CN115072497A - A new type of cable reel based on bidirectional ratchet - Google Patents
A new type of cable reel based on bidirectional ratchet Download PDFInfo
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- CN115072497A CN115072497A CN202210843976.XA CN202210843976A CN115072497A CN 115072497 A CN115072497 A CN 115072497A CN 202210843976 A CN202210843976 A CN 202210843976A CN 115072497 A CN115072497 A CN 115072497A
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- spool
- cable
- ratchet
- rotating shaft
- pawls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4457—Arrangements of the frame or housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
Description
技术领域technical field
本发明涉及线盘技术领域,特别涉及一种基于双向棘轮的新型电缆线盘。The invention relates to the technical field of wire reels, in particular to a novel cable reel based on a bidirectional ratchet.
背景技术Background technique
变电站检修因工作现场离电源距离远,用电功率大,所使用的电源线长度长、半径粗,需要将电缆缠绕在线盘上。In the maintenance of substation, because the work site is far away from the power supply, the power consumption is large, the length of the power cord used is long and the radius is thick, and the cable needs to be wound on the reel.
现有的变电站所使用的线盘均采用水平轴旋转,由于变电站工作用电源线长度长、半径粗、重量重,而工作现场所使用的电缆线盘中心轴滚轮不存在外界阻尼,仅存在摩擦力,因此在线盘转动惯量的影响下,存在过度转动的情况。在使用过程中,尤其是拉扯线缆时,线盘的过度转动导致线缆松弛或不均匀的裹在转盘上,往往需要多次往复收放才能达到放线或收线的目的,使变电站工作人员收放电缆耗时长,工作效率大大降低。The wire reels used in the existing substations all use the horizontal axis to rotate. Due to the long length, thick radius and heavy weight of the power cables used in the substation, the central axis rollers of the cable reels used at the work site have no external damping, only friction. force, so there is over-rotation under the influence of the moment of inertia of the coil. In the process of use, especially when pulling the cable, the excessive rotation of the wire reel causes the cable to be slack or unevenly wrapped on the turntable, and it often needs to be retracted and retracted many times to achieve the purpose of paying out or retracting the wire and making the substation work. It takes a long time for personnel to retract and release cables, and the work efficiency is greatly reduced.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于双向棘轮的新型电缆线盘,以解决现有的电缆线盘中线盘转动过度和线缆松弛的问题。The purpose of the present invention is to provide a new type of cable reel based on a bidirectional ratchet, so as to solve the problems of excessive rotation of the reel and loose cables in the existing cable reel.
为了解决以上问题,本发明通过以下技术方案实现:In order to solve the above problems, the present invention is realized through the following technical solutions:
本发明提出一种基于双向棘轮的新型电缆线盘,包括:The present invention proposes a novel cable reel based on a bidirectional ratchet, comprising:
转轴;shaft;
线盘主体,其沿所述转轴的轴向套设在所述转轴上,以用于缠绕线缆;The main body of the wire reel is sleeved on the rotating shaft along the axial direction of the rotating shaft, so as to be used for winding the cable;
双向棘轮机构,其包括棘轮和两个与所述棘轮分别匹配的棘爪,所述棘轮和两个所述棘爪分别设置在所述转轴和所述线盘主体上,以控制所述线盘主体的转动方向;A two-way ratchet mechanism, comprising a ratchet wheel and two pawls respectively matched with the ratchet wheel, the ratchet wheel and the two pawls are respectively arranged on the rotating shaft and the main body of the spool to control the spool the direction of rotation of the main body;
支架,所述转轴的一端固定在所述支架上,上,所述支架用于线盘上各机构的支撑框架。A bracket, one end of the rotating shaft is fixed on the bracket, and the bracket is used for the support frame of each mechanism on the spool.
优选的,所述线盘主体包括线筒和盘体,Preferably, the main body of the reel includes a reel and a reel,
所述线筒中空设置并套设在所述转轴的外壁,以用于缠绕线缆;The bobbin is hollow and sleeved on the outer wall of the rotating shaft for winding cables;
所述盘体设置有两个,两个所述盘体设置在所述线筒的轴向两端,以用于对所述线筒上的线缆进行限位。There are two disc bodies, and the two disc bodies are arranged at both ends of the wire barrel in the axial direction, so as to limit the position of the cable on the wire barrel.
优选的,线筒的一轴向侧壁上对称设置有两个与所述棘轮配合的所述棘爪,每一所述棘爪的外侧壁均连接有弹性件,两个所述棘爪分别通过两个所述弹性件与所述线筒连接。Preferably, an axial side wall of the bobbin is symmetrically provided with two pawls that cooperate with the ratchet wheel, and an elastic member is connected to the outer side wall of each pawl, and the two pawls are respectively The bobbin is connected with the two elastic pieces.
优选的,所述弹性件为弹簧,以用于所述棘爪的复位。Preferably, the elastic member is a spring for restoring the pawl.
优选的,两个所述棘爪之间设置有调节件,所述调节件在所述线筒上转动设置,用于调节两个所述棘爪的位置,以调节所述棘轮的转动方向。Preferably, an adjusting member is provided between the two ratchet pawls, and the adjusting member is rotatably arranged on the bobbin for adjusting the positions of the two ratchet pawls to adjust the rotation direction of the ratchet wheel.
优选的,所述线筒的轴向侧壁开设有沉槽,所述棘轮和两个所述棘爪均位于所述沉槽内。Preferably, the axial side wall of the wire barrel is provided with a sinking groove, and the ratchet wheel and the two pawls are both located in the sinking groove.
优选的,所述调节件包括:Preferably, the adjusting member includes:
活动块,其与两个所述棘爪位于同一平面上;a movable block, which is located on the same plane as the two pawls;
调节旋钮,其设置在所述盘体的侧壁,所述调节旋钮与所述活动块位于同一轴线上;an adjustment knob, which is arranged on the side wall of the disk body, and the adjustment knob and the movable block are located on the same axis;
连接杆,其一端与所述活动块连接,所述连接杆贯穿所述盘体的侧壁,所述连接杆的另一端与所述调节旋钮连接,以通过所述调节旋钮调节所述活动块的位置。a connecting rod, one end of which is connected with the movable block, the connecting rod penetrates the side wall of the disk body, and the other end of the connecting rod is connected with the adjustment knob, so as to adjust the movable block through the adjustment knob s position.
优选的,支架上设置有限位器,其位于所述线盘主体的上方,且位于两个所述盘体之间,所述线缆的插头穿过所述限位器,以将所述线缆限位在两个所述盘体之间。Preferably, a limiter is provided on the bracket, which is located above the main body of the wire reel and between the two reels, and the plug of the cable passes through the limiter to connect the wire The cable is limited between the two said discs.
优选的,所述支架包括:Preferably, the bracket includes:
底座;base;
支撑架,其垂直于所述底座设置,所述转轴固定在所述支撑架的侧壁;a support frame, which is arranged perpendicular to the base, and the rotating shaft is fixed on the side wall of the support frame;
横杆,其设置在所述支撑架侧壁的上端,所述限位器安装在所述横杆上。The cross bar is arranged on the upper end of the side wall of the support frame, and the stopper is installed on the cross bar.
优选的,任意一个所述盘体的外侧设置有插座和漏电保护器,所述插座用于外部电源的接入,所述漏电保护器与所述插座连接,所述漏电保护器用于保证装置的用电安全。Preferably, a socket and a leakage protector are arranged on the outside of any one of the disk bodies, the socket is used for connecting an external power supply, the leakage protector is connected to the socket, and the leakage protector is used to ensure the safety of the device. Electrical Safety.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
本发明设计一种基于双向棘轮结构的新型电缆线盘线缆,双向棘轮结构解决工作现场中线盘转动过度和线缆松弛的问题,提升了线盘的转动可控性;线盘横杆上装设的限位器提升了线盘的可收束性,本发明通过在线盘中心转轴的部分增加了一个双向棘轮结构有效缓解线盘收放线时转动惯量导致的过度转动问题,对线盘的转动起到很好的控制作用,减少了工作人员在收放线时的工作量,在横杆上安置限位器,将线缆收放轨迹限定在一定范围内,有效避免了线缆收束时容易缠绕到转轴上的问题,提高了工作人员收线效率。The invention designs a new type of cable reel cable based on a bidirectional ratchet structure. The bidirectional ratchet structure solves the problems of excessive rotation of the reel and cable slack in the work site, and improves the controllability of the reel's rotation; The limiter improves the retractability of the spool. The present invention effectively alleviates the excessive rotation problem caused by the moment of inertia when the spool is retracting and releasing the wire by adding a two-way ratchet structure to the central rotating shaft of the spool. It has a good control effect, reducing the workload of the staff when retracting and releasing the cable. A limiter is placed on the crossbar to limit the cable retracting and releasing trajectory within a certain range, which effectively avoids the time when the cable is retracted. The problem that it is easy to wind up on the rotating shaft improves the efficiency of the staff to take up the wire.
附图说明Description of drawings
图1为本发明一实施例提供的基于双向棘轮的新型电缆线盘结构示意图;1 is a schematic structural diagram of a novel cable reel based on a bidirectional ratchet provided by an embodiment of the present invention;
图2为本发明一实施例提供的调节旋钮结构示意图;2 is a schematic structural diagram of an adjustment knob provided by an embodiment of the present invention;
图3为本发明一实施例提供的基于双向棘轮的新型电缆线盘后视图;3 is a rear view of a novel cable reel based on a bidirectional ratchet provided by an embodiment of the present invention;
图4为本发明一实施例提供的基于双向棘轮的新型电缆线盘侧视图;4 is a side view of a novel cable reel based on a bidirectional ratchet provided by an embodiment of the present invention;
图5为本发明一实施例提供的基于双向棘轮的新型电缆线盘收线示意图;5 is a schematic diagram of a new type of cable reel based on a bidirectional ratchet provided by an embodiment of the present invention;
图6为本发明一实施例提供的基于双向棘轮的新型电缆线盘放线示意图。6 is a schematic diagram of a new type of cable reel based on a bidirectional ratchet provided by an embodiment of the present invention.
附图标记说明:1-横杆,2-限位器,3-盘体,4-线缆,5-线筒,6-棘爪,7-活动块,8-弹簧,9-转轴,10-棘轮,11-支撑架,12-调节旋钮,13-底座,14-插头,15-绕线把手,16-插座,17-漏电保护器。Description of reference numerals: 1-cross bar, 2-stopper, 3-disk body, 4-cable, 5-line barrel, 6-pawl, 7-moving block, 8-spring, 9-rotating shaft, 10 - Ratchet, 11- Support frame, 12- Adjustment knob, 13- Base, 14- Plug, 15- Winding handle, 16- Socket, 17- Earth leakage protector.
具体实施方式Detailed ways
以下结合附图1至图6和具体实施方式对本发明提出的一种基于双向棘轮的新型电缆线盘作进一步详细说明。根据下面说明,本发明的优点和特征将更清楚。需要说明的是,附图采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施方式的目的。为了使本发明的目的、特征和优点能够更加明显易懂,请参阅附图。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。A novel cable reel based on a bidirectional ratchet proposed by the present invention will be further described in detail below with reference to FIGS. 1 to 6 and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are in a very simplified form and all use inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention. For the purpose, features and advantages of the present invention to be more clearly understood, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. Therefore, it does not have technical substantive significance, and any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope of the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. The scope of the disclosed technical content can be covered.
现有的电缆线盘,在线盘转动惯量的影响下,存在过度转动的情况。在使用过程中,尤其是拉扯线缆时,线盘的过度转动导致线缆松弛或不均匀的裹在转盘上,往往需要多次往复收放才能达到放线或收线的目的,使变电站工作人员收放电缆耗时长,工作效率大大降低。The existing cable reel has excessive rotation under the influence of the moment of inertia of the reel. In the process of use, especially when pulling the cable, the excessive rotation of the wire reel causes the cable to be slack or unevenly wrapped on the turntable, and it often needs to be retracted and retracted many times to achieve the purpose of paying out or retracting the wire and making the substation work. It takes a long time for personnel to retract and release cables, and the work efficiency is greatly reduced.
基于上述问题,本实施例提供了一种基于双向棘轮的新型电缆线盘,如图1所示,包括:转轴9、线盘主体、双向棘轮10机构和支架,线盘主体沿所述转轴9的轴向套设在所述转轴9上,以用于缠绕线缆4,双向棘轮10机构包括棘轮10和与所述棘轮10匹配的棘爪6,所述棘轮10和所述棘爪6分别设置在所述转轴9和所述线盘主体上,以控制所述线盘主体的转动方向。所述转轴9的一端固定在所述支架上,所述支架为线盘上各机构提供支撑,用作线盘的支撑框架。Based on the above problems, this embodiment provides a new type of cable reel based on a bidirectional ratchet, as shown in FIG. 1 , including: a rotating
所述线盘主体包括线筒5和盘体3,所述线筒5中空设置并套设在所述转轴9的外壁,以用于缠绕线缆4;所述盘体3设置有两个,两个所述盘体3设置在所述线筒5的轴向两端,盘体3的半径大于所述线筒5的半径,将所述线筒5上的线缆4收束在两个盘体3之间,以实现盘体3对所述线筒5上的线缆4的限位。The main body of the reel includes a
线筒5的一轴向侧壁上对称设置有两个与所述棘轮10配合的所述棘爪6,每一所述棘爪6的外侧壁均连接有弹性件,两个所述棘爪6分别通过两个所述弹性件与所述线筒5连接。本实施例中优选的,所述弹性件为弹簧8,以用于所述棘爪6的复位。两个所述棘爪6之间设置有调节件,所述调节件在所述线筒5上转动设置,用于调节两个所述棘爪6的位置,以调节所述棘轮10的转动方向。An axial side wall of the
所述线筒5的轴向侧壁开设有沉槽,所述棘轮10和两个所述棘爪6均位于所述沉槽内。The axial side wall of the
请参考图2所示,所述调节件包括:活动块7、调节旋钮12和连接杆,活动块7与两个所述棘爪6位于同一平面上;调节旋钮12设置在所述盘体3的侧壁,所述调节旋钮12与所述活动块7位于同一轴线上;连接杆一端与所述活动块7连接,所述连接杆贯穿所述盘体3的侧壁,所述连接杆的另一端与所述调节旋钮12连接,以通过所述调节旋钮12调节所述活动块7的位置。调节旋钮12通过连接杆带动活动块7转动,活动块7为缺角扇形块,其上端部与所述线筒5转动连接,其下端的两侧分别抵在两个所述棘爪6的一侧,活动块7转动时带动棘爪6位置的变动。Please refer to FIG. 2 , the adjustment member includes: a
调节旋钮12转动时活动块7位置的变动包括如下三种情况:The change of the position of the
一、参考图5所示,调节旋钮12由初始位置(以图2所示的调节旋钮12和活动块7的位置为初始位置)逆时针转动,带动连接杆逆时针转动,连接杆运动使得活动块7逆时针转动,活动块7逆时针(本实施例中所述的顺时针以及逆时针,均以图5所示的方向为基准)转动至与右侧的棘爪贴合,此时用于线盘的收线。将正面盘体3(即图4所示的左侧盘体3)上调节旋钮12打到收线档位(即图5所示的调节旋钮12的位置),调节旋钮12通过连接杆带动活动块7转动,活动块7为缺角扇形块,其上端部与所述线筒5转动连接,其下端的两侧分别抵在两个所述棘爪6的一侧,活动块7转动时带动棘爪6位置的变动,当调节旋钮12旋转至图5所示的左侧时,此时线筒5只能逆时针转动,不可顺时针转动。线筒5空腔中对应位置的棘爪6在调节旋钮12联动的活动块7作用下远离棘轮10,握住反面盘体3上(即图4所示的右侧盘体3)的绕线把手15逆时针旋转线盘主体,转轴9上的棘轮10不动,固定在线筒5上的棘爪6跟随线筒5转动,并将多余的动量以压缩方式储存到线筒5上对应的弹簧8中,从而防止过度转动带来的收线松散,线缆4不均。1. Referring to Figure 5, the
二、参考图6所示,调节旋钮12由初始位置(以图2所示的调节旋钮12和活动块7的位置为初始位置)顺时针转动,带动连接杆顺时针转动,连接杆运动使得活动块7顺时针转动,活动块7顺时针转动至与左侧的棘爪贴合,此时用于线盘的放线。将正面盘体3(即图4所示的左侧盘体3)上调节旋钮12打到放线档位(即图6所示的调节旋钮12的位置),调节旋钮12通过连接杆带动活动块7转动,活动块7为缺角扇形块,其上端部与所述线筒5转动连接,其下端的两侧分别抵在两个所述棘爪6的一侧,活动块7转动时带动棘爪6位置的变动,当调节旋钮12旋转至图5所示的右侧时,此时线筒5只能顺时针,不可逆时针转动(如图5中的标记所示,逆时针转动时,棘轮10受到左侧棘爪6的限制),有效防止放线时,线盘来回转动。此时线筒5空腔中对应位置的棘爪6(即图5中所示的右侧棘爪6)远离棘轮10,握住反面盘体3(即图4所示的右侧盘体3)上的绕线把手15顺时针旋转线盘线筒5,转轴9上的棘轮10不动,固定在线筒5上的棘爪6跟随线筒5转动,并将多余的动量以压缩方式储存到线筒5上对应的弹簧8中,实现匀速放线,有效防止转动惯量带来的过度转动。2. Referring to Figure 6, the
三、参考图2所示,调节旋钮12和活动块7均位于初始位置。当将线盘正面盘体3上调节旋钮12打到中间档位(中间档位参考图2所示的调节旋钮12的位置),取消双向棘轮10对线盘转动的控制,与现行普通电缆线盘使用无异。3. Referring to Fig. 2, the
请参考如图4所示,所述支架包括:底座13、支撑架11和横杆1;支撑架11垂直于所述底座13设置,所述转轴9固定在所述支撑架11的侧壁;横杆1设置在所述支撑架11侧壁的上端,支架上设置有限位器2,其位于所述线盘主体的上方,且位于两个所述盘体3之间,所述线缆4的插头14穿过所述限位器2,以将所述线缆4限位在两个所述盘体3之间。所述限位器2安装在所述横杆1上。任意一个所述盘体3的外侧设置有插座16和漏电保护器17,所述插座16用于外部电源的接入,所述漏电保护器17用于保证装置的用电安全,具体请参考如图3所示。Please refer to FIG. 4 , the bracket includes: a base 13 , a
本实施例中提供一种基于双向棘轮10的新型电缆线盘,线盘主体由线筒5和盘体3组成,盘体3半径取33cm,线筒5半径取20cm,线盘主体上嵌有双向棘轮10机构。In this embodiment, a new type of cable reel based on a
参考图5和图6,本实施例中基于双向棘轮10结构的收放线操作具体为:Referring to FIG. 5 and FIG. 6 , in this embodiment, the operation of taking up and paying off the wire based on the structure of the
本实施例中双向棘轮10装置的轮盘优选的设计为十六角星型齿轮盘,轮盘光芒角角度为87°,该角度较正十六角星光芒角角度稍小,两光芒角间的十六角星外角度为109.5°,该设计使得棘轮10旋转时与棘爪6间留有空隙,倾斜的棘齿面为旋转时棘爪90°顶角提供合适阻力。In this embodiment, the wheel disc of the two-
参考图5所示,收线时,将正面盘体3(即图4所示的左侧盘体3)上调节旋钮12打到收线档位(即图5所示的调节旋钮12的位置),调节旋钮12通过连接杆带动活动块7转动,活动块7为缺角扇形块,其上端部与所述线筒5转动连接,其下端的两侧分别抵在两个所述棘爪6的一侧,活动块7转动时带动棘爪6位置的变动,当调节旋钮12旋转至图5所示的左侧时,此时线筒5只能逆时针转动(本实施例中所述的顺时针以及逆时针,均以图5所示的方向为基准),不可顺时针转动。线筒5空腔中对应位置的棘爪6在调节旋钮12联动的活动块7作用下远离棘轮10,握住反面盘体3上(即图4所示的右侧盘体3)的绕线把手15逆时针旋转线盘主体,转轴9上的棘轮10不动,固定在线筒5上的棘爪6跟随线筒5转动,并将多余的动量以压缩方式储存到线筒5上对应的弹簧8中,从而防止过度转动带来的收线松散,线缆4不均。Referring to Figure 5, when taking up the wire, turn the adjusting
参考图6所示,放线时,将正面盘体3(即图4所示的左侧盘体3)上调节旋钮12打到放线档位(即图6所示的调节旋钮12的位置),调节旋钮12通过连接杆带动活动块7转动,活动块7为缺角扇形块,其上端部与所述线筒5转动连接,其下端的两侧分别抵在两个所述棘爪6的一侧,活动块7转动时带动棘爪6位置的变动,当调节旋钮12旋转至图5所示的右侧时,此时线筒5只能顺时针,不可逆时针转动(如图5中的标记所示,逆时针转动时,棘轮10受到左侧棘爪6的限制),有效防止放线时,线盘来回转动。此时线筒5空腔中对应位置的棘爪6(即图5中所示的右侧棘爪6)远离棘轮10,握住反面盘体3(即图4所示的右侧盘体3)上的绕线把手15顺时针旋转线盘线筒5,转轴9上的棘轮10不动,固定在线筒5上的棘爪6跟随线筒5转动,并将多余的动量以压缩方式储存到线筒5上对应的弹簧8中,实现匀速放线,有效防止转动惯量带来的过度转动。Referring to Figure 6, when paying off, turn the adjusting
当将线盘正面盘体3上调节旋钮12打到中间档位(参考图2所示的调节旋钮12的位置),取消双向棘轮10对线盘转动的控制,与现行普通电缆线盘使用无异。When the
为限制线缆4行动轨迹,降低线缆4缠绕转轴9风险,本实施例设计了固定在横杆1上的限位器2。在横杆1上安装有12cm*6cm的长方形限位器2,横杆1可作为线盘的移动把手。限位器2的尺寸取值为:外径0.8cm,内径0.6cm的空心钢管制作,所述支架与所述限位器2为同一材质,所述长方形限位器2中空设置,且中空部分满足成年人一只手穿过,以便现场操作人员能握住横杆1移动线盘,同时也保证足够的空间让插头14穿过。限位器2靠近支架一侧的支柱与线盘正面盘体3平齐,另一侧立柱与手柄边沿平齐。使用时,将电缆插头14穿过限位器2,收线时,可将电缆收束轨迹限制在两盘体3之间,有效改善收线时,电缆容易缠绕在线盘转轴9上的问题,提高工作人员的工作效率。此外限位器2在线盘空置状态时,可作为电缆插头14的悬吊点,有效避免以往固定电缆插头14的弹簧8卡夹对线缆4的挤压、擦划,防止破坏电缆皮的绝缘效果,解决现场工作弹簧8卡夹固定电缆操作困难的问题。In order to limit the movement trajectory of the
线盘正面盘体3(即图4所示的左侧盘体3)上有选择收放线操作的控制手柄,线盘反面盘体3(即图4所示的右侧盘体3)上有插座16和漏电保护器17。线盘正面连接中心转轴9有支架,线盘底部与支架相连有支撑用的底座13。On the
综上所述,本实施例基于双向棘轮结构开发一款新型电缆线盘线缆。双向棘轮结构解决工作现场中线盘转动过度和线缆松弛的问题,提升了线盘的转动可控性;线盘横杆上装设的限位器提升了线盘的可收束性。双向棘轮结构提升线盘转动可控性:本实施例通过在线盘中心转轴的部分增加了一个双向棘轮结构有效缓解线盘收放线时转动惯量导致的过度转动问题,对线盘的转动起到很好的控制作用,减少了工作人员在收放线时的工作量。限位器提升线盘可收束性:在横杆上安置限位器,将线缆收放轨迹限定在一定范围内,有效避免了线缆收束时容易缠绕到转轴上的问题,提高了工作人员收线和放线效率。To sum up, this embodiment develops a new type of cable reel cable based on the bidirectional ratchet structure. The two-way ratchet structure solves the problems of excessive rotation of the spool and loose cables in the work site, and improves the controllability of the spool's rotation; the limiter installed on the crossbar of the spool improves the retractability of the spool. The bidirectional ratchet structure improves the controllability of the rotation of the spool: in this embodiment, a bidirectional ratchet structure is added to the central axis of the spool to effectively alleviate the problem of excessive rotation caused by the moment of inertia when the spool is retracting and releasing the line, and has a good effect on the rotation of the spool. Good control, reducing the workload of the staff when taking up and releasing the line. The limiter improves the retractability of the cable reel: the limiter is placed on the crossbar to limit the cable retraction trajectory within a certain range, which effectively avoids the problem that the cable is easily entangled on the rotating shaft when the cable is retracted, and improves the Staff take-up and pay-off efficiency.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
在本发明的描述中,需要理解的是,术语“中心”、“高度”、“厚度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "height", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", The orientation or positional relationship indicated by "inner", "outer", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying It is described, rather than indicated or implied, that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。While the content of the present invention has been described in detail by way of the above preferred embodiments, it should be appreciated that the above description should not be construed as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those skilled in the art upon reading the foregoing. Accordingly, the scope of protection of the present invention should be defined by the appended claims.
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| CN214455920U (en) * | 2021-01-06 | 2021-10-22 | 江南大学 | Convenient flexible frenulum device |
| CN216836312U (en) * | 2022-04-27 | 2022-06-28 | 黄山永皓新材料科技有限公司 | Embossing mechanism is used in impressed watermark bag production |
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