CN115083734A - Integrative card of buckling puts formula magnetic ring inductance - Google Patents

Integrative card of buckling puts formula magnetic ring inductance Download PDF

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Publication number
CN115083734A
CN115083734A CN202210887309.1A CN202210887309A CN115083734A CN 115083734 A CN115083734 A CN 115083734A CN 202210887309 A CN202210887309 A CN 202210887309A CN 115083734 A CN115083734 A CN 115083734A
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clamping
magnetic ring
bending
partition
ring body
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黄立波
梁吉平
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Zhuhai Kefeng Electronics Co ltd
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Zhuhai Kefeng Electronics Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/06Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type

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Abstract

The invention discloses and provides an integral bending clamping type magnetic ring inductor which is integrated by a partition plate and a bottom plate, has a simple structure and is convenient to disassemble and assemble, and is free of adhesive dispensing connection. The magnetic ring comprises a magnetic ring body (1), wherein an integrated clamping piece (2) is arranged on the magnetic ring body (1) in a matched and clamped mode, the integrated clamping piece (2) comprises a clamping bottom plate (21) and a clamping partition plate (22), the clamping partition plate (22) is integrally connected with the clamping bottom plate (21) through a bending connecting strip (23), the clamping partition plate (22) and the clamping bottom plate (21) are perpendicular to each other through bending of the bending connecting strip (23), the clamping partition plate (22) is matched and clamped on the inner wall of a non-winding portion of the magnetic ring body (1), and the clamping bottom plate (21) is matched and clamped on the outer wall of the non-winding portion of the magnetic ring body (1). The invention is suitable for the field of common mode magnetic ring inductors.

Description

一种一体弯折卡置式磁环电感A kind of integrated bending and clamping magnetic ring inductor

技术领域technical field

本发明涉及一种一体弯折卡置式磁环电感。The invention relates to an integrated bending and clamping type magnetic ring inductor.

背景技术Background technique

在许多电子设备中,其电路或装置本身都会产生一定数量的电磁干扰,特别是电子设备逐渐趋向小型化,多个电子元件紧密的靠挤在一起,更容易发生电磁干扰问题,而该电子设备产生产生过量的电磁干扰会干扰到其他周围的的电子设备的正常工作,或者与其他电子装置产生相互干扰。在电子设备中,经常用到电感器,它是电子电路中常用的抗干扰元件,对于高频噪声有很好的屏蔽作用,可以抗干扰滤波、储能等。In many electronic devices, the circuit or device itself will generate a certain amount of electromagnetic interference, especially electronic devices are gradually becoming smaller, and multiple electronic components are tightly packed together, which is more prone to electromagnetic interference problems. Excessive electromagnetic interference will interfere with the normal operation of other surrounding electronic devices, or cause mutual interference with other electronic devices. In electronic equipment, inductors are often used. They are commonly used anti-interference components in electronic circuits. They have a good shielding effect on high-frequency noise and can be used for anti-interference filtering and energy storage.

现有的部分的磁环电感上的电磁线圈在使用时会与底板以及隔板配合使用,底板与磁环体的装配都是先将磁环的引出线脚插配到底板上,再通过点胶把底板粘连在磁环体的下部、通过点胶把隔板粘连在磁环体的内部。但是由于经过了点胶后,隔板、底板与磁环体之间就是连接为不可拆分的一体,当电磁线圈在使用过程中出现导线断裂或者导线烧毁的现象时,由于线圈与隔板、安装底板不能拆卸,且用于缠绕导线的绝缘管为一整体的环形结构,因而需要将绝缘管上的导线拆下进行回收利用时将会十分的困难,现有技术中为了减小不必要的麻烦,在线圈发生损坏或者烧毁时,都是将其直接丢弃,导线中的铜芯比较昂贵,直接丢弃显然会造成浪费,安装底板与绝缘管直接丢弃也会造成浪费,在目前原材料成本都高企的大环境下,这种浪费会极大地增加企业的生产成本。同时由于要完成底板与磁环体的点胶工序,磁环体生产线上还必须配设有隔板固位夹具、底板固位夹具设备、点胶设备以及点胶烘干设备,企业的设备成本以及产线设计成本也会非常高昂。The electromagnetic coil on the existing part of the magnetic ring inductance will be used in conjunction with the bottom plate and the partition plate. The assembly of the bottom plate and the magnetic ring body is to first insert the lead pins of the magnetic ring into the bottom plate, and then dispense glue. Glue the bottom plate to the lower part of the magnetic ring body, and glue the partition plate to the inside of the magnetic ring body by dispensing glue. However, after dispensing, the partition, the bottom plate and the magnetic ring body are connected as an inseparable one. When the electromagnetic coil is in use, the wire is broken or the wire is burned. The installation bottom plate cannot be disassembled, and the insulating tube used for winding the wire is an integral annular structure, so it will be very difficult to remove the wire on the insulating tube for recycling. In the prior art, in order to reduce unnecessary Trouble, when the coil is damaged or burned, it is directly discarded. The copper core in the wire is relatively expensive, and direct discarding will obviously cause waste. Directly discarding the installation bottom plate and insulating tube will also cause waste. At present, the cost of raw materials is high. In a large environment, such waste will greatly increase the production cost of enterprises. At the same time, due to the need to complete the dispensing process of the bottom plate and the magnetic ring body, the magnetic ring body production line must also be equipped with a partition retaining fixture, bottom plate retaining fixture equipment, glue dispensing equipment and glue dispensing drying equipment. The equipment cost of the enterprise And the cost of production line design will be very high.

因此,在目前原材料成本高昂、实业整体发展困难且效益不甚景气的大环境下,设计一种隔板、底板免点胶连接的磁环电感,减少点胶环节,对于减少企业的生产损耗浪费、降低企业整体生产成本以及提高企业的经济效益是很有必要的。Therefore, in the current environment of high raw material costs, difficult overall industrial development and low benefits, a magnetic ring inductor with a partition and bottom plate connected without glue is designed to reduce the glue dispensing process and reduce the production loss and waste of enterprises. , It is necessary to reduce the overall production cost of the enterprise and improve the economic benefit of the enterprise.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是克服现有技术的不足,提供了一种结构简单、拆装方便的免点胶连接的隔板与底板一体化的一体弯折卡置式磁环电感。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide an integrally bent and clamped type magnetic ring inductor that is simple in structure and convenient in disassembly and assembly, and the partition plate and the bottom plate are integrated without glue connection.

本发明包括磁环体所述磁环体上适配卡设有一体卡置件,所述一体卡置件包括卡置底板以及卡置隔板,所述卡置隔板通过折弯连接条与所述卡置底板一体连接,所述卡置隔板与所述卡置底板通过所述折弯连接条的折弯而相互垂直,所述卡置隔板适配卡设在所述磁环体的非绕线部的内壁,所述卡置底板适配卡设在所述磁环体的非绕线部的外壁。The present invention includes a magnetic ring body on which the adapter card is provided with an integrated clamping member, and the integrated clamping member includes a clamping bottom plate and a clamping partition plate, and the clamping partition plate is connected to the clamping plate through a bending connecting strip. The clamping bottom plate is integrally connected, the clamping partition plate and the clamping bottom plate are perpendicular to each other through the bending of the bending connecting strip, and the clamping partition plate is adapted to be clamped on the magnetic ring body. The inner wall of the non-winding part of the magnetic ring body is adapted to be clamped on the outer wall of the non-winding part of the magnetic ring body.

所述卡置隔板包括上限位卡台、隔板体以及下限位卡台,所述上限位卡台以及所述下限位卡台分别对应设置在所述隔板体的一条侧边上,所述下限位卡台与所述折弯连接条相连接,所述隔板体的顶边及底边分别对应设置有磁环体内壁抵压块,所述磁环体内壁抵压块的竖直长度分别小于所述上限位卡台以及所述下限位卡台的竖直长度。The clamping spacer includes an upper limit card table, a spacer body and a lower limit card table. The upper limit card table and the lower limit card table are respectively arranged on one side of the spacer body, so The lower limit card platform is connected with the bending connecting strip, the top and bottom sides of the partition body are respectively provided with a magnetic ring inner wall pressing block, and the vertical inner wall pressing block of the magnetic ring is vertical. The lengths are respectively smaller than the vertical lengths of the upper limit card table and the lower limit card table.

所述所述折弯连接条设置在所述卡置底板的一个侧边上,所述卡置底板的另一个侧边上设置有磁环卡置台,所述磁环卡置台与所述磁环体的非绕线部相适配。所述磁环卡置台的顶部内侧设置有卡位块。The bending connecting strip is arranged on one side of the clamping bottom plate, and a magnetic ring clamping table is arranged on the other side of the clamping bottom plate, and the magnetic ring clamping table and the magnetic ring are arranged on the other side. The non-winding part of the body fits. The inner side of the top of the magnetic ring clamping platform is provided with a clamping block.

所述卡置底板上设置有与所述磁环体相适配的磁环放置弧面。A magnetic ring placement arc surface adapted to the magnetic ring body is arranged on the clamping base plate.

所述卡置底板的两个侧边上分别设置有与所述所述磁环体的线脚相适配的电磁环线脚过位槽。Two side edges of the clamping bottom plate are respectively provided with electromagnetic ring wire pin passage slots which are matched with the wire pins of the magnetic ring body.

有益效果:在本发明中,底板与隔板通过折弯连接条实现一体化设计,只要把折弯连接条折弯,底板与隔板之间即可形成一个卡爪,把磁环体卡住,同时把底板以及隔板都固定在磁环体上,免除了以往的点胶固定工序,也免除了另外设计夹具来固定底板以及隔板,提高了整体的生产效率,有效地节省了整体的生产成本。Beneficial effect: In the present invention, the bottom plate and the partition plate are integrated into the design by bending the connecting strip. As long as the bending connecting strip is bent, a claw can be formed between the bottom plate and the partition plate, and the magnetic ring body can be stuck. At the same time, the bottom plate and the partition plate are fixed on the magnetic ring body, which eliminates the previous dispensing and fixing process, and also eliminates the need to design additional fixtures to fix the bottom plate and the partition plate, which improves the overall production efficiency and effectively saves the overall cost of Cost of production.

附图说明Description of drawings

图1是本发明的整体结构立体结构示意图;Fig. 1 is the overall structure three-dimensional structure schematic diagram of the present invention;

图2是本发明的一体卡置件处于未弯折状态的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of the integrated clip of the present invention in an unbent state;

图3是本发明的一体卡置件处于弯折状态的立体结构示意图。FIG. 3 is a schematic three-dimensional structural diagram of the integrated clip of the present invention in a bent state.

具体实施方式Detailed ways

如图1、图2、图3所示,本发明中包括磁环体1,所述磁环体1上适配卡设有一体卡置件2,所述一体卡置件2包括卡置底板21以及卡置隔板22,所述卡置隔板22通过折弯连接条23与所述卡置底板21一体连接,所述卡置隔板22与所述卡置底板21通过所述折弯连接条23的折弯而相互垂直,所述卡置隔板22适配卡设在所述磁环体1的非绕线部的内壁,所述卡置底板21适配卡设在所述磁环体1的非绕线部的外壁。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the present invention includes a magnetic ring body 1 , and an integrated clamping part 2 is provided on the adapter card on the magnetic ring body 1 , and the integrated clamping part 2 includes a clamping bottom plate 21 and the clamping partition 22, the clamping partition 22 is integrally connected with the clamping bottom plate 21 through the bending connecting strip 23, and the clamping partition 22 and the clamping bottom plate 21 are connected by the bending The connecting strips 23 are bent so as to be perpendicular to each other, the clamping partition 22 is adapted to be clamped on the inner wall of the non-winding part of the magnetic ring body 1, and the clamping bottom plate 21 is adapted to be clamped to the magnetic ring body 1. The outer wall of the non-winding portion of the ring body 1 .

所述卡置隔板22包括上限位卡台221、隔板体222以及下限位卡台223,所述上限位卡台221以及所述下限位卡台223分别对应设置在所述隔板体222的一条侧边上,所述下限位卡台223与所述折弯连接条23相连接,所述隔板体222的顶边及底边分别对应设置有磁环体内壁抵压块224,所述磁环体内壁抵压块224的竖直长度分别小于所述上限位卡台221以及所述下限位卡台223的竖直长度。The clamping spacer 22 includes an upper limit card table 221 , a spacer body 222 and a lower limit card table 223 . The upper limit card table 221 and the lower limit card table 223 are respectively disposed on the spacer body 222 . On one of the side edges, the lower limit card platform 223 is connected with the bending connecting bar 23, and the top and bottom edges of the partition body 222 are respectively provided with a magnetic ring inner wall pressing block 224, so The vertical lengths of the inner wall pressing blocks 224 of the magnetic ring are respectively smaller than the vertical lengths of the upper limit card platform 221 and the lower limit card platform 223 .

所述卡置底板21的一个侧边上设置有折弯条放置位213,所述折弯连接条23连接设置在所述折弯条放置位上213,所述卡置底板21的另一个侧边上设置有磁环卡置台211,所述磁环卡置台211为等边梯台形,所述磁环卡置台211与所述磁环体1的非绕线部相适配。所述磁环卡置台211的顶部内侧设置有卡位块212。所述卡置底板21上设置有与所述磁环体1相适配的磁环放置弧面213。One side of the clamping bottom plate 21 is provided with a bending strip placement position 213 , and the bending connecting strip 23 is connected and arranged on the bending strip placement position 213 , and the other side of the clamping base plate 21 is A magnetic ring clamping table 211 is arranged on the side, the magnetic ring clamping table 211 is in the shape of an equilateral trapezoid, and the magnetic ring clamping table 211 is adapted to the non-winding part of the magnetic ring body 1 . The inner side of the top of the magnetic ring clamping table 211 is provided with a clamping block 212 . The clamping bottom plate 21 is provided with a magnetic ring placement arc surface 213 which is adapted to the magnetic ring body 1 .

所述卡置底板21的两个侧边上分别均匀设置有两个与所述所述磁环体1的线脚相适配的电磁环线脚过位槽214。The two sides of the clamping base plate 21 are evenly provided with two electromagnetic ring wire pin passage slots 214 that are matched with the wire pins of the magnetic ring body 1 .

待安装时,所述折弯连接条23处于平直状态,此时将所述磁环体1的底部适配置于所述磁环放置弧面213上、所述磁环体1的四条线脚11适配穿置在四个所述电磁环线脚过位槽214上,此时所述磁环卡置台211适配置于所述磁环体1的非绕线部上,所述卡位块212也适配置抵压在所述磁环体1的内环体的内壁上,接着使用外力把所述折弯连接条23向所述磁环体1处折弯,同时带动所述隔板体222相对所述磁环体1转动九十度且适配插置进所述磁环体1内,插置到位后,所述上限位卡台221以及所述下限位卡台223分别抵住所述磁环体1的非绕线部的外侧壁,起到限位插置限位作用,上下两个所述磁环体内壁抵压块224分别抵住所述磁环体1的非绕线部的内壁,使得所述隔板体222与所述磁环体1的内壁作过盈配合。When to be installed, the bending connecting strip 23 is in a straight state. At this time, the bottom of the magnetic ring body 1 is fitted and placed on the magnetic ring placing arc surface 213, and the four wire legs 11 of the magnetic ring body 1 are fitted. Fittingly and passing through the four electromagnetic ring pin passing slots 214, at this time, the magnetic ring clamping platform 211 is adapted to be placed on the non-winding part of the magnetic ring body 1, and the clamping block 212 is also It is adapted to be pressed against the inner wall of the inner ring body of the magnetic ring body 1, and then the bending connecting bar 23 is bent towards the magnetic ring body 1 by external force, and at the same time, the partition body 222 is driven to face each other. The magnetic ring body 1 is rotated 90 degrees and inserted into the magnetic ring body 1 . After being inserted in place, the upper limit card platform 221 and the lower limit card platform 223 are respectively abutted against the magnetic ring. The outer side wall of the non-winding part of the body 1 plays the role of limiting insertion and positioning. The upper and lower two inner wall pressing blocks 224 of the magnetic ring respectively press against the inner wall of the non-winding part of the magnetic ring body 1. The spacer body 222 and the inner wall of the magnetic ring body 1 are made interference fit.

本发明中通过隔板与底板的一体化设置再折弯,形成卡爪形对磁环体进行卡紧,免除隔板及底板的点胶,提高了整体的生产效率,有效地节省了整体的生产成本。In the present invention, the partition plate and the bottom plate are integrally arranged and then bent to form a claw shape to clamp the magnetic ring body, so as to avoid the dispensing of the partition plate and the bottom plate, improve the overall production efficiency, and effectively save the overall cost of Cost of production.

本发明适用于共模磁环电感领域。The invention is suitable for the field of common mode magnetic ring inductance.

Claims (6)

1.一种一体弯折卡置式磁环电感,包括磁环体(1),其特征在于:所述磁环体(1)上适配卡设有一体卡置件(2),所述一体卡置件(2)包括卡置底板(21)以及卡置隔板(22),所述卡置隔板(22)通过折弯连接条(23)与所述卡置底板(21)一体连接,所述卡置隔板(22)与所述卡置底板(21)通过所述折弯连接条(23)的折弯而相互垂直,所述卡置隔板(22)适配卡设在所述磁环体(1)的非绕线部的内壁,所述卡置底板(21)适配卡设在所述磁环体(1)的非绕线部的外壁。1. An integrated bending and clamping type magnetic ring inductor, comprising a magnetic ring body (1), characterized in that: an adapter card on the magnetic ring body (1) is provided with an integrated clamping member (2), the integrated The clamping member (2) includes a clamping base plate (21) and a clamping partition plate (22), and the clamping partition plate (22) is integrally connected with the clamping base plate (21) through a bending connecting strip (23). , the clamping partition (22) and the clamping bottom plate (21) are perpendicular to each other through the bending of the bending connecting strip (23), and the clamping partition (22) is adapted to be clamped on the The inner wall of the non-winding part of the magnetic ring body (1), and the clamping bottom plate (21) is adapted to be clamped on the outer wall of the non-winding part of the magnetic ring body (1). 2.根据权利要求1所述的一种一体弯折卡置式磁环电感,其特征在于:所述卡置隔板(22)包括上限位卡台(221)、隔板体(222)以及下限位卡台(223),所述上限位卡台(221)以及所述下限位卡台(223)分别对应设置在所述隔板体(222)的一条侧边上,所述下限位卡台(223)与所述折弯连接条(23)相连接,所述隔板体(222)的顶边及底边分别对应设置有磁环体内壁抵压块(224),所述磁环体内壁抵压块(224)的竖直长度分别小于所述上限位卡台(221)以及所述下限位卡台(223)的竖直长度。2 . The integrated bending and clamping type magnetic ring inductor according to claim 1 , wherein the clamping partition ( 22 ) comprises an upper clamping table ( 221 ), a partition body ( 222 ) and a lower clamping plate ( 221 ). 3 . A position card table (223), the upper limit card table (221) and the lower limit card table (223) are respectively arranged on a side edge of the partition body (222), and the lower limit card table (223) is connected to the bending connecting strip (23), the top and bottom edges of the partition body (222) are respectively provided with a magnetic ring inner wall pressing block (224), and the magnetic ring body The vertical lengths of the wall pressing blocks (224) are respectively smaller than the vertical lengths of the upper limit clamping platform (221) and the lower limiting clamping platform (223). 3.根据权利要求2所述的一种一体弯折卡置式磁环电感,其特征在于:所述折弯连接条(23)设置在所述卡置底板(21)的一个侧边上,所述卡置底板(21)的另一个侧边上设置有磁环卡置台(211),所述磁环卡置台(211)与所述磁环体(1)的非绕线部相适配。3. An integrated bending and clamping magnetic ring inductor according to claim 2, characterized in that: the bending connecting strip (23) is arranged on one side of the clamping base plate (21), so that the A magnetic ring clamping table (211) is provided on the other side of the clamping base plate (21), and the magnetic ring clamping table (211) is adapted to the non-winding part of the magnetic ring body (1). 4.所述磁环卡置台(211)的顶部内侧设置有卡位块(212)。4. A clamping block (212) is provided on the inner side of the top of the magnetic ring clamping table (211). 5.根据权利要求3所述的一种一体弯折卡置式磁环电感,其特征在于:所述卡置底板(21)上设置有与所述磁环体(1)相适配的磁环放置弧面(213)。5 . The integrated bending and clamping type magnetic ring inductor according to claim 3 , characterized in that: the clamping base plate ( 21 ) is provided with a magnetic ring adapted to the magnetic ring body ( 1 ). 6 . Place the camber (213). 6.根据权利要求4所述的一种一体弯折卡置式磁环电感,其特征在于:所述卡置底板(21)的两个侧边上分别设置有与所述磁环体(1)的线脚相适配的电磁环线脚过位槽(214)。6 . The integrated bending and clamping type magnetic ring inductor according to claim 4 , characterized in that: two sides of the clamping bottom plate ( 21 ) are respectively provided with magnetic ring bodies ( 1 ). 7 . The electromagnetic ring pin over-position slot (214) that matches the pin of the magnetic ring.
CN202210887309.1A 2022-07-26 2022-07-26 Integrative card of buckling puts formula magnetic ring inductance Pending CN115083734A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116110693A (en) * 2023-04-07 2023-05-12 格利尔数码科技股份有限公司 A common mode inductor

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JP2013225567A (en) * 2012-04-20 2013-10-31 Hitachi Metals Ltd Coil component
CN104157394A (en) * 2014-08-28 2014-11-19 东莞市大忠电子有限公司 An Easy-Wound Amorphous Magnetic Toroidal Inductor
CN206961632U (en) * 2017-08-03 2018-02-02 山东中瑞电子股份有限公司 Dividing plate, base integral framework and the ring inductance with the skeleton
CN111554475A (en) * 2020-06-03 2020-08-18 平远雅玛西新能源科技有限公司 Combined electric protection supporting structure
CN218351235U (en) * 2022-07-26 2023-01-20 珠海科丰电子有限公司 Integrative card of buckling puts formula magnetic ring inductance

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013225567A (en) * 2012-04-20 2013-10-31 Hitachi Metals Ltd Coil component
CN104157394A (en) * 2014-08-28 2014-11-19 东莞市大忠电子有限公司 An Easy-Wound Amorphous Magnetic Toroidal Inductor
CN206961632U (en) * 2017-08-03 2018-02-02 山东中瑞电子股份有限公司 Dividing plate, base integral framework and the ring inductance with the skeleton
CN111554475A (en) * 2020-06-03 2020-08-18 平远雅玛西新能源科技有限公司 Combined electric protection supporting structure
CN218351235U (en) * 2022-07-26 2023-01-20 珠海科丰电子有限公司 Integrative card of buckling puts formula magnetic ring inductance

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116110693A (en) * 2023-04-07 2023-05-12 格利尔数码科技股份有限公司 A common mode inductor

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