CN115073140B - Preparation method of copper-containing negative temperature coefficient thermosensitive ceramic material - Google Patents

Preparation method of copper-containing negative temperature coefficient thermosensitive ceramic material Download PDF

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CN115073140B
CN115073140B CN202210647660.3A CN202210647660A CN115073140B CN 115073140 B CN115073140 B CN 115073140B CN 202210647660 A CN202210647660 A CN 202210647660A CN 115073140 B CN115073140 B CN 115073140B
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马成建
何龙华
高虹
陈林
赵云峰
关荣锋
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Yancheng Institute of Technology
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Abstract

The invention relates to a preparation method of copper-containing negative temperature coefficient thermal sensitive ceramic material, which comprises the steps of uniformly mixing cobalt acetate, copper acetate, manganese acetate and oxalic acid, ball milling with a grinding medium material and a dispersing agent, drying and calcining the obtained powder, then performing secondary ball milling, drying and sieving, then adding an adhesive for granulating, then performing compression molding, calcining the molded blank, and finally cooling. The copper-containing negative temperature coefficient heat-sensitive ceramic material prepared by the invention has the characteristics of good compactness, high stability, high precision, excellent conductivity, suitability for industrial production and the like, the room temperature resistivity is 2.15-578.33 ohm cm, the B value is 2247-3658K, the aging value is 1.63-3.82%, and the copper-containing negative temperature coefficient heat-sensitive ceramic material is particularly suitable for the technical fields of low-temperature measurement, surge current inhibition and the like.

Description

Preparation method of copper-containing negative temperature coefficient thermosensitive ceramic material
Technical Field
The invention relates to a preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material with low resistance, high B value and high stability, and belongs to the technical field of negative temperature coefficient thermal sensitive ceramic materials.
Background
The Negative Temperature Coefficient (NTC) thermosensitive ceramic has the characteristics of high temperature measurement precision, good interchangeability, high reliability and the like, and has wide application in the aspects of temperature measurement, control, compensation and the like. In general, NTC thermal sensitive ceramic material is composed of a material with general formula AB 2 O 4 With the development of technology, higher demands are made on the low resistance and high B values of such materials, whereas it is often the case that the B value is also high when the resistivity of the material is high, and vice versa.
Studies have shown that doping with copper ions alone can reduce the room temperature resistivity to below 100 Ω cm, however, due to the transition of the valence state of copper ions and their ion and vacancyMigration and other factors lead to poor stability of the electrical properties of such materials, typically with a resistance drift of greater than 10%, e.g., ni 0.5 Mn 2.5 O 4 The room temperature resistivity of the ceramic was 2900Ω·cm, the aging value was 1.9%, and when a small amount of Cu ions was added, cu was contained 0.2 Ni 0.5 Mn 2.3 O 4 The room temperature resistivity of the ceramic is reduced by two orders of magnitude, namely 70 omega cm, and the ageing value is increased by one order of magnitude, namely 14.9%; ni (Ni) 0.66 Mn 2.34 O 4 The room temperature resistivity of the ceramic is 2037Ω·cm, and when a small amount of Cu ions is added, cu 0.2 Ni 0.66 Mn 2.14 O 4 The room temperature resistivity of the ceramic is reduced by two orders of magnitude to be 42 omega cm, and the ageing value is as high as 12.6%.
In order to improve the stability of the NTC thermosensitive ceramic containing Cu, zn which is a constant valence ion can be added 2+ However, although this method can increase the stability of the material, the room temperature resistivity of the material is also increased. For example, in Cu 0.2 Ni 0.66 Mn 2.14 O 4 Zn is added into ceramics 2+ ,Zn 0.4 Cu 0.2 Ni 0.66 Mn 2.14 O 4 The aging value of the ceramic is reduced to 4.2%, the room temperature resistivity is increased to 73.1 Ω & cm, and further, znCu 0.2 Ni 0.66 Mn 2.14 O 4 The aging value of the ceramic is reduced to 0.16%, and the room temperature resistivity is greatly increased to 980 Ω·cm. From this, it can be seen that for the Cu-based cubic spinel structure NTC thermal ceramics, the preparation of low resistance and high stability by ion doping is difficult to achieve. Therefore, it is urgent to explore a new technical scheme for preparing the NTC heat-sensitive material with low resistance and high stability.
Disclosure of Invention
The invention aims to provide a preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material, aiming at the defects of the existing copper-containing negative temperature coefficient thermal sensitive ceramic material, and the prepared negative temperature coefficient thermal sensitive ceramic material has low resistance and high B value and high stability.
Technical proposal
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) Uniformly mixing cobalt acetate, copper acetate, manganese acetate and oxalic acid to obtain a mixture, and then mixing the mixture with a grinding medium material and a dispersing agent according to a weight ratio of 1: (1-3): (1-3) adding the mixture into a ball milling tank for ball milling to obtain mixed powder;
(2) Drying the mixed powder, calcining, cooling, performing secondary ball milling for 6-24 hours, drying and sieving to obtain powder;
(3) Adding an adhesive into the powder material in the step (2) for granulating, then carrying out compression molding, calcining the molded blank, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
Further, in the step (1), the dosage of the cobalt acetate, the copper acetate and the manganese acetate is measured according to the atomic percentage of metal, wherein the atomic percentage of cobalt is 32.67%, the atomic percentage of copper is 10-20%, the atomic percentage of manganese is 47.33-57.33%, and the dosage of oxalic acid is 1-1.5 times of the total molar weight of metal atoms.
Further, in the step (1), the dispersant is absolute ethyl alcohol.
Further, in the step (1), the rotating speed of the ball milling tank is 200-300 r/min, and the ball milling time is 3-12 h.
In the step (2), the drying temperature is 80 ℃ and the time is 12-24 hours.
Further, in the step (2), the calcination temperature is 600-900 ℃ and the time is 2-4 h.
Further, in the step (2), the drying temperature is 80 ℃.
In the step (3), the adhesive is a polyvinyl alcohol solution with the concentration of 5-8wt%, and the mass ratio of the adhesive to the powder is (5-8): (92-95).
Further, in the step (3), the calcination temperature is 1000-1200 ℃ and the time is 3-8 h.
The invention has the beneficial effects that:
the invention provides a preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material, which takes cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, firstly prepares oxide powder with a spinel structure through a solid phase method, then prepares the negative temperature coefficient thermal sensitive ceramic material by adopting a ceramic preparation process, introduces Cu ions into Co-Mn-O with a tetragonal spinel structure, enhances the stability of the material by utilizing a special twin crystal structure of the tetragonal spinel structure, and reduces the resistivity of a system by utilizing the Cu ions. The method is simple to operate, and the prepared negative temperature coefficient thermal sensitive ceramic material has the characteristics of good compactness, high stability, high precision, excellent conductivity, suitability for industrial production and the like, has room temperature resistivity of 2.15-578.33 ohm cm, B value of 2247-3658K and aging value of 1.63-3.82%, and is particularly suitable for the technical fields of low-temperature measurement, surge current inhibition and the like.
Detailed Description
The technical scheme of the invention is further described below with reference to specific embodiments.
Example 1
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) The method comprises the steps of taking analytically pure cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, accurately weighing the raw materials according to the atomic percentages of Co, cu and Mn of 32.67%, 10% and 7.33%, weighing the oxalic acid according to 1.1 times of the total molar weight of metal atoms (Co, cu and Mn), and mixing the mixture with agate balls serving as grinding medium materials and absolute ethyl alcohol serving as a dispersing agent according to the weight ratio of 1:2:3, loading the mixture into a ball milling tank for ball milling (the rotating speed is 250 r/min) for 5 hours to obtain mixed powder;
(2) Drying the mixed powder at 80 ℃ for 12 hours, calcining at 800 ℃ for 2 hours, cooling, performing secondary ball milling (the rotating speed is 250 r/min) for 12 hours, drying at 80 ℃ and sieving with a 80-mesh sieve to obtain powder;
(3) Adding an adhesive (5 wt% polyvinyl alcohol solution) into the powder in the step (2) for granulating, wherein the mass ratio of the adhesive to the powder is 8:92, then molding into a wafer with the diameter of 10mm under the pressure of 10MPa, calcining the molded blank for 3 hours at 1100 ℃, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
1) The electrical performance test is carried out on the prepared negative temperature coefficient thermal sensitive ceramic material, and the test method comprises the following steps: firstly, polishing the surface of a negative temperature coefficient heat-sensitive ceramic material, wherein a polishing medium is silicon carbide, then, coating a layer of uniform silver paste on two surfaces, drying, then, sintering silver in a resistance furnace at 750 ℃ and preserving heat for 15min, and polishing the side surface of a ceramic sample after silver treatment, and then, testing the electrical property.
Resistance measurement: and (5) adding and welding a silver electrode lead on the silver-coated ceramic wafer sample. Resistance values were measured using an Agilent34401A digital multimeter, and resistances R at 25℃and 85℃were measured in silicone oil, respectively 25 And R is 85 The resistivity is calculated according to the formula:
Figure BDA0003684605030000031
wherein: ρ is the resistivity of the sample, Ω·cm; r is the resistance of the sample, omega; s is the area of the sample, cm 2 The method comprises the steps of carrying out a first treatment on the surface of the L is the thickness of the sample, cm.
B, calculating:
Figure BDA0003684605030000032
wherein R is 1 And R is 2 The resistance values of the samples at 25℃and 85℃respectively.
The electrical parameters of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment are measured as follows: the resistivity at room temperature is 578.33 +/-1% omega cm, and the B value is 3658+/-2%K.
2) Aging value test: the negative temperature coefficient thermal sensitive ceramic material prepared in the embodiment is put into a baking oven at 150 ℃ for aging for 500 hours, then taken out, the resistance value at 25 ℃ is measured in silicone oil, and the aging value is calculated according to the following formula:
ageing value = (R 1 ’-R 1 )/R 1 *100%
Wherein R is 1 Resistance value of the sample at 25 ℃, R 1 ' is the resistance of the sample at 25℃after aging.
The aging value of the NTC thermal sensitive ceramic material prepared in this example was measured to be 2.61.+ -. 0.1%.
Example 2
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) The method comprises the steps of taking analytically pure cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, accurately weighing the raw materials according to the atomic percentages of Co, cu and Mn of 32.67%, 13.33% and 54%, weighing the oxalic acid according to 1.5 times of the total molar weight of metal atoms (Co, cu and Mn), and mixing the mixture with agate balls serving as grinding medium materials and absolute ethyl alcohol serving as a dispersing agent according to the weight ratio of 1:2:3, loading the mixture into a ball milling tank, wherein the ball milling rotating speed is (the rotating speed is 250 r/min) for 5 hours, and obtaining mixed powder;
(2) Drying the mixed powder at 80 ℃ for 12 hours, calcining at 700 ℃ for 2 hours, cooling, performing secondary ball milling (the rotating speed is 250 r/min) for 12 hours, drying at 80 ℃ and sieving with a 80-mesh sieve to obtain powder;
(3) Adding an adhesive (5 wt% polyvinyl alcohol solution) into the powder in the step (2) for granulating, wherein the mass ratio of the adhesive to the powder is 8:92, then molding into a wafer with the diameter of 10mm under the pressure of 10MPa, calcining the molded blank for 3 hours at the temperature of 1000 ℃, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
The electrical parameters of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment are measured as follows: the resistivity at room temperature is 160.66 +/-1% omega cm, and the B value is 3338+/-2%K.
The aging value of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment is measured to be 3.41 plus or minus 0.2 percent.
Example 3
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) The method comprises the steps of taking analytically pure cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, accurately weighing the raw materials according to the atomic percentages of Co, cu and Mn of 32.67%, 13.33% and 54%, weighing the oxalic acid according to 1.5 times of the total molar weight of metal atoms (Co, cu and Mn), and mixing the mixture with agate balls serving as grinding medium materials and absolute ethyl alcohol serving as a dispersing agent according to the weight ratio of 1:2:3, loading the mixture into a ball milling tank for ball milling (the rotating speed is 250 r/min) for 5 hours to obtain mixed powder;
(2) Drying the mixed powder at 80 ℃ for 12 hours, calcining at 700 ℃ for 2 hours, cooling, performing secondary ball milling (the rotating speed is 250 r/min) for 12 hours, drying at 80 ℃ and sieving with a 80-mesh sieve to obtain powder;
(3) Adding an adhesive (5 wt% polyvinyl alcohol solution) into the powder in the step (2) for granulating, wherein the mass ratio of the adhesive to the powder is 8:92, then molding into a wafer with the diameter of 10mm under the pressure of 10MPa, calcining the molded blank for 3 hours at 1100 ℃, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
The electrical parameters of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment are measured as follows: the resistivity at room temperature is 16.97+ -0.5% Ω cm, and the B-value is 2832+ -1% K.
The aging value of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment is measured to be 2.38 plus or minus 0.1 percent.
Example 4
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) The method comprises the steps of taking analytically pure cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, accurately weighing the raw materials according to the atomic percentages of Co, cu and Mn of 32.67%, 13.33% and 54%, weighing the oxalic acid according to 1.5 times of the total molar weight of metal atoms (Co, cu and Mn), and mixing the mixture with agate balls serving as grinding medium materials and absolute ethyl alcohol serving as a dispersing agent according to the weight ratio of 1:2:3, loading the mixture into a ball milling tank for ball milling (the rotating speed is 250 r/min) for 5 hours to obtain mixed powder;
(2) Drying the mixed powder at 80 ℃ for 12 hours, calcining at 700 ℃ for 2 hours, cooling, performing secondary ball milling (the rotating speed is 250 r/min) for 12 hours, drying at 80 ℃ and sieving with a 80-mesh sieve to obtain powder;
(3) Adding an adhesive (5 wt% polyvinyl alcohol solution) into the powder in the step (2) for granulating, wherein the mass ratio of the adhesive to the powder is 8:92, then molding into a wafer with the diameter of 10mm under the pressure of 10MPa, calcining the molded blank for 3 hours at the temperature of 1200 ℃, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
The electrical parameters of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment are measured as follows: the resistivity at room temperature is 33.2+ -0.5% Ω & cm, and the B-value is 30005+ -1% K.
The ageing value of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment is 1.63+/-0.05 percent.
Example 5
A preparation method of a copper-containing negative temperature coefficient thermal sensitive ceramic material comprises the following steps:
(1) The method comprises the steps of taking analytically pure cobalt acetate, copper acetate, manganese acetate and oxalic acid as raw materials, accurately weighing the raw materials according to the atomic percentages of Co, cu and Mn of 32.67%, 20% and 47.33%, weighing the oxalic acid according to 1.5 times of the total molar weight of metal atoms (Co, cu and Mn), and mixing the mixture with agate balls serving as a grinding medium material and absolute ethyl alcohol serving as a dispersing agent according to the weight ratio of 1:2:3, loading the mixture into a ball milling tank for ball milling (the rotating speed is 250 r/min) for 5 hours to obtain mixed powder;
(2) Drying the mixed powder at 80 ℃ for 12 hours, calcining at 700 ℃ for 2 hours, cooling, performing secondary ball milling (the rotating speed is 250 r/min) for 12 hours, drying at 80 ℃ and sieving with a 80-mesh sieve to obtain powder;
(3) Adding an adhesive (5 wt% polyvinyl alcohol solution) into the powder in the step (2) for granulating, wherein the mass ratio of the adhesive to the powder is 8:92, then molding into a wafer with the diameter of 10mm under the pressure of 10MPa, calcining the molded blank body at 1050 ℃ for 3 hours, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material.
The electrical parameters of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment are measured as follows: the resistivity at room temperature is 2.15+/-0.5% omega cm, and the B value is 2247+/-1% K.
The aging value of the negative temperature coefficient thermal sensitive ceramic material prepared by the embodiment is measured to be 3.82 plus or minus 0.1 percent.

Claims (6)

1. The preparation method of the copper-containing negative temperature coefficient thermosensitive ceramic material is characterized by comprising the following steps:
(1) Uniformly mixing cobalt acetate, copper acetate, manganese acetate and oxalic acid to obtain a mixture, and then mixing the mixture with a grinding medium material and a dispersing agent according to a weight ratio of 1: (1-3): (1-3) adding the mixture into a ball milling tank for ball milling to obtain mixed powder;
(2) Drying the mixed powder, calcining, cooling, performing secondary ball milling for 6-24 hours, drying, and sieving to obtain powder;
(3) Adding an adhesive into the powder material in the step (2) for granulating, then carrying out compression molding, calcining the molded blank, and finally cooling to obtain the copper-containing negative temperature coefficient thermal sensitive ceramic material;
in the step (1), the dosage of cobalt acetate, copper acetate and manganese acetate is measured according to the atomic percentage of metal, wherein the atomic percentage of cobalt is 32.67%, the atomic percentage of copper is 10-20%, the atomic percentage of manganese is 47.33-57.33%, and the dosage of oxalic acid is 1-1.5 times of the total molar weight of metal atoms;
in the step (2), the calcination temperature is 600-900 ℃ and the time is 2-4 hours;
in the step (3), the calcination temperature is 1000-1200 ℃ and the time is 3-8 hours.
2. The method of claim 1, wherein in step (1), the dispersant is absolute ethanol.
3. The method for preparing a copper-containing negative temperature coefficient thermal sensitive ceramic material according to claim 1, wherein in the step (1), the rotation speed of the ball milling tank is 200-300 r/min, and the ball milling time is 3-12 h.
4. The method of claim 1, wherein in the step (2), the drying temperature is 80 ℃ and the time is 12-24 hours.
5. The method of claim 1, wherein in step (2), the baking temperature is 80 ℃.
6. The method for producing a copper-containing negative temperature coefficient thermal sensitive ceramic material according to claim 1, wherein in the step (3), the binder is a polyvinyl alcohol solution having a concentration of 5 to 8wt%, and the mass ratio of the binder to the powder is (5 to 8): (92-95).
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TEM and electrical properties characterizations of Co0.98Mn2.02O4 NTC ceramic;Chengjian Ma等;《Journal of Alloys and Compounds》;第749卷;第853-858页 *

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Denomination of invention: A preparation method for copper based negative temperature coefficient thermosensitive ceramic materials

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