CN115091611A - An intelligent cement shotcrete machine - Google Patents

Abstract

The invention discloses an intelligent cement shotcrete machine, which comprises universal wheels, wherein the universal wheels are movably connected to the side of a fixed base, the top of the fixed base is fixedly connected with a fixed support, the top of the fixed support is fixedly provided with a protective support, and the inner wall of the fixed support is fixedly connected with a cement storage tank. This intelligent cement patching machine, cement storage tank and water storage mechanism through setting up, make the staff can save cement and moisture respectively when using, mix the stirring in carrying into rabbling mechanism with two kinds of raw materials according to specific proportion through the cooperation of auger device and aqueduct after that, can lighten staff's working strength, also can prevent that the staff from taking place the uneven condition of proportion when mixing the raw materials, through the stirring leaf that sets up, make the raw materials can be got up by intensive mixing, and through setting up solenoid valve in auger device and aqueduct, make the proportion between two raw materials of control that the staff can be better.

Description

An intelligent cement shotcrete machine

technical field

The invention relates to the technical field of shotcrete machines, in particular to an intelligent cement shotcrete machine.

Background technique

Shotcrete machine is a new type of high-efficiency shotcre However, its device still has certain defects;

1. The existing cement shotcrete machine is inconvenient for automatic feeding and mixing, so that the staff needs to manually feed the cement and water when using it, which is easy to cause errors in the ratio between the two, and it is also easy for the staff to Disruption of work progress.

2. The existing cement shotcrete machine does not have the function of raw material monitoring, which makes it impossible for the staff to monitor the storage in the raw material tank when using it, which may easily cause the staff to suddenly run out of raw materials in the raw material tank during construction, and further to The subsequent construction of the staff caused interference, and then there were certain use defects.

In view of the above problems, it is urgent to carry out innovative design on the basis of the original structure of the cement sprayer.

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide an intelligent cement shotcrete machine to solve the problems of inconvenient automatic feeding and mixing and no raw material monitoring function proposed in the above-mentioned background art.

In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent cement shotcrete machine, comprising a fixed base:

The universal wheel is movably connected to the side of the fixed base, the top of the fixed base is fixedly connected with a fixed bracket, and the top of the fixed bracket is fixedly installed with a protective bracket, and the inner wall of the fixed bracket is fixedly connected with cement storage The top of the cement storage tank is connected with a sealing plug, and the side of the cement storage tank is embedded with a visual window, and the inner wall of the fixed bracket is fixedly installed with a water storage mechanism;

The auger device is fixedly connected directly below the cement storage tank, and the end of the auger device is fixedly installed with a stirring mechanism, and the bottom of the stirring mechanism is fixedly connected with the top of the fixed base, and the inner wall of the fixed base is fixedly installed There is a pump body;

The shotcrete mechanism is fixedly connected to the inner wall of the fixed base, and the top of the shotcrete mechanism is connected with the side of the pump body through a connecting pipe, and the top of the fixed base is fixedly connected with a controller, and the top of the fixed base is fixed An escalator is installed, and the top of the escalator is fixedly connected with the bottom of the protective bracket.

Preferably, the cement storage tank forms a fixed structure through a fixed bracket and a fixed base, and the sides of the cement storage tank are fixedly connected to the inner wall of the fixed support, and the bottom of the fixed support is fixedly connected to the top of the fixed base.

Preferably, the water storage mechanism includes a water storage tank, a water level alarm and a water guide pipe, and the inner wall of the water storage tank is fixedly connected with the water level alarm, and the bottom of the water storage tank is fixedly installed with a water guide pipe, and the The other end is fixedly connected with the top of the stirring mechanism, and the number of water level alarms is two, and the two water level alarms are respectively arranged on the upper half of the water storage tank and the lower half of the water storage tank.

Preferably, the stirring mechanism includes a stirring tank, a servo motor, a connecting rod and a stirring blade, and a servo motor is fixedly connected to the top of the stirring tank, and a connecting rod is fixedly installed at the bottom of the servo motor, and the sides of the connecting rod are welded There is a stirring blade, and the connecting rod is vertically connected to the inside of the stirring tank through rotation.

Preferably, the number of the stirring blades is eight, and each of the eight stirring blades is a group of four, and the two groups of stirring blades are arranged symmetrically with the mid-perpendicular line of the connecting rod as the symmetrical axis, and the stirring blades are connected to the connecting rod through the connecting rod. The stirring tank constitutes a rotating structure.

Compared with the prior art, the beneficial effects of the present invention are: the intelligent cement shotcrete machine;

1. An automatic feeding and mixing structure composed of a cement storage tank, a water storage mechanism and a mixing mechanism is provided. The cement storage tank and the water storage mechanism are set up so that the staff can store the cement and water separately when in use, and then pass the cement storage tank and water storage mechanism. The combination of the auger device and the aqueduct transports the two raw materials into the stirring mechanism according to a specific ratio for mixing and stirring, which can reduce the work intensity of the staff and prevent the staff from mixing the raw materials. The set stirring blade enables the raw materials to be fully mixed, and the electromagnetic valve is set in the auger device and the water conduit, so that the staff can better control the ratio between the two raw materials;

2. A raw material monitoring structure consisting of a water level alarm and a visual window is provided, and the water level alarm is set to make it easy for the staff to monitor the water level in the water storage mechanism. When the staff adds water to the water storage mechanism The water level alarm is used to prevent the water level from being too high. The water level alarm at the bottom is used to prevent the occurrence of the water level being too low. The visual window is set to make it easy for the staff to monitor the cement storage in the cement storage tank, so as to avoid raw materials. Insufficient storage will cause the construction to be affected.

Description of drawings

Fig. 1 is the front view structure schematic diagram of the present invention;

Fig. 2 is the front sectional structure schematic diagram of the present invention;

Fig. 3 is a schematic view of enlarged structure at place A in Fig. 2 of the present invention;

Fig. 4 is the side view structural schematic diagram of the controller of the present invention;

Figure 5 is a schematic side view of the structure of the escalator of the present invention.

In the figure: 1. Fixed base; 2. Universal wheel; 3. Fixed bracket; 4. Protective bracket; 5. Cement storage tank; 6. Sealing plug; 7. Water storage mechanism; 71. Water storage tank; 72. Water level Alarm; 73, water conduit; 8, visual window; 9, auger device; 10, stirring mechanism; 101, stirring tank; 102, servo motor; 103, connecting rod; 104, stirring blade; 11, pump body; 12 , shotcrete mechanism; 13, controller; 14, escalator.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

1-5, the present invention provides a technical solution: an intelligent cement shotcrete machine, comprising: a fixed base 1, a universal wheel 2, a fixed bracket 3, a protective bracket 4, a cement storage tank 5, a sealing plug 6. Water storage mechanism 7, water storage tank 71, water level alarm 72, water conduit 73, visual window 8, auger device 9, stirring mechanism 10, stirring tank 101, servo motor 102, connecting rod 103, stirring blade 104, Pump body 11, shotcrete mechanism 12, controller 13 and escalator 14;

The universal wheel 2 is movably connected to the side of the fixed base 1, the top of the fixed base 1 is fixedly connected with a fixed bracket 3, and the top of the fixed bracket 3 is fixedly installed with a protective bracket 4, and the inner wall of the fixed bracket 3 is fixedly connected There is a cement storage tank 5, and the top of the cement storage tank 5 is snap-connected with a sealing plug 6, and the side of the cement storage tank 5 is embedded with a visual window 8, and the inner wall of the fixed bracket 3 is fixedly installed with a water storage mechanism 7;

The auger device 9 is fixedly connected directly below the cement storage tank 5, and the end of the auger device 9 is fixedly installed with a stirring mechanism 10, and the bottom of the stirring mechanism 10 is fixedly connected with the top of the fixed base 1, and the fixed base The inner wall of 1 is fixedly installed with the pump body 11;

The shotcrete mechanism 12 is fixedly connected to the inner wall of the fixed base 1, and the top of the shotcrete mechanism 12 is connected with the side of the pump body 11 through a connecting pipe, and the top of the fixed base 1 is fixedly connected with the controller 13, and is fixed An escalator 14 is fixedly installed on the top of the base 1 , and the top of the escalator 14 is fixedly connected with the bottom of the protective bracket 4 .

1 and 2, the cement storage tank 5 forms a fixed structure with the fixed base 1 through the fixed bracket 3, and the side of the cement storage tank 5 is fixedly connected with the inner wall of the fixed bracket 3, and the bottom of the fixed bracket 3 is connected with the fixed base. The top of 1 is fixedly connected, and the cement storage tank 5 and the fixed base 1 are set to be a fixed structure, so that when the staff adds cement to the cement storage tank 5, the cement storage tank 5 will not fall from the fixed bracket 3;

1, 2 and 3, the water storage mechanism 7 includes a water storage tank 71, a water level alarm 72 and a water conduit 73, and the inner wall of the water storage tank 71 is fixedly connected with a water level alarm 72, and the water storage tank The bottom of 71 is fixedly installed with a water guide pipe 73, and the other end of the water guide pipe 73 is fixedly connected with the top of the stirring mechanism 10, and the number of water level alarms 72 is two, and the two water level alarms 72 are respectively arranged in the water storage tank. The upper half of the water storage tank 71 and the lower half of the water storage tank 71 are provided with a water level alarm 72, so that the staff can find out in time when the water level in the water storage tank 71 is too low;

1, 2 and 3, the stirring mechanism 10 includes a stirring tank 101, a servo motor 102, a connecting rod 103 and a stirring blade 104, and the top of the stirring tank 101 is fixedly connected with the servo motor 102, and the servo motor 102 is connected to the top of the stirring tank 102. A connecting rod 103 is fixedly installed at the bottom, and a stirring blade 104 is welded on the side of the connecting rod 103, and the connecting rod 103 is vertically connected to the inside of the stirring tank 101 through rotation. It can drive the stirring blade 104 to mix and stir the cement;

Please refer to FIG. 2 and FIG. 3 , the number of stirring blades 104 is eight, and each of the eight stirring blades 104 is a group of four, and the two groups of stirring blades 104 are symmetrically arranged with the mid-perpendicular line of the connecting rod 103 as the axis of symmetry, In addition, the stirring blade 104 forms a rotating structure with the stirring tank 101 through the connecting rod 103, and the stirring blade 104 and the stirring tank 101 are arranged in a rotating structure, so that the stirring blade 104 can be easily rotated in the stirring tank 101, thereby improving the performance of the stirring tank 101 to a certain extent. Cement mixing speed.

Working principle: When using the intelligent cement shotcrete machine, according to Figure 1, Figure 2, Figure 3 and Figure 4, the staff opens the electromagnetic valve in the auger device 9 and the water conduit 73 through the controller 13, and then the cement is stored The cement in the tank 5 automatically falls into the auger device 9 and enters the mixing mechanism 10 through the conveying of the auger device 9, and then the water in the water storage tank 71 in the water storage mechanism 7 is automatically transported into the mixing mechanism 10 through the water conduit 73. Then, the servo motor 102 is turned on by the controller 13, and when the servo motor 102 starts to run, the connecting rod 103 drives the stirring blade 104 to start to rotate in the stirring tank 101, and then the cement and water are mixed and stirred. After the proportional conveying is completed, the electromagnetic valve is automatically closed, and then the pump body 11 is opened by the staff through the controller 13, so that the mixed cement in the mixing mechanism 10 is automatically transported into the shotcrete mechanism 12, and then evenly sprayed by the shotcrete mechanism 12. The construction point, then through the set universal wheel 2, so that the device can move synchronously with the traveling speed and direction of the paver;

According to Fig. 1, Fig. 2 and Fig. 5, when the device is running, the staff monitors the cement storage in the cement storage tank 5 through the visual window 8. When the cement storage in the cement storage tank 5 is too low, the staff Grab the sealing plug 6 and take it out from the cement storage tank 5, then the staff adds cement to the cement storage tank 5, and when the water level line in the water storage tank 71 is lower than the water level alarm 72 at the bottom, the water level at the bottom The alarm 72 automatically issues a warning, and then the staff adds water to the water storage tank 71. When the water level is higher than the water level alarm 72 at the top, the water level alarm 72 at the top automatically issues a warning, and then the staff climbs through the escalator 14 The top of the cement storage tank 5 and the top of the water storage mechanism 7 can be repaired.

Contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides an intelligent cement patching machine, includes unable adjustment base, its characterized in that:

the universal wheel is movably connected to the side of the fixed base, the top of the fixed base is fixedly connected with a fixed support, the top of the fixed support is fixedly provided with a protective support, the inner wall of the fixed support is fixedly connected with a cement storage tank, the top of the cement storage tank is connected with a sealing plug in a clamping manner, the side of the cement storage tank is embedded with a visual window, and the inner wall of the fixed support is fixedly provided with a water storage mechanism;

the auger device is fixedly connected right below the cement storage tank, the end part of the auger device is fixedly provided with a stirring mechanism, the bottom of the stirring mechanism is fixedly connected with the top of the fixed base, and the inner wall of the fixed base is fixedly provided with the pump body;

the guniting mechanism is fixedly connected to the inner wall of the fixed base, the top of the guniting mechanism is connected with the side of the pump body through a connecting pipe, the top of the fixed base is fixedly connected with a controller, the top of the fixed base is fixedly provided with an escalator, and the top of the escalator is fixedly connected with the bottom of the protective support.

2. An intelligent cement shotcrete machine according to claim 1, wherein: the cement storage tank and the fixed base form a fixed structure through the fixed support, the side of the cement storage tank is fixedly connected with the inner wall of the fixed support, and the bottom of the fixed support is fixedly connected with the top of the fixed base.

3. An intelligent cement shotcrete machine as defined in claim 1, wherein: the water storage mechanism is including water storage tank, water level alarm and aqueduct, and the inner wall fixedly connected with water level alarm of water storage tank to the bottom fixed mounting of water storage tank has the aqueduct, and the other end of aqueduct and the top fixed connection of rabbling mechanism, and the quantity of water level alarm is two, and two water level alarms set up respectively in the first half of water storage tank and the lower half of water storage tank moreover.

4. An intelligent cement shotcrete machine according to claim 1, wherein: rabbling mechanism is including agitator tank, servo motor, connecting rod and stirring leaf, and the top fixedly connected with servo motor of agitator tank to servo motor's bottom fixed mounting has the connecting rod, and the avris welding of connecting rod has the stirring leaf moreover, and the inside at the agitator tank is connected to the perpendicular through-rotation of connecting rod.

5. An intelligent cement shotcrete machine as defined in claim 4, wherein: the quantity of stirring leaf is eight, and eight stirring leaves are every four to be a set of to two sets of stirring leaves use the perpendicular bisector of connecting rod to set up as symmetry axis symmetry, and the stirring leaf passes through the connecting rod moreover and constitutes revolution mechanic with the agitator tank.

Images