion and full gas in a short time after the air intake , to ensure the overall diffusion uniformity in the reactor tube. The air intake pipe extends from the furnace tail to the furnace mouth, so that the incoming gas has a heating section in the furnace, which ensures the temperature consistency of the incoming gas; the air intake pipeline is close to the furnace mouth and cooperates with the exhaust pipe at the furnace end to guide the reaction. The gas in the furnace tube flows from the furnace mouth side to the furnace tail side, which further reduces the flow of acid gas in the reaction furnace tube to the furnace door area, reduces the corrosion probability of the furnace door, and makes the diffusion gas have a uniform diffusion stage; When there are two air inlet pipes, the atmosphere field in the reaction furnace tube is symmetrically distributed, which further improves the uniformity of the gas flow field in the reaction furnace tube, thereby improving the uniformity within the diffusion square and the uniformity between the sheets, and ensuring the passivation effect.

(2)炉门充氮管路连接至炉门进气口处,通过不锈钢炉门上的环形气道向反应炉管内提供氮气,使得内石英炉门与不锈钢炉门之间空腔形成微正压,防止反应炉管内残留酸性气体流向不锈钢炉门造成腐蚀,降低反应炉管内的金属离子污染,进一步提高硼掺杂工艺钝化效果,电池片电性能参数和良率。(2) The nitrogen filling pipeline of the furnace door is connected to the air inlet of the furnace door, and nitrogen is supplied to the reaction furnace tube through the annular air passage on the stainless steel furnace door, so that the cavity between the inner quartz furnace door and the stainless steel furnace door forms a slightly positive It can prevent the residual acid gas in the reaction furnace tube from flowing to the stainless steel furnace door and cause corrosion, reduce the metal ion pollution in the reaction furnace tube, and further improve the passivation effect of the boron doping process, the electrical performance parameters and yield of the cell.

(3)氮气、氧气、硼源气体在进入反应炉管前就汇合,并且第一供气管路与第二供气管路设置是从炉尾侧伸入延伸至炉口侧,相当于增加了氮气、氧气、硼源气体三种气体充分混合的时间,使得反应气体混合更加均匀,进而提高掺杂均匀性。供气管路进入反应炉管前的每一支路均设置有单向阀,防止反应炉管内回到常压状态时,反应炉管内残余气体倒流回供气管路造成污染。(3) Nitrogen, oxygen and boron source gases are combined before entering the reaction furnace tube, and the first gas supply pipeline and the second gas supply pipeline are set to extend from the furnace tail side to the furnace mouth side, which is equivalent to adding nitrogen , oxygen, and boron source gas to fully mix the three gases, so that the reaction gas mixing is more uniform, thereby improving the uniformity of doping. Each branch before the gas supply pipeline enters the reaction furnace tube is provided with a one-way valve to prevent the residual gas in the reaction furnace tube from flowing back to the gas supply pipeline to cause pollution when the reaction furnace tube returns to the normal pressure state.

(4)硼源管路外部包裹有加热部件以防止三氯化硼等硼源气体液化产生粉末堵塞管道或硼源管路上的质量流量计;清洗管路部包裹有加热部件以防止通入气体温度过低使残留三氯化硼气体液化。(4) The outside of the boron source pipeline is wrapped with a heating part to prevent the liquefaction of boron source gas such as boron trichloride to produce powder that blocks the pipeline or the mass flowmeter on the boron source pipeline; the cleaning pipeline is wrapped with a heating part to prevent gas from entering The temperature is too low to liquefy the residual boron trichloride gas.

(5)本发明的供气系统结合工艺方法,通过优化硼源管道与其它气体管道的连接配合以及优化工艺步骤顺序,优化各步骤的压力、温度以及处理时间等工艺参数;使得反应得到的产品钝化效果较佳。通过多次吹扫步骤,尤其是有氧推进后回压前具有吹扫步骤,在较高压力有氧步骤之后再次降低压力,进一步抽空残余气体,减少粘附在反应室内壁上酸性气体,降低酸性气体对反应室的污染,可以进一步提高硼掺杂工艺钝化效果、电池片电性能参数和良率。在有氧推进步骤,氮气通过鼓泡原理携水蒸汽进入反应炉管可加快氧化步骤反应速率,进一步提高硼扩散反应系统产能及硼掺杂质量。(5) The gas supply system of the present invention is combined with the process method, by optimizing the connection and coordination of the boron source pipeline and other gas pipelines and optimizing the sequence of process steps, optimizing process parameters such as pressure, temperature and processing time in each step; The passivation effect is better. Through multiple purging steps, especially a purging step before back pressure after aerobic propulsion, the pressure is reduced again after the aerobic step at a higher pressure, and the residual gas is further evacuated to reduce the acid gas adhering to the inner wall of the reaction chamber, reducing the The contamination of the reaction chamber by the acid gas can further improve the passivation effect of the boron doping process, the electrical performance parameters and the yield of the cell. In the aerobic propulsion step, nitrogen gas carries water vapor into the reaction furnace tube through the bubbling principle, which can speed up the reaction rate of the oxidation step, and further improve the productivity of the boron diffusion reaction system and the quality of boron doping.

附图说明Description of drawings

图1表示本发明的硼扩散反应系统的管路连接示意图。FIG. 1 shows a schematic diagram of piping connections of the boron diffusion reaction system of the present invention.

图例说明:100、第一氮气管路;101、水蒸汽管路;102、炉门充氮管路;103、清洗管路;200、硼源管路;300、氧气管路;301、大氧管路;302、小氧管路;400、第二氮气管路;401、工艺氮气管路;402、回压充氮管路;403、尾气处理氮气管路;Legend description: 100, the first nitrogen pipeline; 101, the water vapor pipeline; 102, the furnace door nitrogen filling pipeline; 103, the cleaning pipeline; 200, the boron source pipeline; 300, the oxygen pipeline; 301, the large oxygen pipeline pipeline; 302, small oxygen pipeline; 400, second nitrogen pipeline; 401, process nitrogen pipeline; 402, back pressure nitrogen filling pipeline; 403, exhaust gas treatment nitrogen pipeline;

1、过滤器;2、减压阀;3、压力表;4、手动球阀;5、质量流量计;6、气动隔膜阀;7、恒温水槽;8、单向阀;9、抽气管;10、反应炉管;11、第一进气管路;12、第二进气管路;13、炉门进气口;14、冷凝装置;15、过滤装置;16、耐腐蚀隔膜泵。1. Filter; 2. Pressure reducing valve; 3. Pressure gauge; 4. Manual ball valve; 5. Mass flow meter; 6. Pneumatic diaphragm valve; 7. Constant temperature water tank; 8. One-way valve; 9. Air extraction pipe; 10 11, the first air inlet pipeline; 12, the second air inlet pipeline; 13, the furnace door air inlet; 14, the condensing device; 15, the filter device; 16, the corrosion-resistant diaphragm pump.

具体实施方式Detailed ways

为了便于理解本发明,下文将本发明做更全面、细致地描述,但本发明的保护范围并不限于以下具体实施例。In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively and in detail below, but the protection scope of the present invention is not limited to the following specific examples.

除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meaning as commonly understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the protection scope of the present invention.

除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.

实施例1Example 1

如图1所示,一种硼扩散反应系统,包括反应炉管10和供气系统,所述供气系统包括进气管路、抽气管9和原料管路;所述原料管路与进气管路相连接,通过进气管路向反应炉管10内输送原料气体;As shown in FIG. 1 , a boron diffusion reaction system includes a reaction furnace tube 10 and a gas supply system. The gas supply system includes an intake pipeline, an exhaust pipe 9 and a raw material pipeline; the raw material pipeline and the intake pipeline are connected, and the raw material gas is transported into the reaction furnace tube 10 through the air inlet pipeline;

所述抽气管9设置在反应炉管10的炉尾处,所述抽气管9位于所述反应炉管10的管轴线位置;The gas extraction pipe 9 is arranged at the furnace tail of the reaction furnace tube 10, and the gas extraction pipe 9 is located at the tube axis position of the reaction furnace tube 10;

所述进气管路包括第一进气管路11和第二进气管路12,所述第一进气管路11和第二进气管路12的出气口位于炉口处,且所述第一进气管路11和第二进气管路12的出气口在所述反应炉管10的竖直方向中分面内上下对称分布。The air intake line includes a first air intake line 11 and a second air intake line 12, the air outlets of the first air intake line 11 and the second air intake line 12 are located at the furnace mouth, and the first air intake pipe The gas outlets of the passage 11 and the second gas inlet pipeline 12 are symmetrically distributed up and down in the vertical mid-plane of the reaction furnace tube 10 .

在本实施例中,所述进气管路在所述反应炉管10内部由炉尾处延伸至所述反应炉管10的炉口处。In this embodiment, the air inlet pipeline extends from the furnace tail to the furnace mouth of the reaction furnace tube 10 inside the reaction furnace tube 10 .

在本实施例中,所述原料管路包括第一氮气管路100、硼源管路200以及氧气管路300;In this embodiment, the raw material pipeline includes a first nitrogen pipeline 100, a boron source pipeline 200 and an oxygen pipeline 300;

所述第一氮气管路100包括水蒸汽管路101和炉门充氮管路102;炉门充氮管路102与反应炉管10炉门上的炉门进气口13相连接,所述炉门进气口13位于所述反应炉管10的管轴线位置;所述水蒸汽管路101与硼源管路200、氧气管路300汇合后连接所述进气管路;The first nitrogen gas pipeline 100 includes a water vapor pipeline 101 and a furnace door nitrogen charging pipeline 102; the furnace door nitrogen charging pipeline 102 is connected to the furnace door air inlet 13 on the furnace door of the reaction furnace tube 10. The furnace door air inlet 13 is located at the tube axis position of the reaction furnace tube 10; the water vapor pipeline 101 is connected to the air intake pipeline after confluence with the boron source pipeline 200 and the oxygen pipeline 300;

所述水蒸汽管路101连接恒温水槽7后再连接至所述汇合处。The water vapor pipeline 101 is connected to the constant temperature water tank 7 and then connected to the junction.

在本实施例中,所述第一氮气管路100还包括清洗管路103,所述清洗管路103的一端连接到所述硼源管路200上,且位于所述硼源管路200的单向阀8之前。In this embodiment, the first nitrogen pipeline 100 further includes a cleaning pipeline 103 , and one end of the cleaning pipeline 103 is connected to the boron source pipeline 200 and is located at the end of the boron source pipeline 200 . Before check valve 8.

在本实施例中,所述原料管路还包括第二氮气管路400,所述第二氮气管路400包括为硼掺杂反应提供氮气氛围的工艺氮气管路401、用于调控反应炉管10内部气压的回压充氮管路402以及引导反应炉管10内尾气排出的尾气处理氮气管路403;In this embodiment, the raw material pipeline further includes a second nitrogen pipeline 400, and the second nitrogen pipeline 400 includes a process nitrogen pipeline 401 for providing nitrogen atmosphere for the boron doping reaction, and for regulating the reaction furnace tube. 10 The back pressure nitrogen filling pipeline 402 of the internal air pressure and the exhaust gas treatment nitrogen pipeline 403 for guiding the exhaust gas discharged from the reaction furnace tube 10;

所述工艺氮气管路401和回压充氮管路402与所述水蒸汽管路101、硼源管路200以及氧气管路300汇合后再与所述进气管路连接。The process nitrogen pipeline 401 and the back pressure nitrogen filling pipeline 402 are joined with the water vapor pipeline 101 , the boron source pipeline 200 and the oxygen pipeline 300 and then connected to the intake pipeline.

在本实施例中,所述氧气管路300包括并联的大氧管路301和小氧管路302。In this embodiment, the oxygen pipeline 300 includes a large oxygen pipeline 301 and a small oxygen pipeline 302 connected in parallel.

大氧管路301和小氧管路302可根据工艺需求提供两种不同流量范围的氧气。工艺氮气管路401为反应炉管10保持低压状态提供低压气体氛围。回压充氮管路402主要是在打开炉门前快速充入大量氮气使反应炉管10压力回升到常压状态。尾气处理氮气管路403通过针阀手动控制流量大小,连接至过滤装置后端,用于清洗吹扫耐腐蚀隔膜泵16。The large oxygen pipeline 301 and the small oxygen pipeline 302 can provide oxygen in two different flow ranges according to process requirements. The process nitrogen line 401 provides a low-pressure gas atmosphere for the reaction furnace tube 10 to maintain a low-pressure state. The back pressure nitrogen charging pipeline 402 is mainly for quickly charging a large amount of nitrogen before opening the furnace door to make the pressure of the reaction furnace tube 10 return to the normal pressure state. The exhaust gas treatment nitrogen pipeline 403 manually controls the flow rate through a needle valve, and is connected to the rear end of the filter device for cleaning and purging the corrosion-resistant diaphragm pump 16 .

在本实施例中,所述抽气管9后连接有尾气处理装置,所述尾气处理装置包括沿气体运动方向依次连接的冷凝装置14、过滤装置15及耐腐蚀隔膜泵16;所述尾气处理氮气管路403与所述尾气处理装置的出气口相连接,用于为尾气提供氮气混合后排空或者进入后续工艺。In this embodiment, an exhaust gas treatment device is connected behind the exhaust pipe 9, and the exhaust gas treatment device includes a condensing device 14, a filter device 15 and a corrosion-resistant diaphragm pump 16 connected in sequence along the gas movement direction; the exhaust gas treats nitrogen gas The pipeline 403 is connected with the gas outlet of the tail gas treatment device, and is used to provide the tail gas with nitrogen for mixing and then evacuating or entering the subsequent process.

在本实施例中,所述第一氮气管路100、硼源管路200、氧气管路300以及第二氮气管路400的每一管路上按照气流流通方向均依次连接有过滤器1、减压阀2、压力表3、手动球阀4、质量流量计5以及气动隔膜阀6,气动隔膜阀6连接于所述单向阀8之前;In this embodiment, each of the first nitrogen pipeline 100 , the boron source pipeline 200 , the oxygen pipeline 300 and the second nitrogen pipeline 400 is sequentially connected with the filter 1 , the reducing pressure valve 2, pressure gauge 3, manual ball valve 4, mass flow meter 5 and pneumatic diaphragm valve 6, the pneumatic diaphragm valve 6 is connected before the one-way valve 8;

所述清洗管路103连接所述硼源管路200的一端位于手动球阀4与质量流量计5之间。One end of the cleaning pipeline 103 connected to the boron source pipeline 200 is located between the manual ball valve 4 and the mass flow meter 5 .

过滤器1用于过滤外围进气管道内的杂质,减压阀2将可在一定范围内调节外围进气管道的压力值,压力表3可数字显示该工艺气体支路的供气压力值,手动球阀4可手动旋开或关闭供气,质量流量计5可调节供气流量大小,气动隔膜阀6配合电气系统在一定条件下可自动开启或关闭供气。The filter 1 is used to filter the impurities in the peripheral intake pipe, the pressure reducing valve 2 can adjust the pressure value of the peripheral intake pipe within a certain range, and the pressure gauge 3 can digitally display the gas supply pressure value of the process gas branch. The manual ball valve 4 can manually open or close the air supply, the mass flow meter 5 can adjust the air supply flow rate, and the pneumatic diaphragm valve 6 can automatically open or close the air supply under certain conditions with the electrical system.

在本实施例中,所述硼源管路200的外部包裹有加热部件。In this embodiment, the outside of the boron source pipeline 200 is wrapped with a heating component.

实施例2Example 2

采用实施例1中的硼扩散反应系统进行硼扩散的工艺方法,包括以下步骤:Adopt the boron diffusion reaction system in the embodiment 1 to carry out the processing method of boron diffusion, comprises the following steps:

步骤S1进舟:将制绒后的硅片装入硼扩散反应系统反应炉管恒温区中,关闭炉门;Step S1 into the boat: put the textured silicon wafer into the constant temperature zone of the reaction furnace tube of the boron diffusion reaction system, and close the furnace door;

步骤S2升温和检漏:启动反应炉管外部加热装置将硼扩散反应系统反应炉管内温度升高至810℃,开通工艺氮气管路为反应炉管内充入氮气并启动耐腐蚀隔膜泵带动抽气管将反应炉管内压力降低至230mbar,同时检测炉内是否漏气,时间720s;Step S2 temperature rise and leak detection: start the external heating device of the reaction furnace tube to raise the temperature in the reaction furnace tube of the boron diffusion reaction system to 810°C, open the process nitrogen pipeline to fill the reaction furnace tube with nitrogen, and start the corrosion-resistant diaphragm pump to drive the gas extraction pipe Reduce the pressure in the reaction furnace tube to 230mbar, and check whether there is air leakage in the furnace at the same time, the time is 720s;

步骤S3前氧:开通氧气管路为反应炉管通入氧气2000sccm,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和和温度设定值不变,在硅片表面形成一层氧化层SiO2,时间300s;Oxygen before step S3: open the oxygen pipeline to feed 2000sccm of oxygen into the reaction furnace tube, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to keep the pressure and temperature set values unchanged, and form a layer of oxide on the surface of the silicon wafer Layer SiO 2 , time 300s;

步骤S4吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,保持压力和温度设定值不变,通入清洗氮气3000sccm吹扫反应炉管和硼源管道,时间230s;Step S4 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, keep the pressure and temperature set values unchanged, and pass Purge nitrogen 3000sccm to purge the reaction furnace tube and boron source pipeline for 230s;

步骤S5沉积一:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气360sccm、硼源120sccm以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂,时间120s;Step S5 Deposition 1: Open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen 360 sccm, boron source 120 sccm and nitrogen with water vapor, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to Keep the pressure and temperature set values unchanged, carry out deposition doping, the time is 120s;

步骤S6吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,保持压力设定值不变,温度设定值升高850℃,升温的同时通入清洗氮气300sccm吹扫反应炉管和硼源管道,时间300s;Step S6 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, keeping the pressure set value unchanged and the temperature set value unchanged Raise the temperature to 850°C, and at the same time, purge the reaction furnace tube and the boron source pipeline with 300sccm of cleaning nitrogen for 300s;

步骤S7沉积二:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气360sccm、硼源120sccm以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂,时间240s;Step S7 Deposition 2: Open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen 360 sccm, boron source 120 sccm and nitrogen with water vapor, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to Keep the pressure and temperature set values unchanged, carry out deposition doping, the time is 240s;

步骤S8吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,调节压力至800mbar和温度设定值升高至950℃,通入清洗氮气300sccm吹扫反应炉管和硼源管道,时间300s;Step S8 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, and adjust the pressure to 800mbar and the temperature set value to 800 mbar. 950℃, purge the reaction furnace tube and boron source pipeline with purging nitrogen for 300sccm for 300s;

步骤S9无氧推进:吹扫完成后继续向通硼源管路送入硼源并关闭氧气管路,调节耐腐蚀隔膜泵以保持压力和温度设定值不变,在不通入氧气环境下进行第一次推进,时间900s;Step S9 anaerobic propulsion: after the purging is completed, continue to feed the boron source into the boron source pipeline and close the oxygen pipeline, adjust the corrosion-resistant diaphragm pump to keep the pressure and temperature set values unchanged, and carry out in an environment without oxygen. The first push, time 900s;

步骤S10有氧推进:开通氧气管路为反应炉管通入氧气,通入氮气流量1000sccm,氧气流量10000sccm,清洗氮气流量300sccm,调节耐腐蚀隔膜泵以保持压力设定值不变,调节反应炉管外部加热装置将温度设定值升高至1050℃,在氧气环境下进行第二次推进,时间4200s;Step S10 aerobic propulsion: open the oxygen pipeline to supply oxygen to the reaction furnace tube, introduce nitrogen flow rate of 1000sccm, oxygen flow rate of 10000sccm, purge nitrogen flow rate of 300sccm, adjust the corrosion-resistant diaphragm pump to keep the pressure set value unchanged, adjust the reaction furnace The external heating device of the tube increases the temperature set value to 1050℃, and carries out the second push in the oxygen environment for 4200s;

步骤S11吹扫:停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫,降低温度至780℃,降低压力设定值200mbar,通入大量氮气50000sccm吹扫反应炉管和硼源管道,时间360s;Step S11 purging: stop feeding the boron source to the boron source pipeline, and then feed nitrogen through the cleaning pipeline to the boron source pipeline and the reaction furnace tube for purging, lower the temperature to 780°C, and reduce the pressure setting to 200mbar , Purge a large amount of nitrogen 50000sccm to purge the reaction furnace tube and boron source pipeline for 360s;

步骤S12回压:设定压力值为常压1000mbar,温度780℃;关闭耐腐蚀隔膜泵关闭耐腐蚀隔膜泵、氧气管路、通硼源管路、水蒸汽管路以及工艺氮气管路,开通回压充氮管路通入大量氮气使反应炉管回到常压状态,时间70s;Step S12 Back pressure: set the pressure value as normal pressure 1000mbar, temperature 780℃; close the corrosion-resistant diaphragm pump, close the corrosion-resistant diaphragm pump, oxygen pipeline, boron source pipeline, water vapor pipeline and process nitrogen pipeline, open A large amount of nitrogen is introduced into the back pressure nitrogen filling pipeline to make the reaction furnace tube return to the normal pressure state, and the time is 70s;

步骤S13出舟:打开炉门,将掺杂后的硅片硼扩散反应系统反应炉管中取出放入冷却区,关闭炉门。Step S13, get out of the boat: open the furnace door, take out the doped silicon wafer boron diffusion reaction system reaction furnace tube into the cooling zone, and close the furnace door.

采用常规工艺方法与本发明供气气体及发明工艺所得的参数指标如下表所示,发明工艺的工艺时间、片内方阻均匀性、片间方阻均匀性、开路电压、短路电流、填充因子、效率等指标均高于现有电池生产线常规工艺。The parameter indexes obtained by the conventional process method, the supply gas of the present invention and the inventive process are shown in the following table, the process time, the uniformity of the square resistance within the chip, the uniformity of the square resistance between the chips, the open circuit voltage, the short circuit current, the filling factor of the inventive process , efficiency and other indicators are higher than the conventional process of the existing battery production line.

Figure BDA0003716602870000081
Figure BDA0003716602870000081

应当注意的是,以上所述的实施例仅用于解释本发明,并不构成对本发明的任何限制。通过参照典型实施例对本发明进行了描述,但应当理解为其中所用的词语为描述性和解释性词汇,而不是限定性词汇。可以按规定在本发明权利要求的范围内对本发明作出修改,以及在不背离本发明的范围和精神内对本发明进行修订。以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例。对于本技术领域的技术人员来说,在不脱离本发明技术构思前提下所得到的改进和变换也应视为本发明的保护范围。It should be noted that the above-mentioned embodiments are only used to explain the present invention, and do not constitute any limitation to the present invention. The present invention has been described with reference to typical embodiments, but it is to be understood that the words used therein are words of description and explanation, rather than words of limitation. The present invention may be modified within the scope of the claims of the present invention as specified, and may be modified without departing from the scope and spirit of the present invention. The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. For those skilled in the art, improvements and transformations obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种硼扩散反应系统,包括反应炉管(10)和供气系统,其特征在于,所述供气系统包括进气管路、抽气管(9)和原料管路;所述原料管路与进气管路相连接,通过进气管路向反应炉管(10)内输送原料气体;1. A boron diffusion reaction system, comprising a reaction furnace tube (10) and a gas supply system, wherein the gas supply system comprises an air intake line, an air extraction pipe (9) and a raw material pipeline; the raw material pipeline It is connected with the intake pipeline, and the raw material gas is transported into the reaction furnace tube (10) through the intake pipeline; 所述抽气管(9)设置在反应炉管(10)的炉尾处,所述抽气管(9)位于所述反应炉管(10)的管轴线位置;The gas extraction pipe (9) is arranged at the furnace tail of the reaction furnace pipe (10), and the gas extraction pipe (9) is located at the position of the pipe axis of the reaction furnace pipe (10); 所述进气管路包括第一进气管路(11)和第二进气管路(12),所述第一进气管路(11)和第二进气管路(12)的出气口位于炉口处,且所述第一进气管路(11)和第二进气管路(12)的出气口在所述反应炉管(10)的竖直方向中分面内上下对称分布。The air intake pipeline includes a first air intake pipeline (11) and a second air intake pipeline (12), and the air outlets of the first air intake pipeline (11) and the second air intake pipeline (12) are located at the furnace mouth , and the air outlets of the first air inlet pipe (11) and the second air inlet pipe (12) are symmetrically distributed up and down in the vertical mid-plane of the reaction furnace tube (10). 2.根据权利要求1所述的硼扩散反应系统,其特征在于,所述进气管路在所述反应炉管(10)内部由炉尾处延伸至所述反应炉管(10)的炉口处。2 . The boron diffusion reaction system according to claim 1 , wherein the air inlet pipeline extends from the furnace tail to the furnace mouth of the reaction furnace tube ( 10 ) inside the reaction furnace tube ( 10 ). 3 . place. 3.根据权利要求1所述的硼扩散反应系统,其特征在于,所述原料管路包括第一氮气管路(100)、硼源管路(200)以及氧气管路(300);3. The boron diffusion reaction system according to claim 1, wherein the raw material pipeline comprises a first nitrogen pipeline (100), a boron source pipeline (200) and an oxygen pipeline (300); 所述第一氮气管路(100)包括水蒸汽管路(101)和炉门充氮管路(102);炉门充氮管路(102)与反应炉管(10)炉门上的炉门进气口(13)相连接,所述炉门进气口(13)位于所述反应炉管(10)的管轴线位置;所述水蒸汽管路(101)与硼源管路(200)、氧气管路(300)汇合后连接所述进气管路;The first nitrogen pipeline (100) includes a water vapor pipeline (101) and a furnace door nitrogen charging pipeline (102); the furnace door nitrogen charging pipeline (102) and the reaction furnace tube (10) on the furnace door The door air inlet (13) is connected, and the furnace door air inlet (13) is located at the tube axis position of the reaction furnace tube (10); the water vapor pipeline (101) is connected to the boron source pipeline (200). ), the oxygen pipeline (300) is connected to the intake pipeline after confluence; 所述水蒸汽管路(101)连接恒温水槽(7)后再连接至所述汇合处。The water vapor pipeline (101) is connected to the constant temperature water tank (7) and then connected to the junction. 4.根据权利要求3所述的硼扩散反应系统,其特征在于,所述第一氮气管路(100)还包括清洗管路(103),所述清洗管路(103)的一端连接到所述硼源管路(200)上,且位于所述硼源管路(200)的单向阀(8)之前。4. The boron diffusion reaction system according to claim 3, wherein the first nitrogen gas pipeline (100) further comprises a cleaning pipeline (103), and one end of the cleaning pipeline (103) is connected to the on the boron source pipeline (200) and before the one-way valve (8) of the boron source pipeline (200). 5.根据权利要求4所述的硼扩散反应系统,其特征在于,所述原料管路还包括第二氮气管路(400),所述第二氮气管路(400)包括为硼掺杂反应提供氮气氛围的工艺氮气管路(401)、用于调控反应炉管(10)内部气压的回压充氮管路(402)以及引导反应炉管(10)内尾气排出的尾气处理氮气管路(403);5 . The boron diffusion reaction system according to claim 4 , wherein the raw material pipeline further comprises a second nitrogen pipeline ( 400 ), and the second nitrogen pipeline ( 400 ) comprises a boron doping reaction system. 6 . A process nitrogen pipeline (401) for providing nitrogen atmosphere, a back pressure nitrogen filling pipeline (402) for regulating the internal pressure of the reaction furnace tube (10), and a tail gas treatment nitrogen pipeline for guiding the exhaust gas in the reaction furnace tube (10) to be discharged (403); 所述工艺氮气管路(401)和回压充氮管路(402)与所述水蒸汽管路(101)、硼源管路(200)以及氧气管路(300)汇合后再与所述进气管路连接。The process nitrogen pipeline (401) and the back pressure nitrogen filling pipeline (402) are combined with the water vapor pipeline (101), the boron source pipeline (200) and the oxygen pipeline (300), and then merge with the Intake line connection. 6.根据权利要求5所述的硼扩散反应系统,其特征在于,所述抽气管(9)后连接有尾气处理装置,所述尾气处理装置包括沿气体运动方向依次连接的冷凝装置(14)、过滤装置(15)及耐腐蚀隔膜泵(16);所述尾气处理氮气管路(403)与所述尾气处理装置的出气口相连接,用于为尾气提供氮气混合后排空或者进入后续工艺。6 . The boron diffusion reaction system according to claim 5 , wherein a tail gas treatment device is connected behind the exhaust pipe ( 9 ), and the tail gas treatment device comprises a condensing device ( 14 ) sequentially connected along the gas movement direction. 7 . , a filter device (15) and a corrosion-resistant diaphragm pump (16); the exhaust gas treatment nitrogen pipeline (403) is connected to the outlet of the exhaust gas treatment device, and is used to provide the exhaust gas with nitrogen to mix and then empty or enter the subsequent craft. 7.根据权利要求5所述的硼扩散反应系统,其特征在于,所述第一氮气管路(100)、硼源管路(200)、氧气管路(300)以及第二氮气管路(400)的每一管路上按照气流流通方向均依次连接有过滤器(1)、减压阀(2)、压力表(3)、手动球阀(4)、质量流量计(5)以及气动隔膜阀(6),气动隔膜阀(6)连接于所述单向阀(8)之前;7. The boron diffusion reaction system according to claim 5, wherein the first nitrogen pipeline (100), the boron source pipeline (200), the oxygen pipeline (300) and the second nitrogen pipeline ( 400) are sequentially connected with a filter (1), a pressure reducing valve (2), a pressure gauge (3), a manual ball valve (4), a mass flowmeter (5) and a pneumatic diaphragm valve according to the direction of airflow. (6), before the pneumatic diaphragm valve (6) is connected to the one-way valve (8); 所述清洗管路(103)连接所述硼源管路(200)的一端位于手动球阀(4)与质量流量计(5)之间。One end of the cleaning pipeline (103) connected to the boron source pipeline (200) is located between the manual ball valve (4) and the mass flow meter (5). 8.根据权利要求3所述的硼扩散反应系统,其特征在于,所述硼源管路(200)的外部包裹有加热部件。8. The boron diffusion reaction system according to claim 3, characterized in that, the outside of the boron source pipeline (200) is wrapped with a heating component. 9.一种采用权利要求1-8中任一项所述的硼扩散反应系统进行硼扩散的工艺方法,其特征在于,包含以下步骤:9. A process method for carrying out boron diffusion using the boron diffusion reaction system according to any one of claims 1-8, characterized in that, comprising the following steps: 步骤S1进舟:将制绒后的硅片装入硼扩散反应系统的反应炉管恒温区中,关闭炉门;Step S1 into the boat: put the textured silicon wafer into the constant temperature zone of the reaction furnace tube of the boron diffusion reaction system, and close the furnace door; 步骤S2升温和检漏:启动反应炉管外部加热装置将硼扩散反应系统反应炉管内温度升高至设定值,开通工艺氮气管路为反应炉管内充入氮气并启动耐腐蚀隔膜泵带动抽气管将反应炉管内压力降低至设定值,同时检测炉内是否漏气;Step S2 temperature rise and leak detection: start the external heating device of the reaction furnace tube to raise the temperature in the reaction furnace tube of the boron diffusion reaction system to the set value, open the process nitrogen pipeline to fill the reaction furnace tube with nitrogen, and start the corrosion-resistant diaphragm pump to drive the pumping. The gas pipe reduces the pressure in the reaction furnace tube to the set value, and at the same time detects whether there is gas leakage in the furnace; 步骤S3前氧:开通氧气管路为反应炉管通入氧气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和和温度设定值不变,在硅片表面形成一层氧化层SiO2Oxygen before step S3: open the oxygen pipeline to supply oxygen to the reaction furnace tube, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to keep the pressure and temperature setting values unchanged, and form an oxide layer on the surface of the silicon wafer SiO 2 ; 步骤S4沉积:同时开通氧气管路、通硼源管路以及水蒸汽管路以通入氧气、硼源以及带水蒸气的氮气,调节耐腐蚀隔膜泵和反应炉管外部加热装置以保持压力和温度设定值不变,进行沉积掺杂;Step S4 deposition: open the oxygen pipeline, the boron source pipeline and the water vapor pipeline at the same time to introduce oxygen, boron source and nitrogen with water vapor, adjust the corrosion-resistant diaphragm pump and the external heating device of the reaction furnace tube to maintain the pressure and The temperature setting value remains unchanged, and the deposition doping is performed; 步骤S5无氧推进:沉积完成后关闭氧气管路,调节耐腐蚀隔膜泵以保持压力和温度设定值不变,在不通入氧气环境下进行第一次推进;Step S5 anaerobic propulsion: after the deposition is completed, the oxygen pipeline is closed, the corrosion-resistant diaphragm pump is adjusted to keep the pressure and temperature setting values unchanged, and the first propulsion is carried out without introducing oxygen; 步骤S6有氧推进:开通氧气管路为反应炉管通入氧气,调节耐腐蚀隔膜泵以保持压力设定值不变,调节反应炉管外部加热装置将温度设定值升高至设定值,在氧气环境下进行第二次推进;Step S6 aerobic propulsion: open the oxygen pipeline to supply oxygen to the reaction furnace tube, adjust the corrosion-resistant diaphragm pump to keep the pressure set value unchanged, adjust the external heating device of the reaction furnace tube to increase the temperature set value to the set value , the second propulsion is carried out in an oxygen environment; 步骤S7回压:关闭耐腐蚀隔膜泵、氧气管路、通硼源管路、水蒸汽管路以及工艺氮气管路,开通回压充氮管路通入大量氮气使反应炉管回到常压状态;Step S7 Back pressure: close the corrosion-resistant diaphragm pump, the oxygen pipeline, the boron source pipeline, the water vapor pipeline and the process nitrogen pipeline, open the back pressure nitrogen filling pipeline and introduce a large amount of nitrogen to make the reaction furnace tube return to normal pressure state; 步骤S8出舟:打开炉门,将掺杂后的硅片从硼扩散反应系统的反应炉管中取出放入冷却区,关闭炉门。Step S8, get out of the boat: open the furnace door, take the doped silicon wafer out of the reaction furnace tube of the boron diffusion reaction system and put it into the cooling zone, and close the furnace door. 10.根据权利要求9所述的工艺方法,其特征在于,所述步骤S4沉积次数为1-10次;每沉积步骤前后均有吹扫步骤,且沉积步骤后的每次吹扫均是在升温的同时进行吹扫;所述步骤S7回压开炉门前也有吹扫步骤;所述吹扫步骤是指停止向通硼源管路送入硼源,而后通过清洗管路向通硼源管路以及反应炉管送入氮气进行吹扫。10. The process method according to claim 9, wherein the deposition times of the step S4 are 1-10 times; there are purging steps before and after each deposition step, and each purging after the deposition step is at Purging is carried out while heating up; there is also a purging step before the furnace door is opened by back pressure in step S7; the purging step refers to stopping the feeding of the boron source to the boron source pipeline, and then to the boron source pipeline through the cleaning pipeline. The pipeline and the reactor tube are sent into nitrogen for purging.
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