CN115072588A - A method for assembling a standard section of a tower crane, a method for adding a section and a method for lowering the standard section - Google Patents

A method for assembling a standard section of a tower crane, a method for adding a section and a method for lowering the standard section Download PDF

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Publication number
CN115072588A
CN115072588A CN202210856662.3A CN202210856662A CN115072588A CN 115072588 A CN115072588 A CN 115072588A CN 202210856662 A CN202210856662 A CN 202210856662A CN 115072588 A CN115072588 A CN 115072588A
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China
Prior art keywords
standard knot
standard
pin
lifting sleeve
sleeve frame
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CN202210856662.3A
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Chinese (zh)
Inventor
赵晓东
赵焕
张羿
陈曦
牛梅梅
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Advanced Institute of Information Technology AIIT of Peking University
Hangzhou Weiming Information Technology Co Ltd
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Advanced Institute of Information Technology AIIT of Peking University
Hangzhou Weiming Information Technology Co Ltd
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Priority to CN202210856662.3A priority Critical patent/CN115072588A/en
Publication of CN115072588A publication Critical patent/CN115072588A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/26Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
    • B66C23/28Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
    • B66C23/283Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels with frameworks composed of assembled elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Program control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Structural Engineering (AREA)
  • Transportation (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

The invention relates to an assembly fixture of a standard knot of a tower crane, a knot adding method and a knot lowering method of the standard knot, wherein the assembly fixture of the standard knot of the tower crane comprises a plurality of standard knots, the standard knots are sequentially connected, one of the adjacent standard knots is provided with a groove, and the other standard knot is provided with a bulge at a corresponding position; the pin holes on the adjacent standard knots are aligned through the positioning structure, and the adjacent standard knots are connected through the pin inserted into the pin holes; the assembly control module is used for outputting corresponding control instructions to the image acquisition device, the lifting sleeve frame and the lifting module; lifting the sleeve frame, and pushing the pin out of the pin hole or pushing the pin into the pin hole; the image acquisition device is used for acquiring alignment images of the pin holes on the standard knot to be additionally installed and the standard knot adjacent to the standard knot to be additionally installed; the jacking module is used for jacking the lifting sleeve frame to a preset position or downwards moving the lifting sleeve frame to the preset position. The method and the device achieve the purposes of low risk, rapidness, automatic section adding and section lowering of the standard section of the tower crane.

Description

一种塔机标准节的装配工装和标准节加节方法、降节方法A method for assembling a standard section of a tower crane, a method for adding a section and a method for lowering a section of the standard section

技术领域technical field

本申请属于工程机械领域,具体地,涉及一种塔机标准节的装配工装和标准节加节方法、降节方法。The application belongs to the field of construction machinery, and in particular, relates to an assembly tool for a standard section of a tower crane, a method for adding a section to a standard section, and a method for lowering a section.

背景技术Background technique

塔机,即“塔式起重机”简称,又称“塔吊”。是用于建筑施工中的一种起重设备。塔机自身的升高很多人不了解,其实很简单,塔机有一加节套架,在加节时套架先向上升高,升高以后相对于塔身高了以后,塔身和套架中间就会有一个空间,这时将塔身的标准节安Tower crane, short for "tower crane", also known as "tower crane". It is a kind of lifting equipment used in construction. Many people do not understand the rise of the tower crane itself. It is actually very simple. The tower crane has an additional section frame. When the section is added, the sleeve frame is first raised upwards. After the rise, it is higher than the tower height. There will be a space, at this time, the standard section of the tower body will be installed.

装在这个空间里面,套架在次升高,再次的在腾空的套架内部安装进去标准节,这样,随着标准节不断的增加,塔机随着变高。Installed in this space, the set frame is raised in the second time, and then the standard section is installed in the vacated set frame again, so that as the standard section continues to increase, the tower crane increases with it.

塔机标准节在起重机,塔机,塔吊,升降机等机械设备发挥着重的作用。一个合格的标准节不仅能提高这些塔机起重机的稳定性能,而且也能显著提高塔机、塔吊的安全性能、工作效率,甚至能够起到事半功倍的效果。Tower crane standard section plays an important role in cranes, tower cranes, tower cranes, lifts and other mechanical equipment. A qualified standard section can not only improve the stability of these tower cranes, but also significantly improve the safety performance and work efficiency of tower cranes and tower cranes, and can even achieve a multiplier effect.

目前塔机是依靠套架以及附属部件利用人工实现塔机的加节,此种加节方式,依赖人工程度高,加节效率低,对人的危险系数大,且事故占比率较高。At present, tower cranes rely on the frame and auxiliary components to realize the addition of tower cranes manually. This type of addition method has a high degree of dependence on labor, low efficiency in addition, and a high risk factor to people, and the proportion of accidents is high.

发明内容SUMMARY OF THE INVENTION

本发明提出了一种塔机标准节的装配工装和标准节加节方法、降节方法,皆在解决塔机标准节能够在加节和降节过程中准确对位方便自动安装。The invention proposes an assembly tool for a standard section of a tower crane, a method for adding a section to the standard section, and a method for lowering the section, all of which solve the problem that the standard section of the tower crane can be accurately aligned during the process of adding and dropping the section, which is convenient for automatic installation.

根据本申请实施例,一种塔机标准节的装配工装,包括:多个标准节,所述多个标准节依次相连,各所述标准节上设有销孔和定位结构,所述定位结构设置在所述标准节的安装面上,所述定位结构包括凹槽和与所述凹槽相适配的凸起,相邻的所述标准节中一者上设有凹槽,另一者上对应位置设有凸起;其中,在进行标准节加节或降节时,相邻的所述标准节上的销孔通过所述定位结构对正,相邻的所述标准节通过插入所述销孔的销钉连接;According to an embodiment of the present application, an assembly tool for a standard section of a tower crane includes: a plurality of standard sections, the plurality of standard sections are connected in sequence, each of the standard sections is provided with a pin hole and a positioning structure, and the positioning structure It is arranged on the installation surface of the standard section, the positioning structure includes a groove and a protrusion adapted to the groove, one of the adjacent standard sections is provided with a groove, and the other is provided with a groove. The upper corresponding position is provided with a protrusion; wherein, when the standard section is added or lowered, the pin holes on the adjacent standard sections are aligned through the positioning structure, and the adjacent standard sections are inserted into the The pin connection of the pin hole;

装配控制模块,与图像采集装置、举升套架和顶升模块相连,用于在进行标准节加节或降节时,向所述图像采集装置、所述举升套架和所述顶升模块输出相应的控制指令;A control module is assembled and connected with the image acquisition device, the lifting sleeve and the jacking module, and is used to send the image acquisition device, the lifting sleeve and the jacking to the image acquisition device, the lifting sleeve and the jacking module when the standard section is added or lowered. The module outputs corresponding control commands;

所述举升套架,套设在顶部标准节外,用于在进行标准节加节或降节时,根据所述装配控制模块输出的控制指令将所述销钉从所述销孔中推出或将所述销钉推入所述销孔中;The lifting sleeve is sleeved outside the top standard section, and is used for pushing out the pin from the pin hole or pushing out the pin according to the control command output by the assembly control module when the standard section is added or lowered. pushing the pin into the pin hole;

所述图像采集装置,用于在进行标准节加节或降节时,采集待加装标准节和所述待加装标准节相邻的所述标准节上的销孔的对正图像,将所述对正图像输出给所述装配控制模块;The image acquisition device is used for acquiring the alignment image of the standard segment to be added and the pin hole on the standard segment adjacent to the standard segment to be added when the standard segment is added or lowered, and the The alignment image is output to the assembly control module;

所述顶升模块,用于在进行标准节加节或降节时,根据所述装配控制模块的装配指令将所述举升套架顶升至预设位置或下移至预设位置。The jacking module is used for jacking up the lifting sleeve frame to a preset position or moving down to a preset position according to the assembly instruction of the assembly control module when the standard section is added or lowered.

在一些实施例中,所述凹槽的横截面为等腰梯形结构,所述凹槽的槽底面积小于所述凹槽的槽口面积。In some embodiments, the cross section of the groove is an isosceles trapezoid structure, and the groove bottom area of the groove is smaller than the groove opening area of the groove.

在一些实施例中,所述定位结构设置在所述标准节的横杆上,每个所述标准节上设有至少一个凹槽和至少一个凸起。In some embodiments, the positioning structure is provided on the horizontal bar of the standard segments, and each of the standard segments is provided with at least one groove and at least one protrusion.

在一些实施例中,所述销孔设置在所述标准节的竖向面上,所述销钉水平安装在所述标准节上。In some embodiments, the pin hole is provided on the vertical surface of the standard section, and the pin is installed horizontally on the standard section.

在一些实施例中,所述图像采集装置包括3D相机和相机姿态调整装置,所述装配控制模块根据所述对正图像向所述姿态调整模块发出调整指令,所述姿态调整模块根据所述调整指令调整所述图像采集装置的镜头沿轴向旋转、左右上下平移。In some embodiments, the image acquisition device includes a 3D camera and a camera attitude adjustment device, the assembly control module sends an adjustment instruction to the attitude adjustment module according to the alignment image, and the attitude adjustment module according to the adjustment The instruction adjusts the lens of the image acquisition device to rotate along the axial direction and to translate left and right up and down.

在一些实施例中,所述举升套架上设有导轨所述导轨为电动导轨或液压导轨,所述导轨用于将所述标准节移动至预设位置。In some embodiments, a guide rail is provided on the lifting sleeve, the guide rail is an electric guide rail or a hydraulic guide rail, and the guide rail is used to move the standard section to a preset position.

在一些实施例中,所述举升套架上对应所述标准节的四个角的各角位置分别设有一销钉锁定机构,所述销钉锁定机构用于将所述销钉从所述标准接的销孔中推出,以及用于将所述销钉推入所述标准节的销孔内。In some embodiments, a pin locking mechanism is respectively provided on the lifting sleeve at each corner position corresponding to the four corners of the standard section, and the pin locking mechanism is used for connecting the pins from the standard section into the pin hole, and for pushing the pin into the pin hole of the standard section.

在一些实施例中,所述顶升模块设置在所述举升套架下方,所述顶升模块为顶升油缸,所述油缸的伸缩杆与所述举升套架相连。In some embodiments, the jacking module is disposed below the lifting sleeve, the jacking module is a jacking oil cylinder, and the telescopic rod of the oil cylinder is connected to the lifting sleeve.

根据本申请实施例,如上述的标准节的加节装配方法,包括:According to the embodiment of the present application, the above-mentioned method for assembling a section of a standard section includes:

装配控制模块响应加节操作指令;The assembly control module responds to the adding section operation instruction;

所述装配控制模块根据所述加节操作指令向举升套架、顶升模块和图像采集装置输出相应控制指令;The assembly control module outputs corresponding control instructions to the lifting sleeve, the jacking module and the image acquisition device according to the joint operation instruction;

所述举升套架根据所述控制指令拆卸所述顶部标准节的销钉,所述顶升模块将所述顶部标准节顶升至预设位置;The lifting sleeve removes the pin of the top standard section according to the control instruction, and the jacking module lifts the top standard section to a preset position;

所述举升套架将加节的标准节和塔机上的标准节的销孔对正,所述图像采集装置采集待加装标准节和所述待加装标准节相邻的所述标准节上的销孔的对正图像,将所述对正图像输出给所述装配控制模块;The lifting sleeve aligns the standard section to be added with the pin holes of the standard section on the tower crane, and the image acquisition device captures the standard section to be added and the standard section adjacent to the standard section to be added. The aligning image of the pin hole on the top, and outputting the aligning image to the assembly control module;

所述装配控制模块根据所述对正图像向所述举升套架输出销钉安装指令;The assembly control module outputs a pin installation instruction to the lifting sleeve according to the alignment image;

所述举升套架根据所述销钉安装指令进行加节的标准节的对正调整和销钉的安装。The lifting sleeve frame performs the alignment adjustment of the added standard section and the installation of the pin according to the pin installation instruction.

根据本申请实施例,如上述的标准节的降节装配方法,包括:According to an embodiment of the present application, the method for assembling a drop joint of the above-mentioned standard joint includes:

装配控制模块响应降节操作指令;The assembly control module responds to the lowering operation command;

所述装配控制模块根据所述降节操作指令向举升套架、顶升模块和图像采集装置输出相应控制指令;The assembly control module outputs corresponding control instructions to the lifting sleeve, the jacking module and the image acquisition device according to the lowering operation instruction;

所述举升套架根据所述控制指令拆卸所述顶部标准节的销钉,所述顶升模块将所述顶部标准节顶升至预设位置;The lifting sleeve removes the pin of the top standard section according to the control instruction, and the jacking module lifts the top standard section to a preset position;

所述举升套架拆卸降节的标准节的销钉;The lifting sleeve frame removes the pins of the standard section of the descending section;

标准节拆卸完成后,所述图像采集装置采集所述顶部标准节与相邻的标准节上的销孔的对正图像,将所述对正图像输出给装配控制模块;After the standard section is disassembled, the image acquisition device collects the alignment image of the top standard section and the pin hole on the adjacent standard section, and outputs the alignment image to the assembly control module;

所述装配控制模块根据所述对正图像向所述举升套架输出销钉安装指令;The assembly control module outputs a pin installation instruction to the lifting sleeve according to the alignment image;

所述举升套架根据所述销钉安装指令进行顶部标准节的对正调整和销钉的安装。The lifting sleeve frame performs the alignment adjustment of the top standard section and the installation of the pins according to the pin installation instructions.

采用本申请实施例中塔机标准节的装配工装和标准节加节方法、降节方法,标准节上设有销孔,标准节的安装面上设有定位结构,定位结构包括凹槽和与凹槽相适配的凸起,相邻的标准节中一者上设有凹槽,另一者上对应位置设有凸起;其中,在进行标准节加节或降节时,相邻的标准节上的销孔通过定位结构对正,相邻的标准节通过插入销孔的销钉连接。标准节并在标准节的上下两端加工标准的梯型对位槽,在上下放置后会自动对正上下节的位置,通过摄像头的孔位识别,控制油缸运动实现销钉的自动插入和拔出,每个标准节上面有8个这样的机构,可以实现快速的对位连接和拆除,实现了无人化操作的加节方式,降低了施工成本,实现了低风险、快速化、自动化施工目的,可快速装拆。Using the assembly tooling of the standard section of the tower crane and the method of adding section and the method of lowering the section in the embodiment of the present application, the standard section is provided with pin holes, and the installation surface of the standard section is provided with a positioning structure, and the positioning structure includes grooves and The grooves are adapted to the protrusions. One of the adjacent standard sections is provided with a groove, and the other is provided with a protrusion at the corresponding position; The pin holes on the standard sections are aligned through the positioning structure, and the adjacent standard sections are connected by pins inserted into the pin holes. The standard section and the standard trapezoidal alignment grooves are processed on the upper and lower ends of the standard section. After being placed up and down, the position of the upper and lower sections will be automatically aligned. Through the hole position recognition of the camera, the movement of the oil cylinder is controlled to realize the automatic insertion and extraction of the pins. , there are 8 such mechanisms on each standard section, which can realize fast alignment connection and dismantling, realize the method of adding sections without unmanned operation, reduce the construction cost, and realize the purpose of low-risk, rapid and automatic construction. , can be quickly assembled and disassembled.

附图说明Description of drawings

此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:

图1中示出了根据本申请实施例的塔机标准节的装配工装的标准节和举升套架的示意图;Fig. 1 shows a schematic diagram of a standard section and a lifting sleeve of an assembling tool for a standard section of a tower crane according to an embodiment of the present application;

图2中示出了根据本申请实施例的塔机标准节的装配工装的标准节和举升套架的示意图;Figure 2 shows a schematic diagram of a standard section and a lifting sleeve of an assembling tool for a standard section of a tower crane according to an embodiment of the present application;

图3中示出了根据本申请实施例的塔机标准节的装配工装的标准节放入空隙中示意图;Fig. 3 shows a schematic diagram of putting the standard section of the assembly tooling of the tower crane standard section into the gap according to the embodiment of the present application;

图4中示出了根据本申请实施例的塔机标准节的装配工装的销钉锁定机构解锁状态示意图;Fig. 4 shows a schematic diagram of the unlocking state of the pin locking mechanism of the assembly tool of the tower crane standard section according to the embodiment of the present application;

图5中示出了根据本申请实施例的塔机标准节的装配工装的销钉锁定机构锁定状态示意图;Figure 5 shows a schematic diagram of the locking state of the pin locking mechanism of the assembly tool of the tower crane standard section according to the embodiment of the present application;

图6中示出了根据本申请实施例的塔机标准节的装配工装的销钉锁定机构和举升套架的示意图;Figure 6 shows a schematic diagram of a pin locking mechanism and a lifting sleeve of an assembling tool for a standard section of a tower crane according to an embodiment of the present application;

图7中示出了根据本申请实施例的塔机标准节的装配工装的标准节插入后,套架四个角对其固定的示意图;Figure 7 shows a schematic diagram of the four corners of the sleeve frame being fixed to it after the standard section of the assembling tool of the tower crane standard section according to the embodiment of the present application is inserted;

图8中示出了根据本申请实施例的塔机标准节的装配工装的3D相机的示意图;FIG. 8 shows a schematic diagram of a 3D camera of an assembling tool for a standard section of a tower crane according to an embodiment of the present application;

图9中示出了根据本申请实施例的塔机标准节的装配工装的标准节加节流程图;Fig. 9 shows the standard section plus section flow chart of the assembly tooling of the tower crane standard section according to the embodiment of the present application;

图10中示出了根据本申请实施例的塔机标准节的装配工装的标准节降节流程图;FIG. 10 shows a flow chart of the standard section drop section of the assembly tooling of the tower crane standard section according to the embodiment of the present application;

附图标记说明:01、标准节;11、举升套架;12、顶升模块;111、销钉锁定机构;20、销孔;21、销钉;30、3D相机。Description of reference numerals: 01, standard section; 11, lifting sleeve; 12, jacking module; 111, pin locking mechanism; 20, pin hole; 21, pin; 30, 3D camera.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

可以理解,本申请所使用的术语“第一”、“第二”等可在本文中用于描述各种元件,但这些元件不受这些术语限制。这些术语仅用于将第一个元件与另一个元件区分。举例来说,在不脱离本申请的范围的情况下,可以将第一图像分类模型的训练脚本称为第二图像分类模型的训练脚本,且类似地,可将第二图像分类模型的训练脚本称为第二图像分类模型的训练脚本。It will be understood that the terms "first", "second", etc. used in this application may be used herein to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish a first element from another element. For example, without departing from the scope of this application, the training script for the first image classification model may be referred to as the training script for the second image classification model, and similarly, the training script for the second image classification model may be referred to as the training script for the second image classification model. Called the training script for the second image classification model.

在一些实施例中,如图1至8所示,一种塔机标准节01的装配工装,包括:In some embodiments, as shown in Figures 1 to 8, an assembly tool for a standard section 01 of a tower crane includes:

多个标准节01,多个标准节01依此相连,标准节01上设有销孔20,标准节01的安装面上设有定位结构,定位结构包括凹槽和与凹槽相适配的凸起,相邻的标准节01中一者上设有凹槽,另一者上对应位置设有凸起;其中,在进行标准节01加节或降节时,相邻的标准节01上的销孔20通过定位结构对正,相邻的标准节01通过插入销孔20的销钉21连接;A plurality of standard sections 01, a plurality of standard sections 01 are connected according to this, the standard section 01 is provided with a pin hole 20, the installation surface of the standard section 01 is provided with a positioning structure, and the positioning structure includes a groove and a matching groove. Protrusion, one of the adjacent standard sections 01 is provided with a groove, and the other is provided with a protrusion at the corresponding position; wherein, when the standard section 01 is added or lowered, the adjacent standard section 01 is provided with a protrusion. The pin holes 20 are aligned through the positioning structure, and the adjacent standard sections 01 are connected by pins 21 inserted into the pin holes 20;

装配控制模块,与图像采集装置、举升套架和顶升模块12相连,用于在进行标准节01加节或降节时,向图像采集装置、举升套架11和顶升模块12输出相应的控制指令;The control module is assembled and connected with the image acquisition device, the lifting sleeve and the jacking module 12, and is used for outputting to the image acquisition device, the lifting sleeve 11 and the jacking module 12 when the standard section 01 is added or lowered. corresponding control instructions;

举升套架11,套设在顶部标准节01外,用于在进行标准节01加节或降节时,根据装配控制模块输出的控制指令将销钉21从销孔20中推出或将销钉21推入销孔20中;The lifting sleeve 11 is sleeved outside the top standard section 01, and is used to push out the pin 21 from the pin hole 20 or push the pin 21 out of the pin hole 20 according to the control command output by the assembly control module when the standard section 01 is added or lowered. Push into the pin hole 20;

图像采集装置,用于在进行标准节01加节或降节时,采集待加装标准节01和待加装标准节相邻的标准节上的销孔20的对正图像,将对正图像输出给装配控制模块;The image acquisition device is used to collect the alignment image of the standard section 01 to be installed and the pin hole 20 on the adjacent standard section to be installed when the standard section 01 is added or dropped, and the alignment image Output to the assembly control module;

顶升模块12,用于在进行标准节01加节或降节时,根据装配控制模块的装配指令将举升套架11顶升至预设位置或下移至预设位置。The jacking module 12 is used to lift the lifting sleeve 11 to a preset position or move down to a preset position according to the assembly instruction of the assembly control module when the standard section 01 is added or lowered.

在本实施例中,标准节01的安装面是相邻的标准节01相互连接时标准节01上相面对的侧面,在标准节01的上下两端加工定位结构,这里的上下两端是指多个标准节01连接时,标准节01竖向设置时地上、下位置关系,即相邻标准节01像面对的表面上设有定位结构,定位结构可以是相适配的凹槽和凸起能扣合在一起定位相邻的标准节01。In this embodiment, the mounting surface of the standard section 01 is the side facing the standard section 01 when the adjacent standard sections 01 are connected to each other, and positioning structures are processed on the upper and lower ends of the standard section 01, where the upper and lower ends are Refers to the positional relationship between the top and bottom when the standard sections 01 are vertically arranged when a plurality of standard sections 01 are connected, that is, a positioning structure is provided on the surface facing the adjacent standard section 01 images, and the positioning structure can be a matching groove and The protrusions can be snapped together to locate adjacent standard segments 01 .

在一些实施例中,凹槽的横截面为等腰梯形结构,凹槽的槽底面积小于凹槽的槽口的面积。In some embodiments, the cross section of the groove is an isosceles trapezoid structure, and the area of the groove bottom of the groove is smaller than the area of the notch of the groove.

其中,标准的梯型对位槽,在上下放置后会自动对正上下节的位置,为了使凹槽和凸起能够更好的扣合以及凹槽和凸起的扣合结构的稳定性,凹槽的槽底面积小于凹槽的槽口的面积。Among them, the standard trapezoidal alignment groove will automatically align the position of the upper and lower sections after being placed up and down. The groove bottom area of the groove is smaller than the area of the groove opening.

在一些实施例中,定位结构设置在标准节01的横杆上,每个标准节01上设有至少一个凹槽和至少一个凸起。In some embodiments, the positioning structure is arranged on the horizontal bar of the standard segment 01, and each standard segment 01 is provided with at least one groove and at least one protrusion.

其中,标准节01的横杆也就是标准节01相面对的横杆上设有凹槽和凸起,例如,标准节01的同一安装面的四个边中其中两个边上设有凹槽,另外两个边上设有凸起,相对应的,与该标准节01相连的标准节01的安装面上也是同一安装面的四个边中其中两个边上设有凸起,另外两个边上设有凹槽,通过凹槽和凸起交错的结构能够更好的对正两个相邻的标准节01。Wherein, the horizontal bar of the standard section 01, that is, the horizontal bar facing the standard section 01, is provided with grooves and protrusions. For example, two of the four sides of the same mounting surface of the standard section 01 are provided with recesses groove, the other two sides are provided with protrusions, correspondingly, the mounting surface of the standard segment 01 connected to the standard segment 01 is also provided with protrusions on two of the four sides of the same mounting surface, and in addition There are grooves on the two sides, and the two adjacent standard segments 01 can be better aligned by the interlaced structure of the grooves and the protrusions.

在一些实施例中,销孔20设置在标准节的竖向面上,连接相邻的标准节01的销钉21水平设置。In some embodiments, the pin holes 20 are arranged on the vertical surface of the standard segments, and the pins 21 connecting the adjacent standard segments 01 are arranged horizontally.

其中,销钉21横穿标准节01上的销孔20,即销钉21和竖向垂直。Among them, the pin 21 traverses the pin hole 20 on the standard section 01, that is, the pin 21 is vertical and vertical.

在一些实施例中,图像采集装置包括3D相机30和相机姿态调整装置,装配控制模块根据对正图像向姿态调整模块发出调整指令,姿态调整模块根据调整指令调整图像采集装置的镜头沿轴向旋转、左右上下平移。In some embodiments, the image acquisition device includes a 3D camera 30 and a camera attitude adjustment device, the assembly control module sends an adjustment instruction to the attitude adjustment module according to the alignment image, and the attitude adjustment module adjusts the lens of the image acquisition device to rotate along the axial direction according to the adjustment instruction , to pan left and right up and down.

其中,3D相机30对准销孔20内部拍摄,对正的销孔20应该形成一个通孔,如果不对正的销孔20,在相邻标准节01的对位销孔20内会有遮挡,因此可以通过分析3D相机30拍摄的照片,相邻的上下标准节01的销孔20是否对正。当然,当3D相机30也有可能无法拍到清晰的图片,此时可能是由于3D相机30的拍摄角度的问题,此时通过姿态调整模块调整3D相机30的镜头即可。Among them, the 3D camera 30 is aimed at the inside of the pin hole 20 to shoot, and the aligned pin hole 20 should form a through hole. Therefore, it can be determined whether the pin holes 20 of the adjacent upper and lower standard segments 01 are aligned by analyzing the photos taken by the 3D camera 30 . Of course, when the 3D camera 30 may not be able to take a clear picture, it may be due to the problem of the shooting angle of the 3D camera 30 . In this case, the lens of the 3D camera 30 can be adjusted through the attitude adjustment module.

在一些实施例中,举升套架11上设有导轨导轨为电动导轨或液压导轨,导轨用于将标准节01移动至预设位置。In some embodiments, the guide rails provided on the lifting sleeve 11 are electric guide rails or hydraulic guide rails, and the guide rails are used to move the standard section 01 to a preset position.

其中,预定的位置是,在加节时,将等待加节的标准节01上一层的标准节01举升大于或等于一个标准节01距离,从而使待加的标准节01能加进来;在降节时,将降节的标准节01取走后,将上一层的标准节01回落下来和下一层的标准节01相连。Wherein, the predetermined position is that when adding a section, the standard section 01 on the upper layer of the standard section 01 waiting to be added is lifted by a distance greater than or equal to one standard section 01, so that the standard section 01 to be added can be added; When descending, after removing the standard section 01 of the descending section, drop the standard section 01 of the upper layer down and connect it to the standard section 01 of the next layer.

在一些实施例中,举升套架11上对应标准节01的四个角的各角位置分别设有一销钉锁定机构111,销钉锁定机构111用于将销钉21从标准接的销孔20中推出,以及用于将销钉21推入标准节01的销孔20内。In some embodiments, a pin locking mechanism 111 is respectively provided at each corner position of the lifting sleeve 11 corresponding to the four corners of the standard section 01 , and the pin locking mechanism 111 is used to push the pin 21 out of the pin hole 20 of the standard connection. , and for pushing the pin 21 into the pin hole 20 of the standard section 01 .

在一些实施例中,顶升模块12设置在举升套架11下方,顶升模块12为顶升油缸,油缸的伸缩杆与举升套架11相连。In some embodiments, the jacking module 12 is disposed under the lifting sleeve 11 , the jacking module 12 is a jacking oil cylinder, and the telescopic rod of the oil cylinder is connected to the lifting sleeve 11 .

在一具体应用场景中,举升套架11在标准节01上面进行识别和定位,加节的标准节01之间靠梯形槽自动定位,穿销是靠固定在套架上下两端的8个液压油缸来完成压入,拆卸也一样,调整方向压出。In a specific application scenario, the lifting frame 11 is identified and positioned on the standard section 01, the standard sections 01 with additional sections are automatically positioned by trapezoidal grooves, and the pins are fixed on the upper and lower ends of the frame by 8 hydraulic The oil cylinder is used to complete the press in, and the disassembly is the same, and the direction is adjusted to press out.

塔机吊取一个标准节01到举升套架11附近,等待举升套架11的液压油缸将举升套架11顶起大于一个标准节01的距离。举升套架11伸出滑轨,将吊钩上的标准节01引导进套架中。使用3D相机30判断标准节01之间的销孔20是否对正,检测对正偏差。套架上会有一些液压或电动微调系统,自动调节标准节01位置。The tower crane lifts a standard section 01 to the vicinity of the lifting sleeve 11, and waits for the hydraulic cylinder of the lifting sleeve 11 to lift the lifting sleeve 11 for a distance greater than one standard section 01. The lifting sleeve frame 11 extends out of the slide rail and guides the standard section 01 on the hook into the sleeve frame. The 3D camera 30 is used to determine whether the pin holes 20 between the standard segments 01 are aligned, and the alignment deviation is detected. There will be some hydraulic or electric fine-tuning system on the set frame to automatically adjust the standard section 01 position.

举升套架11上下两端共八个角点上各安装一个小型液压油缸,液压油缸装有旋转轴,能够将标准节01上正交的销钉21穿入销孔20中,实现加节过程。销钉21下面的模块能够保证销钉21在使用时顶升到销孔20的位置,对准销孔20,由液压钳压入销孔20。A small hydraulic cylinder is installed on each of the eight corner points of the upper and lower ends of the lifting sleeve 11. The hydraulic cylinder is equipped with a rotating shaft, which can insert the orthogonal pins 21 on the standard section 01 into the pin holes 20 to realize the process of adding sections. . The module below the pin 21 can ensure that the pin 21 is lifted to the position of the pin hole 20 during use, aligns with the pin hole 20, and is pressed into the pin hole 20 by the hydraulic pliers.

降节时,八个角点的液压油缸将正交的销钉21顶出销孔20,液压油缸下面的回收盒回收并储存销钉21。举升套架11内部的液压油缸将卸下的标准节01推到举升套架11外侧后,吊钩吊起标准节01,完成降节过程。When the joint is lowered, the hydraulic cylinders at the eight corners push the orthogonal pins 21 out of the pin holes 20 , and the recovery box under the hydraulic cylinder recovers and stores the pins 21 . After the hydraulic cylinder inside the lifting sleeve 11 pushes the removed standard section 01 to the outside of the lifting sleeve 11, the hook lifts the standard section 01 to complete the lowering process.

加节时,当标准节01进入轨道后,轨道使用电动或者液压的方式将标准节01带入套架内部。套架内相机拍摄销孔20位置传入计算单元,计算单元控制举升套架11内的微调液压油缸调整对正销孔20,将下部四个角点的销钉21压入销孔20。若要继续加节,重复以上过程。若停止加节,使用举升套架11上部四个液压装置将销钉21压入销孔20中。When adding a section, when the standard section 01 enters the track, the track uses an electric or hydraulic method to bring the standard section 01 into the inside of the sleeve. The position of the pin hole 20 captured by the camera in the frame is transmitted to the calculation unit, and the calculation unit controls the fine-tuning hydraulic cylinder in the lift frame 11 to adjust the alignment pin hole 20, and press the pins 21 at the lower four corners into the pin hole 20. To continue adding sections, repeat the above process. If stop adding knuckles, use the four hydraulic devices on the upper part of the lifting sleeve 11 to press the pins 21 into the pin holes 20 .

通过摄像头的孔位识别,控制油缸运动实现销钉21的自动插入和拔出,每个标准节01上面有8个这样的机构,可以实现快速的对位连接和拆除,实现了无人化操作的加节方式;Through the hole position identification of the camera, the movement of the oil cylinder is controlled to realize the automatic insertion and extraction of the pin 21. There are 8 such mechanisms on each standard section 01, which can realize fast alignment connection and removal, and realize unmanned operation. add section;

在一具体应用场景中,如图9所示,塔机标准节的加节方法,包括:In a specific application scenario, as shown in Figure 9, the method for adding sections to the standard section of the tower crane includes:

步骤101、塔机将标准节吊至举升套架前;Step 101, the tower crane hoists the standard section to the front of the lifting sleeve;

步骤102、举升套架使用小型液压工具(销钉锁定机构)卸下上端的四个角点的销钉;Step 102: Use a small hydraulic tool (pin locking mechanism) to remove the pins at the four corners of the upper end of the lifting sleeve;

步骤103、顶升油缸(顶升模块)顶起举升套架大于或等于一个标准节的距离;Step 103, the jacking oil cylinder (jacking module) jacking up the lifting sleeve is greater than or equal to the distance of one standard section;

步骤104、标准节通过举升套架的电动或液压导轨被拉进套架中;Step 104, the standard section is pulled into the sleeve through the electric or hydraulic guide rail of the lifting sleeve;

步骤105、使用3D相机判断标准节之间的销孔的对正情况,并控制执行机构调节到精准位置;Step 105, use the 3D camera to judge the alignment of the pin holes between the standard segments, and control the actuator to adjust to a precise position;

步骤106、底部四个液压工具将标准节上正交的销钉压入销孔;Step 106: Press the orthogonal pins on the standard section into the pin holes with the four hydraulic tools at the bottom;

步骤107、确定是否继续加节,Step 107: Determine whether to continue adding festivals,

步骤108a、如果是,则重复上述步骤步骤103至步骤106;Step 108a, if yes, repeat the above steps 103 to 106;

步骤108b如果不是,则举升套架使用小型液压工具(销钉锁定机构)固定上端四个角点的销钉。Step 108b If not, use small hydraulic tools (pin locking mechanism) to fix the pins at the four corners of the upper end of the lifting sleeve.

在一具体应用场景中,如图10所示,塔机标准节的降节方法,包括:In a specific application scenario, as shown in Figure 10, the method for lowering the standard section of the tower crane includes:

步骤201、举升套架使用小型液压工具(销钉锁定机构)卸下上端的四个角点的销钉;Step 201. Use a small hydraulic tool (pin locking mechanism) to remove the pins at the four corners of the upper end of the lifting sleeve;

步骤202、顶升油缸(顶升模块)顶起回转以上的部分立刻标准节平面;Step 202, the part above the jacking cylinder (jacking module) that is jacked up and rotated is immediately set to the standard pitch plane;

步骤203、底部四个液压工具将标准节上正交销钉推出销孔;Step 203, the four hydraulic tools at the bottom push the orthogonal pins on the standard section out of the pin holes;

步骤204、标准节通过举升套架的电动或液压导轨被推出塔身;Step 204, the standard section is pushed out of the tower body through the electric or hydraulic guide rail of the lifting sleeve;

步骤205、塔机吊钩吊好标准节,将其吊至规定地点;Step 205, hang the standard section with the tower crane hook, and hoist it to the specified location;

步骤206、顶升油缸将套架下移至下一个标准节的上方;Step 206, the jacking cylinder moves the sleeve frame down to the top of the next standard section;

步骤207、确定是否继续降节,Step 207: Determine whether to continue descending,

步骤208a、如果是,则重复上述步骤步骤203至步骤206;Step 208a, if yes, repeat the above steps 203 to 206;

步骤208b、如果不是,则套架下放至标准节的上部,并对正销孔位置;Step 208b, if not, lower the sleeve frame to the upper part of the standard section, and align the position of the pin hole;

步骤209、使用3D相机判断标准节之间的销孔的对正情况,并控制执行机构调节到精准位置;Step 209, use the 3D camera to judge the alignment of the pin holes between the standard segments, and control the actuator to adjust to a precise position;

步骤2010、举升套架使用小型液压工具固定上端四个角点的销钉。Step 2010: Use small hydraulic tools to fix the pins at the four corners of the upper end of the lifting sleeve.

本领域内的技术人员应明白,本申请的实施例可提供为方法、模块、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。As will be appreciated by those skilled in the art, embodiments of the present application may be provided as methods, modules, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本申请是参照根据本申请实施例的方法、设备(模块)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (modules), and computer program products according to embodiments of the present application. It will be understood that each flow and/or block in the flowcharts and/or block diagrams, and combinations of flows and/or blocks in the flowcharts and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to the processor of a general purpose computer, special purpose computer, embedded processor or other programmable data processing device to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing device produce Means for implementing the functions specified in one or more of the flowcharts and/or one or more blocks of the block diagrams.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory result in an article of manufacture comprising instruction means, the instructions An apparatus implements the functions specified in a flow or flows of the flowcharts and/or a block or blocks of the block diagrams.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing device to cause a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process such that The instructions provide steps for implementing the functions specified in one or more of the flowcharts and/or one or more blocks of the block diagrams.

尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。While the preferred embodiments of the present application have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of this application.

显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims (10)

1. The utility model provides an assembly fixture of tower machine standard festival which characterized in that includes:
the positioning structure comprises a groove and a bulge matched with the groove, one of the adjacent standard knots is provided with the groove, and the other standard knot is provided with the bulge at a corresponding position; when standard sections are added or reduced, pin holes in the adjacent standard sections are aligned through the positioning structure, and the adjacent standard sections are connected through pins inserted into the pin holes;
the assembly control module is connected with the image acquisition device, the lifting sleeve frame and the jacking module and used for outputting corresponding control instructions to the image acquisition device, the lifting sleeve frame and the jacking module when standard knot adding or lowering is carried out;
the lifting sleeve frame is sleeved outside the top standard knot and used for pushing the pin out of the pin hole or pushing the pin into the pin hole according to a control instruction output by the assembly control module when the standard knot is added or reduced;
the image acquisition device is used for acquiring alignment images of pin holes on the standard knot to be additionally installed and the standard knot adjacent to the standard knot to be additionally installed when adding or reducing the standard knot, and outputting the alignment images to the assembly control module;
and the jacking module is used for jacking the lifting sleeve frame to a preset position or downwards moving the lifting sleeve frame to the preset position according to the assembly instruction of the assembly control module when standard knot adding or reducing is carried out.
2. The assembly fixture of the tower crane standard knot as claimed in claim 1, characterized in that the cross section of the groove is in an isosceles trapezoid structure, and the groove bottom area of the groove is smaller than the notch area of the groove.
3. The assembly tooling of the standard knot of the tower crane as claimed in claim 1, wherein the positioning structure is arranged on the cross bar of the standard knot, and each standard knot is provided with at least one groove and at least one protrusion.
4. The assembly fixture of the tower crane standard knot as claimed in claim 1, characterized in that the pin hole is arranged on the vertical surface of the standard knot, and the pin is horizontally installed on the standard knot.
5. The assembly tool for the tower crane standard knot as claimed in claim 1, wherein the image acquisition device comprises a 3D camera and a camera attitude adjustment device, the assembly control module sends an adjustment instruction to the attitude adjustment module according to the alignment image, and the attitude adjustment module adjusts a lens of the image acquisition device to rotate along an axial direction and translate left, right, up and down according to the adjustment instruction.
6. The assembly tool for the standard knot of the tower crane according to claim 1, wherein a guide rail is arranged on the lifting sleeve frame, the guide rail is an electric guide rail or a hydraulic guide rail, and the guide rail is used for moving the standard knot to a preset position.
7. The assembly tooling of the tower crane standard knot as claimed in claim 1, wherein a pin locking mechanism is respectively arranged on each angular position of the lifting sleeve frame corresponding to the four corners of the standard knot, and the pin locking mechanism is used for pushing the pin out of the pin hole of the standard knot and pushing the pin into the pin hole of the standard knot.
8. The assembly tool for the standard knot of the tower crane according to claim 1, wherein the jacking module is arranged below the lifting sleeve frame, the jacking module is a jacking oil cylinder, and an expansion rod of the oil cylinder is connected with the lifting sleeve frame.
9. A method of assembling a standard knot according to any one of claims 1 to 8, comprising:
the assembly control module responds to the section adding operation instruction;
the assembly control module outputs corresponding control instructions to the lifting sleeve frame, the jacking module and the image acquisition device according to the joint adding operation instruction;
the lifting sleeve frame is used for disassembling the pin of the top standard knot according to the control instruction, and the jacking module is used for jacking the top standard knot to a preset position;
the lifting sleeve frame aligns the standard knot to be added with the pin hole of the standard knot on the tower crane, the image acquisition device acquires an alignment image of the pin hole on the standard knot to be added with the standard knot and the standard knot adjacent to the standard knot to be added with the standard knot, and the alignment image is output to the assembly control module;
the assembly control module outputs a pin installation instruction to the lifting sleeve frame according to the alignment image;
and the lifting sleeve frame performs alignment adjustment of the standard knot of the added knot and installation of the pin according to the pin installation instruction.
10. The standard section drop assembly method of any one of claims 1 to 8, comprising:
the assembly control module responds to the reduction operation instruction;
the assembly control module outputs corresponding control instructions to the lifting sleeve frame, the lifting module and the image acquisition device according to the descending operation instruction;
the lifting sleeve frame is used for disassembling pins of the top standard knot according to the control instruction, and the jacking module is used for jacking the top standard knot to a preset position;
the lifting sleeve frame is used for disassembling pins of the standard section of the descending section;
after the standard knot is disassembled, the image acquisition device acquires alignment images of pin holes on the top standard knot and the adjacent standard knot and outputs the alignment images to the assembly control module;
the assembly control module outputs a pin installation instruction to the lifting sleeve frame according to the alignment image;
and the lifting sleeve frame performs alignment adjustment of the top standard knot and installation of the pin according to the pin installation instruction.
CN202210856662.3A 2022-07-21 2022-07-21 A method for assembling a standard section of a tower crane, a method for adding a section and a method for lowering the standard section Pending CN115072588A (en)

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