CN115070594A - Tapered roller quadruplex position precision molding system - Google Patents
Tapered roller quadruplex position precision molding system Download PDFInfo
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- CN115070594A CN115070594A CN202210495240.8A CN202210495240A CN115070594A CN 115070594 A CN115070594 A CN 115070594A CN 202210495240 A CN202210495240 A CN 202210495240A CN 115070594 A CN115070594 A CN 115070594A
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- 238000000465 moulding Methods 0.000 title 1
- 238000009434 installation Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 15
- 238000012937 correction Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 claims description 2
- 238000013459 approach Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000005498 polishing Methods 0.000 description 12
- 238000012545 processing Methods 0.000 description 9
- 239000002994 raw material Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及圆锥滚子成型技术领域,具体为一种圆锥滚子四工位精密成型系统,包括底座;还包括:两个对称设置的支撑板,两个所述支撑板均与所述底座固定连接;顶板,所述顶板固定连接于两个所述支撑板的顶部;底板,所述底板滑动安装于两个所述支撑板之间;气缸,所述气缸安装于所述底座的顶部;固定框,所述固定框固定连接于所述底板的顶部,通过第二电机带动螺纹杆转动,可实现带动两个活动板相互靠近,可实现连板带动导向辊向滚子胚体的方向运动,并将其拨动至圆柱的顶部中心处,达到纠偏的目的,可有效的防止滚子胚体的中心偏移,以解决上述背景技术中提出的以往圆锥滚子的两端夹持中心处精确度较低,容易造成资源浪费的问题。
The invention relates to the technical field of tapered roller forming, in particular to a four-station precision forming system for tapered rollers, comprising a base; and further comprising: two symmetrically arranged support plates, both of which are fixed to the base connection; top plate, the top plate is fixedly connected to the top of the two support plates; bottom plate, the bottom plate is slidably installed between the two support plates; air cylinder, the air cylinder is installed on the top of the base; fixed The fixed frame is fixedly connected to the top of the bottom plate, and the second motor drives the threaded rod to rotate, which can drive the two movable plates to approach each other, and the connecting plate can drive the guide roller to move in the direction of the roller body. It is moved to the top center of the cylinder to achieve the purpose of rectification, which can effectively prevent the center of the roller body from shifting, so as to solve the problem of the precision of the clamping center at both ends of the previous tapered roller proposed in the above background technology. It is low, and it is easy to cause the problem of waste of resources.
Description
技术领域technical field
本发明涉及圆锥滚子成型技术领域,具体为一种圆锥滚子四工位精密成型系统。The invention relates to the technical field of tapered roller forming, in particular to a four-station precision forming system for tapered rollers.
背景技术Background technique
滚子是轴承运转时承受负荷的元件,是滚子轴承中最薄弱的零件,它的制造质量对轴承工作性能(如旋转精度、振动、噪声和灵活性等)有很大的影响,是影响轴承使用寿命的主要因素。滚子的种类较多,按形状和尺寸分有圆锥滚子、圆柱滚子、球面滚子、螺旋滚子和各类滚针等。The roller is the element that bears the load when the bearing is running, and it is the weakest part in the roller bearing. Its manufacturing quality has a great influence on the working performance of the bearing (such as rotation accuracy, vibration, noise and flexibility, etc.). A major factor in bearing service life. There are many types of rollers, which are divided into tapered rollers, cylindrical rollers, spherical rollers, spiral rollers and various needle rollers according to their shapes and sizes.
而圆锥滚子在加工成型过程中需要对其胚子两端中心处进行夹持固定,然后通过驱动机构带动其转动进行加工,对精度的需要要求较高,以往加工前需要反复调整,较为麻烦,一旦有所偏差,就会导致工件本身被打磨掉较多原料,造成资源的浪费。In the process of processing and forming, the tapered roller needs to be clamped and fixed at the center of both ends of the embryo, and then driven by the driving mechanism to rotate for processing, which requires high precision. Once there is a deviation, it will cause the workpiece itself to be polished off more raw materials, resulting in a waste of resources.
为此,提出一种圆锥滚子四工位精密成型系统。To this end, a tapered roller four-station precision forming system is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种圆锥滚子四工位精密成型系统,以解决上述背景技术中提出的以往圆锥滚子的两端夹持中心处精确度较低,容易造成资源浪费的问题。The purpose of the present invention is to provide a four-station precision forming system for tapered rollers, so as to solve the problem of low precision at the clamping center at both ends of the conventional tapered rollers, which is easy to cause waste of resources.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种圆锥滚子四工位精密成型系统,包括底座;A four-station precision forming system for tapered rollers, comprising a base;
还包括:Also includes:
两个对称设置的支撑板,两个所述支撑板均与所述底座固定连接;two symmetrically arranged support plates, both of which are fixedly connected to the base;
顶板,所述顶板固定连接于两个所述支撑板的顶部;a top plate, the top plate is fixedly connected to the tops of the two support plates;
底板,所述底板滑动安装于两个所述支撑板之间;a bottom plate, the bottom plate is slidably installed between the two support plates;
气缸,所述气缸安装于所述底座的顶部;an air cylinder, the air cylinder is mounted on the top of the base;
固定框,所述固定框固定连接于所述底板的顶部,所述气缸的输出端与所述固定框的底部固定连接;a fixing frame, the fixing frame is fixedly connected to the top of the bottom plate, and the output end of the air cylinder is fixedly connected to the bottom of the fixing frame;
所述固定框内安装有第一电机,所述第一电机的输出端固定连接有圆柱,所述圆柱与所述固定框转动连接,所述圆柱的顶部放置有滚子胚体,所述滚子胚体的外侧设置有纠偏机构。A first motor is installed in the fixed frame, a cylinder is fixedly connected to the output end of the first motor, the cylinder is rotatably connected to the fixed frame, a roller body is placed on the top of the cylinder, and the roller is A deviation correction mechanism is arranged on the outer side of the child embryo body.
通过气缸的输出端延伸可实现固定框向上运动,可实现圆柱带动纠偏后的滚子胚体向上运动接触到转动板,可实现带动第一T形板向上运动挤压第一弹簧至压缩状态,通过第一弹簧的设置可防止滚子胚体从转动板与圆柱之间脱离,第一T形板向上运动以便于后续两个接触块相接触触发通电螺线管开启;Through the extension of the output end of the cylinder, the fixed frame can be moved upward, the cylinder can drive the roller body after the deviation correction to move upward to contact the rotating plate, and the first T-shaped plate can be moved upward to squeeze the first spring to a compressed state. The arrangement of the first spring can prevent the roller blank from separating from the rotating plate and the cylinder, and the first T-shaped plate moves upward so that the subsequent two contact blocks are in contact to trigger the opening of the electrification solenoid;
通过第一电机的输出轴带动圆柱转动可实现带动夹持后的滚子胚体转动,并通过抛光装置可对其进行抛光加工打磨。By driving the cylinder to rotate through the output shaft of the first motor, the clamped roller body can be driven to rotate, and the polishing device can be used for polishing and grinding.
优选的,所述纠偏机构包括安装框,所述安装框上转动连接有两个对称设置的螺纹杆,两个所述螺纹杆的同一端均套接有槽轮,两个所述槽轮之间传动连接有皮带,所述安装框的内壁滑动连接有两个对称设置的活动板,两个所述活动板均与两个所述螺纹杆螺纹连接,上侧所述活动板上的螺纹方向与下侧所述活动板上的螺纹方向相反,两个所述活动板的一侧均设置有两个对称的连板,两个所述活动板上均开设有两个导向槽,各组所述连板均通过导向轴与相邻所述导向槽活动连接,各组所述连板均与所述安装框的内部活动连接,各组所述连板靠近所述滚子胚体的一端均转动连接有导向辊,各组所述导向辊均与所述滚子胚体的外壁相接触,所述安装框的前壁安装有第二电机,所述第二电机的输出轴与相邻所述螺纹杆的一端固定连接。Preferably, the deflection rectification mechanism includes an installation frame, on which two symmetrically arranged threaded rods are rotatably connected, and a sheave is sleeved at the same end of the two threaded rods, and the two grooved sheaves are sleeved on the same end. There is a belt in the transmission connection between the two sides, and the inner wall of the installation frame is slidably connected with two movable plates arranged symmetrically, and the two movable plates are both threadedly connected with the two threaded rods. The direction of the threads on the upper movable plate Contrary to the thread direction on the lower movable plate, two symmetrical connecting plates are provided on one side of the two movable plates, and two guide grooves are opened on each of the two movable plates. The connecting plates are all movably connected with the adjacent guide grooves through guide shafts, the connecting plates in each group are movably connected with the interior of the mounting frame, and one end of the connecting plates in each group close to the roller body is movably connected. Guide rollers are rotatably connected, each group of the guide rollers is in contact with the outer wall of the roller body, the front wall of the installation frame is installed with a second motor, and the output shaft of the second motor is connected to the adjacent one. One end of the threaded rod is fixedly connected.
通过第二电机的输出轴带动相邻螺纹杆转动,通过皮带的设置,可实现两个螺纹杆一起转动起来,由于上侧活动板上的螺纹方向与下侧活动板上的螺纹方向相反,可实现带动两个活动板相互靠近,通过导向轴与导向槽的配合可实现连板带动导向辊向滚子胚体的方向运动,可实现将滚子胚体拨动至圆柱的顶部中心处,达到纠偏的目的,可有效的防止滚子胚体的中心偏移。The output shaft of the second motor drives the adjacent threaded rods to rotate, and through the setting of the belt, the two threaded rods can be rotated together. It can drive the two movable plates to approach each other. Through the cooperation of the guide shaft and the guide groove, the connecting plate can drive the guide roller to move in the direction of the roller body, and the roller body can be moved to the top center of the cylinder to achieve The purpose of correcting deviation can effectively prevent the center deviation of the roller body.
优选的,所述顶板上滑动连接有第一T形板,所述第一T形板与所述顶板之间安装有第一弹簧,所述第一T形板的底部转动连接有转动板,所述转动板位于所述滚子胚体的中心正上方,所述第一T形板的一侧设置有抛光装置。Preferably, a first T-shaped plate is slidably connected to the top plate, a first spring is installed between the first T-shaped plate and the top plate, and a rotating plate is rotatably connected to the bottom of the first T-shaped plate, The rotating plate is located just above the center of the roller body, and a polishing device is provided on one side of the first T-shaped plate.
通过气缸的输出端延伸可实现固定框向上运动,可实现圆柱带动纠偏后的滚子胚体向上运动接触到转动板,可实现带动第一T形板向上运动挤压第一弹簧至压缩状态,通过第一弹簧的设置可防止滚子胚体从转动板与圆柱之间脱离。Through the extension of the output end of the cylinder, the fixed frame can be moved upward, the cylinder can drive the roller body after the deviation correction to move upward to contact the rotating plate, and the first T-shaped plate can be moved upward to squeeze the first spring to a compressed state. The arrangement of the first spring can prevent the roller body from being separated from the rotating plate and the cylinder.
优选的,所述固定框的外壁上滑动连接有套板,所述套板均匀通过多组连接杆与所述安装框固定连接,所述安装框的侧壁上设置有收集机构。Preferably, a sleeve plate is slidably connected to the outer wall of the fixing frame, the sleeve plate is evenly connected to the installation frame through a plurality of sets of connecting rods, and a collection mechanism is provided on the side wall of the installation frame.
当通电螺线管开启,可实现通电螺线管收缩通过第二T形板带动套板向下运动,可实现连接杆带动安装框向下运动,以便于后续收集机构闭合在安装框的顶部。When the power-on solenoid is turned on, the power-on solenoid can be retracted and the second T-shaped plate drives the sleeve to move downward, and the connecting rod can drive the mounting frame to move downward, so that the subsequent collection mechanism can be closed on the top of the mounting frame.
优选的,所述收集机构包括两个对称设置的半圆框,两个所述半圆框均与所述安装框的侧壁活动连接,两个所述半圆框的底部均安装有第二弹簧,两个所述第二弹簧的底端均与所述安装框的顶部固定连接,所述套板的底部一侧设置有收缩机构。Preferably, the collecting mechanism includes two symmetrically arranged semi-circular frames, both of which are movably connected to the side walls of the mounting frame, and a second spring is installed on the bottoms of the two semi-circular frames. The bottom ends of each of the second springs are fixedly connected to the top of the mounting frame, and a retraction mechanism is provided on the bottom side of the sleeve plate.
当安装框带动半圆框向下运动时,当半圆框的底端接触到竖杆的顶部时,可实现带动半圆框偏转并挤压第二弹簧,从而使得两个半圆框闭合在安装框的顶部,以便于收集滚子胚体表面加工掉落的原料。When the installation frame drives the semi-circular frame to move downward, when the bottom end of the semi-circular frame contacts the top of the vertical rod, it can drive the semi-circular frame to deflect and squeeze the second spring, so that the two semi-circular frames are closed on the top of the installation frame , in order to collect the raw materials dropped from the surface processing of the roller body.
优选的,所述收缩机构包括第二T形板,所述第二T形板与所述套板的底部固定连接,所述第二T形板与所述底板滑动连接,所述第二T形板与所述底板之间安装有通电螺线管。Preferably, the shrinking mechanism includes a second T-shaped plate, the second T-shaped plate is fixedly connected to the bottom of the sleeve plate, the second T-shaped plate is slidably connected to the bottom plate, and the second T-shaped plate is slidably connected to the bottom plate. An electrification solenoid is installed between the shaped plate and the bottom plate.
当通电螺线管收缩,可实现第二T形板带动套板向下运动,可实现连接杆带动安装框向下运动移出滚子胚体的外侧并置于滚子胚体的下方,以便于不会对抛光装置加工受到阻碍。When the energized solenoid contracts, the second T-shaped plate can drive the sleeve plate to move downward, and the connecting rod can drive the mounting frame to move downward to move out of the outer side of the roller body and place it under the roller body, so as to facilitate the Processing of the polishing device is not hindered.
优选的,所述第一T形板的顶部与所述顶板的底部均安装有接触块,两个所述接触块共同与所述通电螺线管电性连接。Preferably, both the top of the first T-shaped plate and the bottom of the top plate are provided with contact blocks, and the two contact blocks are electrically connected to the energizing solenoid together.
当两个接触块相接触时,可实现控制通电螺线管开启,以便于后续带动安装框向下运动。When the two contact blocks are in contact, the power-on solenoid can be controlled to open, so as to facilitate the subsequent movement of the mounting frame downward.
优选的,两个所述半圆框的底端正下方均设置有竖杆,两个所述竖杆均与所述底板固定连接。Preferably, vertical rods are provided directly below the bottom ends of the two semi-circular frames, and both of the vertical rods are fixedly connected to the bottom plate.
当安装框带动半圆框向下运动时,当半圆框的底端接触到竖杆的顶部时,可实现带动半圆框偏转并挤压第二弹簧,从而使得两个半圆框闭合在安装框的顶部,当半圆框远离竖杆时,可实现在第二弹簧的作用力下,第二弹簧延伸带动半圆框偏转。When the installation frame drives the semi-circular frame to move downward, when the bottom end of the semi-circular frame contacts the top of the vertical rod, it can drive the semi-circular frame to deflect and squeeze the second spring, so that the two semi-circular frames are closed on the top of the installation frame , when the semi-circular frame is away from the vertical rod, it can be realized that under the force of the second spring, the second spring extends to drive the semi-circular frame to deflect.
优选的,两个所述竖杆的相背侧均设置有储料框,两个所述储料框均位于相邻所述半圆框斜面端的正下方。Preferably, the opposite sides of the two vertical rods are provided with storage frames, and the two storage frames are located directly below the sloped ends of the adjacent semi-circular frames.
当滚子胚体加工完成后,开启气缸,气缸的输出端收缩带动固定框向下运动使得滚子胚体脱离转动板的底部并远离,可实现在第一弹簧的作用力下,第一弹簧延伸带动第一T形板向下运动并使得两个接触块分离,此时通电螺线管关闭,在通电螺线管的作用下延伸带动第二T形板向上运动,可实现套板通过连接杆带动安装框向上运动,当半圆框远离竖杆时,可实现在第二弹簧的作用力下,第二弹簧延伸带动半圆框偏转,可实现半圆框将其内收集的原料倒入到储料框内,达到回收的目的。After the roller body is processed, the cylinder is opened, and the output end of the cylinder shrinks to drive the fixed frame to move downward, so that the roller body is separated from the bottom of the rotating plate and away from the bottom of the rotating plate, which can realize that under the force of the first spring, the first spring The extension drives the first T-shaped plate to move downward and separates the two contact blocks. At this time, the power-on solenoid is closed. Under the action of the power-on solenoid, the extension drives the second T-shaped plate to move upward, so that the sleeve can be connected through the connection. The rod drives the mounting frame to move upward. When the semi-circular frame is far away from the vertical rod, it can be realized that under the force of the second spring, the second spring extends and drives the semi-circular frame to deflect, so that the semi-circular frame can pour the collected materials into the storage material. within the box to achieve the purpose of recycling.
优选的,两个所述竖杆的顶端均为半圆形设计。Preferably, the top ends of the two vertical rods are of semicircular design.
通过竖杆的顶端为半圆形设计,可便于后续顶起半圆框使得其偏转,而且可减小接触的摩擦力。The top end of the vertical rod is designed in a semicircle, which can facilitate the subsequent lifting of the semicircular frame to deflect the semicircular frame, and can reduce the frictional force of contact.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1、通过第二电机带动螺纹杆转动,可实现带动两个活动板相互靠近,可实现连板带动导向辊向滚子胚体的方向运动,并将其拨动至圆柱的顶部中心处,达到纠偏的目的,可有效的防止滚子胚体的中心偏移。1. The threaded rod is driven by the second motor to rotate, which can drive the two movable plates to approach each other, and the connecting plate can drive the guide roller to move in the direction of the roller body, and move it to the top center of the cylinder to achieve The purpose of correcting deviation can effectively prevent the center deviation of the roller body.
2、当通电螺线管收缩,可实现第二T形板带动套板向下运动,可实现连接杆带动安装框向下运动移出滚子胚体的外侧并置于滚子胚体的下方,以便于不会对抛光装置加工受到阻碍,同时可对9加工外壁掉落的原料进行收集,达到便于收集的目的。2. When the energized solenoid shrinks, the second T-shaped plate can drive the sleeve plate to move downward, and the connecting rod can drive the mounting frame to move downward to move out of the outer side of the roller body and place it below the roller body. So that the processing of the polishing device will not be hindered, and at the same time, the raw materials dropped from the outer wall of the 9 processing can be collected, so as to achieve the purpose of convenient collection.
附图说明Description of drawings
图1为本发明的整体剖视图;Fig. 1 is the overall sectional view of the present invention;
图2为本发明的安装框俯剖图;Fig. 2 is the top sectional view of the installation frame of the present invention;
图3为本发明的固定框正视图;Fig. 3 is the front view of the fixed frame of the present invention;
图4为本发明的图1另一种状态结构示意图;Fig. 4 is another state structure schematic diagram of Fig. 1 of the present invention;
图5为本发明的整体正视图;Fig. 5 is the overall front view of the present invention;
图6为本发明的图4中半圆框俯视图。FIG. 6 is a top view of the semicircular frame in FIG. 4 according to the present invention.
图中:1、底座;2、支撑板;3、顶板;4、底板;5、气缸;6、固定框;7、第一电机;8、圆柱;9、滚子胚体;10、安装框;11、螺纹杆;12、活动板;13、连板;14、导向辊;15、第二电机;16、第一T形板;17、第一弹簧;18、转动板;19、抛光装置;20、套板;21、连接杆;22、第二弹簧;23、半圆框;24、第二T形板;25、通电螺线管;26、接触块;27、储料框;28、竖杆;29、导向轴;30、导向槽。In the figure: 1. Base; 2. Supporting plate; 3. Top plate; 4. Bottom plate; 5. Air cylinder; 6. Fixed frame; 7. First motor; 8. Cylinder; 9. Roller body; 10. Installation frame ; 11, threaded rod; 12, movable plate; 13, connecting plate; 14, guide roller; 15, second motor; 16, first T-shaped plate; 17, first spring; 18, rotating plate; 19, polishing device ; 20, sleeve plate; 21, connecting rod; 22, second spring; 23, semicircle frame; 24, second T-shaped plate; 25, electrified solenoid; 26, contact block; 27, material storage frame; 28, Vertical rod; 29, guide shaft; 30, guide groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语"中心"、"纵向"、"横向"、"长度"、"宽度"、"厚度"、"上"、"下"、"前"、"后"、"左"、"右"、"坚直"、"水平"、"顶"、"底"、"内"、"外"、"顺时针"、"逆时针"等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "top", "bottom", "front", " Rear", "Left", "Right", "Straight", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise" etc. The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
此外,术语"第一"、"第二"仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有"第一"、"第二"的特征可以明示或者隐含地包括一个或者更多个所述特征。在本发明的描述中,"多个"的含义是两个或两个以上,除非另有明确具体的限定。此外,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be It is directly connected, or it can be indirectly connected through an intermediate medium, and it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1至图6,本发明提供一种圆锥滚子四工位精密成型系统,技术方案如下:Please refer to FIG. 1 to FIG. 6 , the present invention provides a four-station precision forming system for tapered rollers, and the technical solution is as follows:
一种圆锥滚子四工位精密成型系统,包括底座1;A four-station precision forming system for tapered rollers, comprising a
还包括:Also includes:
两个对称设置的支撑板2,两个支撑板2均与底座1固定连接;Two symmetrically arranged
顶板3,顶板3固定连接于两个支撑板2的顶部;The
底板4,底板4滑动安装于两个支撑板2之间;The
气缸5,气缸5安装于底座1的顶部;
固定框6,固定框6固定连接于底板4的顶部,气缸5的输出端与固定框6的底部固定连接。The fixed
具体工作过程如下:通过气缸5的输出端延伸可实现固定框6向上运动,可实现圆柱8带动纠偏后的滚子胚体9向上运动接触到转动板18,可实现带动第一T形板16向上运动挤压第一弹簧17至压缩状态,通过第一弹簧17的设置可防止滚子胚体9从转动板18与圆柱8之间脱离,第一T形板16向上运动以便于后续两个接触块26相接触触发通电螺线管25开启。The specific working process is as follows: through the extension of the output end of the
作为本发明的一种实施方式,参照图1,固定框6内安装有第一电机7,第一电机7的输出端固定连接有圆柱8,圆柱8与固定框6转动连接,圆柱8的顶部放置有滚子胚体9,滚子胚体9的外侧设置有纠偏机构。As an embodiment of the present invention, referring to FIG. 1 , a
具体工作过程如下:通过第一电机7的输出轴带动圆柱8转动可实现带动夹持后的滚子胚体9转动,并通过抛光装置19可对其进行抛光加工打磨。The specific working process is as follows: the
作为本发明的一种实施方式,参照图1和2,纠偏机构包括安装框10,安装框10上转动连接有两个对称设置的螺纹杆11,两个螺纹杆11的同一端均套接有槽轮,两个槽轮之间传动连接有皮带,安装框10的内壁滑动连接有两个对称设置的活动板12,两个活动板12均与两个螺纹杆11螺纹连接,上侧活动板12上的螺纹方向与下侧活动板12上的螺纹方向相反,两个活动板12的一侧均设置有两个对称的连板13,两个活动板12上均开设有两个导向槽30,各组连板13均通过导向轴29与相邻导向槽30活动连接,各组连板13均与安装框10的内部活动连接,各组连板13靠近滚子胚体9的一端均转动连接有导向辊14,各组导向辊14均与滚子胚体9的外壁相接触,安装框10的前壁安装有第二电机15,第二电机15的输出轴与相邻螺纹杆11的一端固定连接。As an embodiment of the present invention, referring to FIGS. 1 and 2 , the deviation correction mechanism includes an
具体工作过程如下:通过第二电机15的输出轴带动相邻螺纹杆11转动,通过皮带的设置,可实现两个螺纹杆11一起转动起来,由于上侧活动板12上的螺纹方向与下侧活动板12上的螺纹方向相反,可实现带动两个活动板12相互靠近,通过导向轴29与导向槽30的配合可实现连板13带动导向辊14向滚子胚体9的方向运动,可实现将滚子胚体9拨动至圆柱8的顶部中心处,达到纠偏的目的,可有效的防止滚子胚体9的中心偏移。The specific working process is as follows: the output shaft of the
作为本发明的一种实施方式,参照图1,顶板3上滑动连接有第一T形板16,第一T形板16与顶板3之间安装有第一弹簧17,第一T形板16的底部转动连接有转动板18,转动板18位于滚子胚体9的中心正上方,第一T形板16的一侧设置有抛光装置19。As an embodiment of the present invention, referring to FIG. 1 , a first T-shaped
具体工作过程如下:通过气缸5的输出端延伸可实现固定框6向上运动,可实现圆柱8带动纠偏后的滚子胚体9向上运动接触到转动板18,可实现带动第一T形板16向上运动挤压第一弹簧17至压缩状态,通过第一弹簧17的设置可防止滚子胚体9从转动板18与圆柱8之间脱离。The specific working process is as follows: through the extension of the output end of the
作为本发明的一种实施方式,参照图1和4,固定框6的外壁上滑动连接有套板20,套板20均匀通过多组连接杆21与安装框10固定连接,安装框10的侧壁上设置有收集机构。As an embodiment of the present invention, referring to FIGS. 1 and 4 , a
具体工作过程如下:当通电螺线管25开启,可实现通电螺线管25收缩通过第二T形板24带动套板20向下运动,可实现连接杆21带动安装框10向下运动,以便于后续收集机构闭合在安装框10的顶部。The specific working process is as follows: when the power-on
作为本发明的一种实施方式,参照图1、4和6,收集机构包括两个对称设置的半圆框23,两个半圆框23均与安装框10的侧壁活动连接,两个半圆框23的底部均安装有第二弹簧22,两个第二弹簧22的底端均与安装框10的顶部固定连接,套板20的底部一侧设置有收缩机构。As an embodiment of the present invention, referring to FIGS. 1 , 4 and 6 , the collecting mechanism includes two symmetrically arranged
具体工作过程如下:当安装框10带动半圆框23向下运动时,当半圆框23的底端接触到竖杆28的顶部时,可实现带动半圆框23偏转并挤压第二弹簧22,从而使得两个半圆框23闭合在安装框10的顶部,以便于收集滚子胚体9表面加工掉落的原料。The specific working process is as follows: when the mounting
作为本发明的一种实施方式,参照图1、3和4,收缩机构包括第二T形板24,第二T形板24与套板20的底部固定连接,第二T形板24与底板4滑动连接,第二T形板24与底板4之间安装有通电螺线管25。As an embodiment of the present invention, referring to FIGS. 1 , 3 and 4 , the retracting mechanism includes a second T-shaped
具体工作过程如下:当通电螺线管25收缩,可实现第二T形板24带动套板20向下运动,可实现连接杆21带动安装框10向下运动移出滚子胚体9的外侧并置于滚子胚体9的下方,以便于不会对抛光装置19加工受到阻碍。The specific working process is as follows: when the
作为本发明的一种实施方式,参照图1和4,第一T形板16的顶部与顶板3的底部均安装有接触块26,两个接触块26共同与通电螺线管25电性连接。As an embodiment of the present invention, referring to FIGS. 1 and 4 , both the top of the first T-shaped
具体工作过程如下:当两个接触块26相接触时,可实现控制通电螺线管25开启,以便于后续带动安装框10向下运动。The specific working process is as follows: when the two
作为本发明的一种实施方式,参照图1和4,两个半圆框23的底端正下方均设置有竖杆28,两个竖杆28均与底板4固定连接。As an embodiment of the present invention, referring to FIGS. 1 and 4 ,
具体工作过程如下:当安装框10带动半圆框23向下运动时,当半圆框23的底端接触到竖杆28的顶部时,可实现带动半圆框23偏转并挤压第二弹簧22,从而使得两个半圆框23闭合在安装框10的顶部,当半圆框23远离竖杆28时,可实现在第二弹簧22的作用力下,第二弹簧22延伸带动半圆框23偏转。The specific working process is as follows: when the mounting
作为本发明的一种实施方式,参照图1和4,两个竖杆28的相背侧均设置有储料框27,两个储料框27均位于相邻半圆框23斜面端的正下方。As an embodiment of the present invention, referring to FIGS. 1 and 4 , the opposite sides of the two
具体工作过程如下:当滚子胚体9加工完成后,开启气缸5,气缸5的输出端收缩带动固定框6向下运动使得滚子胚体9脱离转动板18的底部并远离,可实现在第一弹簧17的作用力下,第一弹簧17延伸带动第一T形板16向下运动并使得两个接触块26分离,此时通电螺线管25关闭,在通电螺线管25的作用下延伸带动第二T形板24向上运动,可实现套板20通过连接杆21带动安装框10向上运动,当半圆框23远离竖杆28时,可实现在第二弹簧22的作用力下,第二弹簧22延伸带动半圆框23偏转,可实现半圆框23将其内收集的原料倒入到储料框27内,达到回收的目的。The specific working process is as follows: when the
具体工作过程如下:两个竖杆28的顶端均为半圆形设计。The specific working process is as follows: the tops of the two
具体工作过程如下:通过竖杆28的顶端为半圆形设计,可便于后续顶起半圆框23使得其偏转,而且可减小接触的摩擦力。The specific working process is as follows: the top end of the
工作原理:首先将滚子胚体9放置到圆柱8的顶部,然后开启第二电机15,通过第二电机15的输出轴带动相邻螺纹杆11转动,通过皮带的设置,可实现两个螺纹杆11一起转动起来,可实现带动两个活动板12相互靠近,通过导向轴29与导向槽30的配合可实现各组连板13均带动相邻导向辊14向滚子胚体9的方向运动,可实现将滚子胚体9拨动至圆柱8的顶部中心处,接着开启气缸5,通过气缸5的输出端延伸可实现固定框6向上运动,可实现圆柱8带动纠偏后的滚子胚体9向上运动接触到转动板18,可实现带动第一T形板16向上运动挤压第一弹簧17至压缩状态,通过第一弹簧17的设置可防止滚子胚体9从转动板18与圆柱8之间脱离。Working principle: first place the
然后再次开启第二电机15反转,使得各组导向辊14远离滚子胚体9,当第一弹簧17被挤压至最大程度,可实现两个接触块26相接触,可实现控制通电螺线管25开启,可实现通电螺线管25收缩通过第二T形板24带动套板20向下运动,可实现连接杆21带动安装框10向下运动移出滚子胚体9的外侧并置于滚子胚体9的下方,以便于不会对抛光装置19加工受到阻碍,同时安装框10带动半圆框23向下运动,当半圆框23的底端接触到竖杆28的顶部时,可实现带动半圆框23偏转并挤压第二弹簧22,从而使得两个半圆框23闭合在安装框10的顶部,通过第一电机7的输出轴带动圆柱8转动可实现带动夹持后的滚子胚体9转动,并通过抛光装置19可对其进行抛光加工打磨成型,被打磨后的原料会掉落到半圆框23内。Then the
当滚子胚体9成型后,再次开启气缸5收缩,气缸5的输出端收缩带动固定框6向下运动使得滚子胚体9脱离转动板18的底部并远离,可实现在第一弹簧17的作用力下,第一弹簧17延伸带动第一T形板16向下运动并使得两个接触块26分离,此时通电螺线管25关闭,在通电螺线管25的作用下延伸带动第二T形板24向上运动,可实现套板20通过连接杆21带动安装框10向上运动,当半圆框23远离竖杆28时,可实现在第二弹簧22的作用力下,第二弹簧22延伸带动半圆框23偏转,可实现半圆框23将其内收集的原料倒入到储料框27内。After the
该文中出现的电器元件均通过变压器与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备,本发明所提供的产品型号只是为本技术方案依据产品的结构特征进行的使用,其产品会在购买后进行调整与改造,使之更加匹配和符合本发明所属技术方案,其为本技术方案一个最佳应用的技术方案,其产品的型号可以依据其需要的技术参数进行替换和改造,其为本领域所属技术人员所熟知的,因此,本领域所属技术人员可以清楚的通过本发明所提供的技术方案得到对应的使用效果。The electrical components appearing in this article are all connected to the external main controller and 220V mains electricity through transformers, and the main controller can be a conventional known device controlled by a computer or the like, and the product model provided by the present invention is only for this technology. The scheme is used according to the structural characteristics of the product, and the product will be adjusted and transformed after purchase to make it more compatible and in line with the technical scheme of the present invention, which is a technical scheme of the best application of the technical scheme, and the model of the product. It can be replaced and transformed according to its required technical parameters, which are well known to those skilled in the art, therefore, those skilled in the art can clearly obtain corresponding use effects through the technical solutions provided by the present invention.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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